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https://doi.org/10.1007/s12046-020-01457-4 Sadhana(0123456789().,-volV)FT3](012345
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Abstract. A review of the existing literature shows that there is only one research report available on failure of
laminated composite conoidal shells using geometrically nonlinear strains. Thus, this paper aims for a detailed
study on first ply failure and delamination predictions of laminated composite conoidal shell using von-Karman
nonlinearity and first order shear deformation theory. The nonlinear equations are solved by Newton–Raphson
iterative method. The failure loads of the shell are furnished for two different boundary conditions and stacking
orders of cross and angle-ply laminations. The failure locations on the shell surface and failure modes/tendencies
are also reported. This study finds that the SSCC boundary and 0°/90°/0° lamination should be selected by
practicing engineers to achieve the maximum load carrying capacity of the conoid out of the two edge conditions
considered here. Factor of safety values applicable on the failure loads are also suggested keeping due weightage
to serviceability criterion.
Keywords. First ply failure; delamination; finite element formulation; conoidal shell; geometric nonlinearity.
i¼1
where A i
2 3 X
ne ne ZZ
X
ow0 wi ¼
T
½B ½Dfegdxdy fQg ð11Þ
6 0 7
6 ox 7 i¼1 i¼1 A i
6 ow0 v 7
½ A ¼ 6
6
0 7 where
6 oy Ryy 7
7
4 ow0 v ow0 5
oy Ryy ox ofe gT
½B ¼ ¼ ½BL þ½BNL and
2 3 ofd g
oNi
60 0
ox
0 07 8 Z Z
X
½G ¼ 64 Ni oNi
7
5 fQg ¼ ½Ni T fqgdxdy
0 0 0
Ryy oy i¼1
A
Ni = Shape function for ith node of the element [1]. Eq. (11) is solved by Newton-Raphson iteration method
The governing differential equation of the composite [25].
shell is derived based on minimization of its total potential The tangent stiffness matrix (½KT ¼ ofowfðddgn Þg) is given as
energy (p). follows:
Z Z Z
1 T
p¼ feg frgdv =
fdgT fqg dA ð6Þ ½KT n ¼ ½KL þ ½KQ n þ½Kr n ð12Þ
2
v= A ZZ
L T
‘v/’ and ‘A’ denote volume and area of the shell, respec- ½KL ¼ ½B ½D½BL dxdy ð13Þ
A
tively. To minimize total potential energy of the shell with
ZZ
respect to its deformations, it has to satisfy the following T
condition, ½KQ ¼ ½BL ½D½BNL dxdy
ZZ
A
T
op þ ½BNL ½D½BL dxdy
¼w ð7Þ ZZ A
ofdg T
þ ½BNL ½D½BNL dxdydy ð14Þ
ZZ Z Z A
o T o
feg frgdv fdgT fqg dA ¼ w ð8Þ ZZ
ofd g v = o f d g N1 N6
A ½Kr n ¼ ½Gn T ½Gn dxdy ð15Þ
A N6 N2
‘W’ indicates residual of unbalanced forces. The Newton–
Raphson approach is adopted here to minimize the residual N1, N2 and N6 are inplane stress resultants [1].
force. At the end of the iterations the shell follows the
equilibrium condition i.e. W = 0. ZZ
T
The constitutive relationship of the shell is, ½Ks n ¼ ½BL ½D½BL dxdy
A
ZZ
1 L T
fF g ¼ ½D fegL þfegNL ð9Þ þ ½B ½D½BNL
n dxdy
2 A
ZZ
where NL T
þ ½Bn ½D½BL dxdy
Rþh=2 A
fF g ¼ f rx ry sxy rx :z ry :z sxy :z sxz syz gT dz. ZZ
1 NL T
h=2 þ ½Bn ½D½BNL
n dxdydy
The constitutive relationship matrix [D] is the same in this 2 A
study as it was reported by Das and Chakravorty [1]. The stiffness matrices [KT], [Ks] and the external load
Eq. (8) can be written as, vector {Q} are calculated by numerical integration method
218 Page 4 of 9 Sådhanå (2020)45:218
using 2 9 2 Gauss quadrature rule. The iteration process is Table 1. Material properties of Q-1115 graphite-epoxy
terminated when the following condition is satisfied. composite.
1=2 Material constants Permissible stresses Permissible strains
fwgT fwg
1=2 100 Tolerance ð16Þ E11 142.50 GPa XT 2193.50 MPa Xet 0.01539
fQgT fQg
E22 9.79 GPa XC 2457.0 MPa Xec 0.01724
E33 9.79 GPa YT=ZT 41.30 MPa Yet=Zet 0.00412
G12=G13 4.72 GPa YC=ZC 206.80 MPa Yec=Zec 0.02112
2.1 First ply failure prediction G23 1.192 GPa R 61.28 MPa Re 0.05141
The converged displacements of the conoidal shell are used m12 =m13 0.27 S 78.78 MPa Se 0.01669
to predict the lamina stresses and strains following the m23 0.25 T 78.78 MPa Te 0.01669
procedure described in Reference [22]. The lamina stresses
and strains are applied in failure theories like maximum
stress, maximum strain, Hoffman, Tsai-Hill and Tsai-Wu
failure criterion to obtain first ply failure loads of the shell. 3. Numerical problems
The expressions of the failure theories are adopted from
Reddy and Reddy [15]. The failure modes (in case of The non-dimensional static displacements of a spherical
maximum stress and maximum strain failure criteria) and shell obtained from the proposed code are compared with
failure tendencies (in case of Hoffman, Tsai-Hill and Tsai- closed form results reported by Reddy [26]. The compar-
Wu failure criteria) are also identified using the steps ison is reported in Table 2 with which the material prop-
elaborated in Reference [22]. erties and geometric dimensions of the shell are also
furnished. Table 2 furnishes a convergence study to obtain
the optimum finite element mesh. The study shows that an
2.2 Delamination prediction 898 mesh (8 divisions along each plan direction of the
shell) shows converged static disdplacements. Table 2
Delamination at any interface between two adjacent lami-
confirms the correctness of the proposed finite element code
nae of the conoidal shell is predicted following the method
as the present converged results are found in very good
adopted by Singh and Kumar [12]. The transverse normal
agreement with the closed form static displacements of the
stress (r3) and transverse shear stresses (s13 and s23) are
spherical shell.
calculated at an interface and compared to their permissible
The static bending formulation for the conoidal shell is
values as given in Eq. (17). If the condition given in
found accurate when displacements of an isotropic shell
Eq. (17) satisfies then the delamination is considered to
calculated using the proposed code are in good agreement
have occurred in a laminate.
with the results reported by Hadid [27]. The comparison of
displacements is furnished in Figure 3 where the dimen-
r3 s13 s23
1 or 1 or 1 ð17Þ sions and material properties of the shell are also reported.
ZT R R
The nonlinear first ply failure loads of a partially clamped
r3 is calculated using Eq. (18). plate are calculated using the proposed code and found in
close agreement with the experimental and theoretical
r3 ¼ C13 e1 þ C23 e2 ð18Þ results predicted by Kam et al [16]. The comparison of
failure loads is reported in Table 3. Thus, it is confirmed
m31 þ m21 m32 m32 þ m12 m31
C13 ¼ E11 ; C23 ¼ E22 that the geometrically nonlinear strains, calculation of
D D lamina strains, lamina stresses and their application to
D ¼ 1 m12 m21 m23 m32 m13 m31 2m12 m23 m13 different failure theories are correctly carried out in the
proposed finite element code. The dimensions of the plate is
The transverse shear stresses (s13 and s23) are calculated furnished along with Table 3 and its elastic properties are
using transverse shear strains in global axes (eyz and exz) of reported in Table 1.
the shell following Eq. (19). Once the accuracy of the proposed code is confirmed, it
is further applied to study failure of laminated composite
1
s23 G23 0 m n eyz conoidal shell subjected to concentrated load at the centre.
¼ ð19Þ Two different boundary conditions (SSCC and CCSS) are
s13 0 G13 n m exz
adopted in this paper. The shell is taken as simply sup-
m = cosh and n = sinh. The elastic constants are given in ported along x = 0 and y = 0 and clamped along x = a and
Table 1. y = b in SSCC boundary condition. The CCSS shell is taken
Sådhanå (2020)45:218 Page 5 of 9 218
Table 2. Non-dimensional central displacements (ŵ9103) of Table 4. Geometric dimensions of the shell.
simply supported composite spherical shell under uniformly dis-
tributed load. Conoidal shell dimensions Values
Length (a) 1000 mm
Lamination 0°/90° 0°/90°/0° 0°/90°/90°/0°
Width (b) 1000 mm
Reddy [26] 16.980 6.697 6.833 Thickness (h) 10 mm
Present FEM (2 9 2) 8.294 5.116 4.644 Higher height (hh) 200 mm
494 16.898 6.724 6.820 Lower height (hl) 50 mm
696 16.969 6.710 6.826
(898) 17.009 6.707 6.835
a/b = 1, a/h = 100, E11 = 25E22, G12 = G13 = 0.5E22, G23 = 0.2E22,
elastic constants and the permissible stresses and strains of
6 2
m = 0.25, E22 = 10 N/cm , R/a = 10
30 the laminated composite material are furnished in Table 1.
Tables 5 and 6 report non-dimensional first ply failure
loads, failure locations on the shell surface, the failed ply
number and failure modes/tendencies for SSCC and CCSS
boundary conditions, respectively. The ply number is
counted from top of the laminate i.e. the topmost ply
number is 1. The non-dimensional delamination failure
load (load value at which delamination initiates within the
laminate), failure location on the shell surface from where
the delamination starts, failed interface and the transverse
stress which initiates delamination are furnished in Table 7
for both the boundary conditions. Like, the ply numbers,
the interfaces are also counted from the top of the laminate.
The first ply failure and delamination failure of the shell
are studied for two and three layered laminates fabricated
using symmetric and antisymmetric stacking sequences of
cross and angle-ply laminations.
Table 3. Comparison of first ply failure loads in Newton for a (002 =900 )s plate.
Side/ Theoretical failure loads (Kam et al Experimental failure load Failure loads (present
Failure criteria thickness [16]) [16] code)
Maximum 105.26 147.61 157.34 135.94
stress
Maximum 185.31 218.10
strain
Hoffman 143.15 133.21
Tsai-Wu 144.42 134.50
Tsai-Hill 157.58 134.91
Note: Length = 100 mm, ply thickness = 0.155 mm, load details = central point load.
218 Page 6 of 9 Sådhanå (2020)45:218
Table 5. First ply failure characteristics of laminated composite shell for SSCC condition.
deeper arch should be clamped for better performance of yields the minimum load for symmetric 45°/-45°/45° lam-
cross-ply laminates and the shallower one should be inate. It is noted that for cross and angle-ply laminations of
clamped for angle-ply laminates. An exception to this both CCSS and SSCC shells, the first ply failure initiates
observation is noted where, for the Hoffman failure theory, when the normal stress perpendicular to fiber (r2) acting at
the 0°/90° shell shows 0.42% higher first ply failure load middle of the bottommost lamina tend to exceed its per-
for CCSS boundary than the failure load obtained for SSCC missible limit. The delamination failure, in contrast, does
boundary. This marginally better performance of the CCSS not initiate under the concentrated load. Table 7 shows that
shell over the SSCC one for cross-ply lamination does not for a given lamination and boundary condition, the
defy the general observation that in order to achieve max- delamination is initiated through transverse normal stress
imum utilization of the material strength the practicing (r3) acting at the bottommost interface of the conoidal
engineers must choose the SSCC boundary for cross-ply shells.
shells and CCSS boundary for the angle-ply ones. It is Tables 5 and 6 also show that for a given boundary
interesting to observe that the relative performances of the condition cross-ply laminations should be preferred over
shell largely depend on lamination and as a natural con- the angle-ply ones to fabricate the conoidal shell as the
sequence the load carrying capacities vary widely for cross-ply laminates fail at higher magnitude of concentrated
laminated conoids even though the material consumption is force than the failure loads of angle-ply laminates while the
fixed. This means that for most effective utilization of the number of laminae in the laminate is kept constant. The
material different fiber orientations are to be tried to non-dimensional delamination failure loads (Table 7) are
achieve the maximum benefit. Among different non-di- also higher for the cross-ply shells than the failure loads of
mensional first ply failure loads for a given laminate cor- angle-ply ones. The conoidal shells in this study is sup-
responding to the five failure criteria reported in Tables 5 ported along its four edges and subjected to transverse load.
and 6, the engineering factor of safety should be applied to Thus, the shell deforms and transfers the governing forces
the minimum one to arrive at the working load of that and moments along its plan directions. The fibers of cross-
laminate. The minimum FLD is highlighted in Tables 5 and ply laminations run along plan directions of the shell and
6 in bold letters. For a given boundary condition, the hence, carry the governing stresses. In angle-ply lamina-
Hoffman failure criterion shows the minimum failure load tions the fibers run along the diagonal directions of the
for 0°/90° and 0°/90°/0° laminates. However, the shell. Thus, the governing stresses are carried by the matrix
antisymmetric angle-ply lamination (45°/- 45°) shows a of angle-ply laminates. Since, the on-axis elastic modulus
different pattern where the maximum strain criterion yields of a lamina is greater than its off-axis modulus the cross-ply
the minimum failure load. Hoffman failure theory again shells fail at higher load compared to the angle-ply ones.
Sådhanå (2020)45:218 Page 7 of 9 218
Table 6. First ply failure characteristics of laminated composite shell for CCSS condition.
The symmetric stacking sequences of cross and angle-ply the comparison is restricted within angle-ply laminations.
laminations show higher non-dimensional first ply failure Since the delamination failure load is atleast 85% greater
and delamination failure loads than their antisymmetric than the governing first ply failure load (the minimum
counterparts. The reduction in bending-stretching coupling failure load) of a laminate, the first ply failure load can be
for the symmetric laminates can be attributed to the fact. taken up as the load carrying capacity of the shell on which
Among all the shell options taken up here, the 0°/90°/0° the engineering factor of safety should be applied to obtain
laminate shows the best performance by exhibiting the the working load. The working load is designated as the
highest non-dimensional first ply failure and delamination load value corresponding to the serviceable displacement of
failure loads considering both SSCC and CCSS boundary the shell which is taken as span/250 = 4 mm in this study.
conditions. The displacements at failure for the conoid is furnished in
It is interesting to note from Tables 5, 6 and 7 that the Table 8 corresponding to all the laminates considered here.
first ply failure precedes delamination for a conoidal shell Table 8 shows that displacement at failure is within the
keeping its boundary condition and lamination fixed. permissible limit for 45°/- 45° laminate only. The dis-
Among the cross-ply laminations, the symmetric 0°/90°/0° placements at failure for the other shell options have
one shows the highest difference between the first ply exceeded the permissible limit. Thus, the working load
failure and delamination failure loads. The 45°/- 45° shell values for all the laminates are reported in Table 8. For a
shows the highest difference between failure loads when given laminate, the factor of safety (FOS) values are
218 Page 8 of 9 Sådhanå (2020)45:218
Lamination (degree) Displacement at first ply failure (mm) Non-dimensional working load FOS
7
0/90 8.357 9.94 9 10 2.09
0/90/0 5.899 1.72 9 108 1.47
45/-45 3.039 1.18 9 108 0.76
45/-45/45 4.186 1.65 9 108 1.05
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