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Cutting Room Agility

and Excellence

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A pioneering solution in the Internet of Things, Vector
is the first-ever connected cutting solution, enabling
high uptime through remote preventive maintenance.

Since its launch in 2007, Vector has pushed the boundaries


of speed, quality and reliability. To provide the lowest cost
per cut part on the market today, Lectra’s VectorAuto digital
cutting solution delivers a unique combination of 5 customer
benefits for manufacturers of fabric seat trim covers and
interiors in high volumes:
■■ Cutting capacity of up to 9cm
■■ Highest possible cutting speed
■■ Cutting quality free of defects
■■ Minimal buffer between cut parts
■■ Unmatched level of reliability

Automotive Supplier Challenges

Increasing
demand for
Quicker
customization
deliveries
& model
diversity

Customer Value Proposition


Higher
Pressure
quality
on prices BEST-IN-CLASS TECHNOLOGY
standards
Up to 98% machine availability made
possible by sophisticated preventive
maintenance
To remain competitive, you need to:
HIGH CUTTING CAPACITY
■■ Minimize investment
Cutting capacity handling ply
■■ Reduce operating costs thicknesses of up to 9cm
■■ Enhance cutting room performance
■■ Improve manufacturing flexibility FLEXIBILITY
To satisfy increasing complexity while
VectorAuto allows you to achieve managing fluctuating production
all your operational excellence objectives: batches
■■ High quality of cut parts
PREDICTIVE MAINTENANCE
■■ Low cost per cut part Enabled by more than 120 built-in
■■ Diversified product assortments sensors, monitored by Lectra’s remote
■■ Fast changeovers for small series call centers
■■ Shorter lead and delivery times

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Lectra Integrated Offer
Lectra is the only company to combine leading-edge technology, cutting room expertise and global
support services in a single offering to transform even large-scale, multi-site fabric cutting operations.

CUTTING ROOM EQUIPMENT

■  ■  ■ 
■  ■  ■ 

CAD & CUTTING ROOM SOFTWARE

DEVELOPMENT INDUSTRIALIZATION PRE-PRODUCTION

Prototyping
Product Validation
Material Consumption Pattern Industrialization Nesting
Costing
Technical Specifications

CONSUMABLES PROFESSIONAL SERVICES CONTRACTS, WARRANTY


& PARTS & CONSULTING & AFTER-SALES SUPPORT

A Complete Range, Designed to Meet Every Fabric Cutting Need

Variety

High volumes,
foam-backed fabric
Greatest capacity
for repetitive ■  Mass ■  Flexible Low to medium runners
Production volume

production producers production Vinyl, headrests, door panels


■  High-volume and other interior components
producers Maximum fabric savings

Ideal for ■  Low-volume Ideal for low-volume,


low-volume orders ■  On-demand flexible production
production production and matching needs
■  Special orders

Cut More Fabric Faster, at a Lower Cost

Maximize productivity Reduce costs


■■ Cut multiple layers of fabric at high speeds with the ■■ Minimize waste and reach the lowest price per cut
ability to handle ply thicknesses ranging from 2.5cm part with limited or no buffer between cut parts.
to 9 cm. Maximize uptime
Increase agility ■■ Benefit from monitoring by 20 built-in sensors for
■■ Easily produce small batches and high volumes to reporting, analysis and predictive maintenance.
meet fluctuating demand. Streamline operations
Assure quality ■■ Create a lean cutting room by streamlining fabric
■■ Ensure the highest quality cut parts with best-in- loading, cutting, offloading and maintenance.
class hardware, software and consumables.

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CAD & Cutting Room Software

TIME SAVINGS PROCESS IMPROVEMENT

■■ Respond to RFQs in just ■■ Respond to RFQs in a just


a few days a few days
■■ 30% to 50% fewer sampling ■■ Meet cost targets using
and development iterations accurate preliminary costing
■■ Simplify communication
COST SAVINGS between OEMs & suppliers
■■ Eliminate errors during CAD data translation, pattern
■■ Fewer expensive physical prototypes digitizing and the generation of bills of merchandise
■■ Material consumption and labor cost and documentation
reduction in production

TIME SAVINGS

■■ Up to 30% faster industrialization lead time


■■ Meets growing demand for product
personalization

PROCESS IMPROVEMENT

■■ Reduced scrap rate

MINIMIZE WASTE
■■ Shorten the design-to-production cycle with intelligent
pattern design that minimizes waste and error.

CONTROL COSTS
■■ Accurately calculate fabric costs up-front, guaranteeing
your margin and gaining leverage with suppliers.

MAXIMIZE PRODUCTIVITY
■■ Keep up with complex orders and tight deadlines by
generating complex markers quickly.

SAVE TIME
■■ Process markers quickly and make efficient use of time
with automated off-time processing.

GO TO MARKET FASTER
■■ Streamline processes and go to market faster with
Diamino’s integrated workflows.

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VectorMethod Time-saving Secure Process Generator

VectorMethod pre-production software


is designed to compile spreading and cutting
instructions and generate a follow-up sheet
with barcoding for:
■■ Error-free processes
■■ Automatic transmission of spreading
and cutting parameters
■■ Better monitoring and control through
accessible, sharable information

Genuine Consumables and Parts

Designed to meet your manufacturing challenges

Improve the performance of your cutting room with Lectra’s genuine consumables and maintenance kits,
specially designed to ensure uninterrupted long-term operation of your Vector solution.

MAINTENANCE KIT DRILLS

■■ Based on the feedback of more than ■■ Lectra offers a wide range of drills to satisfy
20,000 customers using Lectra equipment, the needs of your various applications.
maintenance kits contain only genuine Lectra
parts and feature the latest technologies. BRISTLE BLOCKS

BLADES ■■ Lectra bristle blocks are specially designed


to hold the spread firmly in place. Their self-
■■ To enable you to achieve superior cutting cleaning system extends the service life of
quality, Lectra blades are made of high-grade your equipment.
steel with excellent resistance to bending,
shocks and vibrations. ROLL GOODS

SHARPENING BANDS ■■ Lectra offers paper and plastic roll goods


that allow you to achieve excellent productivity
■■ Lectra sharpening bands adhere to strict by homogeneity of vacuum on the entire
internal quality controls and are designed material surface.
to lengthen blade lifespan with an efficient
abrasive sharpening surface.

LECTRA GENERAL AGREEMENT


A mutually beneficial agreement based
on an audit of your needs by our experts
to provide you with optimized shipping
costs and delivery times, in accordance
with projections carried out together.

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Lectra Services

Power services lie at the heart of Lectra cutting room solutions. Continuously connected to our call centers
via built-in sensors and counters on our systems, Lectra’s experts take preemptive action before failure even
occurs. Power services enable you to achieve complete production security and performance for all fabric
cutting activities, and streamline your maintenance operations.
Thanks to our support services, 80% of manufacturing-related queries can be resolved quickly and remotely.

Online Software Reporting &


Support Evolution My Support

On-site Spare Parts


Support Only for Power Full
Preventive
Maintenance

Benefits

■ Prevent downtime and maximize system availability


■ Control your system performance
■ Guarantee quality by benefiting from Lectra’s 40 years
of cutting expertise
Predictive
Maintenance

Predictive maintenance use case


Connected to Lectra Customer Care

SYSTEM NOT CONNECTED SYSTEM CONNECTED


■■ Permanent
monitoring
■■ Performance
optimization
Critical parts breakdown Warnings and error
■■ Agility to
halts production messages manage changes
Lectra expert
STOPPAGE analyzes data

On-site intervention
On-site intervention is scheduled
for diagnosis and
identification of parts
STOPPAGE
On-site call-out
for repairs On-site intervention
for correction

IMPACT BENEFITS

Cost of Cost of Quality Save time


downtime spare parts under control and money

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Lectra

The right partner to take your automotive


cutting room to the next level.

Lectra offers the expertise, technology and industry


knowledge to support you, starting with the definition of
a solution suited to your needs and throughout the life of
your cutting room, from implementation to support and
process optimization.

32 subsidiaries 
5 call centers 
3 international advanced
technology centers 
Nearly 1,700 employees
50 nationalities

DIGITAL TRANSFORMATION OF THE CUTTING ROOM

CUTTING ROOM MAINTENANCE


■■ Selection of offer
■■ Implementation CUTTING ROOM
■■ Lectra Services support OPTIMIZATION
■■ Training and accelerated
ramp-up ■■ Preventive maintenance aimed
at reducing downtime
■■ Always at your side, we can
■■ Online support for quick help you optimize your cutting
solution room operations through
■■ On-site support audits of your equipment and
■■ Predictive maintenance enabled
production process:
by hundreds of built-in sensors
■■ Access to the latest software
upgrades to remain at the
forefront of technology
■■ Regular reporting: metrics
and debriefings with Lectra
Customer Care

Availability Performance Quality

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The Hive    
@LectraOfficial   
® Vector is a registered trademark of Lectra. LectraAutomotive 

About Lectra
For forward-looking companies that breathe life into our wardrobes, car interiors, furniture and more, Lectra is committed to
crafting the premium technologies that facilitate the digital transformation of their industry. Lectra’s offer empowers brands
and manufacturers from design to production, providing them with the market respect and peace of mind they deserve. In the
automotive industry, Lectra offers integrated cutting room solutions and expert services dedicated to suppliers of airbags as well
as fabric and leather vehicle seating and interior components. Founded in 1973, today Lectra has 32 subsidiaries across the globe,
serving customers in over 100 countries. With nearly 1,700 employees, Lectra reported revenues of $313 million in 2017. Lectra is
listed on Euronext (LSS).

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