Signal Light Methodology - Rev0

Project:
Manila MRT3 Signaling Upgrade and Rehabilitation Project
Installation Documentation:
Installation Methodology of Signal Lights
Reference Designation:
MRT3-SIG-IM-006
TEWET Phil., Inc. Page: 1 of 22

Installation Documentation MRT3-SIG-IMP-006

Installation Methodology of Signal Lights June 01, 2020
Version: 0
Name Dept. Date Signature

Approved by Homer Dugay Project Manager 01 Jun 2020
Deputy Project
Reviewed by Danilo Nayve 01 Jun 2020
Manager
Implementation
Prepared by Sam Manatad 01 Jun 2020
Manager
Version Summary
Version Date Prepared by Changes/Comments

0 01 Jun 2020 Sam Manatad First Submittal


Contents
1. INTRODUCTION................................................................................................................................................................................... 4
2. SAFETY...................................................................................................................................................................................................... 4
3. ABBREVIATION LIST.......................................................................................................................................................................... 5
4. rEFERENCE DOCUMENTS................................................................................................................................................................ 5
5. SIGNAL LIGHT SPECIFICATION.................................................................................................................................................... 5
5.1. LED MODULE TECHNICAL DATA...................................................................................................................................... 5
5.2. SIGNAL CONFIGURATION................................................................................................................................................... 6
6. BRIEF DESCRIPTION OF THE WORKS........................................................................................................................................ 6
6.1. TOOLS AND MATERIALS...................................................................................................................................................... 6
6.2. PREPARATION PRIOR TO ACTUAL WORK................................................................................................................... 7
6.3. PROPOSED WORK METHODOLOGY – MOUNTING TEMPORARY BRACKET ON EXISTING SIGNAL
LANTERN BRACKET................................................................................................................................................................................ 8
7. ASSESSMENTS.................................................................................................................................................................................... 12
7.1. 7.1 HIRARC (HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL)..........................12
7.2. SITE ACCESS............................................................................................................................................................................. 13
7.3. SITE CLEAN-UP....................................................................................................................................................................... 13
7.4. WELFARE ARRANGEMENTS............................................................................................................................................. 13
7.5. PROTECTIVE EQUIPMENT REQUIRED BY ALL PERSONNEL ON SITE............................................................13
7.6. NOTICES/SIGNAGES SAMPLES....................................................................................................................................... 13
7.7. Appendix A - Risk Assessment........................................................................................................................................ 14
1. INTRODUCTION


This method statement specifies the detailed requirements and procedures for the removal of
existing signal lights and installation of new signal lights its cablings, wirings, temporary brackets,
cable preparation, etc. cable reel movement, cable cutting, and cable transfer from stock area to
the wayside of MRT Line 3. This will also discuss how the cable will be laid on the signal side of
Line 3 concrete walkway (cable trench) up to the equipment room down to the equipment
cabinet including termination. Installation of barriers and track warning light to protect and guide
station personnel within the worksite area.
The scope of work will be done by Tewet as described in the relevant documents.
2. SAFETY
Safety for the installation work is required during the duration of the activities to prevent loss of
life or injury to person and damage or loss of equipment. Proper safety awareness and practices,
including safety policies of BT/MHI-SC and MRT Line 3 Operators will be implemented.
All personnel working for the installation works shall be equipped with Personal Protective
Equipment (PPE) such as safety helmet, safety boots, safety vests, hand gloves, dust mask, etc. for
the whole project.
First Aid kits and potable drinking water shall be made available during duration of work.
Any imminent safety issues that may arise during the course of the activity shall be reported to
the Safety Officer on-duty for proper action.
Due to COVID 19 pandemic outbreak, additional safety protocol must be strictly implemented,
following guidelines from DOLE Labor Advisory and Department Order as follows.
 DTI and DOLE INTERIM GUIDELINES ON WORKPLACE PREVENTION AND

CONTOL OF COVID 19
 Labor Advisory No. 09-20 Guidelines on the Implementation of Flexible Work
Arrangements as Remedial Measure due to the Ongoing Outbreak of
Coronavirus Disease 2019
3. ABBREVIATION LIST


ABBREVIATION DESCRIPTION
MRT3 Metro Rail Transit Line 3
PPE Personal Protective Equipment
PTO Public Transport Operator
DTI Department of Trade and Industries
DOLE Department of Labor and Employment
BT Bombardier Transport
MHI Mitsubishi Heavy Industries
SC Sumitomo Corporation
DOTr Department of Transportation
4. REFERENCE DOCUMENTS
[Ref. Nr.] Doc ID Title Rev

100407148 Material Specification – Signal
Mounting Summary Manila WS L3 Signal Installation Type
100407141 Typical Installation for Signal
3NSS006045D0155 Lantern 200mm 1ASP Bombardier
5. SIGNAL LIGHT SPECIFICATION

5.1. LED MODULE TECHNICAL DATA
Input Voltage 120VAC [90VAC to 264 VAC]
Frequency 50.0-60.0 Hz ± 2.5%
Nominal current 125mA at 120 Vac
Temperature Range - 25 °C ~ +70°C
Power Consumption 12 Watts / aspect
Power factor 0.9
Number of LEDs 105
Viewing angle (Beamwidth) ≥ 33% maximum at 10° off axis
≥ 10% maximum at 20° off axis
Dominant Wavelength (Red) 625 nm


Dominant Wavelength (Green) 505 – 508 nm
5.2. SIGNAL CONFIGURATION
Type Purpose LED type Arrangement
1 aspect Buffer Stop Signal Red
2-Aspect Signal for Red Green

2 aspects
Mainline (Lower) (Upper)
6. BRIEF DESCRIPTION OF THE WORKS

The scope of works involves the installation of temporary bracket for the new signal light,
temporary mounting of new signal light. Decommissioning of the existing signal light, transfer
new signal light to existing bracket, commissioning and activation upon complete system transfer
to the new Line 3 Signaling system.
During the installation, the affected area has to be secured with the installation of the barrier.
Signages will have to be installed to protect as well as guide the station personnel and other
maintenance provider staff working within the said area. COVID 19 special safety procedure shall
be strictly implemented, such as wearing additional PPE that will prevent the spread of the virus
and physical (social) distancing where applicable.
All installation works will start during non-operation (11:00PM to 3:00AM) and shall be according
to approved drawings and diagrams.
6.1. TOOLS AND MATERIALS

All tools and materials for the installation work shall be in good working condition and
approved by the BT/MHI-SC representatives. For tools and equipment requiring power
supply, electrical cords should be properly insulated and damage-free. Test instruments
shall be calibrated and provided with calibration certificate. Size and requirement for the
installation shall be according to approved Philippine Electrical Code and standards.
Items Note
Barrier Fabricated Black Iron (BI)


Bolts and nuts Different sizes as applicable
Rigid Steel Conduit- (RSC) Pipes

Pullboxes
25mm, 40mm, 50mm ø length as needed
Strut Channels
400x400x100mm
Malleable Clamps
Hangers
Fabricated Slab Lifter For lifting concrete cover
Cable Cutter Size and type accordingly
Cable Stripper
Crimping Tools Various Sizes and types for end termination
Hack Saw
Roller Tube Cutter
Crowbar and hammer
Measurement tape
Large packaging tapes For temporary holding spooled cables
Screwdrivers Sets Flat and Star, different sizes as applicable
Electrical Plier Sets
Portable Ladder
Heat Gun Use for heat shrinkable insulation
Scaffolding
Label Printer Cable tagging (outdoor type ribbon)
6.2. PREPARATION PRIOR TO ACTUAL WORK

Ensure all involved personnel have valid duty pass and/or work access pass to be presented to the
Station security, prior to accessing the work site.
1. All personnel working at the work site are to be equipped with proper PPE (refer
clause 7.4 for PPE). Furthermore, ensure all the safety aspects are taken into
consideration and in place.
2. Coordinate with BT/MHI-SC representatives before and after the work activity. Secure
an incident number from the Dispatcher.
3. All relevant site conditions and working practices are to be checked at site.
4. Prior to the cable preparation work, survey is carried out separately to identify the
correct cable routing against the station layout drawings. Furthermore, the


identification of the cable conduit accessories (i.e., pull boxes, hangers, etc.) locations
will be done and once identified, the locations are marked with visible label
6.3. PROPOSED WORK METHODOLOGY – MOUNTING TEMPORARY BRACKET ON EXISTING

SIGNAL LANTERN BRACKET
1. Prepare the tools and equipment needed to working at an elevated platform. Most
signal lanterns are installed not more than 4 meters in height. A single stage light duty
H-Frame is sufficient to comfortably and safely to work on. Provide an adjustable base
jack with large wood board at least 3” thick as an additional base.
2. Existing signal lantern are mounted in 3 methods, either wall, post and ceiling
mounted.
CEILING MOUNT
POST MOUNTING WALL MOUNTING
Figure 6-1: Mounting Methods

3. Confirm and coordinate with Operations on the area to work on, secure clearance, and
the need to de energize the area before proceeding with the installation of the
bracket.


4. Installation on wall mounted signal light. Refer to image below
Figure 6-2: Wall Mounted Signal
5. Check the wall, verify if there are existing conduit and the wall is strong enough to hold
the mounting bracket. Verify if it’s made of concrete, fibre cement or drywall. If fibre
cement/drywall ensure that the bracket is mounted on the stud that support the
existing bracket and could carry the weight. If not provide a secondary post below the
wall mounted signal lantern.
i. Route the cables with enough slacks so when the new signal light will be
transferred to the existing bracket, no need to provide additional termination. This
procedure to all types of new installation.


ii. Route cables that it will not impede the removal of the existing conduit during de
commissioning of the existing signal lantern and removal of the temporary bracket.
iii. Post mounted signal light, see figure below.
Figure 6-3: Post Mounted Signal
6. Check that the conduit running on the post when fix will not impede in the removal of
existing conduit, the same also with the temporary bracket. Fluid tight flexible conduit
shall have enough slack to reach the existing bracket during de commissioning stage.
7. Ensure that the bracket / support is tight enough not to move during train operation of
Line 3.
8. Follow the dimension given, to ensure signal light is within the line of sight of the train
operator/pilot.


9. Ceiling mounted signal lantern, see figure below.
Figure 6-4: Ceiling Mounted Signal
10. Stations where there is limited space on the existing signal lantern, or has the
danger of being hit by incoming train, will be placed on the other side of the platform.
This could be on the south or north bound. It will be oriented in the same way of as
the existing signal lantern. Refer to the figure on item 6.4.11. The new signal in red


line with the given dimension shall be followed. Minor adjustment can be done as
long it falls within the line of sight of the operator and it is clear of incoming traffic.
11. Conduit shall have a temporary conduit box located near the existing signal
lantern as a termination point once the new signal light is transferred to the existing
platform.
12. Ensure that the ceiling mounted bracket / support is well secured and tighten
not to fall during operation. Hole for the expansion bolt in the concrete block should
exactly fit the bolt so that during tightening, the bolt will hold its position firmly.
13. Provide adequate conduit clamp securely bolted, especially conduit that run
along the ceiling of the track’s platform. Be aware of object that might fall in the
catenary cable.
14. Verify cable termination and tagging, terminate cable using the required tools
to the corresponding wiring block or connectors on the LED module.
15. Harness wire inside the LED module box, cable tie if necessary.
16. Ensure gasket and seal are in place before closing box.
17. Apply temporary power rated for the signal lantern to test.
7. ASSESSMENTS
7.1. 7.1 HIRARC (HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL)
RISK POTENTIAL
RISK CONTROL MEASURES
SCALE ACCIDENT
1. Ignorant of site High Personal Injury Carry out Safety meeting
regulation Fatal Injury prior to start of work
2. Transporting Low Road accident Follow Regulation

Material / Loss of load No overloading
Equipment
3. Use of Power Medium Faulty Equipment Carry out inspection
Tools Personal injury before use
Electrocution
4. Night Work Medium Poor visibility Workers to use high
Fall into tracks / visibility vest
open cable ducts Provide adequate lighting


5. Improper Medium Hand injury Use proper tools
Installation of Electrocution Only qualified personal to
Equipment carry out the works
7.2. SITE ACCESS

Using the approved Work Clearance issued by the DOTr, login and secure access number from the
station site access (sign-on) is required prior to start and end (sign-off) of all work activities from
station security in coordination with the BT/MHI-SC representatives.
7.3. SITE CLEAN-UP
• Before leaving the site, housekeeping will be performed.
• Collect all the scrap balance and put in the rubbish plastic bag.
• Clear all rubbish and re-pack all the tools.
• Ensure no obstruction is left on the working area
7.4. WELFARE ARRANGEMENTS
 Drinking water
 First Aid Kit
7.5. PROTECTIVE EQUIPMENT REQUIRED BY ALL PERSONNEL ON SITE

All workers involved shall be equipped with adequate PPE as stated below
 Safety Helmet
 Safety Boots / shoes
 High Visibility Vest
 Work Gloves (if required)
7.6. NOTICES/SIGNAGES SAMPLES


• CAUTION: MEN AT WORK
• SORRY FOR INCONVENIENCE SYSTEM UPGRADE


7.7. Appendix A - Risk Assessment
Hazard Level Hazard Level

Before Control After Control
Activity Potential Hazards Risk Evaluation Control Measure Existing Residual Risk Additional Risk Control
Potential Hazards Compliance Control
Measures Existing
Workplace/location L S IR IR RD RR
Working on or near 1. Risk of being struck 3 4 12 1. Track possession 12 0.25 3
the line, access and by a train / rail borne must be obtained according
egress vehicle the customer procedure.
2. Tool box talk must
be done before
commencing of work
3. Cordon the area of
work by the barricade tape
to make awareness for
another workgroup
approaching
4. Lookout person
must be assigned
5. Controller of Site
Safety must be assigned
6. PPE’s are


Installation Methodology of Point Machine June 01, 2020
mandated (high visibility
vest, safety glasses, safety
shoes, safety helmet)
7. Use of mobile and
gadgets are not allowed
8. Walk along the line
in face of traffic
9. Walk one at a time
with proper space from
each person.
10. Don't carry any metal
object to contact the live
line.
1. Insufficient Light 3 3 9 Is there is enough lighting 9 0.25 2.25

around your workplace for you
and your workers to be able to
see and avoid hazards that
might be on the ground? The
easiest way to find out is to ask
your staff. Another way is to
shadow your employees for a
Working on platform couple of days, walk the main
internal and external routes
that they use throughout their
working day. It is important to
do this both inside and outside
of the workplace, as the effect
of light changes during the
day. If you can’t see hazards on


the ground you will need to
improve the lighting (e.g. new
lights or changing the type of
bulb).
1. Provide the lighting if
the area of work is darkened or
invisible
2. Ensure the light is
covered all area of work.
2. Slip, trip and fall 2 4 8 1. Tool box talk / site 8 0.5 4
briefing needs to provide to
staff
2. Lookout person must
be assigned
3. PPE’s needs to be wear
at all times
4. Supervision of
Controller of Site
Safety must be at all times
3. Risk from other civil 2 2 4 1. Tool box talk / site 4 0.25 1

works at site briefing needs to provide to
staff
be assigned
at all times
4. Supervision of
Controller of Site
5. Coordinate to other


civil work to aviod work
confliction
4. Electrocution from 2 3 6 1. Tool box talk / site 6 0.25 1.5
overhead line equipment briefing needs to provide to
staff
be assigned
at all times
4. Supervision of
Controller of Site
5. Lifting long tools and
equipment must be horizontal
6. Avoid reaching the
overhead line by man or metal
material
7. Always treat lose and
cut cable live and must be
reported to proper authority
1. Back, hand and feet 2 3 6 1. Ask for help on lifting 6 0.25 1.5
injury heavy tools and materials
(use trolley if necessary) 2.
Handling of materials
Manual handling training
and tools for
must be provided to staff
installation works 3. PPE’s are mandated (Safety
gloves, safety shoes must be
worn)


2. Tools / Equipment 2 3 6 1. Ensure workplace has 6 0.4 2.4
unintentionally placed no tools and material placed
along the rail might on the rail, clean and tidy
cause derailment during and after works.
2. Controller of site
safety is responsible on
inspecting site before and after
activities
3. Sliced and cuts on 2 3 6 1. PPE’s must be worn (Anti- 6 0.5 3
hands / fingers due to cut gloves)
damage tools 2. Inspection of tools before
commencing work must be
establish
3. Ensure tools are in good
condition and calibrated if
necessary
4. First aid kit must be
available at all times
1. Rotating motions of 3 4 12 1. Operator of machine 12 0.25 3
cams, couplings, must be knowledgeable of the
clutches, shafts, moving equipment
bars and all parts inside 2. Controller of site
the machine can cause safety must be in charge of all
gripping or forcing of movements and coordination
Working activity of hands, cloths or any to the authority before, during
Point Machine materials during and after activity
movement 3. PPE’s needs to be
worn at all times (hand gloves,
high visibility vest, dust mask
and protective eyewear if
necessary)
4. Lock or clips the


rotation part if require
5. Failure scenarios must
be provided to
staff
6. First aid kit must be
available Hand crank must be
available at all times
7. Lookout must be
available
2. Chemical hazards 3 4 12 1. PPE’s must be worn while doing 12 0.25 3

due to product the activities, greasing and oiling of
being handled or machine (hand gloves, dust mask,
inhaled protective eyewear)
(grease, oil) 2. Hand crank must be inserted on
the machine during testing activities to
ensure no movement of machine.
3. Smoking is prohibited at all
times 4. Ensure cleanliness and tidiness
of area during and after activity
3. Fire due to flammable 3 3 9 1. Smoking is not allowed at worksite 9 0.1 0.9
materials use during 2. A combustible matter must be
activity disposed
3. Cleanliness must be
implemented during and after work
4. All personnel must be vigilant on
loose and cut wires inside the machine
and around the work area
5. Controller of site safety must be
aware of all activities at all times
4. Potential for injury 2 2 4 1. Controller of site safety must be 4 0.25 1


resulting from dropping aware of all activities at all times
or ejection of a work 2. Hand crank unit must be
piece from the machine available
during operation 3. 3. Operator must ensure the
area are free from obstruction before
moving the points
5. Electrocution due to 3 3 9 1. All personnel must be 9 0.5 4.5

loose and cut wires knowledgeable on how to use the tools
during voltage and and equipment before work commence
current measurement 2. Tool box talk and site inspection
must be implemented
3. Site briefing must be conducted
by site safety
4. First aid kit must be available
5. All personnel must be
knowledgeable on CPR and First aid
application
(Controller of site safety must assign one
staff on doing First Aid before work
start) 6. Tools and equipment must be
on good status (calibrated if necessary)
before doing measurements
7. Ensure all wires and contacts are
properly intact and properly harnessed
before work
8. Avoid electrical parts to be wet
by water (e.g rain). Provide cover if
necessary.
9. Stop or suspend the work if the
area has wet by water(heavy rain) or
assess that high risk by electrocution


6. Discoordination from 3 3 9 1. Controller of site safety must 9 0.5 4.5
the authority before, ensure to have possession of the point
during and after (locally
activities that may cause controlled) before work starts
risk of injury 2. Controller of site safety must
ensure point are normally working after
work
(being moved centrally controlled)
3. All site data must be recorded
4. Controller of site safety
coordinates to the authority upon leaving
the workplace and sign out
Table 15-1: Risk Assessment



Signal Light Methodology - Rev0

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Project:

Manila MRT3 Signaling Upgrade and Rehabilitation Project

TEWET Phil., Inc. Page: 1 of 22

Installation Documentation MRT3-SIG-IMP-006

Name Dept. Date Signature

Version Date Prepared by Changes/Comments

TEWET Phil., Inc. Page: 2 of 22

Installation Documentation MRT3-SIG-IMP-006

TEWET Phil., Inc. Page: 3 of 22

Installation Documentation MRT3-SIG-IMP-006

 DTI and DOLE INTERIM GUIDELINES ON WORKPLACE PREVENTION AND

TEWET Phil., Inc. Page: 4 of 22

Installation Documentation MRT3-SIG-IMP-006

[Ref. Nr.] Doc ID Title Rev

5. SIGNAL LIGHT SPECIFICATION

Frequency 50.0-60.0 Hz ± 2.5%

Nominal current 125mA at 120 Vac

Temperature Range - 25 °C ~ +70°C

Power Consumption 12 Watts / aspect

Power factor 0.9

Number of LEDs 105

Viewing angle (Beamwidth) ≥ 33% maximum at 10° off axis

≥ 10% maximum at 20° off axis

Dominant Wavelength (Red) 625 nm

TEWET Phil., Inc. Page: 5 of 22

Installation Documentation MRT3-SIG-IMP-006

5.2. SIGNAL CONFIGURATION

Type Purpose LED type Arrangement

1 aspect Buffer Stop Signal Red

2-Aspect Signal for Red Green

6. BRIEF DESCRIPTION OF THE WORKS

6.1. TOOLS AND MATERIALS

TEWET Phil., Inc. Page: 6 of 22

Installation Documentation MRT3-SIG-IMP-006

Rigid Steel Conduit- (RSC) Pipes

6.2. PREPARATION PRIOR TO ACTUAL WORK

TEWET Phil., Inc. Page: 7 of 22

Installation Documentation MRT3-SIG-IMP-006

6.3. PROPOSED WORK METHODOLOGY – MOUNTING TEMPORARY BRACKET ON EXISTING

POST MOUNTING WALL MOUNTING

Figure 6-1: Mounting Methods

TEWET Phil., Inc. Page: 8 of 22

Installation Documentation MRT3-SIG-IMP-006

Figure 6-2: Wall Mounted Signal

TEWET Phil., Inc. Page: 9 of 22

Installation Documentation MRT3-SIG-IMP-006

iii. Post mounted signal light, see figure below.

Figure 6-3: Post Mounted Signal

TEWET Phil., Inc. Page: 10 of 22

Installation Documentation MRT3-SIG-IMP-006

Figure 6-4: Ceiling Mounted Signal

TEWET Phil., Inc. Page: 11 of 22

Installation Documentation MRT3-SIG-IMP-006

2. Transporting Low Road accident Follow Regulation

TEWET Phil., Inc. Page: 12 of 22

Installation Documentation MRT3-SIG-IMP-006

7.2. SITE ACCESS

• Ensure no obstruction is left on the working area

7.4. WELFARE ARRANGEMENTS

7.5. PROTECTIVE EQUIPMENT REQUIRED BY ALL PERSONNEL ON SITE

7.6. NOTICES/SIGNAGES SAMPLES

TEWET Phil., Inc. Page: 13 of 22