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M U L T I F U N C T I O N
NEW
STYLE
SmartHeat Technology
®
OK International is the original supplier of SmartHeat® Soldering Technology. SmartHeat® senses the
exact thermal requirement for each solder joint and responds by delivering the precise amount of thermal
energy required to create a reliable connection.
The result is a high degree of control without resorting to higher tip idle temperatures required by conventional
heater process technologies. Consequently, the risk of component and board damage is minimized. This
is especially important with the greater thermal demands required by lead-free applications.
2
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:56 Page 3
N R E W O R K S Y S T E M S
NEW
STYLE
The new MX-5200 Soldering, Desoldering and Rework Series offers the
same increased power and process control as the MX-5000 Series, now with
dual-simultaneous ports.
For two users or single user with dual applications. The MX-5200 can be
operated with two hand-pieces dynamically sharing the 80 watts output power
based on demand adding even more application flexibility and speed.
Fast time-to-recovery. Delivering increased production rates and
throughput. No matter the application. The challenges of high mass
components, multilayered boards and lead-free solders are seamlessly
tackled by the MX-5200 super-charged power supply.
SmartHeat process control. Our Technology built-in every Metcal System
means that soldering and rework are always performed at safe, controlled
temperatures. Metcal users know that moderate fixed temperatures, where
power is varied, provide the best assurance for a well controlled soldering
and rework process.
TipSaver™ Workstand improves tip life as well as operator
ergonomics. This “Auto-Sleep” Workstand reduces the power to the
hand-piece when it is placed in the Metcal TipSaver™ Workstand.
Reduction in power will substantially decrease tip
oxidation, a major cause of reduced tip life.
Ergonomic Hand-pieces. The aluminium hand-pieces for soldering and
rework provides a cooler, lighter weight and more comfortable feel for the
operator. And, the Metcal UltraFine™ Hand-piece features a new generation
of extremely fine diameter cartridges in a slim profiled handle. Both of these
hand-pieces uniquely offer users a choice of three interchangeable grips.
ESD safe and features incoming AC ground monitoring circuitry. This AC
(mains) ground monitor detects power line ground failures and immediately
alerts the operator and shuts down the system. Only after the power line
ground has been restored, can the MX-5200 be restarted and soldering
operations can be resumed.
Built-in power indication meter with digital display and bar graph that
visually provides the operator with feedback on the status of the soldering
operation. Whether using a large mass rework tip for QFPs or a fine-point
soldering tip, the power indication meter is a valuable resource for making
consistent, acceptable solder joints.
Power Mode: The hand-piece's tip is in contact with the load. The
power indication meter provides graphical and numeric feedback on
the system power output.
4
programmable sleep feature allows an operator to set the desired
time to cut off power to the hand-piece (from 10 to 120min).
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 5
SYSTEMS CONFIGURATION
MX-PS5200 Hand-pieces TipSaver™ Workstands
PART
Power
NUMBER Supply MX-H1-AV MX-H2-UF MX-PTZ MX-DS1 MX-W1AV MX-W4PT MX-W5DS
MX-5210 a a a
MX-5211 a aa aa
MX-5220 a a a
MX-5241 a a a a a
MX-5250 a a a
MX-5251 a a a a a
MX-5210 Soldering and Rework System MX-5211 Soldering and Rework System
Configured with the Advanced™ Hand-piece. Same features as MX-5210 but configured with two
Highly effective for soldering applications including: Advanced™ Hand-pieces and two TipSaver™
lead-free, high mass components or boards, Workstands.
thermally sensitive components requiring low
operating temperature, high volume production Soldering cartridges:
soldering and touch-up Best Seller STTC Series and
soldering operations. SMTC Series
Soldering cartridges:
STTC Series and
SMTC Series
5
shop air for desoldering.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 6
Metcal’s MX-500 Soldering and Rework System has been reimagined, adding features and a new look to a
bench top icon. The system utilizes SmartHeat® Technology, where each cartridge is equipped with a self-
regulating heater which ‘senses’ its own temperature and closely maintains its pre-set idle temperature for
the life of the heater-tip. The tip temperature is determined by the inherent metallurgical properties of the
heater; no external adjustment or equipment is required. The MX-500 retains switchable dual port, 40W
operation while introducing numerous new features in a new housing.
Desoldering cartridges:
STDC Series
6
Soldering cartridges:
STTC and SMTC Series.
NOTE: Unit requires shop air for desoldering.
NOTE: Additional Hand-pieces and Upgrade Kits are available, see pages 7 and 8
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 7
MX Series Hand-pieces
Soldering, Desoldering & Rework Systems
The MX-500 AND MX-5200 Series offers users a choice of hand-pieces to meet the customer’s application
needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and
temperature. The hand-pieces below are compatible with existing MX-500 and MX-5200 Systems as well as
backward compatible with previous MX-500 and MX-5000 Systems
Hand-pieces Cartridges
MX-RM3E
Metcal STTC Soldering Cartridges
Hand-piece See pages 10-11.
MX-H1-AV
Metcal SMTC Rework Cartridges
Advanced™ See pages 13-14.
Hand-piece
MX-H2-UF
Metcal UFTC Ultra Fine Soldering
UltraFine™ Cartridges. See page 12.
Hand-piece
7
MX-RM6E Metcal Soldering / Rework Hand-piece for long reach cartridge access
ering. NOTE: Cartridges are not included with hand-pieces. A cartridge removal pad (MX-CP1 see page 8) is included with every hand-piece.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 31/10/2013 09:08 Page 8
MX Series Accessories
Workstands and Accessories
MX-W1AV 1 Metcal TipSaver™ Workstand, for Metcal Advanced™ and UltraFine™ Hand-pieces
MX-W1CR Cradle for TipSaver™ Workstand, Advanced™ and UltraFine™ Hand-pieces, incl. knobs
MX-W4PT 2 Metcal TipSaver™ Workstand, for MX-PTZ Hand-piece 4
MX-W4CR Cradle for Metcal TipSaver™ Workstand, MX-PTZ Hand-piece, includes knobs
MX-W5DS Metcal TipSaver™ Workstand, for MX-DS1 Hand-piece
MX-W5CR Cradle for Metcal TipSaver™ Workstand, MX-DS1 Hand-piece, includes knobs
WS1 3 Sleeper Soldering Workstand for MX-RM3E hand-piece
WST Talon Workstand for MX-TALON hand-piece
AC-Y10 4 Yellow sponge, pack of 10
AC-YS3-P Yellow sponge, pack of 50 5
AC-BP 5 Brass pad, pack of 10
AC-BRUSH Soft Brass Brush
MX-CP1 7 Cartridge removal pad
AC-CK2 Green Lead Free identification ring for STTC cartridges (pack of 50)
AC-PTP1 Rubber tip cleaning pad insert for all MX workstands (pack of 1)
AC-PTP3 Rubber tip cleaning pad insert for all MX workstands (pack of 3)
AC-PTP10 Rubber tip cleaning pad insert for all MX workstands (pack of 10)
8
Accessories for MX-DS1 Desoldering Hand-piece
MX-DCF1 Chamber Liners (pack of 15) and Filters (pack of 6)
MX-DCF1L Chamber Liners (pack of 40)
MX-DCF1F Filters (pack of 20)
AC-TC 8 Desolder Tip Cleaner
AC-CB1-P Desolder Chamber Cleaning Brush (pack of 25)
AC-CB2-P Tube Cleaning Brush (pack of 6)
MX-DSL2 Seal Cartridge
MX-DSB Swivel Connector
MX-DLA Desolder Gun Latch Adjustment (pack of 10)
MX-DMK1 Maintenance Kit
MX-DAH4 ESD air hose for MX-DS1 Desoldering Hand-piece
MX-DSL1 Seal Chamber
MX-DVC1 Venturi Cartridge
MX-DAR1 Air Regulator and Filter
1 2
3
7
UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND All upgrade kits include
a hand-piece and a
Hand-pieces Workstands
PART workstand.
NUMBER MX-H1-AV MX-H2-UF MX-PTZ MX-DS1 MX-W1AV MX-W4PT MX-W5DS
Metcal Advanced™ Metcal UltraFine™ Precision Tweezers Desoldering
MX-UK1 a a
MX-UK2 a a
MX-UK4 a a
MX-UK5 a a
MX-TALON-01 Upgrade kit is also available for the MX-500 Series. It includes the previous
MX-TALON hand-piece and WST workstand (as shown right). The TALON hand-piece is for
use with TATC cartridges only.
8 www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 9
MX Series Specifications
Soldering, Desoldering & Rework Systems
MX-500 MX-5200
MX-5200
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 55°C
Input Line Voltage 100 - 240 VAC, grounded circuit
Input Line Frequency 50/60 Hz
Rated Power Consumption 125W
Output Power Single mode: 80 Watts max. per channel *
Dual Mode: 80 Watts shared dynamically *
Output Frequency 13.56 MHz *
Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3")
Certification / Marking cTUVus, CE
Tip-to-Ground Potential <2mV
Tip-to-Ground Resistance <2 ohms
Idle Temperature Stability ± 1.1°C in still air
Hand-piece Cable Length L=182 cm (72"), burn proof, ESD safe
Hand-piece Connector F connector
Weight of the power supply 7.4 lbs (3.35 kg)
* RF SmartHeat Technology provides greater power. More details at www.metcal.com/smartheat
MX-500
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 55°C
Input Line Voltage 100 - 240 VAC, grounded circuit
Input Line Frequency 50/60 Hz
Rated Power Consumption 70 W
Output Power 40 Watts max. RF SmartHeat Power *
Output Frequency 13.56 MHz *
Power Supply Dimensions w x d x h 12.1 cm (4.8") x 12.1 cm (4.8") x 2.2 cm (8.8")
Certification / Marking cNRTLus, CE
Tip-to-Ground Potential <2mV
Tip-to-Ground Resistance <2 ohms
Idle Temperature Stability ± 1.1°C in still air
Hand-piece Cable Length L=182 cm (72"), burn proof, ESD safe
Hand-piece Connector F connector
9
Weight of the power supply 5.85 lbs (2.65 kg)
* RF SmartHeat Technology provides greater power. More details at www.metcal.com/smartheat
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 10
STTC SOLDERING CARTRIDGES Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces
STTC-125P STTC-136P
0.24" 0.24"
STTC-825P STTC-836P
6.0mm 6.0mm
C H ISEL
C H ISEL
0.04" 0.10"
1.0mm 2.5mm
STTC-525 STTC-536
STTC-025 STTC-036
.36" .39"
STTC-125 STTC-136
.04" 9.1mm .10" 9.9mm
STTC-825 STTC-836
1.0mm
2.5mm
STTC-513
STTC-138P .19"
STTC-013
0.24"
STTC-838P STTC-113
6.0mm .12" 4.8mm
0.055" .85"
STTC-813
1.4mm 21.6mm
3.0mm
STTC-538
STTC-020
.15"
STTC-038
3.8mm
.39"
STTC-120
.85"
9.9mm
STTC-138
.06" .04"
21.6mm
STTC-838 STTC-820
1.5mm
1.0mm
.15"
3.8mm
.47"
STTC-599 STTC-517
.04"
STTC-099 STTC-017
11.9mm
.30"
.06"
STTC-199 STTC-117
7.6mm
1.0mm
.20"
STTC-899 STTC-817
1.5mm 5.0mm
.47"
11.9mm
STTC-565
.06"
STTC-137P STTC-065
1.5mm
STTC-837P STTC-165
.45"
11.4mm
.20"
STTC-865
5.0mm
STTC-537 STTC-590
.39"
STTC-037 STTC-090
STTC-137 STTC-190
.07" 9.9mm
C ON IC AL
STTC-837 STTC-890
.01" .52"
1.78mm .25mm 13.2mm
STTC-598 STTC-526
STTC-098 STTC-026
.39"
9.9mm .016"
STTC-198 STTC-126
.07"
0.4mm
STTC-898 STTC-826
1.78mm .39"
9.9mm .31"
.07" 7.9mm
1.78mm
STTC-542 STTC-522
.63"
STTC-042 .33"
STTC-022
STTC-142 STTC-122
.016" 8.4mm
.07" 16.0mm
STTC-842 STTC-822
0.4mm
1.78mm
STTC-514
STTC-145P
STTC-014
.19"
4.7mm
STTC-845P
0.34"
STTC-114
0.016" 8.5mm
.08"
2.03mm
0.4mm
10
5 = 500 Series and 0 = 600 Series for temperature sensitive applications - 1 = 700 Series for most standard applications.
8 = 800 Series for Ceramic and high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 11
STTC SOLDERING CARTRIDGES Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces
STTC-506
.54"
STTC-006 STTC-507
STTC-007
13.7mm
STTC-106
.016" .66"
C ON IC AL
C ON IC AL
.04" 16.7mm
STTC-806 STTC-107
0.4mm
1.0mm
STTC-545
.58"
STTC-045 STTC-541
STTC-041
14.7mm
STTC-145
.05"
.016"
STTC-845 STTC-141
0.4mm 1.3mm
STTC-841
.86"
STTC-540
21.8mm
STTC-040
.016"
STTC-546
STTC-140
0.4mm
STTC-046
1.0mm
STTC-840
.63"
STTC-146
16.0mm
BEVEL
60°
.04"
STTC-511 STTC-846
.02" .56"
.51mm 14.2mm
STTC-011
.18"
.02" 4.6mm
STTC-111
STTC-147P
0.5mm
STTC-847P
0.25"
STTC-516
6.4mm
STTC-016
0.07"
.19" 1.78mm
STTC-116
.02" 4.8mm
STTC-816 STTC-535
0.5mm
STTC-544 STTC-035
30°
.07"
.02"
STTC-044 STTC-135
.39"
STTC-144
1.78mm 9.9mm
0.5mm
STTC-844
.57"
14.5mm
STTC-505
STTC-543
STTC-005
.46"
STTC-043
.07" 11.7mm
STTC-105
.60"
STTC-143
.02" 15.2mm
1.78mm
STTC-843
30°
0.5mm
STTC-547
STTC-101P STTC-047
STTC-147
60°
STTC-801P
0.25" .07"
STTC-847
6.5mm 1.78mm
0.04" .56"
14.2mm
1.0mm
STTC-531
STTC-031
.39"
.04" 9.9mm
1.0mm STTC-131
STTC-501
STTC-001
.53"
.04" 13.5mm
1.0mm
STTC-101
11
5 = 500 Series and 0 = 600 Series for temperature sensitive applications - 1 = 700 Series for most standard applications.
8 = 800 Series for Ceramic and high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 12
UFTC ULTRAFINE Compatible with: MX-500, MX-5000 and MX-5200 Systems and MX-H2-UF hand-piece
SOLDERING CARTRIDGES
UFTC-7CN01 UFTC-7CH06
C ON IC AL
C H ISEL
UFTC-7CN02 UFTC-7CHL06
UFTC-7CNB02 UFTC-7CH08
UFTC-7CN04 UFTC-7CHL08
8
UFTC-7CNL04 UFTC-7CH12
UFTC-7CNB04
UFTC-7DRH408
H OOF
UFTC-7DRH412
12 www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 13
Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces
SMTC REWORK CARTRIDGES All dimensions shown are in mm (inches)
A D B SMT TYPE A A2 D B SMT TYPE
TU N N EL
B
D SMTC-004 5.08 5.08 2.3 4.32
SL OT
SMTC-505
1.7 1.27 2.5 SOIC-8
SMTC-005 SOT-32 SMTC-104 (.20) (.20) (.90) (.17)
D
(.068) (.05) (.10)
A
A SMTC-105
SMTC-502 Chip
3.6 1.8 1.5
SMTC-002
(.14) (.07) (.06) 1206,1210
SMTC-102 SMTC-007 9.53 9.53 3.20 18.3
SOIC-28
SMTC-107 (.375) (.375) (.125) (.720)
Chip Box B
3.81 2.54 2.41 EIA
SMTC-132
(.150) (.10) (.095) SMTC-009 9.53 9.53 3.18 15.75
SOPM-3528 SOIC-24
SMTC-109 (.375) (.375) (.125) (.620)
SMTC-503
4.83 1.91 2.03
SMTC-003 Chip 1812 SMTC-040 11.43 10.40 1.90 25.9 SOJ-40,
(.190) (.075) (.080)
SMTC-103 SMTC-140 (.450) (.410) (.075) (1.02) SOM-32
5 = 500 Series & 0 = 600 Series for temperature sensitive applications. 1 = 700 Series for most standard applications.
13
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 14
BL AD E
PLCC 20
QU AD
SMTC-560
B
SMTC-060 10mm
B2 D
SMTC-1159 TQFP 44
(.480) (.440) (.110) (.520) (.480)
SMTC-561
SMTC-013 12.70 11.56 3.80 12.70 11.56
PLCC 28 SMTC-061 15.75mm
SMTC-113 (.500) (.455) (.150) (.500) (.455) Long
12.70 11.43 3.80 15.24 13.97 SMTC-161 (.62")
SMTC-861
SMTC-116 PLCC 32
(.500) (.450) (.150) (.600) (.550)
SMTC-1132
13.34 12.32 2.79 13.34 12.32
TQFP 80
SMTC-562
(.525) (.485) (.110) (.525) (.485) SMTC-062 22mm
Long
B SMTC-0118 15.49 14.48 2.79 15.49 14.48 VQFP 100 SMTC-162 (.86")
B2 SMTC-1118 (.610) (.570) (.110) (.610) (.570) (EIJA) SMTC-862
B
SMTC-8BL350
SMTC-5174
SMTC-0174 SMTC-5172
H OOK & C ON IC AL
SMTC-1174 SMTC-0172
SMTC-8174 SMTC-1172
SMTC-8172
SMTC-5167
SMTC-0167 SMTC-5171
SMTC-1167 SMTC-0171
SMTC-1171
SMTC-8171
SMTC-5169
SMTC-0169
SMTC-1169
SMTC-5161
SMTC-0161
SMTC-0183 SMTC-1161
KN IFE
SMTC-1183
SMTC-8183
SMTC-5173
SMTC-1173
SMTC-0170 SMTC-8173
SMTC-1170
SMTC-5147 STTC-1173P
SMTC-0147 STTC-8173P
SMTC-1147
SMTC-8147
14
5 = 500 Series & 0 = 600 Series for temperature sensitive applications. 1 = 700 Series for most standard applications.
8 = 800 Series for Ceramic and high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 15
PTTC-601
PTTC-701 TATC-609
C ON IC AL
0.90" .49"
PTTC-801
12.45mm
23mm
.02"
0.5mm
.013"
0.35mm
PTTC-701B
PTTC-801B TATC-601
.49"
12.45mm
.02"
0.5mm
.047"
1.2mm
PTTC-602
PTTC-702
.05"
TATC-608
1.27mm
.05"
PTTC-802
BL AD E
1.27mm
3.75" 95.25mm
PTTC-603
3.75" 95.25mm
PTTC-703 TATC-602
.10"
2.54mm
PTTC-608B
PTTC-708B
TATC-605
.03"
PTTC-808B
0.76mm .40"
10mm
.43"
10.93mm
PTTC-604
PTTC-704
PTTC-804 TATC-603
22° .05"
.62"
0.28" 1.27mm
15.75mm
0.7mm
.33"
PTTC-605
8.38mm
PTTC-705
TATC-604
22°
PTTC-805
.05"
0.28" 1.27mm
.81"
0.7mm 20.57mm
.33"
PTTC-606
8.38mm
PTTC-706
PTTC-806 TATC-606
22°
.03"
0.28" 0.76mm
1.1"
0.7mm 27.94mm
.30"
PTTC-607
7.62mm
PTTC-707
PTTC-807
22°
0.28"
0.7mm
15
6 = 600 Series for temperature sensitive applications. 7 = 700 Series for most standard applications.
8 = 800 Series for Ceramic and high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 16
Compatible with: MX-500 MX-5000 and MX-5200 Systems, MX-DS1 Desoldering hand-piece
All dimensions shown are in mm (inches)
STDC DESOLDER CARTRIDGES
A B C TYPE
Standard
C
0.4"
10.16mm
0.400"
16
1 = 700 Series (standard length) and 7 = 700 Series (long reach) for most standard applications.
8 = 800 Series for Ceramic and high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 17
SSC-671A SSC-690A
SSC-771A SSC-790A
.36"
C ON IC AL
9.1mm
C H ISEL
.04"
.01" .52"
.25mm 13.2mm
1.0mm
SSC-625A SSC-645A
SSC-725A SSC-745A
.43" .75"
.04" 11mm .016" 19mm
1.0mm 0.4mm
SSC-638A SSC-622A
.45"
SSC-738A SSC-722A
.40"
10mm .02" 11.4mm
.06"
1.5mm 0.51mm
SSC-637A SSC-626A
.02"
SSC-737A SSC-726A
.40"
9.9mm
.07" 0.51mm
.45"
1.78mm
11.4mm
SSC-672A SSC-654A
.02"
SSC-772A SSC-754A
.39" .51mm
.07" 9.9mm
.73"
1.78mm 18.5mm
SSC-642A SSC-601A
SSC-701A
.60"
SSC-742A
.63"
.07" 16mm .04" 15.2mm
1.0mm
1.78mm
SSC-670A SSC-674A
.055"
SSC-770A SSC-774A
.07"
1.4mm
1.78mm .590"
.65" 15mm
16.5mm
SSC-636A SSC-667A
SSC-736A SSC-767A
.39"
9.9mm .05" .70"
17.8mm
HOOF
.10"
2.5mm
1.27mm
SSC-613A SSC-639A
.30"
SSC-713A SSC-739A
7.6mm .70"
.016" 17.8mm
.13"
3.3mm
2.3mm
.64"
SSC-646A SSC-661A
.02" 16.25mm
SSC-746A SSC-761A
.12" 0.5mm .64"
.02" 16.25mm
.18" 45º
KNIFE
3.0mm 4.5mm
.65"
16.5mm .64" 0.5mm
.02" 16.25mm
.18" 45º
SSC-617A SSC-673A
4.5mm
0.5mm
.64"
SSC-717A SSC-773A
.18" 45º .02" 16.25mm
.21" 4.5mm
5.3mm
.24" 0.5mm
.40" 6.1mm
10mm .18" 45º
4.5mm
SSC-647A
.24"
6.1mm
BE VEL
60°
SSC-747A
.07"
1.78mm
.56"
14.2mm
17
6 = 600 Series for temperature sensitive applications - 7 = 700 Series for most standard applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 18
Systems
MFR-PS2200 MFR-H1-SC2 MFR-H2-ST2 MFR-H4-TW WS1 MFR-WSPT
Power Supply Soldering Cartridge Soldering Tip Tweezer Universal Soldering Tweezer
Hand-piece Hand-piece Hand-piece Workstand Workstand
Picture Reference 1 2 3
MFR-2210 1 1 1
MFR-2220 1 1 1
MFR-2240 1 1 1
MFR-2211 1 2 2
MFR-2222 1 2 2
MFR-2241 1 1 1 1 1
MFR-H2-ST2
Tip Hand-Piece SxV
SxP Soldering Tips
Soldering Cartridges
TxP
Tweezer
RxP CxV Cartridges
Blade Tips
MFR-H1-SC2 Rework
Cartridge Cartridges
Hand-Piece Full range on pages 29-30 Full range on page 31
Full range on pages 26-27
Slimmer grip for added
comfort and handling.
18 www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 19
6
3
Picture Reference 1 2 3 4 5 6
MFR-1110 1 1 1
MFR-1120 1 1 1
MFR-1140 1 1 1
MFR-1160 1 1 1
MFR-1161 1 1 1 1 1
Note: The MFR-1160 replaces the Metcal SP200 Soldering System. The MFR-H6-SSC hand-piece accepts the same SSC cartridges.
SxV
SxP Soldering Tips
Soldering Cartridges
TxP SSC
Tweezer Soldering Cartridges
RxP CxV Cartridges (Previous SP200 System)
Blade Tips
Rework
Cartridges
Full range on pages 29-30 Full range on pages 26-27 Full range on page 31 Full range on page 17
19
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 20
Technical Specifications
Power Supply MFR-1100 MFR-2200
Ambient Operating Temperature 10 - 40°C (50°F - 104°F) 10 - 40°C (50°F - 104°F)
Maximum Enclosure Temperature 55°C (131°F) 55°C (131°F)
Input Line Voltage 100 - 240 VAC 100 - 240 VAC
Power Consumption 70 Watts maximum 130 Watts maximum
Input Line Frequency 50/60 Hz grounded circuit * 50/60 Hz grounded circuit *
Output Power 60 Watts at 22°C * 60 Watts at 22°C per output (2 outputs)*
Output Frequency 450 KHz 450 KHz
Power Cord (3-wire) 183 cm 18/3 SJT 183 cm 18/3 SJT
Dimensions (approx.) W x D x H 90mm (3.5”) x 142mm (5.6”) 170mm (7") x 200mm (8")
x 197mm (7.8”) x 152.5mm (6")
Weight 2.3kg (5.05 lbs) 2.97 kg ( 6.55 lbs)
Surface Resistivity 105-109 Ohms 105-109 Ohms
Certification / Marking cTUVus, CE cTUVus, CE
20
* RF SmartHeat Technology provides greater power. More details at www.metcal.com/smartheat
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 21
Technical Specifications
MFR-PS1100 Power Supply
Input Line Voltage 100-240 VAC
Power Consumption 65 Watts max.
Input Line Frequency 50/60Hz *
Output Power 60 Watts Max *
Output Frequency 450 KHz Collection chamber replacement
Dimensions W x D x H 90mm x 200mm x 152.5mm (3.5" x 8" x 6")
* RF SmartHeat Technology provides greater power. More details at www.metcal.com/smartheat
MFR-1150 System
Idle Tip temperature stability +/- 1.1°C (2°F) in still air
Ambient Operating Temperature 10 - 40°C (50 - 104°F)
Maximum Enclosure Temperature 55°C (131°F)
Tip to ground Potential <2mV
Tip to ground resistance <2 Ohms
Surface resistivity 105 – 109 Ohm
Approvals cTUVus, CE Remove grip for Pencil config.
MFR-WSDSX Workstand
Input voltage 24V
Intput power 15W
Workstand dimensions 100mm x 200mm x 140mm (4" x 8" x 5.5")
MFR-UK5 Upgrade Kit Noise level < 55 dB
Compatible with all MFR Recommended Air pressure input 550kPa (80PSI) - Shop air only
Series Power Supplies
21
Vacuum suction force 0.85 bar (25" Hg)
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 22
Technical Specifications
MFR-1350/51
Input Line Voltage 100-240 VAC
Input Line Frequency 50/60Hz
Power Consumption 110 Watts max. (Power Supply MFR-PS1300)
Output Power 60 Watts Max *
Output Frequency 450 KHz *
Idle Tip temperature stability +/- 1.1°C (2°F) in still air
Ambient Operating Temperature 10 - 40°C (50 - 104°F) Pencil
Maximum Enclosure Temperature 55°C (131°F)
Noise level < 55 dB
Vacuum suction force 0.7 bar (21in Hg at Vacuum pump at sea level)
Power Cord (3-wire) 183cm (72")
Desolder Hand-piece cable length 152 cm (60"), burn proof, ESD safe
Solder Hand-piece cable length 122 cm (48"), burn proof, ESD safe
Hand piece connector 8 pin power connector
Tip to ground Potential <2mV
Tip to ground resistance <2 Ohms
Surface Resistivity 105 – 109 Ohms
Approvals cTUVus, CE Pistol
22
Workstand dimensions 100mm x 200mm x 100mm (4" x 8" x 4")
* RF SmartHeat Technology provides greater power. More details at www.metcal.com/smartheat
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 23
14
16
17
13 15 18
23
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 24
SxV
Soldering Tips CxV 4
Blade Tips 6
5
Full range on pages 26-27
Full range on page 27
PHT
Light Load, Fine
Access Soldering Tips
24
8
7 Full range on page 28
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 25
PS-900-Solar
Key Features & Benefits
w Superior photo voltaic tabbing and buss soldering
w SmartHeat reduces thermal stress on solar cells
w Reduces the likelihood of micro-cracking
w Produces a controlled, high quality solder joint
w Calibration-free system
w Specially designed STV-DRH440A hoof tip for high performance
STV-DRH440A
0.52"
0.187"
13.2mm
4.75mm
25
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 26
STV-CH10A
0.719"
11.0mm
C H ISEL
C H ISEL
SCV-CH25
18.3mm
SCV-CH10A
0.1"
0.04"
2.5mm
1.0mm
SFV-CH10AR SFV-CH30AR
STV-CH10AR STV-CH30AR
.54"
SCV-CH10AR SCV-CH30AR
13.7mm
.04"
1.0mm
NEW
SFV-CH10 SFV-CH50A
STV-CH10 STV-CH50A
0.43" 0.44"
11.0mm
SCV-CH10 SCV-CH50A
11.3mm
0.04" 0.2"
1.0mm 5.0mm
NEW
SFV-CH15A SFV-CH50AR
STV-CH15A STV-CH50AR
.461"
11.7mm
0.44"
SCV-CH15A SCV-CH50AR
11.3mm
.197"
5.0mm
0.06"
1.5mm
SFV-CH15AR SFV-CH50
STV-CH15AR STV-CH50
.528" 0.4"
.06" 13.4mm 10.0mm
SCV-CH15AR SCV-CH50
0.2"
1.5mm 5.0mm
SFV-CHB15 SFV-CNL03AR
STV-CHB15 STV-CNL03AR
0.06" .724"
C ON IC AL
1.5mm 18.4mm
.01"
SCV-CHB15 0.3mm
SCV-CNL03AR
0.48"
12.2mm
NEW
SFV-CH18AR SFV-CNB04A
STV-CH18AR STV-CNB04A
.528"
0.016" 0.61"
.07" 13.4mm 0.40mm 15.5mm
STV-CH20 STV-CN05A
0.43" 0.72"
11.0mm
SCV-CH20 SCV-CN05A
18.2mm
0.08" 0.016"
2.0mm 0.4mm
NEW
SFV-CH24A .016" SFV-CNB04AR
STV-CH24A STV-CNB04AR
0.4mm
.719"
SCV-CH24A SCV-CNB04AR
18.3mm
0.094"
2.4mm 19.6mm .77"
SFV-CH25AR SFV-CNL04
STV-CH25AR STV-CNL04
.528" 0.53"
.10" 13.4mm 13.6mm
SCV-CH25AR SCV-CNL04
0.016"
0.4mm
2.5mm
26
F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 27
.02" 13.7mm
2.0mm
SCV-DRH420AR
SCV-CN05AR
C ON IC AL
H OOF
SFV-DRH20CP
.08" 20.7mm
0.5mm
.81"
SFV-CN05 STV-DRH20CP
SCV-DRH20CP
STV-CN05
0.34"
8.5mm
SCV-CN05 SFV-DRH430AR
0.02"
STV-DRH430AR
45˚
0.5mm 3.0mm
SFV-DRH630AR
13.0mm
SCV-CNB05 STV-DRH630AR
.67"
0.02"
17.0mm
SCV-DRH630AR
.39"
0.5mm
.12" 10.0mm
SFV-CNL10A
3.0mm
60°
NEW
NEW SFV-DRH420A
STV-CNL10A STV-DRH420A
0.71"
0.48"
18.0mm
SCV-CNL10A
0.137"
SCV-DRH420A
12.2mm
3.47mm
0.04" 0.079" 2mm
SFV-DRH30CP
SFV-CNL10AR
1.0mm
STV-DRH30CP
STV-CNL10AR
.59"
SCV-DRH30CP
.04" 15.0mm
SCV-DRH440R
45°
STV-CNL10
.157 " .315 "
4.00mm 8.00mm
.474 "
0.51" .02 "
SFV-DRH640AR
12.04mm
0.5mm
SCV-CNL10
13.0mm .671"
17.04mm
STV-DRH640AR
0.04"
1.0mm
SFV-CNL14
60°
SCV-DRH640AR
.158"
4.02mm
STV-CNL14 SFV-DRH40CP
.670"
0.59"
17.01mm
STV-DRH40CP
15.0mm
SCV-CNL14
0.056"
SCV-DRH40CP
1.4mm
SCV-DRH440A
13.2mm
SCV-DRH20
4.75mm
0.157"
4mm
SFV-DRK30AR
SFV-CNL20 STV-DRK30AR
.74"
STV-CNL20
18.7mm
SCV-DRK30AR
0.58"0.59"
15.0mm
SCV-CNL20
14.6mm .12"
SFV-DRK45AR
45º
0.54" 3.0mm
13.8mm
0.08"
STV-DRK45AR
2.0mm
SFV-WV20
18.7mm
.74"
SCV-DRK45AR
1.8mm
.07"
STV-WV20
0.58" 4.5mm 45º
.08" 14.6mm .18"
2.03mm 0.54"
SCV-WV20 A
13.8mm
CXV BLADE TIPS
NEW
SFV-DRK45A
CFV-BL100 CCV-BL100 10mm (.40")
.08"
2.4mm
2.03mm 0.095"
STV-DRK45A
2.4mm 0.095"
SCV-DRK45A
0.5mm
K N IFE
SFV-DRK50
5.0mm 0.079"
15.1mm 0.60"
A
2.4mm .095" 45°
5.0mm
SCV-DRK50
.20"
5.0mm 45°
27
.20"
F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
14mm .55"
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 28
PHT SOLDERING TIPS Compatible with: PS-800, PS-800E and PS-900 Systems and PS-CA1 Coil Assembly
.394"
PHT-750315 PHT-753035
15.0mm
PHT-650315 PHT-653035
.04" 10mm 0.5mm 0.59"
C ON IC AL
C H ISEL
1.0mm 0.02"
PHT-750325 PHT-752057
.59"
.394" .04" 15.0mm
PHT-650325 PHT-652057
.06" 10.0mm
1.5mm 1.0mm
.472"
PHT-750326 PHT-753067
12.0mm 1.0mm
.06"
1.5mm
.472"
12.0mm
PHT-650326 .04"
15.0mm
PHT-653067
.06" .590"
PHT-750335 PHT-753077
.394" 1.0mm
.07" 10.0mm
1.5mm
PHT-650335 .04"
16.65mm
PHT-653077
1.78mm .656"
PHT-751355 PHT-754627
.394"
.10" 10.0mm 1.0mm 60˚
PHT-651355 PHT-654627
H OOF
.04" 15.0mm
2.5mm .59"
PHT-751367 PHT-754667
.12" 60˚
2.0mm
3.0mm
.65" PHT-651367 .08" 17.0mm PHT-654667
16.5mm .67"
PHT-751384 PHT-754687
.315" 60˚
3.0mm
8.0mm
PHT-651384 PHT-654687
C ON IC AL
.197"
5.0mm 17.0mm
.12"
.67"
PHT-752017 PHT-754487F
45˚
.59" 3.0mm
PHT-652017 PHT-654487F
15.0mm
.01"
0.25mm .12" 17.0mm
.67"
PHT-752327 PHT-654497
.016"
4.0mm 45˚
PHT-652327 PHT-754497
0.4mm
.63" 17.0mm
16.0mm .16"
.67"
PHT-752035
PHT-654697
PHT-652035
.39"
.02" 10.0mm
15.0mm
0.5mm
.59"
PHT-752335 PHT-755437
0.5mm 15.0mm
PHT-652335 PHT-655437
KN IFE
PHT-752337 PHT-755477
0.5mm 1.0mm
.02" .04"
2.0mm
PHT-652337 PHT-655477
0.5mm .08"
5.0mm 45°
.02" .20"
1.0mm
15.0mm .02" .04" 15.0mm .59"
.59" 5.0mm 45°
.20"
28
15.0mm .59"
75 = 750 Series for most standard applications - 65 = 650 Series for temperature sensitive applications
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 29
STP-CH10
8.6mm
SCP-CN04
0.36"
C ON IC AL
0.016"
9.2mm
C H ISEL
0.4mm
SCP-CH10
0.04"
SFP-CNB04
1mm
STP-CNB04
0.6"
SCP-CNB04
0.016" 15.21mm
SFP-CH15
0.4mm
STP-CH15 SFP-CNL04
0.39"
STP-CNL04
10mm
SCP-CH15
0.59"
0.06" 14.9mm
SCP-CNL04
1.5mm 0.016"
0.4mm
SFP-CN05
SFP-CHB15 STP-CN05
STP-CHB15 SCP-CN05
0.474"
12.04mm
SCP-CHB15
0.06"
SFP-CNB05
1.5mm
STP-CNB05
.579"
SCP-CNB05
14.7mm
SFP-CH20
0.02"
0.5mm
STP-CH20
0.4"
SFP-CNL06
10.0mm
0.08"
SCP-CH20 SCP-CNL06
2.0mm
SFP-BVL10
SFP-CHL20 STP-BVL10
0.56"
BEVEL
14.22mm
STP-CHL20 SCP-BVL10
.632" 0.04"
16.04mm 1.0mm
SCP-CHL20
0.08"
SFP-DRH05
2.0mm
STP-DRH05
0.6"
SCP-DRH05
15.21mm
SFP-CH25
0.02"
0.5mm
H OOF
STP-CH25 SFP-DRH610
.394"
10mm
SCP-CH25 STP-DRH610
0.1"
2.5mm
SCP-DRH610
.039"
1.0mm
.45"
11.6 mm
SFP-CH30 SFP-DRH15
STP-CH30 STP-DRH15
0.12"
SCP-DRH15
3.0mm
SCP-CH30
.06"
1.5mm
0.43"
SFP-DRH615
11.0mm
SFP-CH35 STP-DRH615
60°
.06"
SCP-DRH615
1.5mm
STP-CH35
0.14" .46"
SCP-CH35 SFP-DRH35
3.5mm 11.6mm
60°
STP-DRH35
0.43"
11.0mm
SCP-DRH35
.46"
SFP-CH50
11.6mm
STP-CH50 SFP-DRK50
0.3"
7.6mm
SCP-CH50 STP-DRK50
0.2"
KN IFE
0.2"
SCP-DRK50
5mm 5.0mm
0.63"
16mm
29
F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 30
RCP-BL1 (0.41)
9.14mm
BL AD E
.02"
0.5mm
.02"
RFP-BL2 15.6
0.5mm
- - -
RCP-BL2 (0.62)
A
.87"
.87"
22.1mm
RFP-BL3 22.1
22.1mm
- - -
RCP-BL3 (0.87)
D
A A RFP-SL2 3.48 1.63 1.78 1206 Chip
RCP-SL2 (.137) (.064) (.07) Package
A
B A A2 D B B2 SMT TYPE
QFP 100
RCP-QD20 (.650) (.650) (.130) (.885) (.885)
30
F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 31
TCP-BLP1
0.76mm
BL AD E
.04"
1.0mm
TFP-BLP2
TTP-BLP2 2.0mm x 14mm (.08" x .55")
.55"
.03" 14mm
0.76mm
TCP-BLP2
.079"
2.0mm
TFP-CNP1
Conical
TTP-CNP1
.75"
A
TFP-BLH40
H EAVY D U TY
6.35mm
TTP-BLH40
(.25")
TCP-BLH40
TFP-BLH50
16mm
TTP-BLH50
(.62")
A
TCP-BLH50
TFP-BLH60
20.5mm
0.028"
TTP-BLH60
0.57mm
(.81")
TCP-BLH60
0.055"
1.4mm
TFP-BLH70
28mm
TTP-BLH70
(1.1")
TCP-BLH70
Standard
DFP-CN6 1.52 2.84
0.218"
Standard
DCP-CN6 (.060) (.112)
DFP-CN7 2.41 3.63
Standard
DCP-CN7 (.095) (.143)
DFP-CNL3 0.76 2.03
Long Reach
DCP-CNL3 (.030) (.080)
DFP-CNL4 1.02 2.28
12.80mm
0.503"
Long Reach
Long Reach
DCP-CNL4 (.040) (.090)
DFP-CNL5 1.27 2.64
Long Reach
DCP-CNL5 (.050) (.104)
31
F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications.
www.metcal.com
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 17:00 Page 32
F O R S M A L L T O M E D I U M B
HANDHELD SERIES
P R E - H E A T E R S
D I G I T A L A N A L O G
32 www.metcal.com