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CI/SfB (21.

9) Xt6

February 2010

Wall Ties and


Restraint Fixings
for the Construction Industry
This brochure is printed on paper produced from 80%
recycled post-consumer fibre and 20% virgin pulp which is
sourced from responsibly managed and sustainable forests
(FSC certified). The printing inks and sealant are vegetable-
based making the document fully recyclable.

2
Wall ties and restraint fixings are an essential
element in the stability of masonry panels.
Ancon manufactures fixings in a variety of
lengths and types for restraining brickwork,
blockwork and stonework. Restraints can be
fixed to concrete and structural steelwork as
well as any type of masonry.
The range of standard ties provides a solution
for all types of wall construction and many
products can be delivered in 24 hours.
Ancon designs and manufactures high integrity steel products for
These items are shown in red italics.
the construction industry. Through continuous programmes of Ancon fixings are manufactured from
new product development, inward investment and employee Austenitic stainless steel. Grade 1.4301 (304)
is used in the vast majority of applications.
advancement, the company is committed to maintaining the
All ties will be supplied to this specification
highest level of customer service within a dynamic and unless Ancon is notified otherwise.

challenging industry.
Masonry Support Systems Cavity Wall Tie Selection 4-6
Installation Guidance 7
Lintels Ties for Brick-to-Block Construction 8-9
Ties for Thin-Joint Blockwork 10
Masonry Reinforcement Ties for Timber Frames 10
Ties for Steel Studwork 11
Windposts and Parapet Posts Ties for Cavities over 150mm 12
Ties for Bubble Foil Insulation
Wall Ties and Restraint Fixings
& Slip Brick Ties 13
Ties for Cellular Clay Blocks 13
Channel and Bolt Fixings
Frame Cramps and Channel Ties 14-16
Tension and Compression Systems Vertical Movement Joints 17
Standard Wall Ties 18
Insulated Balcony Connectors Bespoke Wall Tie References 19
Non-Drill Fixings for Steelwork 20-21
Shear Load Connectors Head Restraints & Sliding Anchors 22-23
Wall Starter Systems 24
Punching Shear Reinforcement Restraints for Stone Cladding 25-28
Remedial Wall Ties 29-30
Reinforcing Bar Couplers
Staifix Thor-Helical Crack Stitching Kit 31
Other Ancon Products 31
Reinforcement Continuity Systems

Stainless Steel Fabrications

Flooring and Formed Sections

Refractory Fixings
ISO 9001: 2008 ISO 14001: 2004
FM12226 EMS 505377

Ancon product information


is available in NBS format
for easy insertion into a
NBS specification

3
Wall Ties and Restraint Fixings

CAVITY WALL TIE SELECTION Eurocode 6 – Design of Masonry Ancon’s Recommendation


The selection and spacing of wall ties depend Structures (BS EN 1996-1-1: 2005) Following the full implementation of the
on many factors. These include type of In 2010, Eurocode 6 will become the main Eurocodes in March 2010, Ancon
masonry to be tied, cavity width, type and code for the design of reinforced and recommends wall ties continue to be
height of building, location, and design life. unreinforced masonry. Eurocode 6 refers to selected to the ‘Types’ given in BS 5628
There are several documents which need to be EN 845-1 for wall ties and sets the density of (the Masonry Code) and BS 5268
consulted and are summarised here. These ties per square metre based on the declared (the Timber Code), until the necessary
summaries should be read in conjunction with value of the tie, the material factor and the information is incorporated in additional
the recommendation section. design wind load. published documents.
BS EN 845-1: 2003 Specification for From 31 March 2010, the Masonry Code
Ancillary Components for Masonry – BS 5628 will be withdrawn and replaced by
Part 1: Ties, Tension Straps, Hangers and BS EN 1996 series (Eurocode 6). However, like
Brackets most Eurocodes, BS EN 1996 is not as
This European Standard specifies the prescriptive as the British Standard it replaces
requirements for wall ties used for and certain information is not included.
interconnecting masonry and for connecting
masonry to beams, columns or other parts of Wall ties have for many years been selected
the building. Materials, tolerances, tie types from tables and information originally given in
and the requirements for declared values, are DD140-2:1987 and more recently re-stated in
all covered in this standard; for tie types and Annex C of BS 5628-1:2005. It is widely
© Hazle McCormack Young

qualifying criteria this standard refers to accepted that this information is likely to be
BS 5628-1: 2005. updated and re-introduced through Non-
Contradictory Complementary Information
BS 5628-1: 2005 Code of Practice for the (NCCI) as a Published Document (PD), to
Use of Masonry support the use of BS EN 1996. This is
The Masonry Code provides recommendations already mentioned as a proposed PD by the
on length of tie, embedment, density and National Annexes to all parts of BS EN 1996
positioning. Masonry-to-masonry ties are as “a standard comprising complementary and
classified as Types 1 to 4; the relevant non-contradictory information taken from
classification is determined by strength, BS 5628-1, BS 5628-2 and BS 5628-3”.
function and use. Minimum declared values for
tensile and compression capacities are listed Unfortunately there will be a period of time
for each Type. when BS 5628 will have been withdrawn and
this new PD will not have been published. As
BS 5268-6.1: 1996 (Incorporating an interim device, Ancon’s recommendation is
Amendments No. 1 and 2): Structural use to continue to use the wall tie classifications
of timber – Dwellings not exceeding seven (Types 1 to 4*) and load capacities stated in
storeys Table C.3 of BS 5628-1 Annex C, in
The Timber Code provides recommendations conjunction with BS EN 1996 design
for wall ties for timber framed buildings. procedures. Design partial safety factors for
Information is provided for the type of material strength should be those given in the
structure, location, embedment, density and BS EN 1996-1-1 UK National Annex.
positioning. These ties are classified as Types
5 to 7; minimum declared values in tension *For timber-framed buildings, wall ties continue
and compression are listed for Types 5 and 6. to be selected from Types 5 to 7 and
corresponding load capacities as given in
Approved Document E: Resistance to the
Annex B of BS 5268 Part 6.1:1996.
Passage of Sound
This document specifies the acoustic Wind Code Changes
performance requirements of ties suitable for The geographical locations in Table C.1 (Annex
use in separating walls (Type A ) and external C, BS 5628-1:2005) are based on hourly
walls (Type B) of new build dwellings. return period wind speeds according to
BS 6399-2:1997. This wind code has been
Type A ties must have a measured dynamic
replaced by BS EN 1991-1-4:2005, which
stiffness of <4.8MN/m3 for the specified
uses 10 minute return period wind speeds.
minimum cavity, at a standard density. Type A
This and other differences between the BS
ties in this literature are indicated by this logo
and BS EN wind codes means it is impossible
e.g. Staifix HRT4, page 8.
to use the limiting geographical location wind
speeds given in C.1 of BS 5628-1:2005 with
© Irvine Whitlock

BS EN 1996 design. Until this has been


All Ancon ties which cross a cavity meet the resolved Ancon’s advice is to continue to use
requirements of Type B. the information in BS 5628-1 and
BS 6399-2:1997 when selecting wall ties for
4 geographical location end use.
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

Minimum Requirements for Wall Ties to BS 5628-1: 2005 (Table C.3 of Annex C) and BS 5268-6.1: 1996 (Annex B)
Type Minimum Mortar Tensile Load Tensile Load at 1mm Compressive Load Compressive Load at 1mm
of Tie Class and Designation Capacity (N) Displacement (N) Capacity (N) Displacement (N)
M12 (i) 5000 1667 5000 1667
1 M2 (iv) 2500 833 2500 833
2 M2 (iv) 1800 600 1300 433
3 M2 (iv) 1100 367 800 267
4 M2 (iv) 650 217 450 150
5 M4 (iii) 600 200 425 142
6 M4 (iii) 630 210 440 147

Wall Tie Types*


Maximum Building
Type Application Density Height Geographical Location
Type 1 Heavy duty tie suitable for most building sizes and types. 2.5 ties/m2 Any Height Suitable for most sites. However, for relatively tall or
Not very flexible and not recommended for applications 3-4 ties/m unusually shaped buildings in vulnerable areas, the
where there is expected to be excessive differential at unbonded tie provision should be calculated
movement between leaves edges

Type 2 General purpose tie for domestic and small commercial As Type 1 15m Suitable for flat sites where the basic wind speed is up
buildings. to 31m/s and altitude is not more than 150m above
sea level
Type 2 ties are suitable for use outside the parameters stated e.g. sites over 150m above sea level, buildings exceeding 15 metres etc, if shown to be adequate by calculation.
Contact Ancon for more information.
Type 3 Basic wall tie generally as Type 2 above As Type 1 15m Suitable for flat sites where the basic wind speed is
up to 25m/s and altitude is not more than 150m
above sea level

Type 4 Light duty wall tie suitable for box-form domestic As Type 1 10m Suitable for flat sites in towns and cities where the basic
dwellings with leaves of similar thickness wind speed does not exceed 25m/s and altitude is not
more than 150m above sea level

Type 5 Timber frame tie suitable for domestic houses and 4.4 ties/m2 15m Suitable for flat sites in towns and cities where the basic
industrial/commercial developments of up 3-4 ties/m wind speed does not exceed 25m/s and altitude is not
to three storeys at unbonded edges more than 150m above sea level

Type 6 As Type 5 but suitable for developments of up to As Type 5 15m Suitable for flat sites in towns and cities where the basic
four storeys wind speed does not exceed 25m/s and altitude is not
more than 150m above sea level

Type 7 As Type 5 but suitable for developments of between five Calculated for actual 18m Calculated for actual performance required for each
and seven storeys, being designed to accommodate performance required site location
the increased vertical differential movement for each site location

*Refer to BS 5628-1: 2005 and BS 5268-6.1: 1996 for complete information.

≤ 31m/s

Ancon ST1 ≤ 31m/s


(Type 1)

Staifix HRT4 (Type 4)


Staifix RT3 Suitable for use in internal
Staifix RT2 separating walls to
≤ 25m/s
(Type 3) Approved Document E
(Type 2)

Information taken from BS 6399-2: 1997


Ancon Teplo1 Code of Practice for Wind Loads. See
Ancon Teplo4 comments in Ancon’s Recommendation
(Type 1)
(Type 4) section of page 4. This map should be read
in conjunction with altitude restrictions.

Ancon Teplo2
(Type 2)
5
Wall Ties and Restraint Fixings

Density & Positioning of Ties


BS 5628-1: 2005 recommends that for walls in
which both leaves are 90mm or thicker, ties
should be used at not less than 2.5 per square
metre (900mm horizontal x 450mm vertical
centres). Ties should be evenly distributed over
the wall area, except around openings, and
should preferably be staggered.
In cases where insulation board is incorporated
within the cavity and restrained by ties with
insulation retaining clips, it may be necessary
to reduce the horizontal spacing of the ties to
600mm. At vertical edges of an opening,
unreturned or unbonded edges, and vertical
expansion joints, additional ties should be
used at a rate of one per 300mm height,
located not more than 225mm from the edge.
A typical layout is shown below. Various details
incorporating debonding ties at vertical
movement joints are shown on page 17.

Typical Layout of Wall Ties Indicating Maximum Spacing


450-900mm
Vertical movement joint Horizontal movement joint Head restraints
at centres to suit wind
loading
Vertical movement joint

225mm
450mm
450mm

300mm 300mm 225mm


Usually Usually 225mm to
225mm to suit block courses 450mm
suit block
courses
Debonded ties
450mm

See typical detail at


vertical movement joint
225 225 225 900mm 225 on page 17
mm mm mm mm
Standard spacing for cavity brickwork 900mm x 450mm centres in a staggered pattern (2.5 ties per square metre)

Length of Tie & Embedment Recommended Lengths of


Wall ties should be of the correct length to Masonry / Masonry Wall Ties
ensure they are properly embedded in the Cavity Length of BS 5628-1
Width (mm) Wall Tie (mm) Wall Tie
masonry. The tie should have a minimum
50-75 200 HRT4/RT2/RT3/ST1/Teplo
embedment of 50mm in each leaf but also 76-100 225 HRT4/RT2/RT3/ST1/Teplo
take site tolerances into account for both 101-125 250 HRT4/RT2/RT3/ST1/Teplo
cavity width and centring of the tie. For this 126-150 275 ST1/Teplo1/Teplo2
reason we suggest tie lengths which achieve 151-175 300 Teplo2/Two-Part Tie
an embedment of between 62.5mm and 176-200 325 Teplo2/Two-Part Tie
201-225 350 Teplo2/Two-Part Tie
75mm.
226-250 375 Teplo2/Two-Part Tie
Embedment Cavity width Embedment
Recommended lengths to suit various cavity 251-275 400 Teplo2/Two-Part Tie
widths are shown for masonry-to-masonry 276-300 425 Teplo2/Two-Part Tie
Embedment of Wall Ties
wall ties.

6
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

INSTALLATION GUIDANCE To reduce the risk of injury, Ancon’s stainless


Wall ties are important to the stability of steel wall ties feature rounded safety ends and
masonry and failure to install them correctly Ancon TeploTie wall ties are supplied with
may lead to damp penetration, cracking or bright plastic end caps. These end caps
even the collapse of walls. should be applied loosely to the outer end of a
Wall ties should be pressed down in fresh TeploTie as work on the first leaf progresses
Wall ties should be pressed down in,
mortar. They should be surrounded by mortar and must be removed before the tie is built
and then surrounded by, fresh mortar.
and not simply positioned directly onto into the second leaf.
masonry with mortar placed around them.
Ideally, ties should be installed with a slight fall
to the outer leaf, not towards the inner leaf as
this could provide a path for moisture to cross
the cavity.
Staifix Safety End
The drip part of the tie should point downward To ensure cavity wall ties are effective at
and be positioned near the centre of the open tying the leaves together they should be
cavity. Ties with multiple drips, like the Staifix installed as the inner leaf is constructed
RT2, can often be positioned centrally as part and not simply pushed into a joint.
of the drip will normally be near the centre of
the open section of a partial fill cavity. ‘O rings’
Ancon Spread Safety End
as used on the TeploTie should be moved
along the shank to the open cavity. Ancon frame ties and channel ties are
Installed ties should be clear of mortar manufactured with a non-spread safety end
droppings to allow the drip to function and allowing the use of a debonding sleeve. This
prevent water from crossing to the inner leaf type of safety end reduces the variety of ties
required on site. Ties should be installed with a slight fall
of masonry.
to the outer leaf, never towards the inner
The practice of bending up installed wire ties leaf as this could provide a path for
should be discouraged. This can adversely moisture to cross the cavity.
affect the performance of the tie and weaken
the embedment in the inner leaf. Rigid ties like
the Ancon SD1 and ST1 should never be bent
Ancon Non-Spread Safety End
on site.
Ancon recommends both leaves of a cavity
To ensure cavity wall ties are effective at tying
wall are built simultaneously to eliminate any
the leaves together they should be installed as
risk of injury from protruding ties.
the inner leaf is constructed and not simply
pushed into a joint. There is a risk of injury if
wall ties are left protruding from a single wall
leaf before the second leaf is constructed. Site
managers should make all workers and visitors
aware of this risk.

Wall Ties with Insulation


Retaining Clips

7
Wall Ties and Restraint Fixings

WALL TIES TO BS 5628-1 FOR


BRICK-TO-BLOCK CONSTRUCTION
Ancon ST1 Type 1 Tie
(Masonry Heavy Duty)
The Ancon ST1 is suitable for cavities from
50mm to 150mm and can be used for all
types of buildings of any height, anywhere in
Ancon ST1
the British Isles. The section that spans the 200 mm for 50-75mm cavities
cavity has a series of holes to provide water 225 mm for 76-100mm cavities
drips. This allows the same tie to be used in 250 mm for 101-125mm cavities
275mm for 126-150mm cavities
insulated cavities as well as open cavities. 300 mm for 150mm cavities
The ST1 has a measured dynamic stiffness
of <113MN/m3 that meets the performance
requirement of Approved Document E for use U.K. Patent Nos. 2 255 358
2 260 348
in external masonry walls. For internal 2 260 349
separating walls of new-build attached
dwellings see HRT4.
Staifix RT2 Type 2 Tie
(Masonry General Purpose)
The Staifix RT2 is a general purpose tie. It is
suitable for cavities from 50mm to 125mm and
can be used for domestic houses and small
commercial buildings up to 15 metres in height
(see page 5 for geographical restrictions). In
many cases, Staifix RT2 wall ties can be used
in buildings greater than 15 metres if shown to
be adequate by calculation. For further Staifix RT2
200 mm for 50-75mm cavities
information please contact Ancon’s Technical 225 mm for 76-100mm cavities
Services Team. The Staifix RT2 has BBA 250 mm for 101-125mm cavities
approval and meets the technical requirements
of the NHBC. The RT2 has a measured
dynamic stiffness of <113MN/m3 that meets
the performance requirement of Approved Patent Nos. GB 2359831
IE 83574
Document E for use in external masonry walls.
For internal separating walls of new-build
attached dwellings see HRT4.
Staifix RT3 Type 3 Tie
(Masonry Basic)
The Staifix RT3 is available in 200, 225 and
250mm lengths. It is suitable for some
domestic and small commercial developments.
See page 5 for more details.
Staifix HRT4 Type 4 / Type A Tie
(Masonry Light Duty)
The Staifix HRT4 is suitable for cavities from
50mm to 125mm in external walls of domestic Staifix HRT4
houses up to 10 metres in height (see page 5 200 *mm for 50-75mm cavities
225 *mm for 76-100mm cavities
for geographical restrictions). The Staifix HRT4 250mm for 101-125mm cavities
200mm and 225mm has BBA approval and all *
lengths meet the technical requirements of the
NHBC.
Patent Nos. GB 2359831
Independent tests have proven the Staifix IE 83574
HRT4 has a measured dynamic stiffness of
<4.8MN/m3 at a cavity of 50-100mm and
125mm and is therefore suitable for internal
separating (party) walls of new-build attached
dwellings with these cavities. The HRT4 can
be used with all approved robust details for
cavity masonry separating walls, whether
traditional or thin-joint blockwork. Use of these
details eliminates the need for pre-completion
8 sound testing.
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

Ancon TeploTie Ancon Teplo1


200mm for 50-75mm cavities
The Ancon TeploTie is suitable for cavities from 225mm for 76-100mm cavities
50mm to 300mm and is manufactured from 250mm for 101-125mm cavities
275mm for 126-150mm cavities
pultruded basalt fibres set in an epoxy resin.
This material has a thermal conductivity of only Ancon Teplo2
200mm for 50-75mm cavities
0.7W/mK which can be shown in U-value 225mm for 76-100mm cavities
calculations to reduce insulation thickness and 250mm for 101-125mm cavities
wall footprint. A sand finish provides excellent 275mm for 126-150mm cavities
300mm for 151-175mm cavities
mortar key. 325mm for 176-200mm cavities
350mm for 201-225mm cavities
The Ancon range of TeploTies comprises 375mm for 226-250mm cavities
Teplo1 (Type 1), Teplo2 (Type 2) and Teplo4 400mm for 251-275mm cavities
425mm for 276-300mm cavities
(Type 4). Please refer to page 5 for further
details on the suitability of each wall tie. Due Ancon Teplo4
200mm for 50-75mm cavities
only to the testing completed to date, the use 225mm for 76-100mm cavities
of Type 1 TeploTies is restricted to buildings up 250mm for 101-125mm cavities

to 18m in height. Contact Ancon for the latest


information on this test programme.

Ancon TeploTies have BBA approval and meet


the technical requirements of the NHBC. They Ancon Teplo4
also meet the performance requirement of (Type 4)
Approved Document E for use in external
masonry walls. For internal separating walls
Ancon Teplo2
of new-build attached dwellings see HRT4. (Type 2)
The TeploTie is exclusive to Ancon in the UK
and Ireland.

Ancon Teplo1
(Type 1)

Low Thermal Conductivity Wall Ties Cross-Sectional Areas and Thermal Conductivity of Ancon Wall Ties
Thermal
Wall ties are an essential element in the Tie Reference Tie Length Cavity Width BS 5628 Area Conductivity*
strength and stability of cavity walls, but by (mm) (mm) Type (mm2) (W/mk)
200 50-75 1 19.5 17
crossing the cavity they act as a thermal
225 76-100 1 19.5 17
bridge between the internal and external ST1 250 101-125 1 19.5 17
leaves. The ties featured here on pages 8-9 275 126-150 1 23.4 17
form Ancon’s Low Thermal Conductivity range; 300 150 1 23.4 17
200 50-75 2 7.5 17
ties which minimise heat loss and improve the RT2 225 76-100 2 7.5 17
energy-efficiency of a masonry wall. The effect 250 101-125 2 8.6 17
Ancon’s high tensile wire wall ties have on heat 200 50-75 3 6.2 17
RT3 225 76-100 3 6.2 17
transfer is negligible and, with a thermal
250 101-125 3 7.5 17
conductivity of only 0.7W/mK, the Ancon 200 50-75 4 3.5 17
TeploTie is the most thermally-efficient wall tie HRT4 225 76-100 4 4.2 17
on the market. 250 101-125 4 6.2 17
200 50-75 1 38.5 0.7
For the accurate calculation of a wall’s U-value Teplo1 225 76-100 1 38.5 0.7
it is important to use the correct information for 250 101-125 1 38.5 0.7
275 126-150 1 38.5 0.7
the wall ties. Using the actual cross-sectional
200 50-75 2 19.6 0.7
area and thermal conductivity value of a wall 225 76-100 2 19.6 0.7
tie, rather than allowing a program to apply 250 101-125 2 19.6 0.7
default values, can make a considerable 275 126-150 2 28.3 0.7
Teplo2 300 151-175 2 28.3 0.7
difference to the calculated U-value. Default 325 176-200 2 28.3 0.7
values will over-estimate the effect of an Ancon 350 201-225 2 38.5 0.7
Wall Tie. 375 226-250 2 38.5 0.7
400 251-275 2 38.5 0.7
425 276-300 2 38.5 0.7
200 50-75 4 12.6 0.7
Teplo4 225 76-100 4 12.6 0.7
250 101-125 4 12.6 0.7
Note: BS EN ISO 6946 permits the corrections due to wall ties, air gaps etc to be omitted, if the corrections amount to
less than 3% of the uncorrected U-value of the element. * Wall Ties with a thermal conductivity of less than 1.0W/mK are
excluded from U-value calculations to EN ISO 6946, irrespective of cross-sectional area.

9
Wall Ties and Restraint Fixings

TIES FOR THIN-JOINT BLOCKWORK TJ2 to BS 5628-1


Thin-joint construction prevents the use of Block Strength Tie Type to BS 5628-1
traditional cavity wall ties requiring embedment N/mm2 ≤ 100mm Cavity 125mm Cavity

in 10mm joints and coursing between the inner 2.8 4 4


3.5 - 4.0 3 4
and outer leaves. The joints in the inner leaf of
7.0 - 10.5 2 3
blockwork are reduced to 3mm or less by the
use of special thin-joint mortar designed to Note: For maximum building height and restrictions based on geographical location please refer to page 5.

speed the rate of construction.


Staifix-Thor Helical TJ2 Wall Tie
The TJ2 wall tie hammers directly into aerated
concrete blocks, through insulation material,
and is built into the bed joints of the outer leaf
of brickwork. It is ideal for thin-joint blockwork
and other applications where the joints in the 85mm 70mm
inner and outer leaves are not aligned. This tie
meets the requirements of the NHBC, BS EN
845-1 and BS 5628-1 as a type 2, 3 or 4 wall
tie depending on the block used and the cavity
Embedment Depths
width. Tools are available to simplify installation.
TJ2 Recommended Lengths
The helix of the Staifix-Thor Helical range is
Cavity Width (mm) Tie Length (mm)
superior to other helical fixings. Each rotation
interlocks perfectly down its length 50 205
guaranteeing maximum performance. 75 230
The black Staifix TJ Clip is designed for use 100 255
Staifix-Thor Helical TJ2
with TJ2 wall ties. European Patent No. 1307303 125 280

For thin-joint to thin-joint separating walls use 150 305


the Staifix HRT4 (see page 8).

TIES FOR TIMBER FRAMES Ancon Timber Frame Movement Tie


(Type 7)
Staifix Timber Frame Tie (Type 6)
Where standard Staifix Timber Frame Ties are
Timber Frame Ties should be installed at a
unsuitable, Ancon recommends the use of the
density of 4.4 ties per square metre in
Timber Frame Movement Tie. Manufactured to
buildings where the basic wind speed does
suit any cavity from 50mm to 150mm, the
not exceed 25m/s (BS 6399-2: 1997 Code of Ancon Timber Frame Movement Tie comprises
Practice for Wind Loads). The density should a channel, a strip tie and a screw. This system
be increased to 7 ties per square metre in accommodates maximum differential
more severe situations. movement of 65mm; the tie should be
The Staifix Timber Frame Tie is designed to fix positioned 10-12mm from the bottom of the
brickwork or blockwork to timber-framed channel.
structures up to 4 storeys in height. This product complies with BS 5268-6.1 as a
Available in three lengths to suit 50mm, 75mm Type 7 tie and meets the technical
and 100mm cavities, the Staifix Timber Frame requirements of the NHBC.
Tie is supplied complete with an annular ring
shank nail. The tie is cranked to simplify Staifix Timber Frame Tie
correct installation and to prevent moisture Available to suit 50mm, 75mm and 100mm cavities.
from crossing the cavity.
The Staifix Timber Frame Tie complies with the
requirements of BS 5268-6.1 as a Type 6 tie
and meets the technical requirements of the
NHBC.

Ancon Timber Frame Movement Tie


10
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

TIES FOR STEEL STUDWORK


Ancon 25/14 Restraint System
The Ancon 25/14 channel system is designed
to tie brickwork to steel studding. Self-drilling
screws fix through the channel and the rigid
insulation board, into the steel. Once the
channel is installed, Ancon SD25 wall ties can
be positioned at any point along its length and
are built into the bed joints of the outer leaf of
brickwork.
The spacing of ties is based on the height of
the building and its geographical location.
This system has a performance in excess of
Type 3 and the table below should be used in
conjunction with the wind speed map on page 5.

Tie Spacing Based on 25/14 Channel at


600mm Horizontal Centres with Basic Wind
Speed < 25m/s
Vertical Tie Spacing
(mm) for Various
Altitude and Distance Heights of Brickwork
from the Coast 15m 25m 40m
Altitude up to 150m and at
least 50km from coast 450 225 225
Altitude up to 25m and within
50km from coast 450 300 225

Ancon recommends that wall ties achieve a


minimum embedment of 62.5mm in the outer
leaf of brickwork. Applications with a 50mm
open cavity require 100mm long ties.
25/14 channel features pre-punched holes at
close centres to ensure a fixing position is
always located near the end, even when it is
cut on site. It should be fixed to steel studwork
at 450mm vertical centres.

14mm

16mm
25mm

25/14 Channel Profile

Screws are available to accommodate an


insulation thickness of up to 115mm. Ancon
recommends the use of stainless steel fixing
screws.
The channel has a 16mm opening to easily
accommodate a drive socket and washer for
the fixing screws.
This system has been independently tested at Ancon 25/14 Channel
with SD25 Wall Tie
CERAM Building Technology and meets the
technical requirements of the NHBC.
Note: This system is unsuitable for use with flexible or
semi-rigid insulations. Contact Ancon for further
information.

11
Wall Ties and Restraint Fixings

TIES FOR CAVITIES OVER 150MM


Ancon Two-Part Tie
Cavities exceeding 150mm are sometimes
required. This necessitates longer ties which
can be difficult to balance and keep horizontal
when built into the inner leaf. The Ancon
Two-Part Tie has one section built into the
blockwork; the other section is then fixed as the
outer leaf is built. The inner tie is usually
manufactured in lengths of 170mm. Variation in
the cavity width is accommodated by the length
of the outer tie.
Ancon Two-Part Ties sustain loads which
exceed the requirements for a Type 2 tie to
BS 5628-1 for cavities up to 300mm. An
embedment of 75mm is required at each end.
These ties can also be used for larger cavities
providing the fixing centres are adjusted in
accordance with the table below. Inner Section
To specify this tie simply quote ‘Ancon Two-Part
Tie to suit _ _ _mm cavity’. Insulation Retaining 170mm
Clips can be supplied to fit the inner section.

Recommended Fixing Centres for


Two-Part Ties U.K. Patent No.
Outer Section 2 265 920
Cavity Vertical Horizontal
(mm) centres (mm) centres (mm)
150-300 450 900 Length to suit
301-333 450 750 application
334-367 450 600
368-400 450 450

Ancon TeploTie
Ancon Teplo2 (Type 2) wall ties are available to
suit cavities up to 300mm. They have a
thermal conductivity of only 0.7W/mK, are
BBA approved and meet the technical
requirements of the NHBC. These ties are
suitable for use with partial-fill and full-fill
cavities. For further information please see
page 9.

Wall Tie BS 5628-1 Length Cavity Range


Reference Type (mm) (mm)
Teplo2 2 200 50-75
Teplo2 2 225 76-100
Teplo2 2 250 101-125
Teplo2 2 275 126-150
Teplo2 2 300 151-175
Teplo2 2 325 176-200
Teplo2 2 375 201-225
Teplo2 2 350 226-250
Teplo2 2 400 251-275
Teplo2 2 425 276-300

12
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

TIES FOR BUBBLE FOIL INSULATION Bubble foil insulation Insulation retaining
clip
A range of ties are manufactured under license
Multiple drips
from Thermal Economics Ltd for use with
Bubble Foil Insulation. These ties have been
designed to BS 5628-1 and are available as
Type 2 and Type 4 ties. ITB referenced ties
enable the insulation material to be installed
flush to the blockwork. ITC referenced ties
position the insulation 25mm away from the
block. These ties meet the technical
requirements of the NHBC.

Embedment Cavity width Embedment

Installation of Staifix TE-ITC2 Wall Ties

Wall Tie BS 5628-1 Length Cavity Range


Reference Type (mm) (mm)
Staifix TE-ITB4 *
*Lengths 185, 200mm TE-ITB4-185 4 185 50-60 Staifix TE-ITB2 Wall Ties shown with
TE-ITB4-200 4 200 60-75 Alreflex Ultratherm
TE-ITB4-225 4 225 85-100
TE-ITC4-200 4 200 60-75
TE-ITC4-225 4 225 85-100
TE-ITB2-185 2 185 50-60
TE-ITB2-200 2 200 60-75
TE-ITB2-225 2 225 85-100
TE-ITC2-200 2 200 60-75
Staifix TE-ITC2 TE-ITC2-225 2 225 85-100
Note: Refer to page 5 for more information on Type 4
and Type 2 ties.

TIES FOR CELLULAR CLAY BLOCKS


ANCON SLIP-BRICK TIES The Ancon CCB3 is a Type 3 wall tie to BS
Ancon Slip-Brick Ties are 5628-1: 2005 and is designed to tie an
bolted directly to blockwork or external leaf of traditional masonry to an
concrete to give both support internal leaf of cellular clay block with
and restraint to thin slip brick horizontal joints of just 1mm. Installation is a
facings. two-part process which eliminates the risk of
In addition to the standard injury from ties protruding from the inner leaf.
three brick version, slip brick The inner section is designed to locate against
ties can be manufactured in the blockwork, guaranteeing an accurate
other multiples on request. 70mm embedment. Manufactured from
corrosion resistant stainless steel it is available
to suit a 100mm full-fill or partial-fill cavity in
houses and commercial buildings. Other
lengths are available, please contact Ancon.

Ancon CCB3 Wall Tie


Patent pending

13
Wall Ties and Restraint Fixings

FRAME CRAMPS AND CHANNEL TIES


Frame cramps can be fixed to concrete, SDB Wall Tie
steelwork or masonry and have a single 7mm
1000
diameter hole or an 8mm x 30mm vertical slot.
900
Ancon M6 Single Expansion bolts are 800
recommended for fixing to concrete, set 700
screws or self-drilling screws for steelwork, 90mm 600
N
and suitable plugs and screws for fixing to 500
SDV Wall Tie 400
masonry. Large washers must be used with all
300
SDVs and similar ties with a slot. Other fixings 200
may also be suitable. 100
Poor substrates will limit the capacity of frame 0
SDV SDV SDV
cramps and site testing may be advisable in Fixing at Fixing in Fixing at
some cases. The performance will also be 90mm bottom of slot centre of slot top of slot
determined by the position of the fixing. SDV
Recommended Safe Working Loads for 20 x 2.5mm Section Frame Cramps
ties fixed to steelwork or concrete at the
lowest point of the slot will have a safe working
load of approximately 1kN. The capacity will Recommended Lengths of Frame Cramps and Channel Ties
reduce as the fixing is moved further away Cavity Width (mm) Length of Wall Tie (mm) Frame Cramp/Channel Tie
20-44 100 SPB/SP21
from the bend and greater movement must be
45-69 125 SDB/SD21
expected than with other types of wall tie. 70-94 150 SDB/SD21
Ancon SDB Frame Cramps have a safe 95-119 175 SDB SD21
working load of approximately 500N, 120-144 200 SDB/SD21
145-169 225 SDB/SD21
comparable to the load of an SDV when fixed
Note: Frame cramps should have a minimum embedment of 50mm in the outer leaf. Taking site tolerances into account,
in the centre of the slot. Ancon suggests tie lengths which achieve a greater embedment.
Ancon isolation sleeves and pads are supplied
blank for use with self-drilling screws to isolate
stainless steel frame cramps from mild steel.
Self-adhesive isolation pads are also available
for _ _B (20 x 30mm) and _ _ V (25 x 50mm)
referenced frame cramps.

Isolation Sleeve Adhesive Isolation Pad

Embedment

90mm
Length
SDB Wall Tie Fixed to Steel
with Self-Drilling Screw

Embedment

90mm

Ancon MDC Bracket Angle Support System with Length


SD21 wall tie fixed into 21/18 Omega Channel SD21 Wall Tie Fixed into 21/18
14 Omega Channel
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

Where masonry is in line with a column flange, PRE-FIXING AIDS


frame cramps can be supplied with an offset The practice of pre-fixing frame cramps in
Length to suit
angle section instead of an upstand. This application advance of masonry can accelerate the
angle allows the mechanical fixing to be speed of construction and provides an
suitably located. These ties are referenced opportunity to check that wall restraints
SPA. They feature a 7mm hole as standard have been located correctly and are
and can be used with a debonding sleeve if securely fixed.
required at a movement joint. The thickness, Angle to suit Ancon Gauge Tape
size and shape of the angle section are application
(Pre-fix Patent 2 256 223)
designed to suit each application. Contact Gauge Tape illustrates the standard 225mm
Ancon’s Technical Department for more brick/block gauge and the fixing position of
information. frame cramps. It is applied directly to the
SPA Frame Cramp
structural frame (steel, concrete, timber or
masonry) to facilitate the pre-fixing of frame
cramps and to maintain accurate masonry
Ancon SPA frame cramp at
450mm vertical centres coursing.
Ancon ISO-TW Washer
The ISO-TW washer enables Ancon slot-
ended frame cramps to be vertically
adjusted within the 30mm range of the slot
to suit the exact location of mortar joints
without affecting the integrity of the fixing.
In addition, this washer prevents bi-metallic
corrosion by separating the frame cramp
from the structural frame and fixing screw.

SPA Frame Cramp Fixed to Steel with


M6 Isolated Set Screws

Ancon ISO-TW and Gauge Tape

Ancon HiT - Hammer-in Tie


The Ancon HiT fixes masonry to concrete,
dense blocks (>_7N/mm2), non-perforated brick
or hard stone. It can reduce the variety of tie
lengths required on site and speed the rate of
construction.
The HiT is available in a standard length of
310mm that is bent on site with a special
installation tool to suit all cavities up to
150mm. Unlike conventional frame cramps it
does not require a mechanical fixing, but is
hammered into a plug.
The Ancon HiT meets the requirements of BS
5628-1 as a Type 2 tie. A neoprene 'O' ring
must be installed on the tie to prevent moisture
crossing the cavity.

Ancon Hammer-in Tie (310mm)

15
Wall Ties and Restraint Fixings

Ancon 21/18 Omega Channel Ancon 25/14, 28/15, 30/20, 38/17, 36/8 and
Ancon 21/18 Omega Channel is a high 40/25 Channels
performance, self-anchoring, cast-in channel Ancon wall ties can also be used with our
slot suitable for use with our wall ties to 25/14, 28/15, 30/20, 38/17, 36/8 and 40/25
provide the necessary restraint to the outer leaf channels. 30/20 Channel is supplied with
of masonry. The section is only 18mm deep anchors for casting into concrete. 25/14 and
and can be used where there is reduced cover 36/8 Channels are supplied plain-backed for
to reinforcement. Available in 100mm and surface fixing. 28/15, 38/17 and 40/25
3000mm lengths, Ancon 21/18 Omega Channels are available with or without anchors
Channel is filled with polystyrene to help for casting in or surface fixing. Ties for 38/17
prevent the ingress of concrete. Nail holes aid and 40/25 channel will be 25mm wide to
the fixing of the slot to timber formwork. Wall accommodate the wider opening; all other
ties used with Ancon 21/18 Omega Channel channel ties will be 20mm wide. Wall ties used
will provide safe working shear and tensile with Ancon 28/15, 30/20, 38/17 and 40/25
loads of 1.5kN. channel will provide safe working shear and
tensile loads of up to 1.0kN, while wall ties
used with 25/14 and 36/8 channels will provide
up to 0.5kN. Maximum safe working loads of
surface-fixed channels will be subject to
suitable fixings, and appropriate fixing centres.
Fixing of Channel
Available Lengths of Ancon 21/18 Omega Channel
100, 3000 mm Fixing Method Omega 21/18 25/14 28/15 30/20 38/17 36/8 40/25
U.K Patent No. 2 249 110 Cast-in       
Surface Fixed       
Ancon 21/18 Omega Channel with Ancon
SD21 Tie
Maximum Centres for Surface-Fixing
SWL (tension) 25/14 28/15 38/17 36/8 40/25
0.5kN 337 525 650 300 650
1.0kN - 400 525 - 525

Fastrack used with DD28 Tie for Stonework

Ancon Fastrack Channels 100mm long with SD28 Tie

Ancon Fastrack Ancon Fastrack Channels and Ties can be


Building one leaf of the cavity wall in advance supplied in different lengths and can also be
of the other is often beneficial but can create used for tying stonework to blockwork if DD28
problems with coursing. Buildings which or similar Ancon Ties are used.
incorporate imperial or continental bricks and
The recommended tie length for use with a
standard metric blocks present even greater
fastrack channel is ‘cavity width plus 50mm’.
difficulties.
Ancon Fastrack Channels and Ties sustain
Ancon Fastrack Channel is built into the inner loads which exceed the requirements for a
leaf of blockwork ready to take an Ancon Type 2 tie to BS 5628-1. This system can also
Fastrack used with SD28 Tie for Brickwork
SD28 or similar tie for the outer leaf. This be manufactured in a 36/8 channel profile that
method of construction avoids the dangers accepts wall ties referenced _ _ 36.
of projecting ties.

16
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

VERTICAL MOVEMENT JOINTS


Debonding sleeves are used on plain-ended Ancon 21/18
wall ties, like the Ancon PP21 or PPB, at Omega channel
vertical movement joints. The tie will restrain
Ancon PP21
the masonry against lateral wind loads but the
wall tie with
sleeve will allow the masonry to expand or debonding
sleeve
contract. Debonding sleeves should be
installed with a 10mm gap at the end to allow
for expansion of the masonry.

Ancon PPS Wall Tie with


Debonding Sleeve

10mm
Gap

Debonding sleeves should be pulled back 10mm to allow


expansion as well as contraction of brickwork

Ancon PPS wall


tie with debonding
sleeve

Ancon ST1
wall tie

Intermediate Column with Vertical


Movement Joint in Brickwork and Blockwork

Ancon PP21 wall ties with Ancon SD21 wall


Ancon ST1 wall tie Ancon PP21 wall ties with debonding sleeves,
debonding sleeves, at ties at 450mm
at 450mm vertical centres
450mm vertical centres vertical centres
Ancon ST1
wall tie

Ancon PP21 wall ties


with debonding
sleeves, at 450mm
vertical centres

450mm 450mm
225mm 225mm

Staifix RT2 wall ties at Ancon PPS wall ties Intermediate Column with Vertical
450mm vertical centres in with debonding Movement Joints in Blockwork
alternate courses to Ancon sleeves, at 450mm
PP21 Wall Ties vertical centres Ancon PPS wall ties with debonding
sleeves, at 450mm vertical centres
Intermediate Column with Vertical
450mm to 900mm Movement Joints in both Brickwork and
Blockwork
External Corner with Fully Bonded
Brickwork Ancon ST1
wall tie
Note: All spacings are maximums. The type of cavity wall tie and spacing will be determined by the cavity width, height
of brickwork, wind loading and type of building. See page 5 for further information.
225mm 225mm

Cavity Wall with Vertical Movement Joint


in Brickwork

17
Wall Ties and Restraint Fixings

STANDARD WALL TIES HRT4 SP21


Lengths 200, 225, 250 mm Lengths 75, 100, 125, 150,
Lengths shown in red italics refer to items Conforms to EN 845-1 and BS 5628-1 175, 200 mm
normally available at all times. Reasonable as a Type 4 tie For use with 21/18
Patent Nos. GB 2359831 Omega Channel
quantities can be delivered within 24 hours of IE 83574 Length
acceptance of an order.
Suitable for party
Ancon and Staifix wall ties are also available SD21
walls with 50-100mm
from builders merchants and other specialist and 125mm cavities Lengths 125, 150, 175, 200,
225mm
distributors. For further information regarding For use with 21/18
the availability of any fixings please contact Teplo4 Omega Channel
Lengths 200, 225, 250mm 90mm
Ancon sales staff. Conforms to BS 5628-1
as a Type 4 tie
Ancon’s Technical Services Team will be
pleased to advise on the correct selection and PP21
Lengths 125, 150, 175, 200,
use of our wall ties. Double Triangle 225 mm
Lengths 150 *, 200 *, 225 *, 250 **, 300 **mm For use with 21/18
*Conforms to EN 845-1 and BS 5628-1 Omega Channel
ST1 as a Type 2 tie
Lengths 200, 225, 250, 275, 300 *mm **Conforms to EN 845-1 and
SPS
Conforms to BS 5628-1 as a Type 1 tie BS 5628-1 as a Type 3 tie
Lengths 150, 200, 225,
U.K. Patent Nos. 2 255 358, 250, 275, 300 mm
2 260 348 & 2 260 349 (Not suitable for collar-jointed
*Suitable for 150mm cavity construction. See below)
Length SPB
Lengths 75, 100, 125, 150,
175, 200 mm
Teplo1 SPS CJ
Lengths 200, 225, 250, 275mm Length Length 150mm
Conforms to BS 5628-1 as a Type 1 tie. (3mm thickness for
Due to testing completed to collar-jointed construction)
date the use of Type 1 TeploTies
is restricted to buildings SDB
up to 18m Lengths 125, 150, 175, 200,
in height. 225 mm

SD1 90mm PPS


Lengths 225, 250 mm
Lengths 200, 225, 250, 275, 300 mm
Conforms to BS 5628-1 as a Type 1 tie
Also available with a central drip PPB
Lengths 125, 150, 175, 200,
225 mm
SHX
Lengths 150, 175, 200,
225mm
90mm
SPV
Lengths 75, 100, 125, 150,
RT2 175, 200 mm.
Lengths 200, 225, 250 mm
Conforms to EN 845-1 and BS 5628-1 WHX
as a Type 2 tie Lengths 150,
Patent Nos. GB 2359831 175, 200mm
IE 83574
SDV
Lengths 125, 150, 175, 200, Length
225mm

Teplo2 90mm
Lengths 200, 225, 250, 275, 300, 325, 350, SRB
375, 400, 425mm Lengths 125, 150,
Conforms to BS 5628-1 as PPV 175, 200 mm
a Type 2 tie Lengths 125, 150, 175, 200,
225mm

Cavity Starter Tie


Supplied with an 8mm
Recommended Lengths for Recommended Lengths for Frame Cramps nylon wall plug and neoprene ring
Masonry/Masonry Wall Ties and Cast-in Channel Ties* Lengths 180, 200, 230 mm

Cavity Width (mm) Tie Length (mm) Cavity Width (mm) Tie Length (mm)
50-75 200 <20 75
76-100 225 20-44 100 Starter Tie
101-125 250 45-69 125 Supplied with an
126-150 275 8mm nylon wall plug
70-94 150
151-175 300 Length 135 mm
175-200 325 95-119 175
201-225 350 120-144 200
226-250 375 145-169 225 Frame Tie
18 251-275 400 *Excluding Ancon Fastrack Length 130 mm
276-300 425
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

REFERENCES FOR WALL TIES


Example using
Many variations are available in addition to the Reference System 10
standard ties. Wall ties for special applications HEAD
may be specified and ordered with ease by Head 21 50
30
using a reference letter for the tail, shank and Shank D
8x30mm slot
head of the tie.
Tail S 10
Ancon ties are produced in lengths from
Ancon SD21
__V
150mm for masonry-to-masonry ties, and _ _ U without slot
wall tie
75mm for masonry-to-concrete ties, in 10
SHANK
increments of 25mm. Drips will usually be
30
positioned 90mm from the outer end of the tie 20
(first reference letter). Masonry-to-masonry ties 7mm diameter hole

can also be supplied with a central drip. TAIL _D_


Most can be used at
Special wall ties with a section wider than either end of tie
__B
20mm referenced S_ _, will have an end with
three holes without the side notches.
S__
L

_P_ _ _ 21
To fit 21/18
Omega Channel

25mm
L__
L
P__ _V_ _ _ 25 To fit 25/14
_ _ 28 To fit 28/15
_ _ 30 To fit 30/20
_ _ 36 To fit 36/8
L _ _ 38* To fit 38/17
W__ 10mm
_ _ 40* To fit 40/25
D__ *Tie will be 25mm wide
10mm _F_
6x60mm welded
dowel
__X
7mm diameter hole
L

T__ Y__
10mm
6x60mm loose _H_
dowel __G
Manufactured 110mm Tie will be 25mm
to suit wide
15mm
15mm
10mm
M_ _
6.5mm 6x60mm loose
diameter holes dowel

Z__

Insulation Retaining Clips Insulation Retainer Debonding Sleeves


The red Staifix Universal Insulation Retaining The H75/2 Insulation Retainer is for securing Debonded Ties require 100mm embedment.
Clip (Uni) will fit all the standard stainless steel material to concrete, blockwork and brickwork. A 120 mm long sleeve will provide an
ties shown on page 18. The black Teplo-Clip The 90mm diameter head can hold back up to allowance for movement and tolerance, and
should be used with the TeploTie range. 75mm of insulation. A 10mm diameter hole is will be suitable for most applications. Other
required in the base material. The projecting lengths and sizes available to
end of the retainer is pushed through the special order.
insulation material into the hole and tapped
Diameter into position to secure the insulation.
80mm

100mm
19
Wall Ties and Restraint Fixings

NON-DRILL FIXINGS FOR Hammer-On Section


STEELWORK Available in five sizes to accommodate a steel
Ancon’s range of ‘NON-DRILL’ masonry-to- thickness from 7mm to 25mm, this fixing is
steel fixing solutions was developed to address simply hammered onto the flange. It can be
the safety concerns of the Industry. utilised either on a column with a tie or on a
Driven by customer demand for masonry beam with an internal head restraint.
restraint fixings with an alternate installation Hammer-On Flange
Section Thickness
method from either shot-firing or drilling, Ref Accommodated
Ancon engineered the innovative solutions XS 7-10mm
detailed here. These fixings do not require the S 10-13mm
use of power tools and can reduce installation M 14-17mm
L 18-21mm
times and costs. In all instances they simply
XL 22-25mm
abut the column or attach to the flange to
restrain the wall against lateral wind loads. The Hammer-On Section resists load in
Design Sheets one direction only and should be installed
Contact Ancon on +44 (0) 114 275 5224 or on alternate sides of the flange.
visit www.ancon.co.uk for a Non-Drill Fixings Hammer-On Ties should be installed at
Design Sheet. This sheet summarises all the 225mm vertical centres and Hammer-On Head
information required by Ancon to specify/quote Restraints at 450mm horizontal centres. The
for the most appropriate non-drill fixing to suit wall tie (HOS-TIE) or head restraint (IHR-H)
your application. should be positioned central to the masonry
Ancon NON-DRILL fixings: leaf when located in one of the five fixing slots.
• Eliminate the dangers associated with shot- For more information on the IHR-H Head
firing and drilling Restraint see page 22.
• Quick, simple and economical to install
• No power tools required
• No special skills or equipment required
• Fixings either abut the column or attach to
the flange

Hammer-On Section
Hammer-On Tie
Patent No. GB 2424660B

Hammer-On Tie (Debonded HOS-TIE,


pictured above, supplied complete with
Hammer-On Section)

Hammer-On Ties can resist a load of 900N.


When fixed at 225mm vertical centres,
staggered on alternate sides of the column
flange (effective centres 450mm on each side)
the service load will be 2kN per metre in either
direction.

Hammer-On Ties installed to


alternate sides of the column
at 225mm vertical centres

20
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

Internal Column Tie


Available in seven lengths, this tie fits between
the flanges of a column and should be
installed at 225mm vertical centres.
Internal column ties exceed the requirements Length
for a Type 2 tie to BS 5628-1.
Internal Column Tie
Length Beam/Column
(mm) Accommodated
179 203 x 203 UC
186 203 x 133 UB
224 254 x 254 UC 50mm 50mm
232 254 x 146 UB
275 305 x 305 UC 15mm
281 305 x 127 & 165 UB
330 356 x 127 & 171 UB
15mm
Non-Standard
Non-Standard Internal Column Tie Internal Column Tie
Special internal column ties can be designed to
60mm 40mm
suit applications where the masonry does not
sit inside the flanges of a column. The drawing
Movement joint
provides some guidance on dimensions; 150, 180mm
contact Ancon for more information.
Non-standard internal column ties exceed the 10.0-
13.5mm
requirements for a Type 2 tie to BS 5628-1.
Briclok A
New Briclok 6.8-10.3mm *
The Briclok fits to a column flange and can be
used either across a cavity or back into the
inner leaf. It should be positioned with the 150, 180mm
appropriate notch around the flange and 450mm 450mm
installed at 225mm vertical centres. The tie 16.5-
must not be forced onto the column and 20.0mm Staifix RT2 Wall Ancon Briclok at
Ties at 450mm 225mm vertical
should have no less than 10mm engagement. vertical centres centres. Can be
Briclok B used in either leaf
Two types (A and B) accommodate a steel 13.5-17.0mm
thickness from 6.8mm to 20mm and are
available in two lengths to suit an open cavity Product Code Length Open Cavity* Flange Thickness
from 20mm to 80mm. Briclok150A 150mm 20-50mm 6.8-13.5mm
Briclok180A 180mm 50-80mm 6.8-13.5mm
Briclok ties exceed the requirements for a
Briclok150B 150mm 20-50mm 13.5-20.0mm
Type 2 tie to BS 5628-1. Briclok180B 180mm 50-80mm 13.5-20.0mm
Column Tie * Open cavity at column face.

The Column Tie clamps to the flange of a


column. It accommodates a steel thickness
from 6mm to 25mm and should be installed at
225mm vertical centres. Manufactured in
lengths to suit the application, it can feature a
drip for use across the cavity or a plain shank
for installation back into the inner leaf.
Avoiding Bi-Metallic Corrosion Column Tie
Bi-metallic corrosion may occur in a damp
environment where stainless steel fixings are in
contact with a structural steel frame. This will
not affect the stainless steel but may cause
slight surface corrosion to the mild steel. Best
practice is to isolate the two dissimilar metals.
Bitumen paint or some other form of isolation
e.g. adhesive tape, applied at the point of
contact will prevent this corrosion.

21
Wall Ties and Restraint Fixings

50mm
min.
25mm
max.

215mm

Ancon IHR - B Bolted to Concrete,


Restraining Top of Inner Block Wall

ANCON HEAD RESTRAINTS


Ancon Head Restraints provide the necessary
restraint to the top of masonry walls. They
allow for vertical movement to accommodate
shrinkage or thermal movement of the wall or Ancon IHR - B Ancon IHR - V Ancon IHR - H* Ancon IHR - C
structural frame, while restraining wind loads. with Hole with Slot supplied with to suit Cast-in
Hammer-On Channel
Section
IHR - C 38
to suit 38/17
IHR - C 30
to suit 30/20

Ancon IHR-H Hammer-On Head Restraint *The IHR-H can resist a load of 1kN. When fixed at 450mm centres staggered each side of the lower beam flange (effective
centres 900mm on each side) the service load will be 1.1kN per metre in either direction.
Ancon IHR - Internal Head Restraint
The Ancon IHR is used for restraining the top Ancon FHR - Head Restraint
of internal walls or the top of the inner leaf of a The Ancon FHR Head Restraint is used for
cavity wall. The opening at the front of the restraining the top of internal walls or the
channel stem is sealed to prevent mortar internal leaf of a cavity wall. The two angles
ingress and to ensure that vertical movement clamp the top of the wall and have 10mm
can take place between the blockwork and the diameter holes to suit M8 bolts. They are
structure. The base of the stem must be built supplied with two holes in the longer angle to
within a bed joint with the centre of the stem allow the restraint to fit 100mm and 140mm
no closer than 50mm from the edge of the blockwork. Each restraint can resist a service
block. The vertical joint should be filled with load of 1kN.
25mm
mortar each side of the stem. The maximum max.
joint between the top of the blockwork and the
underside of the frame is not normally greater 75mm
than 25mm. For larger gaps, please contact
Ancon.
The sliding tie can be provided with either a hole Ancon FHR Head Restraint Fixed to
(IHR - B) or slot (IHR - V) to suit M8 bolts, with a Underside of Floor Slab, Restraining Head
notch end to fix directly into a 38/17 or 30/20 of Inner Leaf of Cavity Wall
cast-in channel (IHR - C) and with a notch end To suit 100mm and
to suit the Hammer-On Section (page 20) that 140mm Blockwork
attaches to a steel flange without site drilling Ancon FHR Head Restraint - other sizes
(IHR - H). The standard Ancon IHR will suit a available
215mm high block and can resist a load of
1.5kN*. Other sizes between 150 - 250mm
22 are available.
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

SAH - T SAH - U SAH - UF


35mm min. 45mm
38mm
Supplied
38mm
as standard. 25mm
Can be
off-set to
suit

340mm 340mm 340mm


min. min. min.
600mm 600mm 600mm
max. max. max.

SAH - UO SAH - UT SAH - UC Ancon SAH - Sliding Anchors


15mm
50mm 160mm Ancon SAH Sliding Anchors have stems
95mm 160mm
15mm 15mm which fit within the cavity and accept ties
130mm 130mm that slide to accommodate vertical movement.
160mm
Available with six different head options as
standard, they can be supplied with one-way
or two-way ties with safety ends.
340mm
min. The standard fixing hole is 12mm diameter to
600mm
340mm 340mm suit Ancon M10 Single Expansion Bolts or
max.
min. min. M10 T Head Bolts to fit Ancon 28/15 Channel.
600mm 600mm
max. max. Ancon SAH Sliding Anchors have 25 x 5mm
stems and a maximum service capacity of 1kN
per stem when the upper tie is within 75mm of
the fixing. Ties should be spaced at a
minimum of 150mm and at least two ties
should be used per stem.
These drawings are examples only. All sliding
anchors are manufactured to suit individual
Head dimensions and hole positions are variable.
requirements.

Standard Lengths
200, 230mm
Slot is positioned
at the centre 75mm
SIS max.
of the tie
75mm
SPI max.
20mm to centre
of slot
Standard Lengths
135, 150mm
Other lengths and
slot positions available Other lengths available
to suit application to suit application
SAH - UF SAH - UO with
Extended Head

23
Wall Ties and Restraint Fixings

WALL STARTER SYSTEMS


36/8 Wall Extension System
The 36/8 Wall Extension System can be supplied
with either SP36 ties or, where some longitudinal
movement must be accommodated at the
joint, PP36 ties complete with debonding
sleeves. The channel can be supplied in
lengths of up to 3.4 metres with each length
having a series of holes to allow fixing to the
existing wall. The system is available as a kit
comprising a length of 36/8 channel 2400mm
long, six ties and five plugs and screws.
Staifix Universal Wall Starter System 36/8 Wall Extension System, SP36 Tie
This system includes all necessary fixings to
join a single skin of masonry, 2400mm high,
to an existing wall. Each pack includes 2 fixing
strips, 5 plugs, 5 washers, 5 screws and
10 wall ties. Suitable for wall widths from 60mm
to 250mm and masonry up to 8 metres in
height, this system will resist a wind load of up
to 4.5kN over a height of 2400mm. Wall Ties
slide within the fixing strip to course with the
bed joints of any masonry unit. This Universal
Wall Starter System meets the technical
requirements of the NHBC.

36/8 Wall Extension System, PP36 Tie Staifix Universal Wall Starter System

Staifix Cavity Starter Tie Staifix Starter Tie Staifix Frame Tie
This tie simplifies the building of an inner leaf This tie is quick and simple to install. It is The Staifix Frame Tie is used to join timber
of blockwork within an existing structure. It is suitable for use in brickwork and blockwork of door and window frames directly to brickwork.
ideal for barn conversions. See page 18 for up to 3 storeys or 8 metres in height and It is designed for use on buildings of up to 15
more details about this tie. meets the technical requirements of the NHBC. metres in height, and meets the technical
requirements of the NHBC. The ties are
screwed horizontally into the frame,
surrounded by mortar and built into the bed
joints of the new brickwork.

New Inner Leaf Existing Outer Leaf


Supplied complete with an 8mm nylon wall
plug, the Starter Tie is fixed into the existing
wall at an angle of 30° to the horizontal and
bent into the bed joints of the new brickwork.
Ties should be fixed at 225mm vertical centres
and be central to each leaf of the new wall.

The vertical spacing of frame ties depends on


the application. Please contact Ancon or your
local Staifix stockist for more information.

24
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

RESTRAINTS FOR STONE CLADDING


Reference should be made to BS 8298: 1994
“Design and installation of natural stone
cladding”, when selecting ties for restraining
stone cladding. Restraints should be designed
to resist wind loads and any imposed loads
from, for example, window cleaning equipment.
Each stone will normally be restrained in four
places, two at the top and two at the bottom.
These are usually situated in the horizontal
joints. The restraints should be located in
pre-formed mortises or holes positioned in the
centre of the thickness of the stone panel, and
located at 1/4 points for half bonded stones
and 1/5 points for stack bonded stones.
Restraints should be kept at least 75mm from
any corner with the peripheral distances between
any two restraints not exceeding 1200mm (see
page 26).
The embedment of restraint dowels and lips
into the stone should be at least 20mm.
To achieve this lipped ties, (LPBs) have a
25mm downstand and dowelled ties (DPBs
and YPBs) have 60mm long dowels.

Buchanan Galleries, Glasgow

Ancon YDB Ties Fixed to Blockwork

25
Wall Ties and Restraint Fixings

Section of Ties
Minimum sections for restraints for various
thickness of stone are shown in the table
below. Restraints for large stones and for use
where cavities are in excess of 100mm may
require special attention. They may need a
much bigger section than 20 x 2.5mm; ties
formed from 20 x 3mm, 25 x 3mm, 30 x 3mm
and 30 x 4mm are frequently used for
restraining stone cladding.
Minimum Section of Restraints
Minimum Section
Stone Thickness of Restraint
30mm and below 3mm dia wire Ancon LD21 Ties Fixed into 21/18 Omega Channel, Restraining Top of Stone
40mm 5mm dia wire
50mm and above 20 x 2.5mm

Drip Position
If a drip is required (e.g. YDB) please specify YPB
the position, indicating from which end of the YDB
tie the measurement is taken.
Min length 120mm Min length 40mm
Dowels 6x60mm loose dowel 6x60mm loose dowel
Standard dowels are 6mm in diameter and
60mm long. These will be welded into the tail
end of ties referenced D__, and supplied loose
with ties referenced Y__ and the multi-holed YP21
M__. 8mm and 10mm diameter dowels are MP21
also available and will usually be supplied
where larger section ties are required. Min length 70mm Min length 40mm
6x60mm loose dowel 6x60mm loose dowel
Wire Ties
The traditional method of fixing thin marble,
particularly for internal linings and low rise
cladding is with wire ties and plaster or mortar
LP21
dabs. Wire ties are manufactured from 3mm
MPB
and 5mm diameter wire.
Min length 70mm Min length 35mm
6x60mm loose dowel

WTA

LPB

MDS Min length 40mm

WTB Min length 140mm


6x60mm loose dowel ZDS

Min length 110mm

DP21
WTC
WTD
DDS
Min length 40mm
6x60mm welded dowel
Min length 120mm
6x60mm welded dowel

DPB

Min length 40mm LPL


6x60mm welded dowel
Min length 75mm

26
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

W
T
W/5 Stack bonded stone
W/4 Half bonded stone
t
1200mm max.

20mm

T/2

t
75mm 20mm
T/2

20mm
1200mm max.

Recommended Restraint Positions in Stone Cladding

Minimum Stone Thickness ‘T’ and Minimum Dimension Behind Restraint ‘t’
More than 3.7m above Soffits - including Sills, copings and
ground - including facias inlined soffits supported reveals
Type of Stone T (mm) t (mm) T (mm) t (mm) T (mm) t (mm)
Granite, slate, white
40 15 40 15 30 12
marble, quartzites
Hard limestone,
40 15 40 15 30 12
travertines
Limestone,
75 30* 75 30* 50 20*
sandstone
* t = T/2 if stone thickness (T) is greater than 75mm

Two Ancon YPB Ties Restraining Coping Stone

27
Wall Ties and Restraint Fixings

Ancon 150
The Ancon 150 is a grout-in masonry tie for
the restraint of 20 to 30mm thin facings, and
suitable for cavities up to 60mm wide. The 12
x 2mm corrugated body provides optimum
bond in a 12 x 90mm hole. The 50 x 3mm
dowel is supplied loose.

Ancon 150

Ancon Push-Off Bolt


The Push-Off Bolt provides the centre of stone
panels with additional resistance to the effects Museum of Scotland, Edinburgh
of impact loads, blast loads and positive wind
pressure. The Bolt features a mechanical
expander at one end which fixes securely into
the inner leaf. The external stone panel is
positioned with its inner face flush to the bolt’s
neoprene pad, which cushions the surface and
prevents any rattling. The Push-Off Bolt is
supplied in a variety of lengths to suit cavities
from 100 to 200mm.

Stone Insulation Inner Leaf

Ancon Push-Off Bolt

Ancon 2000 Thin Facing Restraints


Push-Off Bolt Facing Cavity Safe Working
Thickness Min. Max. Hole Size Load*
Reference (mm) (mm) (mm) (mm) (N)
20 25 70 8 x 90 600
2000/A
25 22 67 8 x 90 600
Ancon 2000 30 30 75 8 x 90 600
2000/B
Ancon 2000 restraint fixings are a simple and 40 25 70 8 x 90 600
secure method of fixing thin facing slabs. The 20 60 105 8 x 90 600
25 57 102 8 x 90 600
fixing is quickly and easily installed with the 2000 - 75
30 55 100 8 x 90 600
small diameter hole giving lower drilling costs 40 50 95 8 x 90 600
and minimum disturbance to the structure.
Other sizes available to order. *In grade 30N/mm2 concrete
Vertical and lateral adjustment is provided by
the slotted holes in the fixing clip.

Ancon 2000

Facing
thickness Cavity

28 Ancon 2000
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

REMEDIAL WALL TIES


Corrosion of Cavity Wall Ties
Wall ties are an essential element in the
stability of masonry panels. Prior to 1978, wall
ties were usually manufactured from galvanised
mild steel. These ties were expected to last the
lifetime of the building, but for many years it
has been recognised that some of these wall Installation of Remedial Wall Ties
Ancon 63 Setting Tools
ties have corroded after only 15 or 20 years. Mechanical ties are easily installed by means
of two Setting Tools. The tie is fitted to the Setting Tool - Outer
When these ties corrode, they can expand
setting tool for the inner leaf and inserted into
to seven times their original thickness.
a pre-drilled hole in the wall. The required drill
This causes the brickwork to crack at the
depth for each tie is shown in the table below.
mortar joints and can result in major damage
The inner shell is expanded by turning the
and sometimes the collapse of walls.
handle. The tool for the outer leaf, with a
It is crucial that the problem is identified as hexagonal-shaped end, is then fitted and
quickly as possible and the correct remedial adjusted to expand the outer shell. Both tools
action undertaken. should be turned until hand tight. The process Setting Tool - Inner
is quick and simple and ensures that each tie
Ancon 63 Range is correctly installed.
This is the original remedial wall tie which has
To install Staifix Resin/Resin remedial wall ties
been used in various forms since 1972.
an extension nozzle and tube is required to
The Ancon 63 range has been continually
pump resin across the cavity and into the inner
improved to keep pace with changing
leaf. The extension tube is supplied in a
requirements. These ties are easy to install and
standard length of 1000mm and is cut to suit
a secure fixing is achieved with a minimum
on site.
amount of disturbance.
Highly corrosion-resistant materials are used
throughout the 63 range. The grade 304
stainless steel body of the MM 63 has
expansion shells at both ends for installation
into a 10.5mm diameter hole. A neoprene ring
prevents moisture travelling past the centre of
the tie.

Test Results Drill Depths for the Ancon 63 Range


The '63 ties have been tested independently in
Cavity Widths Tie Lengths Drill Diameter Drill Depths
a variety of materials using the standard '63 (mm) (mm) (mm) (mm)
tie, a summary of results is given in the table. 50-70 195 10.5 / 11 60-70
The failure loads noted in the table are 71-95 220 10.5 / 11 60-70
obtained from standard tests in brick couplets 96-125 250 10.5 / 11 60-70
and provide indicative values of tie 126-175* 300 10.5 / 11 60-70
performance. The couplet test produces *or where greater embedment is required.
Note: For cavities over 100mm horizontal spacing may need to be reduced to 450mm.
results of a conservative nature compared to
actual wall tests. Due to the variability of Failure Loads (Pull-Out) for the Ancon 63 Range
materials, it is often prudent to undertake a Compressive Failure
Strength Load
pull-out test on site, to verify the selection of Base Material (N/mm2) (kN)
an appropriate tie. Hard Brick 27.5 5.1
Soft Brick 17.0 3.7
Spacing
Portland Stone 20.0 5.2
No Standard (British or European) has yet
Concrete Block 7.0 1.8
been defined for the spacing of remedial wall Note: Test results are an average of 20 No ties.
ties. However, accepted practice is to follow
Failure Loads (Pull-Out) for Staifix R/R
BS 5628 that is 900mm horizontally and
Compressive Failure
450mm vertically in a staggered pattern with Strength Load
300mm vertical centres around openings within Base Material (N/mm2) (kN)
225mm of the opening. Dense Concrete Block 7.0 - 10.5 5.78
Lightweight Concrete Block 2.8 - 3.5 2.87
Mortar Bed Joint, 1:1:6 Type (iii) BS 5628 - 5.37

29
Wall Ties and Restraint Fixings
Ancon 63 Mechanical/Mechanical
Ancon MM 63
Used when tying together two leaves of solid 195mm for 50-70mm cavities
materials, this tie has mechanical expanders at 220mm for 71-95mm cavities
each end. Requires 10.5mm or 11mm Ø holes. 250mm for 96-125mm cavities
300mm for 126-175mm cavities
Ancon 63 Resin/Mechanical
For use when the material in the inner leaf is
perforated, of low-density or a friable material. A
resin fixing may be used to eliminate any imposed
stress. Requires 10.5mm or 11mm Ø holes.
Staifix Resin/Resin Ancon RM 63
Used where mechanical expanders are 195mm for 50-70mm cavities
unusable. Normally inserted into a 10mm Ø 220mm for 71-95mm cavities
250mm for 96-125mm cavities
hole, but if test facilities are required, a 12mm Ø
300mm for 126-175mm cavities
hole must be used. A plastic sieve can be used
to retain resin and is particularly useful in
perforated brick or hollow blockwork. A 12mm
Ø hole is required to fit the sieve.
Stairib Bar
Stainless steel ribbed bar, resin-grouted into the Staifix R/R
inner and outer leaves. Requires 10mm Ø hole 180mm for 40-60mm cavities
(6mm dia. bar) or 12mm Ø hole (8mm dia. bar). 200mm for 61-80mm cavities
220mm for 81-100mm cavities
Ancon AC 31
Used where bricks are removed then replaced
in the outer leaf. The wavy end is resin-bonded
into the inner leaf in a 10mm Ø hole. The
triangular end sits in the bed joint. Ancon AC 31
can be supplied with a drip or a neoprene ring. Stairib Bar
Ancon AC 31C Length to order
6, 8mm dia.
Similar to the AC 31 but cranked by 25mm to aid
fixing to the inner leaf. Requires 10mm Ø holes.
Cameron T 47
Used for the repair of mass brickwork with an
unbonded brick façade, sometimes built from
snapped headers. The T end is built into the bed Ancon AC 31
Lengths 175, 200 ,
joint and perpend, and hidden when the 225 mm
brickwork is repointed. Requires 12mm Ø holes.
HRT4/R
Used for tying the two leaves of a cavity wall or
separating wall where the first leaf has already
been built. The wavy end is resin-bonded into Ancon AC 31C
the existing wall in a 10mm Ø hole. The tie is Lengths 175, 200,
225mm
based on the Staifix HRT4 and has similar
properties.
Type A R/R
This is designed as a remedial tie for a
separating wall. It will normally be inserted in
10mm Ø holes and resin-bonded into both
leaves. It meets the requirements of a Type A Cameron T 47
wall tie to Approved Document E. Lengths 200, 250,
300mm 4.7mm dia.
Fischer FIS P 380 C Resin
This styrene-free injection resin is quick setting
and suitable for a wide range of applications.
The two components are safely mixed together
inside the nozzle. Automatic mixing ensures an
accurate blending of the components and, being
mixed only as required, the minimum of HRT4/R
Lengths 200, 225,
wastage. Resin guns and additional mixing 250mm
nozzles are available.

Setting Times for FIS P


Temperature (˚C) in Substrate Setting Time
-5 360 mins
0 180 mins Type A R/R
+5 90 mins Length 225mm
+ 20 45 mins
+ 30 30 mins
+ 40 25 mins

30
Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

STAIFIX-THOR HELICAL CRACK OTHER ANCON PRODUCTS


STITCHING KIT Masonry Support Systems
The Staifix-Thor Helical Crack Stitching Kit is a Masonry cladding on concrete or steel frames
high strength, non-disruptive solution for the is normally supported from stainless steel
permanent repair of cracked masonry. It is support systems. AnconOptima and Ancon
available from builders merchants and MDC Systems create a continuous angle to
specialist distributors. support the outer leaf of masonry. Ancon
Individual Brackets support masonry features
Ideal for either the remedial specialist or the
such as curves and arches. A full design
contractor with a one-off repair job, the kit
service is available to specifiers and users of
contains Staifix-Thor Helical reinforcing bars
Ancon systems.
(10 x 1000mm), cementitious grout (3 litres), a
paddle for grout mixing, a grout applicator Masonry Reinforcement
gun with a flat nozzle, and a finger trowel. Ancon AMR masonry reinforcement improves
the structural performance of a wall by
providing additional resistance to lateral loads.
Located in the bed joint, it has a flattened
profile to maintain good mortar cover even
when lapped or used with wall ties. It is
available in various standard configurations
to suit a range of loading conditions and
wall widths.

Windposts and Parapet Posts


Large panels of masonry or panels with
openings can often be difficult to justify
structurally. Ancon Windposts are designed to
provide additional lateral support for panels of
brickwork. The range is manufactured from
stainless steel and includes Windposts which
Purchase of the Ancon kit, in preference to can be installed into the inner leaf of blockwork
obtaining all the components individually, and Windposts for installation into the cavity,
guarantees the correct specification and which leave the blockwork undisturbed.
compatibility of reinforcement, grout and tools Parapet Posts are used as vertical support for
for this specific application. The kit is supplied brickwork in either parapet or spandrel panels.
in a single box with full installation instructions.
Insulated Balcony Connections
The stainless steel helical bars are chemically
Ancon Isolan connectors join external concrete
bonded into bed joints to stitch cracks,
balconies to internal concrete floor slabs.
redistributing tensile forces and stabilising the
Used to minimise cold bridging, they provide
structure. On completion, the bar and grout
continuity to the thermal insulation. Standard
are concealed, retaining the original character
systems, comprising rigid CFC-free
of the wall.
polystyrene insulation and duplex stainless
500mm 500mm
steel shear reinforcement, suit most depths of
cantilevered and simply supported balconies.
Conventional reinforcing bars are used to
provide the tension and compression
reinforcement.

Tension Systems
Tie bars are increasingly being used in
structures and buildings as an architectural as
500mm 500mm
well as a structural element. Ancon 500
Please note it is essential that the cause of the Tension Systems comprise a range of
cracking is established and eliminated prior to components which can be supplied in carbon
the installation of this system. steel or stainless steel in a variety of sizes and
finishes. They have a high load capacity and
look particularly impressive when used with
large areas of glazing or curved timber trusses.

31
Hidden Strength
Ancon AMR Masonry Reinforcement
Fabricated steel reinforcement, located in the bed joint
to strengthen masonry panels without thickening the wall
The longitudinal steel wires are flattened to ensure good
mortar cover is maintained, even when lapped or used
with wall ties

Materials Stainless steel, galvanised steel


Wire Diameters 3.0, 3.5, 4.0, 4.5, 5.0mm (equivalent diameter after flattening)
Depth Flattened to less than 3mm
Widths 60, 100, 150, 175mm
Length 2700mm

Minimise wall thickness.


Maximise structural performance.

www.ancon.co.uk
Ancon AMR Masonry Reinforcement
Ancon AMR is used to improve the structural performance of Specification/Identification
masonry walls, in accordance with BS5628-2: 2005, by AMR is specified using the simple reference structure shown
providing additional resistance to lateral loads e.g. wind. It can below. Each length of AMR is marked with the appropriate
also be used to reduce the risk of cracking either at stress reference to aid identification on site.
concentrations around openings or as a result of movement, in
accordance with BS5628-3: 2005. Product Code Width (mm)

Available in various standard configurations, the Ancon AMR e.g. AMR/S/D3.0/W60


suits a wide range of structural load conditions and wall widths.
The longitudinal wires have a minimum characteristic yield Material Reference Wire (mm)
Equivalent wire diameter
strength of 500N/mm2. after flattening

Materials Corners
Ancon AMR is available in Austenitic stainless steel (ref. S) and Prefabricated corner units can be manufactured to provide true
galvanised steel (ref. G). Stainless steel provides the greatest continuity of reinforcement. Alternatively, Ancon AMR can be cut
corrosion resistance and life-cycle costing benefits, and is and bent on site.
suitable for use in any application. Galvanised steel is not suitable
for use in the external leaf of a cavity wall. Laps and Positioning
Laps should be a minimum of 225mm in length and can be
Wire Diameters achieved by either stacking the product or positioning lengths
The Ancon AMR is manufactured from five wire sizes which, after side by side. The position of laps should be staggered
flattening, have an equivalent wire diameter of 3.0, 3.5, 4.0, 4.5 throughout the masonry panel.
and 5.0mm. This range suits the majority of load conditions.
Positioned
Depth
side by side
The main longitudinal wires are flattened to less than 3mm. These
wires are joined by cross wires welded in the same plane at min. 225mm
450mm centres. This profile ensures good mortar cover is
maintained, even when the product is lapped or used with wall ties.
Stacked
Widths
Available in four standard widths (60, 100, 150, 175mm), the
min. 225mm
Ancon AMR can be used in wall widths from 100mm to 215mm.
Overall thickness when lapped is less than 6mm

Masonry Panel Design


Ancon provides a free masonry panel design service. A standard
design sheet is available to summarise details of your specific
application. Contact Ancon for more information.
Ancon AMR Masonry Reinforcement
is featured in CADS Masonry Wall
Panel Designer.

175mm

150mm

100mm
AMR meets the requirements
of BS EN 845-3:2003 60mm

Brick/Block Width Recommended AMR Width


100mm - 125mm Brick/Block 60mm Ancon Building Products
140mm or 150mm Block 100mm President Way, President Park
Sheffield S4 7UR
190mm or 200mm Block 150mm
United Kingdom
215mm Block 175mm
Tel: +44 (0) 114 275 5224
Fax: +44 (0) 114 276 8543
Length Email: info@ancon.co.uk
Ancon AMR is manufactured in standard lengths of 2700mm. Visit: www.ancon.co.uk
Page 1 of

Design Sheet - Masonry Panel Design to BS5628-2: (2005)


Please ensure all fields marked with an asterix * are completed. A fax number or an email address will also be required.

1. CONTACT DETAILS 2. DESIGN CONDITIONS


* Contact name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type of Wall:
* Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Single Leaf or Cavity Wall ...........................
* Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Cavity Width (mm) ...........................
...................................................... Outer leaf:
...................................................... * Brickwork or Blockwork ...........................
* Tel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Width (mm) ...........................
Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Strength (N/mm ) 2
...........................
Email . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Density (kN/m3) ...........................
* Project name and town. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water absorption (%) ...........................
...................................................... (If not given, 7-12% will be assumed)

KEY TO SUPPORT CONDITIONS Inner leaf:


Note: The information that you * Brickwork or Blockwork ...........................
Free edge
provide below will be applied to
Simply supported both the inner and outer leaves * Width (mm) ...........................
Full continuity unless otherwise specified.
* Strength (N/mm ) 2
...........................
EXAMPLE SKETCH * Density (kN/m ) 3
...........................
Loads:
* Characteristic lateral load (kN/m2) . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Characteristic vertical dead load
on panel (kN/m) ...........................
Any other information (which may affect the design)
.........................................................
.........................................................
.........................................................
.........................................................
.........................................................
3. PANEL REF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........................................................
* Add all support conditions (see key) and dimensions below

Faxback to +44 (0) 114 276 8543 or email: tech@ancon.co.uk


Please contact Ancon for applications outside the conditions detailed above.
Ancon Building Products, President Way, President Park, Sheffield S4 7UR, United Kingdom
Tel: +44 (0) 114 275 5224, Web: www.ancon.co.uk
Page of

Continuation Sheet - Masonry Panel Design to BS5628-2: (2005)


Only for use as a continuation page to an Ancon design sheet and where all loads and wall construction details are unchanged

COMPANY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROJECT NAME & TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PANEL REF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....................................................

Add all support conditions and dimensions

PANEL REF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Add all support conditions and dimensions

Faxback to +44 (0) 114 276 8543 or email: tech@ancon.co.uk


Ancon Building Products, President Way, President Park, Sheffield S4 7UR, United Kingdom.
Tel: +44 (0) 114 275 5224, Web: www.ancon.co.uk
Product Datasheet

Ancon AMR-CJ for Collar Jointed Walls


Ancon AMR-CJ masonry reinforcement allows the construction of
collar-jointed walls i.e. two leaves of thin masonry used in place of
a single leaf of wider, heavier blockwork. Ancon AMR-CJ is used
to tie the two leaves together, so it acts as a single unit.
The product consists of 20 x 2.5mm flat ties welded to flattened
longitudinal wires at 450mm centres. The longitudinal wires have
a minimum characteristic yield strength of 500N/mm².

Product Width
AMR-CJ is supplied in a standard width of 175mm to suit wall
widths of 215mm comprising two leaves of either standard bricks
or 100mm blocks.

Longitudinal Wire Diameters


3.0, 3.5, 4.0, 4.5 and 5.0mm (equivalent diameter after
flattening). Selection is based on calculation.
900mm
Materials
Austenitic stainless steel (ref. S)
Galvanised steel (ref. G)
Stainless steel provides the user with the greatest corrosion
resistance and life-cycle costing benefits, and is suitable for use
in any application. Galvanised steel is not suitable for use in an
20x2.5mm flat ties
external leaf.
at 450mm centres.
900mm

Length
Ancon AMR-CJ is manufactured in a standard length of
2700mm.

Specification
AMR-CJ / Material / Wire / Width
e.g. AMR-CJ / S / D3.0 / W175

Corner Units and T-Sections Corner Section


Pre-fabricated corner units and T-sections can be manufactured
to provide true continuity of reinforcement.

Product Codes 900mm

Stainless Steel Galvanised Steel


AMR-CJ / S / D3.0 / W175 AMR-CJ / G / D3.0 / W175
AMR-CJ / S / D3.5 / W175 AMR-CJ / G / D3.5 / W175
AMR-CJ / S / D4.0 / W175 AMR-CJ / G / D4.0 / W175
AMR-CJ / S / D4.5 / W175 AMR-CJ / G / D4.5 / W175
AMR-CJ / S / D5.0 / W175 AMR-CJ / G / D5.0 / W175
900mm

Masonry Panel Design


Ancon provides a free masonry panel design service.

Download a standard design sheet from www.ancon.co.uk


to summarise details of your application.
T-Section

Ancon Building Products


President Way, President Park, Sheffield S4 7UR
Tel: +44 (0) 114 275 5224, Fax: +44 (0) 114 276 8543,
Email: info@ancon.co.uk, Visit: www.ancon.co.uk
Ancon Building Products Ancon (Schweiz) AG
President Way, President Park Gewerbezone Widalmi 10
Sheffield S4 7UR 3216 Ried bei Kerzers
United Kingdom Switzerland
Tel: +44 (0) 114 275 5224 Tel: +41 (0) 31 750 3030
Fax: +44 (0) 114 276 8543 Fax: +41 (0) 31 750 3033
Email: info@ancon.co.uk Email: info@ancon.ch
Visit: www.ancon.co.uk Visit: www.ancon.ch

Ancon (Middle East) FZE Ancon Building Products GesmbH


PO Box 17225 Gerspergasse 9/3 Top 1
Jebel Ali A-1210 Vienna
Dubai Austria
United Arab Emirates Tel: +43 (0) 1 259 58 62-0
Tel: +971 (0) 4 883 4346 Fax: +43 (0) 1 259 58 62-40
Fax: +971 (0) 4 883 4347 Email: info@ancon.at
Email: info@ancon.ae Visit: www.ancon.at
Visit: www.ancon.ae
Ancon GmbH
Ancon Building Products Bartholomäusstrasse 26
114 Kurrajong Avenue 90489 Nuremberg
Mount Druitt Germany
Sydney Tel: +49 (0) 911 955 1234 0
NSW 2770 Fax: +49 (0) 911 955 1234 9
Australia Email: info@anconbp.de
Tel: +61 (0) 2 8808 1111 Visit: www.anconbp.de
Fax: +61 (0) 2 9675 3390
Email: info@anconbp.com.au
Visit: www.anconbp.com.au

The construction applications and details provided in this literature


These products are available from:
are indicative only. In every case, project working details should be
entrusted to appropriately qualified and experienced persons.

Whilst every care has been exercised in the preparation of this


document to ensure that any advice, recommendations or
information is accurate, no liability or responsibility of any kind is
accepted in respect of Ancon Building Products.

With a policy of continuous product development Ancon Building


Products reserves the right to modify product design and
specification without due notice.
© Ancon Building Products 2010

This brochure is printed on paper produced from 80%


recycled post-consumer fibre and 20% virgin pulp which is
sourced from responsibly managed and sustainable forests
(FSC certified). The printing inks and sealant are vegetable-
based making the document fully recyclable.

ISO 9001: 2008 ISO 14001: 2004


FM 12226 EMS 505377

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