Service Manual Skanmobile

Table Of Contents
1 Introduction .................................................................................................................................................. 5
2 Scope ........................................................................................................................................................... 7
3 X-Ray Equipment ......................................................................................................................................... 9
4 Safety and Precautions .............................................................................................................................. 11
4.1 Patient and Operational Safety .......................................................................................................... 11
4.2 Caution Before Installation ................................................................................................................. 13
5 Know your X-Ray Unit ................................................................................................................................ 15
5.1 Identification of Main Parts ................................................................................................................. 15
6 Console Description ................................................................................................................................... 19
6.1 Integrated Console ............................................................................................................................ 19
6.2 External Console ............................................................................................................................... 21
7 Identification of Labels ............................................................................................................................... 23
8 Operating the unit ...................................................................................................................................... 25
8.1 Before You Begin ............................................................................................................................... 25
8.2 Power ON And Initial Checks...................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.................................................................................................................................................................. 25
8.3 Positioning of the tube head .............................................................................................................. 26
8.4 Positioning X-Ray Beam Using Collimator ......................................................................................... 27
8.5 Modifying exposure parameters ......................................................................................................... 27
8.5.1 Parameter Modification Screen: kV ........................................................................................... 27
8.5.2 Parameter Modification Screen: mAs ........................................................................................ 27
8.5.3 Mode Selection Screen .............................................................................................................. 27
8.5.3.1 MEDIUM ............................................................................................................................ 28
8.5.3.2 THIN .................................................................................................................................. 28
8.5.3.3 THICK ................................................................................................................................ 28
8.5.4 Exposure History ....................................................................................................................... 29
8.5.5 Sleep Mode ................................................................................................................................ 29
8.6 Delivering an Exposure ...................................................................................................................... 29
8.7 User Default Parameter Configuration Settings ................................................................................. 31
9 Technical Specifications ............................................................................................................................. 33
10 Service Tools ............................................................................................................................................ 35
11 Skanmobile Installation ............................................................................................................................ 37
11.1 Site Preparation ............................................................................................................................... 37
11.1.1 Site Survey ............................................................................................................................... 37
11.1.2 Installing Environment .............................................................................................................. 37
11.1.3 Electrical Outlets & Requirements ............................................................................................ 37
11.2 Unpacking ........................................................................................................................................ 37
11.3 Mechanical Checks .......................................................................................................................... 38
11.3.1 Check for Trolley Movement .................................................................................................... 38
11.3.2 Check for Arm Movement ......................................................................................................... 38
11.3.3 Check for Tube head Rotation ................................................................................................. 38
11.3.4 Check for Collimator rotation .................................................................................................... 38
11.4 Initial Checks & Power ON ............................................................................................................... 38
11.4.1 Exposure & Feedback check ................................................................................................... 39
11.5 Positioning X-ray beam using collimator: ......................................................................................... 39
11.6 Functional Check ............................................................................................................................. 39
11.7 Tube Seasoning ............................................................................................................................... 40
12 Troubleshooting ...................................................................................................................................... 41
12.1 Errors & Warnings ............................................................................................................................ 41
12.2 Error Troubleshooting ...................................................................................................................... 41
13 Part Replacement Guide .......................................................................................................................... 51
13.1 FRU Parts ........................................................................................................................................ 51
13.2 General Guidelines for Replacement ............................................................................................... 52
13.3 Power OFF ...................................................................................................................................... 52
13.4 Final Check after Replacement ........................................................................................................ 52
13.5 Replacement of Power Cable (305-000168-0) ................................................................................. 52
13.5.1 Disconnecting Input Power Cable ............................................................................................ 52
13.5.2 Fixing of Power Cable .............................................................................................................. 54
Page 2 of 137
All information contained in this document and accompanying document is, confidential and is the property of M/S SKANRAY TECHNOLOGIES and cannot be divulged without the prior consent of M/S
SKANRAY TECHNOLOGIES. If this communication was not intended for you please inform the sender and SKANRAY TECHNOLOGIES AT office@skanray.com.”
13.6 Replacement of Tubehead Covers (305-000181-0) ......................................................................... 54
13.6.1 Removing of Tubehead Covers ............................................................................................... 54
13.6.2 Fixing Tubehead covers ........................................................................................................... 56
13.7 Replacement of Console Board (305-000177-0) ............................................................................. 56
13.7.1 Removing console board ......................................................................................................... 56
13.7.2 Fixing Console board ............................................................................................................... 56
13.8 Replacement of Tubehead Assy (With collimator) for trolleys having gas springs with actuator. (305-
000169-0) ................................................................................................................................................ 57
13.8.1 Removing Tubehead Assy (With Collimator) ............................................................................ 57
13.8.2 Fixing Tubehead Assy (With Collimator) .................................................................................. 58
13.8.3 Removing the Tube Head for trolley with Actuatorless Gas spring .......................................... 58
13.8.4 Fixing the Tube Head for trolley with Actuatorless Gas spring ................................................. 59
13.9 Replacement of LVPS Board (305-000171-0) .................................................................................. 62
13.9.1 Removing LVPS Board ............................................................................................................ 62
13.9.2 Fixing LVPS Board ................................................................................................................... 64
13.10 Replacement of Control Board (305-000170-0) ............................................................................. 64
13.10.1 Removing Control Board ........................................................................................................ 64
13.10.2 Fixing Control Board .............................................................................................................. 65
13.11 Replacement of PFC Board (305-000176-0) .................................................................................. 66
13.11.1 Removing PFC Board ............................................................................................................ 66
13.11.2 Fixing PFC Board ................................................................................................................... 67
13.12 Replacement of Power Board (305-000172-0) .............................................................................. 67
13.12.1 Removing Power Board ......................................................................................................... 67
13.12.2 Fixing Power Board ............................................................................................................... 71
13.13 Replacement of Power Cable (Cassette Tray to tube-head input panel - 305-000835-0) .............. 72
13.13.1 Removing power cable .......................................................................................................... 72
13.13.2 Fixing the Power Cable .......................................................................................................... 75
13.14 Replacement of Fan (305-000173-0) ............................................................................................. 75
13.14.1 Removing The Fan ................................................................................................................ 75
13.14.2 Fixing the Fan ........................................................................................................................ 76
13.15 Replacement of Flat cable set (305-000178-0) .............................................................................. 76
13.15.1 Removing Flat Cable ............................................................................................................. 76
13.15.2 Fixing Flat cable ..................................................................................................................... 76
13.16 Replacement of Exposure Handswitch Assy (305-000180-1) ........................................................ 77
13.16.1 Removing Exposure Handswitch assy ................................................................................... 77
13.16.2 Fixing Exposure Handswtich assy ......................................................................................... 78
13.17 Replacement of Input Fuse (305-000174-0) .................................................................................. 78
13.17.1 Removing Input Fuse ............................................................................................................. 78
13.17.2 Fixing Input Fuse ................................................................................................................... 79
13.18 Replacement of Electrolytic Capacitor (305-000179-0) .................................................................. 79
13.18.1 Removing Electrolytic Capacitor ............................................................................................ 79
13.18.2 Fixing Electrolytic Capacitor ................................................................................................... 80
13.19 Replacement of Mains Input EMI / EMC Filter Board (305-000588-0) ........................................... 80
13.19.1 Removing Mains Input EMI / EMC Filter Board ..................................................................... 80
13.19.2 Fixing Mains Input EMI / EMC Filter Board ............................................................................ 82
13.20 Replacement of Input Switch (305-000175-0) ................................................................................ 82
13.20.1 Removing Input Switch .......................................................................................................... 82
13.20.2 Fixing Input Switch ................................................................................................................. 82
13.21 Replacement of Collimator with Bulb (305-000161-0) and Collimator With LED (305-001076-0) .. 82
13.21.1 Removing Collimator .............................................................................................................. 82
13.21.2 Fixing Collimator .................................................................................................................... 84
13.21.3 X-Ray Field to Light Field Alignment ...................................................................................... 84
13.22 Replacement of Shutter Knobs (305-000163-0) ............................................................................ 87
13.22.1 Removing Shutter Knobs ....................................................................................................... 87
13.22.2 Fixing Shutter Knobs .............................................................................................................. 88
13.23 Replacement of Bulb (305-000162-1) ............................................................................................ 88
13.23.1 Removing Bulb ...................................................................................................................... 88
13.23.2 Fixing the Bulb ....................................................................................................................... 89
13.24 Replacement of LED Driver Board (305-001078-0) ....................................................................... 90
13.24.1 Removing LED Driver Board .................................................................................................. 90
13.24.2 Fixing LED Driver Board ........................................................................................................ 90
13.25 Replacement of LED Board (305-001079-0) .................................................................................. 91
13.25.1 Removing LED Board ............................................................................................................ 91
13.25.2 Fixing LED Board ................................................................................................................... 91
Page 3 of 137
13.26 Replacement of Gas spring (For units without actuator) (305-000166-2) ...................................... 91
13.26.1 Removing Gas spring ........................................................................................................... 91
13.26.2 Fixing the Gas Spring ............................................................................................................ 93
13.27 Replacement of Gas Spring (For units with Actuator) (305-000166-0) ........................................... 94
13.27.1 Removing old Gas Spring with actuator ................................................................................. 94
13.27.2 Removing Gas Spring Actuator .............................................................................................. 95
13.27.3 Fixing the New Gas Spring .................................................................................................... 98
13.27.3.1 Removing of old Block ................................................................................................... 98
13.27.3.2 Fixing of New Block ....................................................................................................... 98
13.27.4 Removing the Gas spring (Old Trolley without SLS) (305-000166-1) .................................... 98
13.27.5 Fixing the Gas spring and SLS (Old Trolley without SLS) ...................................................... 99
13.28 Replacement of SLS (Secondary line of Safety) Assembly (305-000722-0) .................................. 99
13.28.1 Removing SLS (Secondary line of Safety) Assembly ............................................................ 99
13.28.2 Fixing SLS (Secondary Line of Safety) assembly .................................................................. 99
13.28.3 Inspection criteria for tube head balancing for actuator less gas spring F- 2400 N .............. 101
13.29 Replacement of Rear Wheels (305-000164-0) ............................................................................ 103
13.29.1 Removing Rear Wheels ....................................................................................................... 103
13.29.2 Fixing Rear Wheels ............................................................................................................. 104
13.30 Upgrading Front Wheels (305-000165-0) .................................................................................... 105
13.30.1 Removing Front Wheels (Castor Wheels) ............................................................................ 105
13.30.2 Fixing the Blickle Wheels ..................................................................................................... 106
13.31 Replacement of Front wheels (305-000165-1) ............................................................................. 106
13.31.1 Removing Blickle Wheels (With Adaptor plate) .................................................................... 106
13.31.2 Fixing the Blickle Wheels ..................................................................................................... 106
13.32 Replacement of Trolley Front / Rear Cover (Front Cover 305-000183-0 & Rear Cover 305-000184-0)
107
13.32.1 Removing Trolley Front / Rear Cover ................................................................................... 107
13.32.2 Fixing Trolley Front / Rear Cover ......................................................................................... 108
13.33 Replacement of External Console Assy (305-000752-0) ............................................................. 108
13.33.1 Removing External Console Assy ........................................................................................ 108
13.33.2 Fixing External Console Assy ............................................................................................... 111
13.34 Replacement of connector PCB of External Console Assembly (305-000821-0) ......................... 112
13.34.1 Removing connector PCB of External Console Assembly. ................................................... 112
13.34.2 Fixing connector PCB of External Console Assembly. ......................................................... 112
13.35 Replacement of External Console Cable Assy (305-000754-0) ................................................... 112
13.35.1 Removing the external console cable Assy .......................................................................... 112
13.35.2 Fixing the External console cable assy. ............................................................................... 113
13.35.3 Removing the Exposure hand switch cable assy for External console ................................. 118
13.35.4 Fixing the Exposure hand switch cable assy for External console ....................................... 118
13.36 Checking Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR) ........................ 119
13.37 Replacement Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR) (305-000589-0)
119
13.37.1 Removing Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR) ............... 119
13.37.2 Fixing Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR) ..................... 120
13.38 Replacement of 110V Transformer (For Skanmobile with 110V input) (305-000834-0) ............... 122
13.38.1 Removing 110V Transformer ............................................................................................... 122
13.38.2 Fixing 110V Transformer ...................................................................................................... 122
14 Cold Check ............................................................................................................................................ 123
14.1 Using DMM ensure the following ................................................................................................... 123
14.1.1 On LVPS Board ...................................................................................................................... 128
15 Calibration Procedure ............................................................................................................................ 129
16 Preventive Maintenance ....................................................................................................................... 131
16.1 Cleaning and Disinfecting .............................................................................................................. 131
16.2 Caring for Your Equipment ............................................................................................................. 131
16.3 Shipping and Long Term Storage ................................................................................................... 131
16.4 Preventive Maintenance ................................................................................................................ 132
16.4.1 General Preventive Maintenance Procedure ......................................................................... 132
17 Disposal of unit ..................................................................................................................................... 135
Annex A: Contact details ............................................................................................................................. 137
Page 4 of 137
SKANMOBILE‒ High Frequency
Chapter 1 Introduction
Diagnostic X-Ray system
1 Introduction
This manual describes how to install and service the following systems:
• SKANMOBILE High frequency diagnostic X-ray System 230 V, Part # 303-000018-0
Read this manual carefully and refer to it for any installation or service on the equipment.
The manual also contains list of spare parts and ordering information. A recommended tools list is included
so that the Service Engineer can be well prepared for executing the procedure.
Page 5 of 137
All information contained in this document and accompanying document is, confidential and is the property of M/S SKANRAY TECHNOLOGIES and cannot be divulged without the prior consent of
M/S SKANRAY TECHNOLOGIES. If this communication was not intended for you please inform the sender and SKANRAY TECHNOLOGIES AT office@skanray.com.”
Chapter 2 Scope
2 Scope
This manual is applicable to the following systems:
This manual covers installation and servicing of the X-ray unit only and does not cover accessories ordered
and shipped separately. This Manual does not cover the usage of the equipment for which the Product User
Manual has to be referred.
Page 7 of 137
Chapter 3 X-Ray Equipment
3 X-Ray Equipment
SKANMOBILE is an advanced high frequency type X-Ray system designed for superior image quality with
powerful 4KW generator and very low leakage radiation. The system houses two microprocessors, one for
control / supervisory functions and another one dedicated to input power factor correction circuit, without
overloading the primary control functions. For 230 Vac, it can be easily plugged into 16A wall socket. For
110 Vac, it can be easily plugged into NEMA 5-20 wall socket. The technology incorporates feedback circuits
that enable x-rays of accurate and reproducible nature for years of trouble free operation.
Page 9 of 137
Chapter 4 Safety and Precautions
4 Safety and Precautions

The owner of this Diagnostic X-Ray system shall not modify any components of the system since
this may result in violation of compliance to the standards. Skanray shall not be responsible for
any such modification causing violation of compliance, compromise on safety, performance
deterioration or any other adverse effects.
Warranty of this equipment will be void in the event of any modification done to the equipment,
misuse of the equipment and opening or servicing by an unauthorized personnel.
4.1 Patient and Operational Safety
This x-ray equipment may give hazardous x-ray to the patient and the operator unless safe
exposure factors and operating instructions are observed.
Follow proper x-ray radiation safety rules:

RADIATION SAFETY 1) Do not allow non-prescribed exposures
2) Do not allow unauthorized or untrained personnel to operate the unit
3) Always focus the collimator light only on to the area to be imaged.
4) Patients should be provided with lead apron and thyroid collar while being
exposed.
5) Operator should wear proper X-Ray shielding aprons.
6) Operator should be at a distance of at least 2 meter away from the tube head
while carrying out the exposure.
7) Operator should not stand in front of collimator during exposure.
8) Operator should stand behind the Tube head assembly during exposure.
ELECTRICAL SAFETY 1) This equipment must only be used in rooms or areas that comply with all
applicable laws and recommendations concerning electrical safety in rooms used
for medical purposes, e.g., IEC, US National Electrical code, or VDE standards
concerning provisions of an additional protective earth (ground) terminal for power
supply connection.
2) This Equipment is rated IP2X, that is without protection against Ingress of
liquids. To protect against short-circuit and corrosion, no water or any other liquid
should be allowed to leak inside the Equipment.
3) For the User, no serviceable parts are provided inside the Equipment.
4) To avoid the risk of electric shock, this Equipment shall be connected to a mains
supply with protective earth and do not touch patient and accessible conductive
parts of the system simultaneously
5) Always switch OFF the unit and remove the mains plug when cleaning and
Page 11 of 137
disinfecting the unit.

6) The unit contains lethally high voltages. Do not attempt to open covers or repair
the unit on yourself or by non certified service personnel.
7) Switch OFF the Equipment after the use to Isolate from the mains.
Preventive maintenance and replacement of parts is done by Skanray Authorized
Personnel only.
8) Do not modify this Equipment without written authorization from the
manufacturer.
9) Do not try to open or service/clean the Equipment when it is in use.
10) There is No User Serviceable parts in the Equipment. Skanray Technologies will
make available on request circuit diagrams, component part lists, descriptions,
calibration instructions, or other information that will assist Skanray Authorised
Personnel to repair those parts of ME Equipment that are designated by the
manufacturer as repairable by Skanray Authorised Personnel.
EXPLOSION SAFETY 1) This equipment must not be used in the presence of flammable or potentially
explosive disinfecting gases or vapours, which could ignite causing personal injury
and/or damage to the equipment. If such disinfectants are used, the vapour must
be allowed to disperse before using the equipment.
2) This equipment is not suitable for use in presence of anaesthetic gases.
ELECTRO MAGNETIC 1) Interference between the unit and other sensitive electronics can occur under
INTERFERENCE extreme conditions. Do not use the X-Ray equipment in close conjunction with
other sensitive devices or devices which create high electromagnetic disturbance.
PHYSICAL INJURY 1) The Swivel arm lifts up suddenly if the tubehead assembly is removed from the
arm of the trolley.
2) Operator should be at a distance of at least 2 meter away from the tube head to
avoid any unintended movement.
INSTALLATION AND 1) Ensure that your X-Ray unit is assembled and installed inside the Hospital or
SERVICE clinic building, by authorised Skanray personnel.
2) Take the services of authorised Skanray personnel when relocating the unit.
3) The location should be such that it is possible to use the SKANMOBILE X-ray
SYSTEM with ease for all recommended imaging procedures on the patient with
respect to the patient location.
MOBILITY 1) Care must be taken for the movement and positioning of the system.
2) The system must be disconnected from the main power before moving.
3) Before moving system around, the system must be positioned to the parking
Page 12 of 137
position to avoid unnecessary damage to the system.

4) While bringing the tube head into parking position, make sure tube head is
positioned at 90 degrees to the swivel arm to avoid tube-head hitting the lower
portion of trolley.
5) Wheels should be unlocked before moving the system.
6) After the system is placed at the desired location, the wheels should be locked.
4.2 Caution Before Installation

• Installation and Servicing has to be done by an authorized and competent individual.
• Failure to do so could result in injury or harm to the operator and patients. Failure to do so will
compromise warranty terms and conditions.
• Since the radiation Safety requirements vary from Country to country and State to State it is the
responsibility of the installer to ensure that the local and national Safety regulations are met.
The manual also contains list of spare parts and ordering information. A recommended Tools list is included
so that the Service Engineer can be well prepared for executing the procedure.
Page 13 of 137
Chapter 5 Know your X-Ray Unit
5 Know your X-Ray Unit

5.1 Identification of Main Parts
SKANMOBILE X-Ray system and its regional variations consists of the following major components (as
shown in Illustration 1)
Illustration 1
• Tube Head Assembly (Shown in Illustration 2) consisting of

◦ Tube Head (X-Ray Generator)
◦ Tube Head arm / Handle
◦ Collimator
◦ FSD Guard
Page 15 of 137
Illustration 2
• Trolley Assembly for SKANMOBILE (Shown in Illustration 3) consisting of

◦ Swivel Arm
◦ Vertical Column
◦ Gas Spring
◦ Wheels (Front & Rear)
◦ Cassette Tray
◦ Trolley Handle
◦ Secondary Line of Safety
◦ External console
Page 16 of 137
Illustration 3
Illustration 4
Page 17 of 137
Chapter 6 Console Description
6 Console Description
6.1 Integrated Console
Illustration 5
LED Indications
PREP / READY LED Yellow colour indicates system is getting prepared to take X-Ray by
preheating filament.
Green colour indicates system is ready to take X-Ray.
X-RAY ON LED X-Ray on Indication
FAULT LED When there is a fault in the system, FAULT LED will glow in Red colour.
KEY Functions
kV INCREMENT KEY Increments the set kV in steps of 1 and jumps to steps of 5 for continuous
pressing.
Inactive if kV is preset at 100.
kV DECREMENT KEY Decrements the set kV in steps of 1 and jumps to steps of 5 for continuous
pressing.
Inactive if kV is preset at 40
mAs INCREMENT KEY mAs range shall increment from 0.1 to 250mAs (@ 40kV) as per the
following:
0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.3, 1.4, 1.6, 1.8, 2, 2.2, 2.5,
2.8, 3.2, 3.6, 4, 4.5, 5, 5.6, 6.3, 7.1, 8, 9, 10, 11, 12.5, 14, 16, 18, 20, 22, 25,
28, 32, 36, 40, 45, 50, 56, 63, 71, 80, 90, 100, 110, 125, 140, 160, 180, 200,
Page 19 of 137
220, 250
mAs range is limited to maximum power.

Inactive if mAs is preset at maximum setting.
mAs DECREMENT KEY mAs range shall decrement from 250 (@ 40kV) to 0.1mAs as per the
following:
250, 220, 200, 180, 160, 140, 125, 110, 100, 90, 80, 71, 63, 56, 50, 45, 40,
36, 32, 28, 25, 22, 20, 18, 16, 14, 12.5, 11, 10, 9, 8, 7.1, 6.3, 5.6, 5, 4.5, 4,
3.6, 3.2, 2.8, 2.5, 2.2, 2, 1.8, 1.6, 1.4, 1.3, 1.1, 1, 0.9, 0.8, 0.7, 0.6, 0.5, 0.4,
0.3, 0.2, 0.1

Inactive if mAs is preset at 0.1.
RESET KEY In fault state, this key resets the generator to standby mode. Some faults
cannot be reset by this key. They are reset only by switching off the power
once and switching on again. These are called as “Power on reset faults”
and list is given in generator fault list Section 12.1 Errors & Warnings.
In standby mode, displays Input voltage as Uin. Press KV INCREMENT KEY

for scrolling through other system parameters, DC bus voltage BUS, heat
sink temperature HSt, tank oil temperature Olt, PFC software version PFC
and Exposure count(number exposures delivered by tube)
LAMP KEY Switches on and off the collimator lamp. Internal timer switches off the light
after 30seconds.
DISPLAY Indications
KV DISPLAY Displays default/set KV value in standby mode.
Displays Error message Exx(where xx stands for code) in fault mode
mAs DISPLAY Displays default/set mAs value in standby mode.
Displays Error code in fault mode. Refer generator fault list section for list of
faults.
Page 20 of 137
6.2 External Console
LCD Display
MODE Key SET Key

PREP / READY / X-RAY ON LED
kV Increment Key mAs Increment Key
kV Decrement Key mAs Decrement Key

LAMP ON LED FAULT LED
LAMP ON Key RESET Key
Illustration 6
LED Indications
PREP / READY / X-RAY Yellow colour indicates system is getting prepared to take X-Ray by preheating
ON LED filament.
Green colour indicates system is ready to take X-Ray.
X-Ray on Indication
FAULT LED When there is a fault in the system, FAULT LED will glow in Red colour.
LAMP ON LED When the lamp is switched ON, LAMP ON LED will glow in yellow colour
KEY Functions
kV INCREMENT KEY Increments the set kV in steps of 1 and jumps to steps of 5 for continuous
pressing.
When MODE key is pressed, kV increment key is used to scroll various

program modes
kV DECREMENT KEY Decrements the set kV in steps of 1 and jumps to steps of 5 for continuous
pressing.
When MODE key is pressed, kV decrement key is used to scroll various

program modes
Page 21 of 137
mAs INCREMENT KEY mAs range shall increment from 0.1 to 250mAs (@ 40kV) as per the following:
0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.3, 1.4, 1.6, 1.8, 2, 2.2, 2.5,
2.8, 3.2, 3.6, 4, 4.5, 5, 5.6, 6.3, 7.1, 8, 9, 10, 11, 12.5, 14, 16, 18, 20, 22, 25,
28, 32, 36, 40, 45, 50, 56, 63, 71, 80, 90, 100, 110, 125, 140, 160, 180, 200,
220, 250

Inactive if mAs is preset at maximum setting.
mAs DECREMENT KEY mAs range shall decrement from 250 (@ 40kV) to 0.1mAs as per the
following:
250, 220, 200, 180, 160, 140, 125, 110, 100, 90, 80, 71, 63, 56, 50, 45, 40, 36,
32, 28, 25, 22, 20, 18, 16, 14, 12.5, 11, 10, 9, 8, 7.1, 6.3, 5.6, 5, 4.5, 4, 3.6,
3.2, 2.8, 2.5, 2.2, 2, 1.8, 1.6, 1.4, 1.3, 1.1, 1, 0.9, 0.8, 0.7, 0.6, 0.5, 0.4, 0.3,
0.2, 0.1

Inactive if mAs is preset at 0.1.
RESET KEY In fault state, this key resets the generator to standby mode. Some faults
cannot be reset by this key. They are reset only by switching off the power
once and switching on again. These are called as “Power on reset faults” and
list is given in generator fault list Section “12.1 Errors & Warnings“.
LAMP KEY Switches on and off the collimator lamp. Internal timer switches off the light
after 30 seconds.
MODE KEY Used to enter various programming Modes
DISPLAY Indications
LCD DISPLAY Displays default/set kV & mAs value in standby mode.
Displays Error message in fault mode
Page 22 of 137
Chapter 7 Identification of Labels
7 Identification of Labels
WARNING - Warning statements describe conditions or actions that may result in personal injury or
loss of life.
CAUTION - Caution statements describe conditions or actions that may result in damage to the
equipment or software.
NOTE - Notes contain additional information on the use of the system.
General Caution Symbol
General Warning Symbol
Warning: HOT SURFACE
Warning: Trapping Zone
Refer to the accompanying documents.
Take Note
This symbol points to an important detail / tip in the operation of the unit.
Protective Earth
Mains Earth is required for continued protection against shock hazards.
Warning: Electricity
Page 23 of 137
Chapter 7 Identification of Labels
High Voltage
Dangerous voltage present.
WARNING: X-Ray
X-Ray Source Assembly / Tube Head capable of generating X-Rays. This X-Ray unit may be
dangerous to patient & operators unless safe exposure factors and operating instructions are
observed.
Manufacturing date
Manufacturer's address
Temperature range
WEEE symbol for disposal.
Requires special disposal methods. Consult local regulatory body for identifying proper disposal
method.
Alternating current
Focal Spot
N1=2 Protected against solid foreign objects of 12.5 mm Ø and greater.

IP2X N2=X Non-protected against Liquid Droplets.
L Mains Line Connection
N Mains Neutral Connection
Page 24 of 137
Chapter 8 Operating the unit
8 Operating the unit

8.1 Before You Begin
Ensure that the operator has read and understood this manual regarding
operation of the system. Government regulators may require a licensed
operator to use this equipment. Check with your local seller regarding this.
Installation and use of radiation generating equipment is regulated by the

REGULATORY APPROVAL government or its authorized agencies in most countries. Check with your
local seller regarding site approvals or usage.
You should be well acquainted with the radiation protection methods for both
the operator and patient before attempting to use this equipment.
Majority of repeat exposures and inferior X-Ray images are attributed to the
storage, handling, use and developing of X-Ray films rather than the
FILM DEVELOPMENT
equipment itself. Ensure that the image capture films are stored and used as
per instructions.
Let the patient know that he/she is going to be X-Rayed. Avoid X-Rays or take
necessary precautions when X-Raying pregnant patients.
8.2 Power ON And Initial Checks

 Make sure that the unit is fully integrated and commissioned for use by Skanray Authorized
personnel.
 Turn OFF the supply mains switch before connecting the equipment to wall socket.
 Ensure that the supply mains has the protective earth connection to avoid risk of electric shock.
 Ensure proper illuminated environmental conditions before operating the device.
Page 25 of 137
 Position the Equipment such that the appliance coupler and mains switch are easily accessible to
turn off in case of Emergency.
 Ensure that during the use keep the User Manual handy to know about the reference dose as per
Annex B of user manual
 Switch ON the mains power and POWER button provided in unit.
 On power up, integrated console will initially display the firmware version and then displays default
kV and mAs values. Default values will be 40 KV and 0.1 mAs or the previously configured value.
 External console shows a screen as SKANRAY SKANMOBILE on power up as shown below.
 While this is displayed the console goes through a state of self test for making sure that all the
internal and external components of the console are working fine.
During this stage please do not press any keys on the keypad for they will be treated as a
keyboard error.
 Immediately following a successful self test the console displays a screen similar to the one as
shown below. All the processes in this console starts from the home screen.
 Default KV and mAs values will be displayed once the generator is ready to take X-Ray. Default
values will be 40 KV and 0.1 mAs or the previously configured value.
8.3 Positioning of the tube head

 Unlock the gas spring using the handle provided in the SLS assembly.
 Rotate the handle anticlockwise to release the movement of the gas spring.
 The arm can be positioned anywhere within the working limits.
 Rotate the handle clockwise to arrest the movement of the gas spring.
Page 26 of 137
8.4 Positioning X-Ray Beam Using Collimator

 Open collimator shutters using the knob provided in collimator.
 Press LAMP KEY to turn on the light field.
 Adjust the light field using the 2 knobs(Dials) provided in collimator, as per the table below. The
light field adjusted will be the X-Ray field while taking X-Ray. Align the centre of the grid to centre of
the Image receptor. Grid is indicating centre of the X-Ray beam axis.
 There is an automatic timer of 30 seconds for collimator light. This will switch off the light after 30
seconds. If the light field adjustment is still required, press the LAMP KEY again.
 Press LAMP KEY or the preparation button in the Exposure Hand Switch to switch off the collimator
lamp, if it is on.
8.5 Modifying exposure parameters

8.5.1 Parameter Modification Screen: kV
 Use the kV INCREMENT/ DECREMENT keys to modify the kV to the desired value.
 The kV value displayed on the parameters pane (on the left side) will be updated with the new
value.
8.5.2 Parameter Modification Screen: mAs
 Use the mAs INCREMENT/ DECREMENT keys to modify mAs.
 The mAs value on the parameters pane (on the right side) will be updated with the new value.
8.5.3 Mode Selection Screen
 Press the MODE button from the home screen to display the Mode selection list.
 A screen similar to the one shown below appears on the display.
 Use the kV INCREMENT/ DECREMENT keys to navigate within the list. Press these buttons until the
desired mode is highlighted.
 Press the SET key to use the highlighted mode.
Page 27 of 137
8.5.3.1 MEDIUM
 Under this there is a list of 23 different Anatomy that the User can configure for each anatomy for a
particular image receptor.
S/N Anatomy S/N Anatomy S/N Anatomy S/N Anatomy S/N Anatomy S/N Anatomy
1 Chest AP 5 Hip 9 Ankle 13 Humerus 17 Hand 21 L-Spine Lat
2 Chest Lat 6 Femur 10 Foot 14 Elbow 18 T-Spine AP 22 C-Spine AP
3 Abdomen 7 Knee 11 Shoulder 15 Forearm 19 T-Spine Lat 23 C-Spine Lat
4 Pelvis 8 Tibia 12 Swimmers 16 Wrist 20 L-Spine AP
 Use the kV INCREMENT / DECREMENT keys to navigate within the list. Press these buttons until the
desired setting is highlighted.
 Press the SET key to use the highlighted mode. The default values are displayed. Pressing the MODE
key without saving returns to home screen without any changes.
 Now set kV and mAs parameters and press SET key, automatically save the parameters into
particular anatomy.
8.5.3.2 THIN
 Use the kV INCREMENT/DECREMENT keys to navigate within the list. Press these buttons until the
particular anatomy.
8.5.3.3 THICK
Page 28 of 137

 Use the kV INCREMENT/DECREMENT keys to navigate within the list. Press these buttons until the
particular anatomy.
8.5.4 Exposure History
 The console stores the last 30 exposures in its internal memory and is not erased by a power down.
You may use one of these exposure details to deliver a new exposure.
 By default the most recent exposure appears at the top of the list followed by the older ones. Now
use the kV INCREMENT/DECREMENT keys to select one from the list and press SET key to load into
home screen.
8.5.5 Sleep Mode
 When left unattended for 10 minutes, the external console goes to sleep mode as shown below.
8.6 Delivering an Exposure

 Set the kV and mAs to required values.
 Press the actuator of the exposure handswitch to level I prep (preparation) as shown in Illustration
7. PREP/READY LED will glow in yellow colour and the buzzer will beep audibly in periodic fashion.
This indicates system is getting prepared to take X-Ray.
Page 29 of 137
Illustration 7
Do not extend the cable of the exposure handswitch beyond 4 meters.
 The external console displays the screen as shown below
 When the generator is ready to take X-Ray, PREP/READY LED will turn to green and buzzer will beep
audibly in periodic fashion at twice the rate of the beep during preparation mode. The external
console displays as shown below
 Press the actuator of the exposure handswitch to level II exposure as shown in Illustration 7 to take
X-Ray and hold till the buzzer stops or X-RAY ON LED goes off. Buzzer and X-RAY ON LED will be
continuously ON throughout the exposure time. During exposure the external console displays as
shown below
 Feed back kV and mAs values will be displayed after exposures for few seconds.
Page 30 of 137
 Generator enters cooling mode after taking each X-Ray. Generator cooling mode is indicated in
display as “CLG Prd”. Cooling period depends on the exposure time. The external console displays as
shown below.
Do not switch off the generator while generator is in cooling mode.
There is a fan provided inside the generator for cooling, which needs specific time
to cool the generator electronics before taking next X- Ray. Power OFF/ON reset X- Ray exposures
taken before elapsing cooling period may lead to malfunctioning of generator.
 Generator will display previously set kV and mAs values after the completion of cooling period and
is ready to take next exposure.
8.7 User Default Parameter Configuration Settings

Please follow the procedure below sequentially without break. If any wrong key is pressed, repeat
the procedure from the beginning. Setting Default parameters can be done only with internal
console.
 Press RESET KEY once to take the Generator to parameter display mode.
 After one second delay, press RESET KEY once more to take the generator to standby mode (Shows
default kV and mAs) followed by mAs DECREMENT KEY immediately.
 The generator enters into Default Parameter Configuration mode (It shows last configured
parameters if set, if not, then it shows 40 kV, 0.1 mAs).
 Change the kV and mAs values to suit the operator's requirements.
 After the values are set, press RESET KEY once followed by mAs DECREMENT KEY immediately.
Page 31 of 137
 The unit enters into standby mode with the previously configured parameters.
 The configuration will be retained once the unit is switched OFF and ON and will be displayed as
default value henceforth.
 If the operator wants to change the default values, repeat the above procedure.
Page 32 of 137
Chapter 9 Technical Specifications
9 Technical Specifications
Generator Type : High Frequency, DSP Controlled, Constant Potential (DC)
Control of High Voltage : Closed Loop
High Voltage Range : 40 kV – 100 kV Settable (Step size 1 kV)
Accuracy of High Voltage : < ± 5%
Generator Frequency : Upto 200kHz
High Voltage Ripple : Low frequency ripple (Measured at ≤ 10kHz) < 4%

High frequency ripple (Measured at ≤ 50kHz) < 10%
High Voltage Rise Time : < 3 mS
Control of Tube Current : Closed Loop
Tube-head current range : 10 mA – 100 mA
Maximum Exposure Time : 5 seconds @ 230 Vac / 110 Vac input.
Minimum Exposure Time : 10 mS
mAs range : 0.1mAs to 250mAs @ 230 Vac / 110 Vac input, limited to maximum
power.
mAs accuracy : < ± (5%+0.2mAs) for >1mAs and < ± (10%+0.2mAs) for ≤ 1mAs
Duty Cycle : 1:30 Duty cycle for exposure ≥ 1 sec and minimum of 30sec off / rest
time & auto limit based on temperature.
Mode of Operation : Continuous operation with intermittent loading with rest time of
minimum 30sec and 1:30 duty cycle (for exposures ≥1sec) adaptive
and auto limit based on temperature.
Type of cooling : Forced cooling, 8200RPM,10.8CFM
Additional X-Ray filtration : Minimum 2.0 mm Al equivalent
Total X-Ray filtration : ~ 2.5mm AL equivalent @ 100kV
Minimum focus to skin distance : 300 mm
Maximum X-Ray field : 480 mm x 480 mm at 1 meter from focal spot.
Leakage radiation @ 1meter : < 50 mR / Hour
Leakage radiation technique : 100 kV, 4 mAs (40 mA, 100 mSec)
Ingress Protection Classification : IP2X
Fuse : 16A 250V FAST 5X20MM CYL

1) Schruter make: Part # 0001.1016
2) Little fuse make: Part # 0216016.MXP
Page 33 of 137
Chapter 10 Service Tools
10 Service Tools
Given below is the consolidated list of the Service Tools & Consumables which are required for executing
the procedure in this manual.
Tools
Mallet
Open end Spanner 6mm, 7mm,24mm Ring & 13mm Box Spanner
T type Allen Key set (1.5mm, 2mm, 2.5mm, 3mm)
L type Allen Key set
Screw Driver set Star & Flat
Jewel Screw Driver set
Nose Plier & Cutter
Tweezers
Nut Driver 5mm & 5.5mm
Soldering Iron
Digital Multimeter
Spirit Level (with 3 indications)
ESD Wrist wrap
Adjustable Spanner
Circlip plier 90 degree, straight circlip plier
Gluegun
Ratchet belt 50mm 4 meters
1/16" Allen key
Consumables
Grease & Waste Cotton
Insulation Tape (if required for Trouble shooting)
Iso propyl alcohol
Glue stick
Solder wire (Lead) (if required for Trouble shooting)
Cable Ties & Mounts (if required)
Forms to be used (Authorised Service Agents may use different formats with same contents)
Installation Report Form:- 50-0001
Service Report Form: - 50-0002
Installation/Service Check list:- 50-0012
Page 35 of 137
Chapter 11 Skanmobile Installation
11 Skanmobile Installation
11.1 Site Preparation
11.1.1 Site Survey
• The location should allow sufficient space for movement of the Swivel arm in the extended
condition.
• The location should be such that it is possible to use the SKANMOBILE X-ray SYSTEM with ease for
all recommended imaging procedures on the patient with respect to the patient location.
11.1.2 Installing Environment
• The unit is designed for indoor usage.
• It shall not be subject to direct sunlight for expanded duration.
• Place it away from sources of liquid ingress.
• If the X-ray unit is stored below 10°C, time must be allowed for X-ray unit to reach room
temperature (keeping in room temperature) before connecting it to the mains voltage.
11.1.3 Electrical Outlets & Requirements
• Ensure that there is wall socket available near the installation location. The power requirements are
as mentioned in the User manual.
• The mains outlet shall have a good Earth connection. Grounding of the system must be checked
before connecting the System.
• The mains chord shipped with the unit should not be extended further using extension boxes or
wires. In case extra wiring is required, ensure that this is done by a qualified electrician. The wiring
shall confirm to requirements mentioned in the User manual.
• The mains outlet should be capable of supplying 230V ac and 16A of current or 110 V ac and 16A of
current. It shall have Fuse protection or provided with a circuit breaker of 16A (230V) or 16A (110V)
• It is recommended to have an ELCB (Earth Leakage Circuit Breaker) for protection against earth
leakage or RCCB (Residual Current Circuit Breaker) for protection against earth leakage.
11.2 Unpacking
The SKANMOBILE X-ray system arrives at the customer site in assembled condition within the packing box
as shown in Figure 1.The packing is in corrugated box with inner foam covering as shown in the Figure 2.
Follow the procedure below for unpacking and checking assembly. Ensure there are no visible transit
damages.
Page 37 of 137
Figure 1
Figure 2
Remove the foam coverings of the SKANMOBILE X-ray unit as shown in Figure 2. Take out the whole X-ray
unit & place it on a flat surface with the support wheels (support wheels in locked condition). Remove the
plastic covers covering the Unit. After unpacking the SKANMOBILE unit is ready for the up/down movement
and ready for switch ON. Up/down movement can be performed by keeping the Actuator push button
pressed for Gas spring with actuator. SKANMOBILE X-ray generator (tube head) can be positioned at any
position from 23° to 139°.
For Gas spring without actuator the Up/down movement can be performed by moving the swivel arm.
Lock the SLS after positioning the Tube Head to the desired position.
11.3 Mechanical Checks
11.3.1 Check for Trolley Movement
1. Check the trolley movement in front movement & back movement, ensure that trolley is moving
smoothly.
2. check the breaks of back side wheel and confirm that breaks is working.
11.3.2 Check for Arm Movement
Check the swivel arm is moving smoothly, ensure that there no drift while moving, ensure that there is no
sound and jerk while moving.
11.3.3 Check for Tube head Rotation
There shall not be any drift & smooth rotation in both directions about the axis and swivel arm.
11.3.4 Check for Collimator rotation
There shall be smooth rotation in both directions ±90 degree from normal position.
11.4 Initial Checks & Power ON
If unit is switched ON after 6 months Tube seasoning (11.7 Tube Seasoning ) to be performed.
Page 38 of 137
Check & ensure that the Power supply at the Wall Outlet is as per recommendation in the User Manual.
Ensure that the Neutral to Earth (Ground) voltage is less than 5 Volts. Connect the Power Chord to the Wall
supply. Switch on the mains power and POWER 'ON 'switch provided in unit. Check whether 7 segment LED
DISPLAY to indicate kV and mAs are 'ON'. After a brief period, the software version will be displayed for a
small duration. Default kV and mAs values will be displayed once the generator is ready to take X-ray.
Default values are 40 kV and 0.1 mAs. the Unit is functionally ready for exposure settings using the Console
keys. During the Power ON stage if there are any errors, please refer the trouble shooting chart.
11.4.1 Exposure & Feedback check
Step1:
Apply minimum kV & maximum mAs 40 kV & 250mAs check the feedback, kV feedback between 38kV to
42kV and mAs feedback between 225mAs to 275mAs.
Step2:
Apply maximum kV & minimum mAs 100kV & 0.1mAs check the feedback, kV feedback between 90kV to
110kV and mAs feedback between 0mAs to 0.3mAs.
11.5 Positioning X-ray beam using collimator:
Open collimator shutters using the two knobs provided in collimator. Press LAMP KEY to turn on the light
field. Adjust the light field on the area to be irradiated, using the 2 knobs provided in collimator. The light
field adjusted will be the X-ray field while taking X-ray. There is an automatic timer of 30 seconds for
collimator light. This will switch off the light after 30 seconds. If the light field adjustment is still required,
press the LAMP KEY again. Press LAMP KEY to switch off the collimator lamp, if it is on.
11.6 Functional Check
Set the kV and mAs parameters to required values (Refer User Manual for Usage details). Press Exposure
Hand switch to level I as shown in Figure 3 to bring the Unit to Preparation Mode indicated by PREP/READY
LED on the Console glowing in yellow colour and the buzzer will beep audibly in periodic fashion. This
indicates system is getting prepared to take X-ray by preheating filament.
When the generator is ready to take X-ray, PREP/READY LED will turn to green and buzzer will beep audibly
in periodic fashion at twice the rate of the beep during preparation mode.
Press the Exposure Hand Switch to level II as shown in Figure 3 to take X-ray and hold it pressed till the
buzzer stops. Buzzer and X-ray ON LED will be continuously ON throughout X-ray on time. Feed back kV and
mAs values will be displayed on the console display after exposures for few seconds.
Figure 3
Page 39 of 137
Tube Head enters cooling mode after each exposure. The cooling mode is indicated in Tube Head display as
“CLG Prd”. Cooling period depends on the exposure time. Do not switch off the Tube Head while it is in
cooling mode. There is a cooling fan provided inside the Tube Head, which needs specific time to cool the
internal electronics before taking next X-ray. Power OFF/ON reset X-ray exposures taken before elapsing
cooling period may lead to malfunctioning of Tube Head. Once the cooling period is lapsed, the Tube Head
will display previously set kV and mAs values, indicating that it is ready for next exposure. Switch off the
mains power, when Tube Head is idle.
11.7 Tube Seasoning
When re-starting after long (more than 6 months) storage, take the unit through a ‘seasoning’ procedure to
ensure the tube head operates at its optimum. Following procedure explains the seasoning process.
Step 1-Set the kV and mAs to the minimum value (40kV,0.1mAS).
Step 2 -Close the Collimator shutters.
Step 3-Give 5 exposures.
Step 4-Increase kV in steps of 10 kV and repeat step 3
Repeat step 4 till the maximum kV(100kV) is reached.
Page 40 of 137
Chapter 12 Troubleshooting
12 Troubleshooting
12.1 Errors & Warnings
When generator is in fault mode, fault code and fault description will be displayed as “E” followed by 2 digit
fault code in kV DISPLAY and 3 digit fault description in mAs DISPLAY. Refer table below for complete list.
S/N ERROR CODE ERROR DESCRIPTION DISPLAY ERROR DESCRIPTION
01 E03 bAL kV Unbalance
02 E22 FIL Filament Open
03 E24 PrP Preparation Error
04 E25 oN X-RAY ON switch ON
05 E26 CAL No calibration
06 E27 Abt Exposure abort
07 E29 noP PFC not ON by Prep
08 E30 nod PFC not received Power
09 E33,E35 noC No PFC Communication
10 E42 CAP Calibration Problem (wrong data)
11 E16,E43 oCC Over Current Cathode
12 E17,E44 oCA Over Current Anode
13 E18,E45 FoC Filament Over Current
14 E14,E46 AoU Anode Over Voltage
15 E13,E47 CoU Cathode Over Voltage
16 E10,E48,E52 ASP Anode Spit
17 E12,E51 IoC Inverter Over Current
18 E11,E49,E53 CSP Cathode Spit
19 E50,E54 ArC Tube ARC
20 E15,E57 bSC DC Bus Short Circuit
21 E01 oPn Cable Open
22 E04 oUU Output under Voltage (kV)
23 E05 OOU Output Over Voltage (kV)
24 E36 PoC PFC Over Current
25 E37 PoU PFC Over Voltage (DC Bus)
26 E38 bUL DC Bus OFF
27 E40 IUU Input Under Voltage
28 E41 IoU Input Over Voltage
29 E02 OLt OIL Hot
30 E06 HSt Heat Sink Hot
12.2 Error Troubleshooting
Page 41 of 137
Error
Possible Cause RECOMMENDED ACTION
Code
1) Recycle the power through Rocker switch. Retry to give the Exposure
with default kV, mAs and 100kV,50mAs parameter. If the problem
persists move to next step,
Cable Open:
2) If the Check the continuity of FRC / Microfit cable connected between
This error can occur
sealing board and power board, If cable found to be faulty replace it and
E01 oPn due to feedback
Switch on the unit and try to give exposure with default parameter. If still
connection fault
problem persists move to next step,
between HV tank
and control Board. 3) Replace the board set. and switch on the unit and try to give exposure
with parameter 100kV,50mAs. If still problem persists move to next step,
4) Replace the Tube head Assembly
This is auto reset fault and it recovers when the oil temperature comes
back to normal operating range,
1) Switch off the unit so that the temperature inside HV Tank comes
down to normal operating temperature range and try to give exposure
OIL Hot: with default parameter. If the problem persists move to next step,
This error can occur 2) Check the continuity of FRC / Microfit cable connected between
E02 OLt due to temperature sealing board and power board, If cable found to be faulty replace it and
inside HV tank is Switch on the unit and try to give exposure with default parameter. If still
>600C. problem persists move to next step,
3) Replace the board set. Retry to give the Exposure with default kV and
mAs parameter. If the problem persists move to next step,
kV Unbalance:
2) Check the continuity of FRC / Microfit cable connected between
Voltage generated sealing board and power board If cable found to be faulty replace it and
E03 bAL at Anode point and Switch on the unit and try to give exposure with default parameter. If still
Cathode point has problem persists move to next step,
difference voltage
3) Replace the board set. Retry to give the Exposure with default kV and
of more than 20kV
mAs parameter, and with 100kV/50mAs. If the problem persists move to
next step,
4) Replace the Tube head Assembly.
E04 oUU Output Under 1) Recycle the power through Rocker switch. Retry to give the Exposure
Voltage(kV): with default kV, mAs and 100kV,50mAs parameter. If the problem
due to low voltage 2) Check the continuity of FRC / Microfit cable connected between
across the Tube. sealing board and power board, If cable found to be faulty replace it and
(20kV difference Switch on the unit and try to give exposure with default parameter. If still
Page 42 of 137
Error
Code

between 3) Replace board set. Retry to give the Exposure with default kV and mAs
commanded and parameter, and with 100kV/50mAs. If the problem persists move to next
feedback step,
Output Over
Voltage(kV):
2) Check the continuity of FRC / Microfit cable connected between
due to High voltage
E05 OOU Switch on the unit and try to give exposure with default parameter. If still
across the
Tube(20kV
difference between 3) Replace board set. Retry to give the Exposure with default kV and mAs
commanded and parameter, and with 100kV/50mAs. If the problem persists move to next
feedback) step,
This is auto reset fault and it recovers when the heat sink temperature
Heat sink hot:
comes back to normal operating range,
1) Switch off the unit for 30 minutes so that the temperature on heatsink
E06 Hst due to temperature
comes down to room temperature. If the problem still persists,
on heat sink
mounted on HV 2) Replace the board set. If still problem persists move to next step,
tank is >700C.
1) Recycle the power through Rocker switch and retry to give the
Exposure with default kV and mAs parameter. If the problem persists,
Filament Open: 2) Check the continuity of 4-way cable connected between Sealing board
E22 FIL and power board. Retry to give Exposure with default parameter. If
4) No Filament
problem still persists,
Current
3) Replace the board set. If still problem persists move to next step,
E25 on X-RAY Exposure 1) Refer user manual for delivering an exposure

switch ON:
2) Recycle the power and retry to give exposure with the default kV and
This fault can occur mAs parameter. If the problem persists move to next step,
due wrong usage of
3) Check cable for any fault, if it found to be faulty replace the Exposure
Exposure switch or
hand switch
due to faulty
Exposure 4) Retry to give exposure with default parameter. If the problem persists
switch/Control move to next step,
Board 5) Replace the board set. If still problem persists move to next step,
Page 43 of 137
Error
Code
6) Replace the Tubehead Assembly
1) Recycle the power through Rocker switch and Retry to Calibrate the
No calibration: unit, If the problem persists move to next step,
Filament Reference 2) Replace board set Retry to give the Exposure with default kV and mAs
E26 CAL
value not saved in parameter, and with 100kV/50mAs. If the problem persists move to next
EEPROM step,
Abort Fault:
4) X-ray exposure 1) Release error by pushing the reset switch on the console.
E27 Abt switch (X-ray on
2) Explain that the operator must continue pressing the exposure switch
Switch) is released
until the exposure light goes off (and alarm stops sounding).
in the middle of
exposure.
PFC not ON by 1) Recycle the power through Rocker switch. Retry to give Exposure with
Prep: default parameter. If the problem persists move to next step,
E29 noP PFC has not 2) Replace the board set.If still problem persists move to next step,
acknowledge the
PFC ON command 3) Replace the Tubehead Assembly
PFC not received

Power: 1) Recycle the power through Rocker switch. Retry to give Exposure with
default parameter. If the problem persists move to next step,
E30 nod PFC not
acknowledge power 2) Replace the board set. If still problem persists move to next step,
information from 3) Replace the Tubehead Assembly
Control board
1) Release error by pushing the reset switch on the console.If the

2) Recycle the power through Rocker switch. Retry to give Exposure with
default kV and mAs parameter. If the problem persists move to next
CAN fault: step,
E34 CAn CAN 3) Check the CAN communication cable for Discontinuity or
Communication defectiveness, if it is found to be faulty replace the cable and retry to
fault give Exposure with default parameter. If still problem persists move to
next step,
E33,E35 No PFC 1) Recycle the power through Rocker switch. Retry to give Exposure with
noC Communication: default kV, mAs parameter. If the problem persists,
No communication 2) Replace the board set. If still problem persists move to next step,
between Control
Page 44 of 137
Error
Code
board and PFC

board
PFC Over Current:

This fault can be 1) Recycle the power through Rocker switch and try to give exposure
due to failure of with default parameter. If the problem persists move to next step,
E36 PoC Power factor 2) Replace the board set. If still problem persists move to next step,
correction section
in Power Board/PFC 3) Replace the Tubehead Assembly
Control Board.
PFC Over
Voltage(DC BUS):
1) Recycle the power through Rocker switch and try to give exposure
This fault can be with default parameter. If the problem persists move to next step,
E37 PoU due to failure of
Power factor 2) Replace the board set. If still problem persists move to next step,
correction section 3) Replace the Tubehead Assembly
in Power Board/PFC
Control Board,
1) Recycle the power through Rocker switch. Retry to give the exposure.
DC Bus Voltage If problem persists move to next step,
Low:
2) Check the connection between Power board and DC BUS cable for
E38 bUL No/less Voltage on loose contact or discontinuity. If problem persists move to next step,
DC CAP Buss at the
end of PREP state
This is auto reset fault and it recovers when the line voltage comes back
to normal operating range
Check mains voltage on socket where system is connected,
Input under
voltage: 1) If mains input voltage is less than 180 Volts switch off the unit and
wait until voltage comes back to greater than 180Volts.
E40 IUU This fault can occur
due to Incoming 2) Else if voltage >180Volts and problem still persists, replace the Power
line power voltage board set and switch on the system, if still problem persists move to next
is too low. step,
E41 IoU Input over voltage: This is auto reset fault and it recovers when the line voltage comes back
to normal operating range
This fault can occur
due to Incoming Check mains voltage on socket where system is connected,
line power voltage
1) If mains input voltage is greater than 265 Volts switch off the unit and
is too high
wait until voltage comes back to less than 265Volts.
Page 45 of 137
Error
Code
2) Else if voltage less than 265Volts and problem still persists, replace the
Power board set and switch on the system, if still problem persists
Calibration Problem
(maximum Iteration
exceeded): 1) Recycle the power through Rocker switch and Retry to Calibrate the
unit, If the problem persists move to next step,
E42 CAP This error can occur
while calibrating 2) Replace the board set. If still problem persists move to next step,
the equipment if 3) Replace the Tubehead Assembly
iterations exceeds
maximum.
with default parameter and with 40kV,10mAs repeatedly 10 times. If the
problem persists,
Over Current 2) Check the continuity of FRC / Microfit cable connected between
Cathode: sealing board and power board, If cable found to be faulty replace it and
E16,E43 Switch on the unit and try to give exposure with default parameter. If still
oCC Tube current during problem persists move to next step,
exposure rose to
120 mA or above. 3) Calibrate the unit. After calibration repeat step number 1.If still
problem persists,
with default parameter and with 40kV,10mAs repeatedly 10 times. If the
problem persists,
Over Current 2) Check the continuity of FRC / Microfit cable connected between
Anode: sealing board and power board, If cable found to be faulty replace it and
E17,E44 Switch on the unit and try to give exposure with default parameter. If still
oCA Tube current during problem persists move to next step,
exposure rose to
120 mA or above 3) Calibrate the unit. After calibration repeat step number 1.If still
problem persists,
5) Replace the Tubehead Assembly.
E18,E45 Filament Over 1) Recycle the power through Rocker switch. Retry to give the Exposure
FoC Current: with default parameter and with 40kV,10mAs repeatedly 10 times. If the
problem persists,
Filament current
reference value is 2) Calibrate the unit. After calibration repeat step number 1.If still
more than Tube problem persists,
limit
Page 46 of 137
Error
Code
Anode Over
2) Check the continuity of FRC / microfit cable connected between
Voltage:
E14,E46 This error can occur Switch on the unit and try to give exposure with default parameter and
AoU due to Voltage at with 100kV/50mAs. If still problem persists move to next step,
the Anode point is
3) Replace board set. Retry to give the Exposure with default kV and mAs
more than 60kV
parameter, and with 100kV/50mAs. If the problem persists move to next
step,
Cathode Over
2) Check the continuity of FRC / microfit cable connected between
Voltage:
sealing board and power board If cable found to be faulty replace it and
E13,E47 This error can occur Switch on the unit and try to give exposure with default parameter and
CoU due to Voltage at with 100kV/50mAs. If still problem persists move to next step,
the Cathode point
3) Replace board set. Retry to give the Exposure with default kV and mAs
is more than 60kV
parameter, and with 100kV/50mAs. If the problem persists move to next
step,
1) Recycle the power through Rocker switch and try to give the Exposure
with default kV and mAs parameter, and with 100kV/100mAs. If the
Anode Spit: problem persists move to next step.
E10,E48 This error can occur 2) Replace board set. Retry to give the Exposure with default kV and mAs
ASP due to Arc in High parameter, and with 100kV/50mAs. If the problem persists move to next
voltage Tank step,
Inverter Over with 40kV,0.1mAs and 40kV,0.5mAs parameter. If the problem persists,
Current: move to step number 2 else if the problem repeats only in 100mA
E12,E51
Current in the exposures move to next step.
IoC
inverter section 2) Replace the board set. If still problem persists move to next step,
exceeds the limit
E11,E53 Cathode Spit: 1) Recycle the power through Rocker switch and try to give the Exposure
CSP with default kV and mAs parameter, and with 100kV/100mAs. If the
Page 47 of 137
Error
Code

This error can occur 2) Replace board set. Retry to give the Exposure with default kV and mAs
due to Arc in High parameter, and with 100kV/50mAs. If the problem persists move to next
voltage Tank step,
1) Recycle the power through Rocker switch and try to give the Exposure
with default kV and mAs parameter, and with 100kV/100mAs. If the
Tube ARC: problem persists move to next step,
E54 ArC This error can occur 2) Replace board set. Retry to give the Exposure with default kV and mAs
due to ARC in High parameter, and with 100kV/50mAs. If the problem persists move to next
voltage Tank, step,
DC Bus Short
circuit: 1) Recycle the power through Rocker switch and try to give exposure
with default parameter. If the problem persists,
E15,E57 This fault can be
bSC due to failure of 2) Replace the board set. If still problem persists move to next step,
Inverter section in 3) Replace the Tubehead Assembly
Power Board,
System will not come on when On/Off push button on the Operator’s
Console is pressed.
Possible causes
Nothing lights up
1) No/less voltage on mains socket
2) Check whether power cord is connected
3) Blown Fuses on input panel
Possible causes
Collimator Bulb not 1) Key stuck in console
glowing 2) 24V not coming to the collimator bulb
3) Collimator cable got damaged
Collimator Bulb not 1) Faulty FRC cable connected between Control board and Console
glowing by switch
on Tube head 2) Faulty console
System is powering
up and display is 1) Check the connection between console and Control board
hang
System hangs up- Reset the power by switching OFF and then switch ON the unit.
Display is ON but no
communication
Page 48 of 137
Error
Code
possible
NOTE: Any Board set replacement shall follow the Calibration.
Page 49 of 137
Chapter 13 Part Replacement Guide
13 Part Replacement Guide

13.1 FRU Parts
S/N Part to be replaced Skanray FRU Part Number Service Manual Section number
1 Tube Head (with Collimator) 305-000169-0 Refer Section 13.8
2 Control Board 305-000170-0 Refer Section 13.10
3 Tube Head Covers 305-000181-0 Refer Section 13.6
4 Power Board 305-000172-0 Refer Section 13.12
5 Power Cord Inside Trolley 305-000835-0 Refer Section 13.13
6 Front Wheels Upgradation Kit 305-000165-0 Refer Section 13.30
7 Rear Wheels 305-000164-0 Refer Section 13.29
8 Console board 305-000177-0 Refer Section 13.7
9 Collimator with Bulb 305-000161-0 Refer Section 13.21
10 Collimator bulb 305-000162-1 Refer Section 13.23
11 Collimator (Shutter) knobs 305-000163-0 Refer Section 13.22
For replacing gas spring with
12 305-000166-0 Refer Section 13.27
actuator
Gas spring with out actuator(old
13 305-000166-1 Refer Section 13.27.4
trolley)
14 Gas spring with out actuator 305-000166-2 Refer Section 13.26
15 SLS ASSEMBLY 305-000722-0 Refer Section 13.28
16 LVPS board 305-000171-0 Refer Section 13.9
17 Fan 305-000173-0 Refer Section 13.14
18 Input fuse 305-000174-0 Refer Section 13.17
19 Input switch 305-000175-0 Refer Section 13.20
20 PFC board 305-000176-0 Refer Section 13.11
21 Filter board 305-000588-0 Refer Section 13.19
22 Electrolytic capacitor 305-000179-0 Refer Section 13.18
23 Exposure Hand switch assy 305-000180-1 Refer Section 13.16
24 Flat cable set 305-000178-0 Refer Section 13.15
25 Trolley FRP Front Cover 305-000183-0 Refer Section 13.32
26 Trolley FRP Rear Cover 305-000184-0 Refer Section 13.32
27 External console Assembly 305-000752-0 Refer Section 13.33
28 External console cable set 305-000754-0 Refer Section 13.35
29 Connector PCB (301-000417-0) 305-000821-0 Refer Section 13.34
30 Input UV / OV Board 305-000589-0 Refer Section 13.37
31 110V Transformer 305-000834-0 Refer Section 13.38
Page 51 of 137
S/N Part to be replaced Skanray FRU Part Number Service Manual Section number
32 Collimator with LED 305-001076-0 Refer Section 13.21
33 LED Driver Board 305-001078-0 Refer Section 13.24
34 LED Board 305-001079-0 Refer Section 13.25
35 Skanmobile Trolley Front Wheel 305-000165-1 Refer Section 13.31
Power Board To Sealing Board
36 305-000178-1 NA
Conv Cable
37 Skanmobile 10 Core CAN Cable 305-000182-0 NA
38 Skanmobile Micro fit Cable 305-000555-0 NA
39 External Console Upgradation Kit 305-000751-0
40 External Console RJ45 Cable 305-000754-1 NA
41 Skanmobile Power Cable 305-000168-1 NA
13.2 General Guidelines for Replacement

• Before starting any replacement, ensure Power to the Unit is OFF, the Power cable is disconnected
from the Mains and wait till Console Display is OFF.
• During the dis assembly procedure, collect & keep all removed hard wares and small parts in a
separate clean container as it is required for reassembly.
• For trolleys having gas spring with actuator press the gas spring actuating push button carefully by
exerting the downward force manually on the Swivel arm. By doing so the Swivel arm lifts up.
Position the swivel arm to the suitable height for disassembling the Tube head as mentioned in the
respective procedure.
• For Gas spring without actuator unlock the SLS completely and move the swivel arm to the
required position.
13.3 Power OFF
Ensure Power to the Unit is OFF, the Power cable is disconnected from the Mains and wait till Console
Display is OFF.
13.4 Final Check after Replacement
1. Execute the steps in “11.3 Mechanical Checks”.
2. Execute the Steps in “11.4 Initial Checks & Power ON”.
3. Execute the steps in “11.6 Functional Check ”.
13.5 Replacement of Power Cable (305-000168-0)
13.5.1 Disconnecting Input Power Cable
1. Execute the steps in “13.3 Power OFF”.
2. Remove the cable tie using cutter as shown in Figure 4 and Figure 5.
3. Remove the outer acrylic cover by removing 4 no's of M4 x10 screws using star screw driver as
shown in Figure 6.
4. Remove the cable clamp by removing 2 no's of M3 screws using 2.5 mm allen key as shown in
Figure 7 and Figure 9.
Page 52 of 137
5. Remove the Blue, Brown and Yellow / Green cable from 3 way Barrier strip using Star screw driver
as shown in Figure 8 and Figure 10.
Figure 5
Figure 4
Figure 6
Figure 7
Figure 9
Figure 8
Page 53 of 137
Figure 10
13.5.2 Fixing of Power Cable

4. Connect the Blue, Brown and Yellow / Green cable from 3 way Barrier strip as shown in Figure 8
and Figure 10.
5. Fix the cable clamp by fixing 2 no's of M3 screws using 2.5 mm allen key as shown in Figure 7 and
Figure 9.
6. Fix the outer acrylic cover by removing 4 no's of M4×10 screws using star screw driver as shown in
Figure 6.
7. Execute the steps in “Final Check after Replacement”.
13.6 Replacement of Tubehead Covers (305-000181-0)
13.6.1 Removing of Tubehead Covers
2. Execute the steps “13.5.1 Disconnecting Input Power Cable ”.
3. Position the Swivel Arm such that the Tube Head is at a height suitable for easy cover removal.
Inside the Tube Head Covers, there may be High Voltage present in the Electrolytic Capacitor fixed
to the Tank. Wait for 5 minutes before removing the tubehead covers. Do not touch the Capacitor
terminals till it is fully discharged. Using wire wound resistor to discharge the capacitor.
4. Remove the bottom ID cover by removing 4 No's of M4×16 socket head screws using 3mm Allen
key. After all 4 screws are removed, remove the bottom cover of the tube head assembly ensuring
the cables are removed safely & keep it on cushioned surface as shown in Figure 11,Figure 12,Figure
13&Figure 14.
5. Remove the Top cover by removing 4 no's M4×10 csk screw (2 on each side) using star screw driver
as shown in Figure 15 & Figure 16.
6. Holding the top cover vertically disconnect the console cable from board as shown in Figure 17 and
remove the top cover & keep it on cushioned surface as shown in Figure 18.
7. Remove the console board from the tubehead top cover by removing the 4 no's of M4×6 screws
using 2.5 mm allen key as shown in Figure 19.
Page 54 of 137
Figure 11 Figure 12
Figure 14
Figure 13
Figure 15 Figure 16
Figure 17 Figure 18
Page 55 of 137
13.6.2 Fixing Tubehead covers
1. Fix the console board to the tubehead cover by fixing 4 no's of M4×6 screws using 2.5mm allen key
as shown in Figure 19.
2. Hold the top cover vertically and connect the console cable to the console board as shown in Figure
17.
3. Fix the top cover with 4 no's of M4×10 csk screws (2 on each side) using star screw driver as shown
in Figure 15&Figure 16.
4. Take the bottom cover and fix in to the tube head assembly using 4 No’s of M4×16 socket head
screws using 3mm allen key as shown in Figure 13.
5. Execute the steps in “13.5.2 Fixing of Power Cable ”.
6. Execute the steps in “13.4 Final Check after Replacement”.
13.7 Replacement of Console Board (305-000177-0)

13.7.1 Removing console board
2. Execute the steps in “13.5.1 Disconnecting Input Power Cable ”.
3. Execute the steps in “13.6.1 Removing of Tubehead Covers”.
4. Remove the console from the cover by removing the 4 no's of M4×6 screws using 2.5mm allen key
Figure 19
13.7.2 Fixing Console board

1. Fix the console to the cover by fixing the 4 no's of M4×6 screws using 2.5mm allen key as shown in
Figure 19.
2. Execute the steps in “13.6.2 Fixing Tubehead covers”.
Page 56 of 137
13.8 Replacement of Tubehead Assy (With collimator) for trolleys having gas springs with
actuator. (305-000169-0)
13.8.1 Removing Tubehead Assy (With Collimator)
The Swivel arm lifts up suddenly if the tubehead assembly is removed from the arm of the
trolley without proper precaution. Follow the procedure mention bellow

3. Lock trolley back wheels.
4. Push the actuating button on the Swivel Arm and position the Tube Head such that the bottom
cover side rests on a Table surface as shown in Figure 20.
5. Remove M6×12 HSHC screw & washer using 5mm Allen key from the trolley as shown Figure 21.
Remove M16 Nylock nut from the M16 shaft of the swivel arm using 24mm spanner as shown in
Figure 22.
6. Remove the 2 no's of washer (metal washer and delrin washer) from the shaft as shown in Figure
23.
7. Remove the Tube Head with its Handle from the Swivel Arm and place it on the table. Ensure that
the collimator ventilation plate do not get stressed as in Figure 24.
Figure 20
Figure 21
Page 57 of 137
Figure 23
Figure 22
Figure 24
13.8.2 Fixing Tubehead Assy (With Collimator)

1. Place the Tube Head on a Table such that the bottom cover side rests on the Table surface as shown
in Figure 24.
2. Press the gas spring actuating push button and carefully bring the Swivel Arm to a level where the
Tube Head can be fixed easily to the Swivel Arm shaft.
3. Take the Tube head and Insert the Handle of Tube head assembly on to the M16 shaft of the swivel
arm. Insert the 2 no's of washer (metal washer and delrin washer) as shown in Figure 23.
4. Tighten M16 Nylock nut using 24mm spanner (Figure 22) in such a way that the tube head assembly
can be manually rotated efficiently with respect to the swivel arm axis and at the same time the
Tube Head does not rotate on its own. This can be reconfirmed by lifting the Swivel Arm slightly
above the Table & rotating the Tube Head handle in either direction. Now the Tube Head can be
moved for fixing the screw on the nut. Fix M6×12 HSHC screw with a washer using 5mm allen key as
shown in Figure 21.
5. Execute the steps “13.5.2 Fixing of Power Cable ”.
13.8.3 Removing the Tube Head for trolley with Actuatorless Gas spring
Page 58 of 137
3. Take ratchet and belt mechanism with 50 mm belt width and 4m long.
4. Make sure the belt aligned such a manner that ratchet is positioned with the handle facing towards
the operator as shown in Figure 25.
5. Align the belt by routing one full round inside the handle as shown in Figure 26,Figure 27 and Figure
28 respectively make sure that the belt is tight enough which will resist to slippage.
Note – Slippage of the belt to be avoided.
6. Rotate the belt inside ratchet roller such that the belt starts rotating inside the roller of the ratchet
7. Actuate the ratchet such that belt starts rotating inside the ratchet.
8. Make sure that the arm position is brought down so that the tube head is rested on the table(of
height 1mtr or more) using ratchet and belt tool as shown in Figure 32.
9. Also ensure that the belt will not roll on the gear teeth of the ratchet which will cause non-uniform
rolling of the belts on the roller insert plastic washer to the shaft of the trolley.
10. Remove the M6×12 HSHC screw and washer using 5mm Allen key from the trolley as shown in
Figure 21.
11. Remove the M16 Nylock nut from the M16 shaft of the swivel arm using 24mm spanner as shown
in Figure 22.
12. Remove the 2 no's of washer (metal washer and delrin washer)
13. Remove the Tube head with its handle from the swivel arm and place it on the table.
13.8.4 Fixing the Tube Head for trolley with Actuatorless Gas spring
1. Take ratchet and belt mechanism with 50mm belt width and 4 m long,
2. Make sure the belt aligned such a manner that ratchet is positioned with the handle facing towards
the operator as shown in Figure 25.
3. Align the belt with taking one full round inside the handle as shown in Figure 26,Figure 27 and
respectively make sure that the belt will be tight enough which will resist to slippage.
Note – Slippage of the belt to be avoided.
4. Rotate the belt inside ratchet roller such that the belt starts rotating inside the roller of the ratchet
5. Actuate the ratchet such that belt starts rotating inside the ratchet.
6. Make sure that the arm position is brought down using ratchet and belt tool as shown in Figure 32.
Note - Ratchet and belt shall not exceed below 1m from the ground as shown in Figure 31.
7. Also ensure that the belt will not roll on the gear teeth of the ratchet which will cause non-uniform
8. rolling of the belts on the roller insert plastic washer to the shaft of the trolley.
9. Fix the handle of the tube head to the arm and then insert metal washer as shown in Figure 36.
10. Align the tube head bracket arm to arm assy such that the M16 threaded part is aligned to
assemble. Stand on the required height (Table) and insert the tube head so that the threads should
not get damaged as shown in Figure 33.
11. If the arm is not aligned to fixing position of the tube head then press the belt as shown in Figure
Page 59 of 137
34 in such a way that arm and handle are aligned and the M16 threaded portion is engaged inside
the Tank bracket arm.
12. Insert the delrin washer there after metal washer and tighten the nylock nut using suitable 24 mm
spanner.
13. Fix the M6×12 HSHC screw with washer using 5mm Allen key.
14. After assembly of the Tube head to the trolley, move the tube head to the bottom position and
remove the belt from the trolley.
15. Remove the belt and ratchet from the trolley after assembly of tube head in the rolled condition
itself from the trolley as shown in Figure 38.
16. Disengage the gear teeth’s ratchet such that both the ends to be expanded and belt to be pulled
towards the user such that the belt rolls on its own due to the pull force applied by the operator.
Therefore the ratchet and belt can be kept in the open condition.
Note: There are chances of belts stain marks to get deposit on the surface of the trolley's outer surface so in
order to avoid this use cloth waste underneath belt such that the belt is avoided directly contact with the
trolley as shown in Figure 37.
Figure 25
Figure 26
Figure 27
Figure 28
Page 60 of 137
Figure 30
Figure 29
Figure 32
Figure 31
Figure 33
Figure 34
Page 61 of 137
Figure 35
Figure 36
Figure 38
Figure 37
13.9 Replacement of LVPS Board (305-000171-0)

13.9.1 Removing LVPS Board
4. Remove 2 no's of M4×6 HSHC screws which is fixed in to the tank assembly using 3mm allen key as
shown in Figure 39 and Figure 40.
5. Remove the LVPS power supply cable connectors (4 way connectors) by pressing the locking tab and
Page 62 of 137
pulling the cable connectors (4 way connectors) connected to J9 & J11 connectors of the power
board as shown in Figure 41 and Figure 42.
6. Remove the LVPS board with clamp as shown in Figure 43 Remove the LVPS board from the clamp
by removing 4No's of M3×6 socket head screws by using 2.5 mm allen key as shown in Figure 44.
Figure 40
Figure 39
Figure 42
Figure 41
Figure 44
Figure 43
Page 63 of 137
13.9.2 Fixing LVPS Board
1. Fix the LVPS board on the clamp by fixing 4 No's of M3×6 socket head screws using 2.5mm Allen key
2. Connect the LVPS power supply connector (4way connector) J3 connector of the LVPS board to J9
connector of the power board and J2 connector of LVPS board to J11 connector of the power board
3. Fix the LVPS Board with clamp using 2 no's of M4×6 screws (orientation as shown in Figure) using
3mm allen key as shown in Figure 40 & Figure 39.
13.10 Replacement of Control Board (305-000170-0)

13.10.1 Removing Control Board
1. Execute the steps in“13.3 Power OFF”.
4. Remove control board shielding as shown in Figure 45.
5. Remove 4 No's of M4×6 button head screw using 2.5mm Allen key and remove strip.
6. Remove 3 No's of M3×25 button head screw using 2mm Allen key and remove control board shield
cover.
7. Use an ESD wrist strap during Control card removal procedure as below and connect its GND
connection to the HV Tank clamp part.
8. Remove the flat cable used for Console from J4 connector of the control card as shown in Figure 46.
9. Remove the CAN cable from J3 connector of the control board as shown in Figure 47.
10. Remove the Control card from the J1 connector of the power board as shown in Figure 48.
11. Remove the Control Board and keep it in an Antistatic cover or protected from Static charges.
Figure 46
Figure 45
Page 64 of 137
Figure 47 Figure 48
Figure 49
13.10.2 Fixing Control Board

1. Use an ESD wrist strap during Control card fixing procedure as below and connect its GND
connection to the HV Tank clamp part. Place the control board fixing base plate onto the studs
provided in the power board as shown in Figure 49. Fix the Control board in the J1 connector of the
power board ensuring all the pins are fixed smoothly ans ensure all the pins are inserted properly as
shown in Figure 48.
2. Connect the console Flat cable to the J4 connector of the Control Board as shown in Figure 46 .
Connect the CAN cable to J3 connector of the control board as shown in Figure 47.
3. Fix the control board shielding by fixing 3 no's of M3×25 button head screw using 2.5 mm Allen key .
7. Perform calibration after replacing the control board referring 15 Calibration Procedure .
Page 65 of 137
13.11 Replacement of PFC Board (305-000176-0)

13.11.1 Removing PFC Board
2. Execute the steps in “13.5.1 Disconnecting Input Power Cable “.
3. Execute the steps in “13.6.1 Removing of Tubehead Covers“.
4. Use an ESD wrist strap and connect its GND connection to the HV Tank metal part Figure 50.
5. Remove Glue using IPA as shown in Figure 52 & Figure 53.
Figure 51
Figure 50
Figure 52 Figure 53
Page 66 of 137
Figure 54
13.11.2 Fixing PFC Board

1. Use an ESD wrist strap and connect its GND connection to the HV Tank metal part Figure 50.
2. Insert the PFC board in the J2 connector of the power board as shown in Figure 54. and using Glue
gun put glue near the connection of the PFC Board.
3. Execute the steps in “13.6.2 Fixing Tubehead covers“.
5. Execute the steps in “11.4 Initial Checks & Power ON“.
6. Execute the steps in “11.6 Functional Check “.
13.12 Replacement of Power Board (305-000172-0)
13.12.1 Removing Power Board
1. Execute the Steps in “13.3 Power OFF”.
4. Execute the steps in “13.9.1 Removing LVPS Board”.
5. Ensure the Capacitor is fully discharged using DMM (The voltage will be Zero across the capacitor
terminals when it is completely discharged)as shown in Figure 59.
6. Disconnect the cable from the capacitor using star screw driver/M8 nut drivers as shown in Figure
60.
7. Remove the Input panel by removing the M4×6 socket head screw using 3mm Allen key as shown in
Figure 55.
8. Remove the Input panel earth cable by removing M4×6 socket head screws using 3MM Allen key as
shown in Figure 56 and remove the blue and brown wire from J3 connector of Power board using
screw driver as shown in Figure 58 and Figure 57.
9. Remove 4 No's of mounting strips fixed to the tank by removing M4×8 HSHC screws using 3 mm
Allen key first remove the top 4 screws as shown in Figure 61. and then removing the 4 side screws
as shown in Figure 62,Figure 63,Figure 64,Figure 65.
10. Remove the Inverter cables (Blue & Black) from J5 connector on the sealing board using star screw
driver as shown in Figure 66.
Page 67 of 137
11. Remove the feedback cable(FRC cable/Teflon cable which ever is available) from the J5 connector of
the power board which is connected to the J2 connector of the sealing board as shown in Figure 67.
Remove the filament cable connector from the J6 of the power board which is connected to the J3
connector of sealing board as shown in Figure 68.
12. Remove the heat sink cover by removing 2nos of M3×25 button head screws of fan as shown in
Figure 69 and 2 no's of M3×6 button head screws using 2mm Allen key as shown in Figure 70.
13. Remove the 4 no's M4×8 socket head heat sink fixing screws fixed to the tank assembly using 3mm
align key as shown in Figure 71.Remove the resonant inductor PP (plastic) sheet cover by removing
M4×30 socket head screw by using 3mm Allen key as shown in Figure 72.
14. Remove all 7 No's of M4×6 socket head screws which is fixed to the power board to the tank
assembly as shown in Figure 73 and Figure 74 using 3mm Allen key. The Power Board can be taken
out now.
15. Remove the collimator bulb power cable connector (2 way connector) by pressing the locking tab
of the J4 connector in the power board as shown in Figure 75 and remove the ground wire of
collimator cable.
Figure 55
Figure 56
Figure 57 Figure 58
Page 68 of 137
Figure 59
Figure 60
Figure 61 Figure 62
Figure 64
Figure 63
Page 69 of 137
Figure 66
Figure 65
Figure 67
Figure 68
Heat sink
cover clamp
Figure 69
Figure 70
Page 70 of 137
Figure 72
Figure 71
M4 x 6 Socket head screw

M4 x 6 Socket head screw
Figure 73
Figure 74
Figure 76
Figure 75
13.12.2 Fixing Power Board

1. Place the Power board on the tank assembly (Ensure pp sheet on the sealing board and heat sink
Page 71 of 137
location). Connect the collimator lamp connector to the J4 connector of the power board as shown
in Figure 75. Fix all 7 No's of M4×6 socket head screws of the power board to the tank assembly as
shown in Figure 73 and Figure 74 using 3mm Allen key. Fix the resonant inductor PP (plastic) sheet
cover by fixing M4×30 socket head screw by using 3 mm Allen key as shown in Figure 72. Fix the 4
no's M4×8 hex-head heat sink fixing screws to the tank assembly using 3mm Allen key as shown in
Figure 71.
2. Fix the heat sink cover by fixing the heat sink cover clamp using 2 no's of M3×25 button head
screws as shown in Figure 69 and 2 no's of M3×6 button head screws using 2mm allen key as shown
in Figure 70.
3. Fix the filament cable connector from the J6 of the power board to the J3 connector of sealing
board as shown in Figure 68. Fix the feedback cable(FRC cable or Teflon cable)from the J5 connector
of the power board to the J2 connector of the sealing board as shown in Figure 67.
4. Fix the Inverter cables (Blue & Black) to J5 connector on the sealing board using star screw driver as
shown in Figure 66.
5. Fix the 4 Cover-mounting strips to the tank by fixing M4×8 button head screws using 3 mm allen key
first fixing the 4 side screws as shown in Figure 62 Figure 63 & Figure 64 Figure 65. and then fixing
the top 4 screws as shown in Figure 61.
6. Connect blue wire to positive terminal and black wire to negative terminal of the capacitor using
star screw driver as shown in Figure 60.
7. Fix the Input panel ground wire to the tank ground point using M4×6 socket head screw using 3mm
allen key as shown in Figure 56.
8. Fix the Brown and blue wire to the J3 connector of power board using screw driver as shown in
9. fix the Input panel by fixing the M4×6 socket head screw using 3mm Allen key as shown in Figure
55.
10. Execute the steps in “13.9.2 Fixing LVPS Board”.
11. Execute the steps in “13.10.2 Fixing Control Board”.
12. Execute the steps in “13.11.2 Fixing PFC Board”.
13.13 Replacement of Power Cable (Cassette Tray to tube-head input panel - 305-000835-0)
13.13.1 Removing power cable
3. Remove 2 no's of M6×16 HSHC screw from the Arm cover of the Swivel arm as shown in Figure 77
using 5 mm allen key and remove the Arm cover as shown in Figure 78.
4. Remove M6×16 HSHC screws from the Vertical Pillar cover as shown in Figure 79 using 5mm allen
key and remove the Pillar Cover.
Page 72 of 137
5. Remove 4No's of M4×8 button head screw using 3mm allen key of cassette tray as shown in Figure
80.
6. Remove the cover & plate of cassette tray as shown in Figure 81.
7. Remove 2 way connector from the EMI/EMC filter board and cut the wires as shown in Figure 83
8. Remove the grounding wires by removing M4×6 socket head screw using 3 mm allen key. Remove
the power cable from the cassette tray.
9. Cut the cable ties under the trolley as shown in Figure 84.
10. Pull the power cable out.
11. Remove the Ferrite core using key as shown in Figure 85 & Figure 86.
Figure 78
Figure 77
Figure 79 Figure 80
Page 73 of 137
Figure 81 Ground wire
Figure 83
Figure 85 Figure 86
Page 74 of 137
Ferrite core
Ferrite core
Figure 87 Figure 88
13.13.2 Fixing the Power Cable

1. Insert the power cable in to the trolley and Route the cable and Locate the Ferrite core as shown in
Figure 87 and Figure 88 .
2. Re insert the cable ties under the trolley as shown in Figure 84.
3. Fix two Connector (one input and other one is output) to the EMI/EMC filter board (Input side Blue
wire connected to AC IN Neut and Brown wire connected to AC IN Line and output side Blue wire
connected to AC OUT Neut and Brown wire connected to AC OUT Line) as shown in Figure 82:
4. Fix the grounding wire by fixing M4×6 socket head screw using 3 mm allen key. Fix the cover & plate
of cassette tray as shown in Figure 82: .
5. Fix 4 No's of M4×8 button head screw using 3mm allen key of cassette tray as shown in Figure 80 .
6. Fix M6×16 HSHC screws from the Vertical Pillar cover as shown in Figure 79 using 5mm allen key
and fix the Pillar Cover.
7. Fix 2 no's of M6×16 HSHC screws from the Arm cover of the Swivel arm as shown in Figure 77 using
5 mm allen key and Fix the Arm cover as shown in Figure 78.
9. Execute the steps in “13.6.2 Fixing Tubehead covers“.
13.14 Replacement of Fan (305-000173-0)
13.14.1 Removing The Fan
1. Execute the steps in“13.3 Power OFF”.
4. Disconnect the Fan power cable from the power board as shown in Figure 89.
5. Remove the Fan from the Tube head mounting strip and heat sink cover by removing 2 No's of
M3x25 button head screws as shown in Figure 90 using 2 mm allen key.
Page 75 of 137
Figure 89 Figure 90
13.14.2 Fixing the Fan

1. Connect the Fan power cable on the power board (black wire connected to 12VN side and red wire
connected to 12VP side) as shown in Figure 89.
2. Fix the Fan to the Tube head-Cover-mounting-strip and heat sink cover using M3x25 button head
screws using 2mm allen key as shown in Figure 90.
3. Make sure that place fan towards to heat sink as a Blower.
13.15 Replacement of Flat cable set (305-000178-0)

13.15.1 Removing Flat Cable
3. Remove 4 no's M4×10 csk screw (2 on each side) as shown in Figure 15 & Figure 16.
4. Holding the top cover vertically disconnect the console cable from board as shown in Figure 17 and
remove the top cover
5. Remove the another end of flat cable from the J4 connector of the Control Board as shown in Figure
92.
13.15.2 Fixing Flat cable
1. Take 1 No. of Flat 10 way AWG 28 spacing 1.2mm spacing cable (Part# 116-000021-0) of length
330 mm as shown in Figure 91.
2. Connect one end of the Flat cable to the J4 connector of the control board as shown in Figure 92
& another end of this Flat cable should be routed inside the tank mounting bracket as shown in
Figure 93 & Figure 94.
3. Now fix Flat cable from the control board to J1 connector of console board in the top ID cover as
shown in Figure 17.
Page 76 of 137
Figure 91 Figure 92
Figure 93 Figure 94
13.16 Replacement of Exposure Handswitch Assy (305-000180-1)

13.16.1 Removing Exposure Handswitch assy
2. Remove the Exposure Hand switch from the holder as shown in Figure 95.
3. Cut the cable tie as shown in Figure 98.
4. Disconnect the Exposure Hand switch connector using flat screw driver as shown in Figure 96.
Page 77 of 137
Figure 96
Figure 95
Figure 97
Figure 98
13.16.2 Fixing Exposure Handswtich assy

1. Fix the Exposure Hand switch connector using flat screw driver as shown in Figure 96.
2. Fix the cable tie as shown in Figure 97
3. Place the Exposure Hand switch in the holder as shown in the Figure 95.
13.17 Replacement of Input Fuse (305-000174-0)
13.17.1 Removing Input Fuse
2. Rotate the fuse cap (Line or neutral fuse) on the side of Cassette Tray using flat screw driver in anti
clock wise direction as shown in Figure 99.
3. Remove the defective fuse from the fuse holder as shown in Figure 100.
4. Check the fuse using a DMM whether it is open or short in continuity mode.
5. If Fuse has failed then ensure there is no internal short or power device failure, before replacing
Page 78 of 137
with new fuse.
Figure 99 Figure 100
13.17.2 Fixing Input Fuse

1. If Fuse has failed then ensure there is no internal short or power device failure, before replacing
with new fuse.
2. Check the fuse before fixing using a DMM whether it is open or short in continuity mode.
3. Fix the fuse in the fuse holder as shown in Figure 100.
4. Rotate the fuse cap using flat screw driver in clock wise direction as shown in Figure 99.
5. Do not over tighten.
13.18 Replacement of Electrolytic Capacitor (305-000179-0)

13.18.1 Removing Electrolytic Capacitor
3. Execute the steps “13.6.1 Removing of Tubehead Covers”.
4. Using a DMM, ensure that the electrolytic capacitor is fully discharged before removing as shown in
Figure 101.
5. Disconnect the two DC Bus cables from the capacitor terminals(Blue='+'&Black=”-”) as shown in
Figure 102 using Star screw driver.
6. Remove the Capacitor from the Capacitor clamp by removing M4×8 HSHC screw using 3mm allen
key as shown in Figure 103.
Page 79 of 137
Figure 102
Figure 101
Figure 103
13.18.2 Fixing Electrolytic Capacitor

1. Connect the DC Bus cables (Blue='+' &Black='-') from power board using star screw driver as shown
in Figure 102.
2. Fix the Capacitor in the capacitor clamp using M4×8 HSHC screw using 3mm allen key as shown in
Figure 103.
5. Execute the steps in “11.4 Initial Checks & Power ON”.
6. Execute the steps in “11.6 Functional Check ”.
13.19 Replacement of Mains Input EMI / EMC Filter Board (305-000588-0)

13.19.1 Removing Mains Input EMI / EMC Filter Board
Page 80 of 137
2. Remove 4 no's of M4×8 button head screws using 3 mm allen key as shown in Figure 104 & Figure
105.
3. Remove cover and plate as shown in Figure 106 & Figure 107.
4. Remove two connector (2 way 1 Row) as shown in Figure 108.
5. Remove 6 no's of M3×6 button head screw as shown in Figure 109.
Figure 105
Figure 104
Output
side Input side
Connector
Connecto
from
r from
power
switch
cable
Page 81 of 137
13.19.2 Fixing Mains Input EMI / EMC Filter Board
1. Fix 6 nos of M3×6 button head screw as shown in Figure 109.
2. Fix two connector (2 way 1 Row) as shown in Figure 108.
3. Fix cover and plate as shown in Figure 106 & Figure 107.
4. Fix 4 no's of M4×8 button head screws as shown in Figure 104 & Figure 105.
5. Execute the Steps in “11.4 Initial Checks & Power ON“.
13.20 Replacement of Input Switch (305-000175-0)
13.20.1 Removing Input Switch
2. Note the wire termination along with switch terminal markings as shown in Figure 110.
3. Remove the switch from input panel as shown in Figure 111.
Figure 111
Figure 110
13.20.2 Fixing Input Switch

1. Fix the switch in the input panel as shown in Figure 111.
2. Take the wires coming from input fuse connector and insert the leads into the switch terminals
(from line fuse to 4th terminal, from neutral fuse to 1st terminal, 5 th terminal connected to AC IN
Line and 2nd terminal connected to AC IN neutral)
13.21 Replacement of Collimator with Bulb (305-000161-0) and Collimator With LED (305-
001076-0)
13.21.1 Removing Collimator
3. Execute the steps “13.6.1 Removing of Tubehead Covers“.
4. Remove Bulb by Pressing the locking tab and Pulling the connector from power board as shown in
Page 82 of 137
Figure 112.
5. Remove the M4×8 Socket head screw using 3mm allen key and removing Earth cable from tube
head as shown in Figure 113.
6. Position the Tube head assembly as shown in Figure 114 with the Collimator front facing upwards.
7. Remove 2 no's of M4×10 socket head screws and washers from the Collimator clamp which is fixed
to the tube head assembly as shown in Figure 115 using 3 mm allen key.
8. Remove 2 No's of M4×12 CSK screws that fix the Collimator to the Tube head assembly as shown in
Figure 116 & Figure 117 using 2.5 mm allen key.
9. Lift the Collimator carefully as shown in Figure 118.
Figure 113
Figure 112
Page 83 of 137
Figure 118
Illustration 8
13.21.2 Fixing Collimator

1. Position the tube head assembly such that the X-ray port faces upwards.
2. Connect the Collimator bulb connector to the Power board and slowly place the Collimator on the
Tube Port side of Tube head as shown in Figure 118.
3. Fix 2 No’s of M4×10 socket head screws and washers from the collimator clamp as shown in Figure
115 using 3mm allen key.
4. Fix 2 no's of M4×12 CSK screws as shown in Figure 116 and Figure 117 using 2.5 mm allen key.
5. Execute the steps “13.6.2 Fixing Tubehead covers”.
7. Execute the steps in “11.4 Initial Checks & Power ONˮ.
8. Perform the X-Ray Field to Light field alignment as explained below.
13.21.3 X-Ray Field to Light Field Alignment
Note: Keep the collimator in zero position as shown in Illustration 8 Before Starting the
alignment.
1. After fixing the collimator place the X-Ray film cassette at a distance of 80cm from the collimator
face as shown in Figure 119.
2. Open the Collimator shutters and switch ON the Collimator light. set the vertical shutter knob in
Page 84 of 137
position of 5 Figure 121 & set the horizontal shutter in position of 5 Figure 123.
3. Mark the corners of the light field on the cassette using metal clamps on 4 sides before exposure.
shown in Figure 120.
4. Give exposure using 65kV,5mAS. Develop the Film and check whether X-ray field and light field are
matching.
5. The Figure 125 shows a case where the light field and X-ray field are not matching.
6. If not matching adjust the screw present in the collimator as shown in Figure 126.
7. For Y-axis alignment: If the light field is coming above the X-ray field then rotate the screw in
counter / anti clock wise direction using flat screw driver (before using screw driver loosen the M3
nut) for collimator with Halogen lamp and LED bulb if light field is coming below the X-ray field then
rotate the screw in clock wise direction as shown in Figure 126. Refer Figure 122 for acceptance
criteria.
NOTE: Congruence between light field to X-ray field should be <20mm for FSD 1000mm.
For X-axis alignment:
8. For collimator with halogen bulb: Loosen the 2 no's of M3X6 button head screw by using 2 mm
allen key as shown in Figure 127 and adjust the bulb by rotating the M3 X35 Cross recessed cheese
head screw by using screw driver as shown in Figure 128.
9. In LED Collimator loosen the 2 no's of M3X6 socket head screw by using 2.5mm allen key as shown
in Figure 129 and adjust the LED board by rotating M3X25 Slotted cheese head machine screw by
using flat screw driver as shown in Figure 130.
NOTE: Congruence between light field to X-ray field should be <20mm for FSD 1000mm.
Metal Marker
Figure 119
Figure 120
Page 85 of 137
Figure 124
Figure 123
Page 86 of 137
M3 X35 Cross
recessed cheese
M3X6 Button
head screw
head screw
M3X25 Slotted
M3X6 socket cheese head
head screw machine screw
13.22 Replacement of Shutter Knobs (305-000163-0)

13.22.1 Removing Shutter Knobs
2. Remove 2 no's of grub screws of the Shutter knob as shown in Figure 131 & Figure 132 using 1/16
inch allen key.
3. Pull out the Shutter Knob from its shaft as shown in Figure 133.
Page 87 of 137
Bulb holder
13.22.2 Fixing Shutter Knobs

1. Ensure that the shutter is in closed position by rotating the shaft first without the knob.
2. Place the shutter knob on the shaft as shown in Figure 133 align the knob such that and line
indicator on the knob should match with the number on the collimator graduation label. Fix the
grub screws as shown in Figure 131 and Figure 132 using 1/16 inch Allen key.
3. Rotate the Shutter knob either direction and ensure that the closing & opening of shutters is
functioning properly.
13.23 Replacement of Bulb (305-000162-1)

13.23.1 Removing Bulb
2. Remove 2 no’s of M4×8 button head screws from the outer ventilation cover using 2.5 mm Allen key
as shown in Figure 135 & Figure 136 and remove the outer ventilation cover as shown in Figure 137.
3. Next Remove 2 no’s of M4×6 button head screws as shown in the Figure 138 and remove the inner
ventilation cover/Bulb enclosure as shown in Figure 139 using 2.5 mm Allen key.
4. Now remove the bulb carefully from Bulb holder as shown in Figure 134.
Page 88 of 137
Figure 137
Figure 138
Figure 139
13.23.2 Fixing the Bulb

1. Fix the collimator bulb carefully to the Bulb holder along with cover without touching the bulb as
shown in Figure 134. Remove the cover once the bulb is fixed to the holder.
2. Fix the inner ventilation cover with 2 no's of M4×6 button head screws as shown in Figure 139 and
Figure 138 using 2.5 mm Allen key. Fix the outer ventilation cover as shown in Figure 137 with 2 no's
of M4×8 button head screws as shown in Figure 136 and Figure 135 using 2.5 mm Allen key.
Page 89 of 137
4. Perform the X Ray Field to Light field alignment as explained above reference “13.21.3 X-Ray Field
to Light Field Alignment“.
13.24 Replacement of LED Driver Board (305-001078-0)

13.24.1 Removing LED Driver Board
4. Remove the Collimator bulb cable (Power board to LED driver board cable) by Pressing the locking
tab and Pulling the connector from J2 connector of LED driver board as shown in Figure 140.
5. Remove the LED PCB cable from J4 connector of LED driver board as shown in Figure 141
6. Remove the LED Driver board by removing 4no's of M3X6 socket head screw by using 2.5mm allen
key as shown in Figure 142
13.24.2 Fixing LED Driver Board
1. Fix the LED Driver board by fixing 4no's of M3X6 socket head screw by using 2.5mm allen key as
shown in Figure 142
2. Connect the Collimator bulb cable (Power board to LED driver board cable) to J2 connector of LED
driver board as shown in Figure 140.
3. Fix the LED PCB cable to J4 connector of LED driver board as shown in Figure 141.
Power board
To
LED driver board LED PCB
cable Cable
Figure 141
Figure 140
Page 90 of 137
M3X6 socket
head screw
M3X6 socket
Figure 142 head screw
Figure 143
13.25 Replacement of LED Board (305-001079-0)

13.25.1 Removing LED Board
4. Remove the LED PCB cable from J4 connector of LED driver board as shown in Figure 141
5. Remove the LED board by removing 4no's of M3X6 socket head screw by using 2.5mm allen key as
shown in Figure 143
13.25.2 Fixing LED Board
1. Fix the LED board by fixing 4no's of M3X6 socket head screw by using 2.5mm allen key as shown in
Figure 143
2. Fix the LED PCB cable to J4 connector of LED driver board as shown in Figure 141
13.26 Replacement of Gas spring (For units without actuator) (305-000166-2)

13.26.1 Removing Gas spring
2. Lock trolley back wheels.
3. Execute the steps in “13.8.3 Removing the Tube Head for trolley with Actuatorless Gas spring”.
4. Release the Ratchet and belt tool slowly till the horizontal arm is raised upto maximum height.
Page 91 of 137
5. Execute the steps in “13.28.1 Removing SLS (Secondary line of Safety) Assembly“.
6. Remove the 4 no's cir clips fixed at top and bottom sides of gas spring using cir clip pliers as shown
in Figure 144 and Figure 145.
7. Remove the hinge pins located on top side of the gas spring using mallet and pin as shown in Figure
146.
8. Remove the hinge pin located at bottom side of the gas spring using mallet and pin and then
remove the Gas spring from the trolley as shown in Figure 147.
Page 92 of 137
Figure 148
13.26.2 Fixing the Gas Spring

1. Take the gas spring assembly as shown in Figure 148.
2. Align the holes of the gas spring to the holes of the mounting block and insert the hinge pin by
hammering softly using mallet as shown inFigure 150 and Figure 151.
3. Confirm the alignment and fix the hinge pin at the top location of the gas spring by hammering the
pin slowly using mallet as shown in Figure 149.
4. Fix 4 nos. of Circlips(2 on top and 2 on bottom) using circlip pliers as shown in figure Figure 152 and
Figure 153.
5. Execute the steps “13.28.2 Fixing SLS (Secondary Line of Safety) assembly“.
6. Execute the step in “13.8.4 Fixing the Tube Head for trolley with Actuatorless Gas spring“.
Figure 150
Figure 149
Page 93 of 137
Figure 152
Figure 151
13.27 Replacement of Gas Spring (For units with Actuator) (305-000166-0)

13.27.1 Removing old Gas Spring with actuator
2. Execute the steps ˮ13.8.1 Removing Tubehead Assy (With Collimator)” above.
3. Execute the steps in “13.28.1 Removing SLS (Secondary line of Safety) Assembly“.
4. Loosen the nut located at the bottom side of gas spring using 17 mm spanner as shown in Figure
158.
5. Remove the 2 no's cir clips of gas spring fixed on top side base end connector of gas spring using cir
clip pliers as shown in Figure 155.
6. Remove the hinge pin from the gas spring fixed at top end using mallet and pin as shown in Figure
146 and pull the gas spring top side from the horizontal arm.
7. Rotate the gas spring in anti clock wise direction and remove from the trolley as shown in Figure
159.
8. Remove the hinge pin from the actuator fixed on the vertical column block using mallet and pin as
Page 94 of 137
Figure 155
Figure 156
Figure 157
Figure 158
Figure 159
13.27.2 Removing Gas Spring Actuator

2. Remove socket head screws from the Arm cover of the Swivel arm using 5 mm allen key as shown in
Figure 161 and remove the Arm cover as shown in Figure 162.
Page 95 of 137
3. Tighten the actuator cap by pushing actuator from inside and rotating in clockwise direction as
4. Hold the actuator shaft using nose plier and remove the actuator button rotating anti clockwise
direction as shown in Figure 163.
5. Push the actuator from inner side and remove the cylinder cap by rotating anti clockwise as shown
in Figure 164.
6. Remove the vertical plate from trolley as shown in Figure 166 & Figure 167.
7. Pull out the Gas spring actuator from back side of the trolley (if required remove power cable as
shown in Figure 169).
Figure 161
Figure 160
Figure 163
Figure 162
Page 96 of 137
Figure 168
Figure 169
Page 97 of 137
13 mm
18 mm
13 mm
18 mm
13.27.3 Fixing the New Gas Spring

13.27.3.1 Removing Of Old Block
1. Remove the gas spring mounting block from trolley by removing the 8 no's of M6×16 HSHC screw
and remove the 8 no's of M6 Plain and M6 spring washer using 5mm allen key as shown in Figure
168 and Figure 170.
13.27.3.2 Fixing Of New Block

1. Take the New Gas spring mounting block as shown in Figure 171.
2. Fix the gas spring mounting block to the trolley by fixing the 8 no's of of M6×16 HSHC screws and 8
no's of plain and spring washer by referring Figure 172 so that one side of the block having 18 mm
free space should be facing towards the joint of horizontal and vertical arms using 5mm allen key as
3. Fix the new Gas spring referring section “13.26.2 Fixing the Gas Spring “.
13.27.4 Removing the Gas spring (Old Trolley without SLS) (305-000166-1)
Execute the steps “13.27.1 Removing old Gas Spring with actuator“.
Page 98 of 137
13.27.5 Fixing the Gas spring and SLS (Old Trolley without SLS)
Execute the steps “13.27.3 Fixing the New Gas Spring “.
Execute the steps “13.28.2 Fixing SLS (Secondary Line of Safety) assembly“.
13.28 Replacement of SLS (Secondary line of Safety) Assembly (305-000722-0)

13.28.1 Removing SLS (Secondary line of Safety) Assembly
2. Remove the 4 nos. cir clips (2 on top side and 2 on bottom side) of SLS assembly using circlip
pliers as shown in Figure 178 & Figure 179.
3. Remove the bottom hinge pin of SLS Assembly using mallet and pin and remove the bottom
part(cylindrical shaft assembly) of SLS assembly from vertical column of trolley as shown in
Figure 183.
4. Remove the top hinge pin of SLS Assembly using Mallet and pin and remove the top part
(Secondary Line of Safety Assembly -PTB) of SLS assembly from horizontal arm of trolley as
13.28.2 Fixing SLS (Secondary Line of Safety) assembly
1. Take SLS Assembly.
2. Place the free end of the cylindrical shaft assembly such that the hole of it coincides with the
holes of the Gas spring mounting block on the vertical column and fix the hinge pin using mallet
and pin as shown in Figure 174 and Figure 175.
3. Place Secondary Line of Safety Assembly -PTB end into the centre of Gas spring mounting block
on Horizontal arm as shown in Figure 176 & insert Hinge pin through it as shown in Figure 177. If
required use mallet.
4. Take 4 No’s of cir-clip and insert it on either ends of the 2 No's of hinge pin to fix Secondary Line
of Safety Assembly -PTB as shown in Figure 178 & Figure 179 & using cir-clip pliers.
5. Tighten the grub screw in the handle of the SLS as shown in Figure 180 & Figure 181
Page 99 of 137
Page 100 of 137

13.28.3 Inspection criteria for tube head balancing for actuator less gas spring F- 2400 N
Position of the tube head –Tube head with
collimator facing the wall.
Acceptance Criterion: Tube head should be stable at
90 º (i,e Diagnostic position for taking chest X-ray)
Figure 184
Page 101 of 137

Position of the tube head – Collimator facing ground

Acceptance Criterion: Tube head should not drift
from 90 to 139 Degree,when the tube head with
collimator facing parallel to the ground.
Figure 185
Position of the tube head – Tube head with

collimator facing the side wards.
Acceptance Criterion: Tube head should be stable at
90 º (i,e Diagnostic position for taking chest X-ray)
Figure 186
Page 102 of 137

Position of the tube head – Collimator facing ground

Acceptance Criterion: Tube head should not drift
above 1000 mm(when the tube head with collimator
facing the ground for taking foot X-ray)
Figure 187
13.29 Replacement of Rear Wheels (305-000164-0)

13.29.1 Removing Rear Wheels
2. Keep the Tube Head in lowest position as shown in Figure 188.
3. Before removing the defective wheel first unlock the defective wheel and lock other wheel by
operating the toggle clamp as shown in Figure 189.
4. Use suitable wooden blocks (or any strong material) below the axle bar to lift the trolley rear side
such that the wheel is free & at least 20MM from the floor surface as shown in Figure 190.
5. The Trolley should be firm in the lifted position & not shaking. Remove the M12 Dome nut and
washer from the wheel using 18-19mm spanner as shown in Figure 191 and Figure 192.
6. After removing the nut rotate the wheel in clock wise direction simultaneously hitting on middle of
the wheel inner side with mallet as shown in Figure 193 so that the wheel comes out.
Page 103 of 137

Figure 189
Figure 188
mallet
Washer
13.29.2 Fixing Rear Wheels

1. Insert the wheel in to the wheel shaft and rotate in anti clock wise direction simultaneously hitting
on the middle of the wheel outer side with mallet as shown in Figure 194.
Page 104 of 137

2. Fix the washer and M12 Dome nut using 18-19mm spanner as shown in Figure 192 and Figure 191.
3. Make sure that wheel is not loose or bent. Gradually lift & place the Trolley on the floor.
4. Then check the wheel movement.
5. Execute the steps “11.4 Initial Checks & Power ON”.
Mallet
Figure 194
13.30 Upgrading Front Wheels (305-000165-0)

13.30.1 Removing Front Wheels (Castor Wheels)
2. Keep the Tube Head in lowest position as shown in Figure 188. Before removing the defective wheel
lock the rear wheels.
3. Use suitable wooden blocks (or any strong material) below the front extension to lift the Trolley
front side such that the wheel is free & at least 20MM from the floor surface as shown in Figure
195.
4. Remove front wheel assembly by removing 4 no's of M5×12 socket head screw using 4mm allen key
Page 105 of 137

Figure 196
Figure 195
13.30.2 Fixing the Blickle Wheels

1. Execute the steps in “13.31.2 Fixing the Blickle Wheels“.
13.31 Replacement of Front wheels (305-000165-1)

13.31.1 Removing Blickle Wheels (With Adaptor plate)
2. Remove the Blickle Wheels by removing the 4 no's of M5×10mm screw and remove the 4 no's of
M5 plain washer using 4MM allen key as shown in Figure 202 and Figure 201.
3. Remove the adaptor plate from the trolley by removing 4 no's of M5×12mm CSK screws using 3 mm
13.31.2 Fixing the Blickle Wheels

1. Remove the Castor wheels (in old Trolley) Refer“13.30.1 Removing Front Wheels (Castor Wheels)”
2. Take adapter plate 2 no's for either sides of front wheels as shown in Figure 197.
3. Take Blickle wheel 2 no's for either sides as shown in Figure 198.
4. Assemble the adapter plate to the trolley base from the bottom side aligning the counter sunk holes
of the plate to the holes of trolley with 4 No's of M5×12 mm CSK screws provided in spare box using
3 mm Allen key as shown in Figure 199 & Figure 200.
5. After fixing all four M5×12 mm CSK screws take the Blickle wheels 2 no's and align the wheel fixing
slot provided in the wheel to the adapter plate where 4 threaded holes are matched to adaptor
plate. Then tighten M5×10 mm screw along with M5 plain and spring washer 4 no's using 4mm
Allen key as shown in Figure 201 & Figure 202.
6. Then check the wheel movement.
Page 106 of 137

M5x12
CSK
M5x10 Socket Head screw.
Figure 198
Figure 197
Figure 199
Figure 200
13.32 Replacement of Trolley Front / Rear Cover (Front Cover 305-000183-0 & Rear Cover
305-000184-0)
13.32.1 Removing Trolley Front / Rear Cover
Page 107 of 137

2. Remove 2 nos of M3×10 CSK screw as shown in Figure 203.
3. Remove Front / Rear Cover as shown in Figure 205.
13.32.2 Fixing Trolley Front / Rear Cover

1. Replace the Front / Rear Cover as shown in Figure 205 & Figure 204.
2. Fix the Front / Rear cover using 2 no's of M3×10 CSK screw as shown in Figure 203 using star screw
driver.
Figure 205
13.33 Replacement of External Console Assy (305-000752-0)

13.33.1 Removing External Console Assy
2. Remove M6×16 HSHC screw using 5 mm Allen key as shown in the Figure 207.
3. Lift the piller cover slowly and disconnect the J1 connector as shown in the Figure 208 and Figure
209.
4. Pull out the console assembly from the console holder using cotton cloth ensuring the wire should
not get locked while removing as shown in the Figure 210.
Page 108 of 137
5. Remove the External Console assembly as shown in the Figure 211, Figure 212 & Figure 213.
6. Remove the cover of console holder by removing 4 no's M3 socket head screw using 2.5 mm Allen
key as shown in Figure 213 & Figure 214.
7. Slowly remove the console cable from back plate as shown in Figure 216,Figure 217 & Figure 218.
Figure 207
Figure 206
Page 109 of 137

Page 110 of 137

Figure 219
Figure 218
13.33.2 Fixing External Console Assy

2. Insert the cable as shown in Figure 212.
3. Insert the console cable to the back plate as shown in Figure 218 & Figure 219.
4. Fix the holder cover to the back plate with 4 nos. M3 socket head screws using 2.5 mm Allen key as
5. Fix the External Console assembly to the External console holder as shown in Figure 211.
6. Route the cable through the pillar cover as shown in Figure 216 & Figure 217.
7. Connect the console cable to the J1 connector and fix the pillar cover on the trolley as shown in
Figure 209 & Figure 208.
8. Fix the M6×10 HSHC screw using 5mm Allen key as shown in the Figure 207.
10. Check whether the external console is switching ON and the version number and kV & mA values
are getting displayed. By pressing UP & DOWN arrow keys check whether the kV values are getting
incremented & decremented to ensure keypad and cables are connected properly.
Page 111 of 137

13.34 Replacement of connector PCB of External Console Assembly (305-000821-0)

13.34.1 Removing connector PCB of External Console Assembly.
2. Remove the piller cover from the trolley by removing M6×16 HSHC screw using 5mm Allen key as
shown in Figure 207 and Figure 208.
3. Disconnect all three connectors connected to PCB as shown in Figure 220
4. Remove the PCB connected on the Bracket by removing 3 no's of M3 screws using 2.5 mm allen key
Figure 220
Figure 221
13.34.2 Fixing connector PCB of External Console Assembly.

1. Fix the new connector PCB to the trolley with 3 no's M3 socket head screws using 2.5 mm allen key
2. Connect all console assy cables as shown in Figure 220.
4. Check whether the external console is switching ON and the version number and kV & mA values
are getting displayed. By pressing UP & DOWN arrow keys check whether the kV values are getting
incremented & decremented to ensure keypad and cables are connected properly. Give Exposure
and ensure hand switch is working.
13.35 Replacement of External Console Cable Assy (305-000754-0)
13.35.1 Removing the external console cable Assy
2. Remove the cable tie using cutter as shown in Figure 222.
3. Remove the outer acrylic cover by removing 4 no's of M4×10 screws using star screw driver as
4. Remove the cable clamp by removing 2 no's of M3 screws using 2.5 mm allen key as shown in
Figure 224.
Page 112 of 137

5. Remove the Blue, Brown and Yellow / Green cable from 3 way Barrier strip using Star screw driver
6. Keeping ring terminals one on the other insulate the wires using insulation tape as shown in Figure
226.
7. Cut the heat shrink tube of the expandable sleeve as shown in Figure 227.
8. Open cable wire to wire cup using 2mm allen key shown in Figure 228 and disconnect the 2
connectors from each other as shown in Figure 229, Figure 230 and Figure 231.
9. Remove the arm cover from the arm assy by removing 2 no's of M6×16 HSHC screws using 5 mm
allen key as shown in Figure 232 & Figure 233.
10. Remove the pillar cover from the vertical column by removing M6×16 HSHC screws using 5 mm
11. Remove the Cable from connector PCB connector J1 as shown in Figure 235.
12. Remove the pillar cover and keep a side
13. Remove the console cable by pressing the locking tab and Pulling the connector from connector J2
of connector PCB of External Console Assy as shown in Figure 236 and take it out from the vertical
column Figure 238.
14. Remove the heat shrink sleeve using knife as shown in Figure 237.
15. Remove the expandable sleeve from the swivel arm (Slide down the sleeve out of grommet) as
16. Remove the power cable from the expandable sleeve and bring it out of the grommet.(It should be
there in the swivel arm and not removed from wire to wire cup) as shown in Figure 240 & Figure
241.
17. Take out the expandable sleeve and external console cable assy from the trolley.
13.35.2 Fixing the External console cable assy.

1. Route the cable through vertical column of trolley assy and route it through swivel arm as shown in
Figure 238.
2. Connect the external console cable assy connector to J2 of connector board as shown in Figure 236.
3. Bring the cable out from grommet as shown in Figure 241 & Figure 242.
4. Route the power cord through the grommet and bring it out as shown in Figure 242.
5. Insert the external console cable through expandable sleeve as shown in Figure 243.
6. Insert power cord through the expandable sleeve as shown in Figure 240.
7. Bring the expandable sleeve inside the swivel arm through grommet as shown in Figure 244.
8. Insulate the expandable sleeve along with power cord and external console cable using insulation
tape on both the sides of expandable sleeve as shown in Figure 245 & Figure 246. And remove the
insulation tape of power cord.
9. Connect the communication cable through wire to wire connector (4 way 2 row) as shown in Figure
231, Figure 230 and Figure 229 .
10. Fix the cable terminator box as shown in Figure 228.
11. Connect the Blue, Brown and Yellow / Green cable from 3 way Barrier strip as shown in Figure 225.
Page 113 of 137

12. Fix the cable clamp by fixing 2 no's of M3 screws using 2.5 mm Allen key as shown in Figure 224.
13. Fix the outer acrylic cover by using 4 no's of M4×10 screws using star screw driver as shown in
Figure 223 Fix the cables to the ID cover using cable tie .
14. Fix the arm cover to the arm assy using 2 no's of M6×16 HSHC screws using 5 mm allen key as
shown in Figure 232 & Figure 233.
15. Fix the cable from external console assembly to J1 of connector board as shown in Figure 235.
16. Fix the pillar cover to the vertical column using M6×16 HSHC screws using 5 mm allen key as shown
in Figure 234.
Figure 223
Figure 222
Page 114 of 137

Figure 227
Figure 226
Figure 228
Figure 229
Figure 231
Figure 230
Allen key
M6×16 HSHC
screws
Figure 233
Figure 232
Page 115 of 137

Figure 236
Figure 237
Figure 239
Figure 238
Page 116 of 137

Figure 241
Figure 240
Figure 243
Figure 242
Page 117 of 137

Figure 246
13.35.3 Removing the Exposure hand switch cable assy for External console
2. Execute the steps in “13.16.1 Removing Exposure Handswitch assy″.
3. Remove one end of Exposure hand switch cable assy connected to connector board by pressing
the locking tab and Pulling the connector from connector J3 of connector PCB of External Console
Assy as shown in Figure 247.
4. Remove the another end of Exposure hand switch cable assy fixed to the trolley by removing 2 No's
of M3 Nut, 4 No's of M3 spring washer & 4 No's of M3 Plain washer using M3 nut driver as shown in
Figure 248.
13.35.4 Fixing the Exposure hand switch cable assy for External console
1. Insert the Exposure Hand switch assy through the slot in the trolley as shown in Figure 249 & Figure
250.
2. Take 2 No's of M3 nut, 4 No's of M3 Spring washer & 4 No's of M3 Plain washer and D connector
mounting hardware 2 No's (Hardwares from D connector mounting kit) as shown in Figure 252.
3. Fix one end of Exposure hand switch cable assy to trolley with 2 No's of M3 Nut, 4 No's of M3
spring washer, 4 No's of M3 Plain washer and 2 No's of D connector mounting hardware using 3mm
nut driver as shown in Figure 248.
4. Route the other end of exposure hand switch cable assy as shown in Figure 251.
5. Connect the other end of Exposure hand switch cable assy to J3 connector board as shown in Figure
Page 118 of 137
247.
6. Execute the steps in “13.16.2 Fixing Exposure Handswtich assy“.
13.36 Checking Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR)
2. Remove 4 no's of M4×10 Socket head screws with M4 washer using 3 mm allen key as shown in
Figure 256.
3. Remove PCB Isolation cover and plate as shown in Figure 257 & Figure 258 .
4. Switch ON the power.
5. Measure the AC_IN and AC_OUT voltages as shown in Figure 253 & Figure 254.
6. If AC_OUT is measured zero, then measure voltage at AC_IN and if AC_in measured zero then check
input voltage at CR AC INLET(INPUT).
7. If AC_IN is measured correctly then turn off the unit and check the FUSES at input side of the
UV/OV board. If fuses found faulty replace them with good one's as shown in Figure 255.
13.37 Replacement Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR)
(305-000589-0)
13.37.1 Removing Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR)
2. Remove 4 no's of M4×10 Socket head screws with M4 washer using 3 mm allen key as shown in
Figure 256.
Page 119 of 137

3. Remove PCB Isolation cover and plate as shown in Figure 257 & Figure 258 .
4. Remove wires connected to AC_IN and AC_OUT terminal blocks using flat screw driver as shown in
Figure 259 and Figure 260 .
5. Remove 6 no's of M3×6 Socket head screws using 2.5 mm allen key as shown in Figure 262 & Figure
263.
13.37.2 Fixing Input UV / OV Board (Applicable for Skanmobile unit with iCRCo CR)
1. Fix 6 no's of M3×6 socket head cap screws using 2.5 mm allen key as shown in Figure 263 and
Figure 261. Connect ground wire as shown in Figure 262.
2. Fix wires connected to AC_IN and AC_OUT terminal blocks using flat screw driver from as shown in
3. Fix PCB Isolation cover and plate as shown in Figure 258 and Figure 257. carefully in the slot
provided. Make sure that the isolation cover is not touching the PCB.
4. Fix 4 no's of M4×10 Socket head screws with M4 washer using 3 mm allen key as shown in Figure
256.
6. Check whether CR system is switching ON.
Figure 253
Figure 254
Page 120 of 137

Output side
Input side
Figure 260
Figure 259
Figure 262
Ground wire
M3x6 socket head screw
Figure 261
Page 121 of 137

13.38 Replacement of 110V Transformer (For Skanmobile with 110V input) (305-000834-
0)
13.38.1 Removing 110V Transformer
3. Remove the Brown and Blue cables connected to terminal block of transformer using star screw
driver.
4. Remove the Yellow/ Green wire connected to Earth terminal on transformer by removing the other
end of the Yellow/ Green wire connected to cassette tray using 3mm allen key.
5. Remove the Transformer by removing the 4 No's of M8 Nut using 13 mm spanner as shown in
Figure 264.
13.38.2 Fixing 110V Transformer
1. Fix the 110V Transformer by fixing the 4 no's M8 Nut using 13 mm spanner as shown in Figure 264.
2. Fix the Brown and Blue cables from MCB to 0 & 230V terminals of transformer. Fix Brown and Blue
cables from Filter board to 0 & 110V terminal block on transformer.
3. Fix Yellow / Green earth wire from transformer to cassette tray as shown in Figure 264.
5. Execute the steps in “11.4 Initial Checks & Power ONˮ.
Page 122 of 137

Chapter 14 Cold Check
14 Cold Check
Remove all power connections(Line, Neutral and earth) to the Tube head before starting cold check start.
14.1 Using DMM ensure the following
• There shall be no short circuit across J3 TB as shown in Figure 265.
• There shall be no short circuit between PRI_DC_N and VDD as shown in Figure 266.
• There shall be no short circuit in Q1,Q2,Q3 &Q4 as shown in Figure 267 to Figure 270 and resistance
between gate and source shall be between 4k50 to 5k50.
Figure 268
Figure 267
Page 123 of 137

• There shall be no short circuit in Q5 and Q6 is shown in Figure 271 & Figure 272 and resistance
between gate and source shall be between 9.5k ohm to 10.5k ohm.
• There shall be no short circuit across C21,C22,C23,C24,R255,R57,R256,R258 & R257 is shown in

Figure 273 to Figure 281 and resistance across each capacitor shall be between 880 ohm to 1k1.
Page 124 of 137

Page 125 of 137

Figure 281
• There shall be no short circuit between pins D1,D2,D19 To D22 is shown in Figure 282 to Figure 287.
Page 126 of 137

• There shall be no short between pins of Q9 and Q10 is shown in Figure 288&Figure 289 and
resistance across the gate & source shall be between 9.5k ohm to 10.5k ohm.
Page 127 of 137

• There shall be no short between D17 & D18 Diodes is shown in Figure 290 & Figure 291.
• Ensure the healthiness of 5A fuse by checking the continuity across fuse as shown in Figure 292.
14.1.1 On LVPS Board

• There shall be no short circuit across C40 is shown in Figure 293.
Page 128 of 137

Chapter 15 Calibration Procedure
15 Calibration Procedure
CAUTION: MAKE SURE BOTH THE SHUTTERS ARE CLOSED BEFORE STARTING THE CALIBRATION.
For Control Board Firmware Version 1.00 And Below
1. Switch on the unit.
2. Make sure that the unit is in standby mode ( Default kV and mAs values as 40kV, 0.1mAs will be
displayed once the tube head is in standby mode).
3. Press the reset key. The kV display will show as as “Uin” and the mAs display will show the input AC
voltage value.
4. Press the reset key again followed by mAs up key followed by lamp key in quick succession within a
time frame of 6 seconds. Immediately after this step, display should show “40” in kV and “9.0” in
mAs OR “40” in kV and “10.0” in mAs.
5. Immediately press the Exposure Handswitch half way down (PREP command) and observe whether
PREP/READY LED(indication) glows YELLOW. This will ensure that the system is now in calibration
mode.
6. Once unit is in READY mode, indicated by glow of PREP/READY LED in GREEN, give X-ray ON
command (press full way down) through Exposure Hand switch.
7. Wait for 20 seconds.
8. Press the Exposure Hand switch half way down (PREP command) and observe whether PREP/READY
LED(indication) glows YELLOW. Then press the Exposure Hand switch full way down (X Ray ON
command).
9. Repeat points 7 and 8 above till display shows 40kV,0.1mAs. When 40kV and 0.1 mAs is reached the
calibration is complete. If there is any fault during calibration, please turn off the unit and repeat
the above steps again.
For Control Board Firmware Version 1.10 And Above
NOTE
• Perform calibration steps from the console assembly Available on tube head only.
1. Execute the steps given in “Power OFF”.
2. Execute the steps in “Removing Exposure Handswitch assy”.
3. Switch ON the mains power.
4. Make sure that the shorting link is available before starting calibration.
5. Make sure that the shorting link is available before starting calibration.
Step 1. Make sure that the console is in standby mode (Default kV and mAs values as 40kV, 0.1mAs
will be displayed or default value set by the user will be displayed after boot).
Step 2. Press the reset key. The kV display will show as “Uin” and the mAs display will show the
input AC voltage value.
Step 3. Press the reset key again after 2 seconds. The console shall show 40kV 0.1mAs. After 1
second press mAs up key followed by lamp key in quick succession within a time frame of 6
seconds. Immediately after this step, display should show “40” in kV and “10.0” in mAs
Step 4. Within a span of 10 seconds, connect shorting link (D type male connector with pins 1,2,3 &
4 shorted) to DB9 connector (Exposure hand switch connector mounted on the trolley)
The calibration starts.
Page 129 of 137
Chapter 15 Calibration Procedure
6. After completion of calibration, E25 ON error shall be displayed on console.
7. Switch OFF the unit.
Note: To check if the control board is calibrated completely, remove the shorting link and follow the
steps 1 to 3. If the control board is calibrated completely, display will show “40” in kV and “10.0” in
mAs. If the calibration is incomplete, the jig shall show the kV and mAs at which it had stopped
calibration. Follow Step 5 to ensure the completion of the calibration.
8. Remove the shorting link.
9. Execute the steps in “Fixing Exposure Handswtich assy”
10. Execute the steps in “Initial Checks & Power ON”
11. Execute the steps in “Functional Check ”
Page 130 of 137

Chapter 16 Preventive Maintenance
16 Preventive Maintenance
16.1 Cleaning and Disinfecting
CAUTION: Switch off the device and disconnect from supply mains prior to cleaning.
Preventive Maintenance and Replacement of spares are to be done only by Authorized Personnel.
1) Use a soft cloth damped in a mild soap solution for cleaning the outside
surfaces of the unit.
2) Do not spray or let the cleaning fluid enter the unit.
3) Periodic disinfecting of the unit is required for hygiene. Disinfect with a

compatible low or intermediate level instrument grade disinfectant after
cleaning.
4) Use a non-acetone based disinfectant liquid. Very mild detergent is

recommended for cleaning the equipment.
16.2 Caring for Your Equipment

 Do not allow the unit to impact with any hard surfaces.
 Switch off the unit when leaving for the day or when not used for a long time.
 Ensure that the unit is not subject to direct sunlight.
 Do not operate the swivel arm without pressing the gas spring actuating / push button( For gas
spring with actuator).
 Do not force the arm mechanisms or tube head into a position it is not designed for. There are
movement stoppers provided.
 Do not hang external loads or weights on the tube head or extension arm. The arm and base units
are designed for its own weight and may not hold an additional weight.
 Schedule and carry out periodic maintenance checks.
 Place the Tube head assembly to the parking position (23º angle of swivel arm) when not in use
16.3 Shipping and Long Term Storage

 Use the original packing box for shipping / transporting the unit.
 When not using for a long time, cover the unit with dust proof covers and ensure the unit is not
exposed to harsh environments
 When re-starting after long (more than 3 months) storage, take the unit through a ‘seasoning’
Page 131 of 137

procedure to ensure the tube head operates at its optimum. Following procedure explains the
seasoning process.
 Seasoning process
1. Set the kV and mAs to the minimum value (40kV, 0.1mAs)
2. Give 5 exposures
3. Increase kV in steps of 10 kV and repeat step 2
4. Repeat step 3 till the maximum kV (100kV)is reached
16.4 Preventive Maintenance

 Like all electrical Equipment, this unit requires not only correct use, but also Maintenance and
checks at regular intervals. This precaution will guarantee that the Equipment works safely and
efficiently.
 For the continued safety of the Equipment/Operator, the preventive maintenance should be
performed by Skanray Authorized Personnel. It is recommended to subject the equipment to
preventive maintenance schedule of once in every year after the first year of operation
 In case of long storage or non usage of the equipment more than 3 months user can perform
quality control tests.
 Set the kV and mAs to the minimum value (40kV and 0.1mAs)
 Give 5 Exposures.
 Increase kV in steps of 10 kV and repeat the above step.
 Repeat the above step till the maximum kV (100kV) is reached.
16.4.1 General Preventive Maintenance Procedure

 Check if all the labels are intact and well attached, if not, then they should be replaced.
 Check if there are oil marks on the tubehead, if yes, then it should be replaced.
 Check if the exposure handswitch is damaged or broken, if yes, then it should be replaced.
 Check if the swivel arm is balanced, if not, then the adjustment for balancing the arm needs to be
performed.
 Check if the X-Ray beam is centred, if not, then the Collimator needs to be adjusted to centralise
the Light field and X-Ray field.
Page 132 of 137

 Check for the proper functioning of X-Ray Exposure LED and Exposure buzzer.
 Check if there are any external damages to the equipment which could make it unsafe in terms of
protection from radiation.
 Adjustment of the rotation, friction mechanism parts needs to be performed whenever found
loose.
Page 133 of 137

Chapter 17 Disposal of unit
17 Disposal of unit
Some parts of the equipment contain material and fluids which must be disposed off in special are as
designated by the local health authorities or other local regulations at the end of the equipment’s life cycle.
The Manufacturer and the Distributor do not accept any responsibility for the disposal of equipment or
parts discarded by the user and the related costs.
All parts that need to be disposed shall be listed in the Service report with a comment ''The following parts
are handed over to <customer name> for disposal as per local health authorities or other local regulations''
during handing over to Customer.
Page 135 of 137

Service Manual
SKANMOBILE‒ High Frequency Diagnostic X-Ray system
Annex A: Contact details
Corporate Office & Radiology Division

Skanray Technologies Pvt. Ltd.
Plot No. 15-17, Hebbal Industrial Area,
Mysore 570016, Karnataka, India
Phone : +91 821 2415559
Fax : +91 821 2403344
e-mail : office@skanray.com
Web : www.skanray.com
24 Hour Hotline : +91 9901144411 (Customer Complaint and Incident Reporting Only)
Healthcare Division
Skanray Technologies Pvt Ltd.
Plot # 360, KIADB Indl. Area, Hootagalli,
Mysore 570 018, Karnataka, INDIA
Phone : +91 821 2407000
Fax : +91 821 2407001
e-mail : cic@skanray.com
Web : www.skanray.com
Customer Interaction Centre : 1800-200-5858 and
1800-233-5858
(Toll-free: Monday to Saturday: 8:00AM to 8:00PM)
Page 137 of 137


Service Manual Skanmobile

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Manual Skanmobile

Uploaded by

Copyright:

Available Formats

Table Of Contents

• SKANMOBILE High frequency diagnostic X-ray System 230 V, Part # 303-000018-0

• SKANMOBILE High frequency diagnostic X-ray System 110 V, Part # 303-000018-3

• SKANMOBILE High frequency diagnostic X-ray System 230 V, Part # 303-000018-0

• SKANMOBILE High frequency diagnostic X-ray System 110 V, Part # 303-000018-3

4 Safety and Precautions

4.1 Patient and Operational Safety

Follow proper x-ray radiation safety rules:

disinfecting the unit.

position to avoid unnecessary damage to the system.

4.2 Caution Before Installation

5 Know your X-Ray Unit

• Tube Head Assembly (Shown in Illustration 2) consisting of

• Trolley Assembly for SKANMOBILE (Shown in Illustration 3) consisting of

Green colour indicates system is ready to take X-Ray.

X-RAY ON LED X-Ray on Indication

Inactive if kV is preset at 100.

mAs range is limited to maximum power.

mAs range is limited to maximum power.

In standby mode, displays Input voltage as Uin. Press KV INCREMENT KEY

KV DISPLAY Displays default/set KV value in standby mode.

Displays Error message Exx(where xx stands for code) in fault mode

mAs DISPLAY Displays default/set mAs value in standby mode.

6.2 External Console

MODE Key SET Key

kV Decrement Key mAs Decrement Key

Green colour indicates system is ready to take X-Ray.

Inactive if kV is preset at 100.

When MODE key is pressed, kV increment key is used to scroll various

Inactive if kV is preset at 40.

When MODE key is pressed, kV decrement key is used to scroll various

mAs range is limited to maximum power.

mAs range is limited to maximum power.

MODE KEY Used to enter various programming Modes

LCD DISPLAY Displays default/set kV & mAs value in standby mode.

Displays Error message in fault mode

General Caution Symbol

General Warning Symbol

Warning: HOT SURFACE

Warning: Trapping Zone

Refer to the accompanying documents.

Mains Earth is required for continued protection against shock hazards.

Dangerous voltage present.

WEEE symbol for disposal.

N1=2 Protected against solid foreign objects of 12.5 mm Ø and greater.

L Mains Line Connection

N Mains Neutral Connection

8 Operating the unit

Installation and use of radiation generating equipment is regulated by the

8.2 Power ON And Initial Checks

 Ensure proper illuminated environmental conditions before operating the device.

 Switch ON the mains power and POWER button provided in unit.

 External console shows a screen as SKANRAY SKANMOBILE on power up as shown below.

8.3 Positioning of the tube head

 The arm can be positioned anywhere within the working limits.

8.4 Positioning X-Ray Beam Using Collimator

 Press LAMP KEY to turn on the light field.

8.5 Modifying exposure parameters

1 Chest AP 5 Hip 9 Ankle 13 Humerus 17 Hand 21 L-Spine Lat

8.6 Delivering an Exposure

Do not extend the cable of the exposure handswitch beyond 4 meters.

 The external console displays the screen as shown below

Do not switch off the generator while generator is in cooling mode.

taken before elapsing cooling period may lead to malfunctioning of generator.