BNP-A9419-22 MELDAS-84 MAINTENANCE MANUAL ee otizernicNotes for reading of this manual 1. The items required for maintenance of the NC unit have been compiled in this manual, and it should be used together with the other manuals (handling manual, explanations issued by the machine maker). 2. This manual is based on the standard specifications, and it should be noted that differences may exist according to the machine maker. : 3. As this manual is intended for the general user as well as the machine maker engineers, nothing should be done in regard to parts which are not understood. This manual has been compiled as the text for the MELDAS training school. For deeper understanding, participation in the training school is recommended. 5. As far as possible, it has been tried to match the contents of this manual with the NC unit body, but some differences may exist.Contents Page 1. Outline .......- po00 - 6 2. Composition of the NC unit .......eeeee eee . 8 2.1. Composition diagram ..... eee . 8 2.2. List of the component units (MELDAS-84) . _ 9 2.3, External view of the body . papoog 1) 3. System layout .. pees eee ely 3.1. External views of the body ..... ee on 3.2. External views of the units .... . 13 4. Connections between the units .... poco el 4.1. Cable connection system drawings -......+..4+ aaa 4.2, External cables and connectors of the NC es 4.3. Input/output signal details .... eee 125) 4.4. Unit connection diagrams separate by cables ve++-. 27 5. Hardware system diagrams . o 5.1. Hardware block diagram coer 69 5.2. Internal system diagram (MELDAS-84) 70 6. Installation adjustment sequence .... nm 6.1. Environment conditions ........+ 7 6.2. Input power supply .... eee 72 6.3. External connections ......+seeeeee eee eee 72 6.4. Confirmation items before power ON ...... 75 7. Servo adjustment method (MELDAS-MI) (BNP-A2) ....... 82 7.1. MELDAS servo methods ... eee ee]7.2. MELDAS servo system diagram 7.3. Servo adjustment outline ... 8. Dog position adjustment outline for return to the reference point ......+e.eee 9. Setting . 9.1. Settings for the hardware . 9.2. Settings by parameters . 10. Daily maintenance .. 10.1. Daily maintenance inspections for the tape reader 10.2. Periodic maintenance inspections for the motor .. 10.3. Control unit trouble countermeasures ... 10.4, Trouble causes and countermeasures .. 11, SSUPALAGRSSLSMDEAENOSTSY® . 0. 11.1. Input/output signal check ........eeee00- 11.2. Interface signal test output ... 11.3. Display of the memory contents (for diagnosis) .. 11.4, Memory diagnosis .. 11.5. APU diagnosis 11.6. Servo data display .. 12. Trouble diagnosis and countermeasures (BNP-A2) 12.1. Confirmation of the trouble occurence conditions ete. . 12.2. Trouble confirmation by alarm display ... 12.3. Inspection outlines for each trouble 84 85 92 96 96 100 108 108 11 112 112 an 115 117 118 11g 1g 124 124 124 15013. Logic card functions and handling (BNP-A2) ......+. 13.1. List of the logic card functions ... 13.2. Logic card exchange methods and handling ........ 13.3. Logic card composition and block diagram ........ 13.4. Hardware setting 13.5. Contents of the light-emitting diodes and the test points of the card LX [ ]1 13.6; Logic card adjustment points and contents .. 14. Display panel functions and handling ..... 14.1, Display panel and functions ... 14.2. Display panel exchange method and handling . 14.3, Internal settings for the display panel 14.4, Inspection outline for the display panel ... 14.5. Parts list for the display panel ..........0+000 15. Power supply (PD10A) functions and handling (BNP-A2174) ..- 15.1. Functions ........ 15.2. Exchange method and handling ...... 15.3. Check outline .... 15.4. Parts list .. 16. Servomotor functions and handling (BNP~A2166) . 16.1. Motor types and specifications . 16.2. Motor brush inspection .... 16.3. Parts list ....... 160 160 161 163 164 165 166 168 168 169 170 170 171 172 172 173 174 175 176 1q7 a117. Detector gear box functions and handling (BNP-A2167) ~ 17.1. Functions .....eeeeeeee 17.2. Composition and types for series RS, RST ... 17.3. Exchange method and handling ... 17.4. Periodic inspections .. 18. Transistor amplifier functions and handling (BNP-A2159) . 18.1. Functions .... 18.2. External view . 18.3. Transistor amplifier exchange method and handling 18.4, Internal settings . 18.5. Inspections .. 19. Functions and handling of the manual handle (HD52) (BNP-A2023) «1. 19.1. Functions 19.2. Exchange method and handling ... 20. Afterservice system 20.1. MELDAS service network .. 20.2. Service territory .. 20.3. Maintenance contract method 182 182 183 185 186 18g 1g 192 194 198 205 214 214 2161, Outline MELDAS-84 pursues all possibilities for improvement of the productivity, the design provides excellent reliability and safety to withstand the strict environmental conditions in a machine plant, and the parts are subjected to strict selection and severe reliability tests before shipping, so that safe use is possible for a long time. In regara to any defects, detailed considerations have been made to facilitate diagnosis of the trouble points. Special features 1. The logic part is composed of SimicxopEode S(EPB)® and SHalegueNeperatientmnTe MARE and by use of the multiprocessor method, the number of parts has been re- duced widely, so that installation on one board has become possible. 2. The operation part uses a completely drip-proof and dust~proof flat-touch keyboard. 3. By use of an indirect cooling method with built-in heat exchanger, the cabinet part was completely enclosed without internal temperature rise, so that the resistance against the environment has been improved widely. 4. The main heat-generating parts (servomotors, transistor amplifier, transformer, logic unit) all have a built-in overheat protection circuit, so that equipment burning and fires from abnormal use and environment conditions are prevented.5. Logic part and drive part have built-in operation mo- nitoring circuits, which prevent machine breakage and erroneous cutting from erroneous operation. By use of a CRT character display, the operationality is improved, and the self-diagnosis function also has become more substantial.2. Composition of the NC unit 2.1. Composition diagram The composition of MELDAS-84 is as follows. MELDAS-1 ° operation panel Power pi ~ ey f 1 tft rt ee ct t ' 1 I t ' ' I 1 pane! a--22-2=7----=- Fig. 2.1-12.2. List of the component units The component units of MELDAS-84 are shown in table 2.1. Component units Type name Q'ty. | Remarks rawing MELDAS-84 body 1 | the body is a © Control unit UMA (1) | divided type © Tape reader MODEL 2400-2] (1). |mounted on the © Power unit PUL JA (1) |machine, and © Transistor am- TRE OIA (3) [it is divided plifiers* into control © Cables - 1 set | frame and am- plifier frame. Axis motors* HD motor 3 Setting display ox-710 1 board Manual pulse gene~ Included in thd HDS. Q) | getting displa: rator board printer DC-803PB 1 [option Puncher 7260 1 option Connection cables* |cND1 to 5 | 1 each| Provided by the machine maker, cna2 to 6 | 1 each|except for cND5| Seep Glass tube fuses [10 A 2 control unit Alarm contact fuse|10 A 1 |power unit Test result table 1 Manual 1 |meiudea in tel machine maker manual Note: Values and names for parts marked by * may vay according to the specifications. . Table 2.1. © MELDAS-84 component units 92.3. External view of the body Front view of MELDAS-84 Front view with open door 10System layout as 3.1. External views of the body and maintenance area voxe opueuoquTeu pue Mota doy z-T'e “Std 3.1-4 show the external appearance of 3.1-1 to Fig. Fig. ®dhy poqunou-oupyooy edky pequnou-ouyyoeu toy META TeueIXE T-T'¢ “Sta 038 oF aT body and the main- 1 2 =| B (uot, Je PSS=SSEE==F 7 x03) io 0) $ s3T0q | 3 ess ZIW-Z ¥ Sg i ls 4 8 wa 389 1 v - ¥ uorqoes aa a eneeeerseee Be a3 a a 8 (doa on 203) oa ae Ketdstp uoratsoa 25 4 a 5 8 (seToy uoTZoauUUOD) seTou st J-z Oras yaod FeTuT eTqed ne ulwere souruequTeU dWv-ML s3T0q Zin-7 ry v9 eg 039 wT’ *6ta ouerz dNY-¥L OUR JO META TeUTEIXT e-Tre “8a ose 9% TH (eo EGET iT” morta dog, le W - ¥ uoTq085 eT oe a | ver 3] By v ia $i} |= 5 7 % (sotoy |_|: ° 7 uot? i ~Dauu09) a S “seTor STo-z ial 38TUT STqe 02 0OTExternal views of the units 3.2. 3.2-7 show the external views of the 3.2-1 to Fig. Fig. MELDAS-84 units. (seToy uoTzeTTEasUT) Tet etou_S 6 .~ ZT OOF ' sot ai 7 a | es ile oe fa | E + TE=Ft8 sTeutwrey| Teeyapuey| L} yhdgn | yeute3 xg] F = a Ta ce |e (-sttesep preog reno peso fT se = [8 [+ soz ebed yxou 043 09 2050u) 4} re ae Atddns romoa-]™T ' 5 pxeog Bar} a qeutuzen}— 1-4 | cree xohoomiss Te 2 CS. .. itd, 3S + bos is FF aT oT WF (anu pw uaTA) £50 X bW soda sxzoxrn aoq WaXeE SMoIOs rouIozsuery| (aw z) SuTyoVa | | |Naozos ygaeg 7 sTeuTUeE: Seer i Atddns : 5 Teupurdy, J tonog pxeoq a ee aa ! szoq08tuep AeTou ; preoq Bn 13Detail drawing for the error display board surface 2@o st lenient AA PERT Dn —— stuns ee greed dS itor | "easy ~~ uBenerenia ! Character {display - RE Ef maces S e AS EY SoS Se oss a af] "su fn en syria FE ele tteye || \ Ned) OE FERRET ase vo Plate m2 Fru] fren ae ED Gy eS Ps i t - - alata 118 - $5 holes thle we Notes: OL: Orange lamp i Blie Tame : Yellow lamp Red lamp Green lamp of the push button in brackets color of the lamp in brackets Fig. 1.1-1 Operation panel 14(2) Control unit (UM 1a) Connector e-tand tat ins oe taid-o O 300 380 (ea Tae TB2 TBI 520, 540 Connector, Cover Card LX4 Card LXl Card LX32 ONAs 3.2-2 Fig.(MODEL 2400-2) (3) Tape reader vor g-c7e “ota uoTqOeA;P Ady ==: UOTRIETTP AME yoatas Tepeer edvy sve=7 g a8 8 8 ye 6 (1a 9) 8 |e ¢ |& & |e & |e : 2 x |8 2 le > a8 * ‘6 ar OOO | preog #9 S fs reutuxog, = Tex iE _||_1 4 fat & l= fe pt ee), aoqoeuuos TeubTSs TeureIXg peas Tenuew pue Atddns tomod AoZ paeog TeuTureL, 16A) 1 (Pu [ (4) Power unit "(aoysusuyp Kew) Gre connay ore Coed Stadyos iy(5) Transistor amplifier (TR [ ] A) ITOMAX « Maintenance swivel angle about 90° 460 430 420 1 Fig. 3.2-5 18 Iso Required dimension for the fan rear part(6) Printer (DC-803PB) Power cable Connector AMPHENOLS7-40360 (36 pins) (2 m) - Paper outlet 330 110 Fig. 3.2-6(7) Puncher (TP60) [Mitsubishi specification] eae d ae 216 39% | : | cs j 4054? THe SZ 390 216 2-7 Fig.4. Connections between the units 4.1. Cable connection system drawirigs (2) Wiring system diagran Machine sidé NC side ~Ghatror Kame a { CND L | ype ne so rot rin . eo MR-SORMA 7 oxo [ffenRerewesoe ad MR-EORMA ens eneeseeok c Ponition oy, fo St eet coe [HR SORMA = - sent Bast cing [fimmmnerneme 92g an MR-20RMA : ae cing [fe neeser meee Mec enaee osoe — MR-ZORMA wR 20640 venation bot 1-P8 Hfenarser. nase ep.20F.H == orn | _ Shielded wire 'M3_bolt 7 ma Fo aco fe bane [G+] suppy we rf} can | 5 4 zt | as Fates nevpower supply &% | 6 PTT e & ! |e Lar | ppt ee z utr) a Loe Tl 3 pole, MR-20RM biel wxpaoe, cups [ietensee mczot, [hrs analog outpst wsnoch-atP MR-2oRMA wees re cing [amenzzzanezen EET Hast eon . > ” ‘Same as abc | geareox . y= Same as above sane as aboves Vf ¥ ais cg [Ee Sine a8 shove Sqft ctector Same as above: | geaxbox | : Sano as above Sante “as aboye \[ @ axis nas Lyesane a above detector ; gearbox pine ne oboe gana MP 38, ame_as_above NN, Pee ovaé KES bo Ill detector cvenea Gearbox 344-57 - 1634 ene [Paper enst lees panea HMR POP ler <= Sane as above 7P-69 2 smote printer |_gp PC-go3 BP aeNe side —- control frame Saat aes TBams bolt, shielded wire a yo: rie | {fener nse door switch Md bolt, i n a Th a |, Tk Tare ° amplificrua polt rortinoe Machine side ame ' —- : ‘rangforner own ey ! e voit fe ; : feos E Jearth 4e bore [EP ce} bP fH} . Bn ra nrBz [R . 2 ncz00/2207 1 2 S_| 50/60 H2 ug bout CT =F] odkvA 5S A. (for om oe LA tlie arsature) BPH ae BC + )) Ase zm fread (fOr G1 P+ Chixon) e Fea (for @zp ‘Slixon) fern Sime sor iene A Eng armatulee) amplifier . ree 43 ¢ 2 motor. zm [Rea (or Cliwon) * Red (or | Clixon). a Y 35mat Ror | axis the arnatere amplifier axis et fiey 8 . BC * | ‘hotor 2mme Red (for Gl Suison)—| * ited (20 we e clixon) : Seat Gor 1 a aie |__A : the armatere) amplifier B 7 ABC» DAP axts ei oo Sis 2 + Jnea (for z Ciixon)—L___J Ma bolt -22-ternal cables and connectors of the NC 4.2. 9 09 eno 9 03 E¥NO ataeo § 03 TaND | 8S 07 TaNO g 04 Tano | 8 ‘Ss 03 TANO § 09 TaNO esa y — Teer ee =a eps epts apts spTs opts epTs epTs apts opts pts euTyoed ON fouTyoeW = ON | oUTHORM = ON JouTYOeN ON |oUTUSRN ON odds, a ¢ € z T 23Signal contents Cable specifications Notes NC plug cable Machine plug cND1 | Machine input | MRP-50F01 50 cores {not signals MR-5OL shielded) cND2 | Machine input/ [As above As above output signals cnD3 | Machine output As above As above signals cNnD4 | Machine input/ |as above output signals CNA3 | X axis detector |MRP-20F01 17 cores |MS3106B20-298 MR-20L (each one] (MS3108B20-298 shielded) | MS3057-12a cwaA4 | ¥ axis detector |As above As above |As above cwAS |Z axis detector |As above As above |As above CNAG | Axis 4 detector |As above As above |As above cNA2 | Manual handwheel|As above cnps | Spindle ampli- tien As above cysi | puncher/printer |P-1634BA-CA cnps | External posi- |MRP-20F01 16 cores |MS3106828-218 twisted tion display MR-20L pair, MS3057-16A common shielding 244.3. Input/output signal detail (1) Input signals symbol ——{_}+—— Receiver circuit The receiver circuit on the NC side is shown below. Machine side| NC side Receiver circuit (DC 24 v) The contact capacity on the machine side is a) BC 30 V or more, 16 mA or more for a DC 24 V circuit. (2) Output signals Symbol eemceeal cee Driver circuit > Special specification The driver circuit is shown below. NC side Machine side Protection Diode +4? yy [resistance NC side Machine side +g ew Inductive load Capacitative load 25a) Permissible driver current: Max. 60 mA (DC 24 V) b) In case of inductive load of relays etc., a diode (withstand voltage min. 100 Vv, min. 100 ma) must be connected parallel to the load. c) In case of capacitative load of lamps etc., a protection resistance must be connected parallel to the load. (the above permissible current may not be exceeded, even by momentary currents.) (3) Matrix input signals signal ——{X}-——— (4) Matrix output signals Signal —_p>———_ (5) Analog output signals Signal ip output voltage: 0 to +10 ¥ Resolution: 272? (1/4096) Load condition: 10 ka resistance load (standard) output impedance: 220 9 264.4. Unit connection diagrams separate by cables MELDAS-84 _Input_signal table #00 ‘a3 (3000) pit | Signal abbr.|signal name epi | cxp o | emur Emergency stop 8 1 [upx Stroke end +X 1 2 | ux stroke end -x 2 3 | upy stroke end +¥ 27 4 | uy Stroke end -¥ 28 5 | uz stroke end +2 7 6 | uxz stroke end 8 7 | upA stroke end +A 10 HOL a3 (3001) bit | Signal abbr.|signal name cwp1 | cxd o | una stroke end -A 40 1 | pecx Proximity point detection x 6 2 | DEcy Proximity point detection ¥ 19 | 3. | pecs Proximity point detection 2 20 | 4 | peca Proximity point detection 2 au 5 | rx Interlock X 4 6 | rv Interlock ¥ 5 7 | xrz Interlock 2 14 27HO2 A3 (3002) pit | signal abbr.| Signal name cup | cwi o | ira |intertock a 34 1 | LUBE [no oi 35 | 2 | McIP Magazine 1 pitch 36 | 3. | euuw Tool unclamp 42 4 | arc ATC position 43 5 | op Orientation point PXs 44 6 | Pos In position a 7 | cRIP Grip yes/no 12 108 | A3 (3003) bit | Signal abbr.| Signal name cup | cup o | ur Tool pot, magazine side 24 } 1 | a3 Magazine 1 pitch PxS 39 | v5 Arm 75° CCw 28 3 [07 Arm 180° CW 38 4 | r10 Arm up PXS 22 | ri21 Tool clamp 37 6 | v4 orientation 25 [7 | ma Magazine shift PxS 13 28HO4 3 (3004) bit | Signal abbr.| Signal name cNDL| cND o | 72 Tool pot, spindle side 45 1 | 1s . 46 2 | 76 em 75° CW 47 3 | 78 Arm 180° CCW 48 4 | 29 Arm down PXS 49 5 | vist Tool unclamp 50 6 | ris orientation our 41 7 8 HOS 3 (3005) bit | Signal abbr.|Signal name ceND1] cyp o | st Gear shift low speed ie | - Ta [se Gear shift high speed av | - 2 | ss Gear shift neutral as | - 3 | Rs For grip confirmation 26 | - 4 | Pin Orientation pin YES/NO - | 12 5 | spcc ATC interlock - 7 6 - 9 7 - | 10, 21 29HOG A3 (3006) bit | Signal abbr.| Signal name cnp2] nD o [ri Auxiliary function completion 1 1 |FA Fuse alarm 19 2 [ou Overload 2 3. | TALM AE alarm 3 4 |pst Reset (external) 37 5 |st cycle start (external) 34 6 |sP Feed hold (external) 16 7 [srrr Cycle start interlock aco 07 A3 (3007) bit | Signal abbr] Signal name cnp1} cnp2| 0 jovz Override OVRL 32 4 1_|jov2 Override OVR2 31 5 2 |ov3 Override OVR3 30 6 3 [ova Override OVR4 22 4 lovs Override OVRS 35 5 [ap Step feed in "+" direction 8 6 [on Step feed in "-" direction 13 7 {s Step feed selection 4 30HOS A3 (3008) bit | Signal abbr.| signal name cnp4| cp Oo | axx Axis switching X axis 2 1 jaxy Axis switching ¥ axis 36 2 | axz Axis switching Z axis 3 3 [AXA axis switching aA axis 4 4 5 6 7 HO9 3 (3009) bit | Signal abbr.| Signal name cnp4| cND o | seras 48HTR set 34 1 | supas 48HTR set amplifier 20 2 | seLas 48HTR set OK 35 3 | oraB Oil/air blow set OK 21 4 5 6 7 31HOA 3 (300A) bit | Signal abbr.|signal name cnp2 |cnp4 o | ovr Override selection 39 - 1_[axi Axis switching selec: 40 = 2 ead) 3 | POFF M02/M30 POWER ON/OFF - {1s 4 5 6 7 HOB 3 (3008) bit | Signal abbr.|Signal name cnp4 | cND 0 | ZERO Zero speed 16 1_| vorr Setting speed 7 2__| VARR Speed arrival 18 3. | ALM Spindle alarm 26 4 5 6 7 32HOC A3 (300C) bit | Signal abbr.| Signal name cup4 | cnp 27 - 28 2 2 | 3 30 4 5 6 7 HOD A3(300D) bit | Signal abbr.]Signal name cND4 | CND 0 31 1 32 2 4. 3 42 4 5 6 7 33HOE A3(300B) ; bit | Signal abbr.| signal name cnp4]_ cND 0 43 a 44 2 45 3 46 4 5 6 7 HOF A3(300F) bit |Signal abbr.| Signal name cnp4] cup 0 a7 1 48 2 49 3 50 4 > | 6 34#10 ‘3 (3010) bit Signal abbr.| Signal name ep | cnp4 0 25 5 1 24 2 37 5 3 23 5 4 22 5 5 38 6 40, 5 7 7 39 5 H1L A3 (3011) bit Signal abbr.| Signal name cnp4 | exp 0 25 6 1 24 6 2 37 6 3 23 6 4 22 6 5 38 6 6 40 6 7 39 6 The above are multiplex inputs. 35(Multiplex inputs) bit] Signal abbr.| Signal name cnp4 | cnp4 0 25 7 1 24 7 2 37 7 3 23 7 4 22 7 5 38 7 6 40 7 7 39 7 #13 3 (3013) bit|Signal abbr. | Signal name cNp4 |cnp4 0 25 8 1 24 8 2 37 8 3 23 8 4 22 8 5 38 8 6 40 8 7 39 8 36(Multiplex inputs) H14 A3 (3014) bit] Signal abbr] signal name cp4 | cnD4 ° 25 9 a 24 9 2 37 9 3 23 9 4 22 9 5 38 9 6 40 9 7 39 9 HIS 3 (3015) bit| Signal abbr.| Signal name enp4 | cnp4 o 25 | 10 a 24 | 10 2 37 | 10 3 23 | 10 4 22 | 10 5 38 | 10 6 40 | 10 7 39 | 10 37(Multiplex input) H16 A3 (3016) bit| Signal abbr.| signal name cND4 | cND4 0 250 | 1 240 fu 2 37) fun 3 230 [in 4 22) fan 5 38 fil 6 40 jar 7 39 jal HIT 3 (3017) bit | Signal abbr.|Signal name cND4 | cnD4 0 25 [12 1 24 |12 2 37 |12 3 23) tz 4 22 [12 5 38 «|12 6 40 |12 7 39 «12 38MELDAS-84 _Output_signal table #18 A3 (3018) bit |Signal abbr.] Signal name enp2| cnD3 0 HOP Hydraulic oil pump ne 42 1 LOP Lubrication oil pump 38 47 2 [FOP Forced lubrication oil pump 25 3 |cop Cutting oil pump 31 4 7 5 |ROY Operation preparation 27 6 HM Hour meter (spindle) 19 7 H19 A3(3019) bit [Signal abbr.] Signal name cND3] CND 0 AG ATC 75° CW ss 14 1 A3 ATC 75° CCW 13 2 AG ATC 180° CW 30 E) AB ATC 180° CCW 16 4 [alo ATC arm up 28 5 All ATC arm down 15 6 |al2 Tool unclamp 29 7 39HLA A3 (301A) bit | signal abbr.|signal name cnp3| cup o fa | Tool pot, magazine side 8 7 1 [als Tool pot, machine side 9 2 | meccw Magazine swivel cw 10 - 3. | Meccw Magazine swivel ccw i 4 [sil orientation IN 12 5 |s12 Orientation our 44 6 facut A axis clamp 46 7 HIB A3(301B) bit | Signal abbr.| Signal name cnp3} cnp 0 | cus Gear shift high speed 1 1 [ers Gear shift low speed 5 2 [ao ir blow spindle nose 33 3 [sar Air blow spindle taper 35 4 [AIR Air SOL 20 5 jor Oil mist soL 36 6 a2. Grip open 41 7 |a20 Grip’ closed 26 40Hic A3(301C) bit Signal abbr.| Signal name cnp3| cup 0 sup4e Calendar timer SET UP 17 1 s4gPL Calender timer SET 32 2 OFF M02/430 POWER OFF 43 3° MA Manual mode 45 4 AUTO ‘Automatic mode 48 5 oPAU In automatic operation 49 6 aU During cycle 50 7 FH During feed hold 34 The above are reset only at the time of POWER ON. EID A3(301D) bit Signal abbr.| Signal name cup3} cn 0 MTL M71 21 1 M72 M72 22 2. M73 M73 : 23 3. M74 M74 24 4. M75 M75 37 5 MP MF 38 6 oF F 33 7 DEN DEN 40 41HIE A3 (3018) bit |Signal abbr.| Signal name enp2 | cnp o {m2 MLL ag 1 [m2 M12 28 2 [ia M14 30 3, fms Mia 43 4 M2. M21 45 5 [M22 M22 27 6 |m24 M24 28 7 [28 M28 42 HIF 3 (301F) bit | Signal abbr.| Signal name np2] cnD o | ri Tl 15 1 |r riz 47 2 | T14 714 7 3 | Tis T18 31 4 | r21 121 49 5 | 722 122 46 6 | 24 724 48 7 | 728 728 25 42H200 | ‘3 (3020) pit] Signal abbr.|Signal name leno [eno 0 $4 analog output polarity | switching, 01 (+), 11 (-) l : | 2 7] 4 | LSB 4 - 5 54 analog | 6 hower 4 bits H21 a3 (3021) pit] Signal abbr.[Signal name Tenps [eND y | 1 2 3] BA analog | | 4 Upper @ bits 8 I 6 | 7 | ssp 43H22 A3 (3022) bit| Signal abbr.| Signal name CND2 |CNDS o | RST Reset output 26 - 1 MOOL M00/MOL 41 - | 2 M0230 M2/M30 24 - 3 | 2px zero position X axis 23 - C) 4 | apy Zero position Y axis - 8 5 | 2Pz Zero position Z axis - 9 6 | ZPA Zero position A axis - lo | 7 - il 423 3 (3023) bit} Signal abbr.| Signal name NDS | CND oO SF Spindle forward command 12 s 14 SR Spindle reverse command 13 2 | SRDY Spindle READY 14 3 | sp Orientation start 15 | 4 | spy Spindle orientation low speed 16 5 | GR Gear H side selection a 6 | ot Gear L side selection 18 7) VARR Spindle speed arrival 19 44Operation panel H number correspondence table Operation panel input/output signals HAZ Lamp output bit | Signal abbr.| Signal name cup | end o | Pomoo CYCLE END M00 1 | Pomo1 CYCLE END MOL 2 | Pom230 CYCLE END M02/M30 | 3 | pozpx IN POSITION X [4 | Pozpy IN POSITION ¥ 5 | pospz IN POSITION 2% 6 | pozpa IN POSITION A [7 | poage ATC POSITION HAS Lamp output | pit Signal abbr.] Signal name cND | CND [0 | poase ALARM SPINDLE 1_| PoaLB ALARM LUBE, 2 | POAFU ALARM FUSE 3 | poaov ALARM OVERLOAD | 4 | PoaEST ALARM EST | 5 | Poach A AXIS CLAMP 6 | Porm T.L.M. | 7 | POERE EST RELEASE {HAS Lamp output, buzzer output pit | Signal abbr.| signal name end | cD 0 POST CYCLE START 1_| Pose FEED HOLD 2 POJP JOG FEED + 3 POJN JOG FEED - 4 POSPO SPINDLE ORIENT 5__| Pose SPINDLE NEUTRAL 6 | poz BUZZER 7_| posare SPINDLE ATC CYCLE H C2 switch input | bit| Signal abbr.| Signal name cND ND | o PIJL L-JOG HANDLE x 1 { 1 | Prom M-JOG HANDLE x 10 | 2 PIJH H-JOG HANDLE x 100 | o PIRT RAPID 4 | przaw ZERO RETURN | 5 PIEPR HOME POS RETURN | 1 6 7 46HOC3 Switch input bit| Signal abbr.| signal_name cwp__| exp o | prscw SPINDLE CW 1 POSSP SPINDLE OFF 2_| prscew SPINDLE CCW 3 PISORT SPINDLE ORIENT [4 | piswr SPINDLE NEUTRAL 5 PISATC SPINDLE ATC CYCLE a . 7 HOC4 Switch input bit | tignal abbr.| Signal name IcnD | cND 0 TAXX AXIS SELE x 1 TAXY, AXIS SELECT ¥ 2 EIAXZ AXIS SELECT 2 3 PIAX4 AXIS SELECT 4 4_| erst CYCLE HOLD 5 PISP FEED HOLD 6 7 PIBZR BUZZER RESET 47H OCS Switch input bit | Signal abbr.| Signal name cnp | cnD 0 | Prov ovR 1 1_ | Prove ovr 2 2__| prov3 ovr 3 3__| Prova ovr 4 4__| provs ove 5. 5__| prgp JOG FEED + 6 _| Prose JOG FEED OFF 7_| prawn JOG FEED - H C6 Switch input bit| Signal abbr. |Signal nane exp |-cuD 0} PICON [COOLANT ON’ 1 | Prcaur [COOLANT AUTO 2) PICALT A AXI§ CLAMP 3. | PIAUCL lA AXIS UNCLAMP 4 | PITLM IT. LM. 5 | PIERE IEST RELEASE 6 | PIDRN IDRY_RUN 7 | Przcch 2% AXIS CANCEL 48HOCT Switch input bit| Signal abbr] signal name ccnp |enp o | Prustt MST LOCK 1 | prept BLOCK DELETE 2 | PISBK SINGLE BLOCK 3 | PIOsP OPTIONAL STOP 4 | PIMLK MACHINE LOCK 5 | PIABS MANUAL ABSOLUTE 6 | PIcsR CYCLE S/R 7_| PIARST AUTO RESTART H OCB Switch input bit] Signal abbr.| Signal name cnD | cND 0 1 | prsrz SET ZERO 2 | PIH HANDLE 3 | PIo gOS 4 | PIEDT DATA IN/OUT 5 | PIMEM MEMORY 6 | PIT ‘TAPE 7 | PID MDI 49bit Signal abbr. Signal name end end bit Signal abbr. Signal name cnD cND 50MCV-300M/C. M-84 OKK T (timer) list Timer Name Time Set- Input Output No. (s) ting T 1 | overload stop timing 0.5 | 5 | 66-0 | 67-0 2 | Pullstud tightening 0.5 | 5 1 1 3 | Pullstud loosening 1.0 }10 2 2 4| (Grip open) Onseaiac 3 3 5 | zero speed detection a5 | 5 4 4 6 | Orientation pin OUT/IN een deseo |) 5 7 | orientation turning | completion ZL . 1 t 8 | Spindle trouble stop | i see org dea 7 9| Chip air blowing 5.0 [50 | n68-0 |H69-0 10 | synchro-start timing [2.0 |20 1 1 11 | Spindle run (forward) | | confirmation ee IE 2 12| A axis clamp cancellation | | ae foe || Olam |aeece 3 i 13| spindle run (reverse) | confirmation ators hee aa 0 a + 14] Spindle alarm ineffective at the time of power on | 6° | 6° 5 : 15| Not used 0 0 6 6 16 | Wot used 0 o 1 7ra : at Hi 3 7 | Notes: 1. SwL is coupled with cNDA-L. 2. This symbol hag the following meaning. aad ay + 24 V (input impression voltage) ie [PEs 200K nybrid 1¢ for receiver [ 3. # This symbol represents the cnergency stop push button. [cno2-4: e tu G 4. For the signal contents, refer to the input signal tables.Notes: - 1. > This symbol has the following meaning. +ar | The max. permissible current a | tor the transistor is 60 ma. 2: For the signal contents; refer to the input/output signal tables,ceeepepeet ky Ly % ' 1 ventana y ¥ ‘this symbol indicates special aaitional specification. this symbol (8 points) indicates resetting ‘only with power ON. (um reset is not executed with READY OFF.) For signal details, refer to the output signal tablesSCN 7 SCN S SNS SCN 4 SCN3 SCN2 SCNt SCNO Notes impression voltage is coupled with skl. SH is coupled with CHDI-15. 4 9 tris syntor inateates spectat additions | specitication. (Refer to the separate sheet for tine sharing input 1/F details.) * mis symbol indicates that use for emercency stop is possible by H/ setting. For signal details refer to the input/outpst signal tables.NOS p-2onma NC § analog output == } « Return Shielded éarth For signal details, refer to the input/ouzput signal tables. 56Handle feed encoder, NC Handle feed encoder A phase pulse Handle feed encoder B phase pulse 57cuad: Tor the detector of axis 1 CNAS~ CNAG sa cake: For the detector of axia 2 ~ el Gast ror che detector of axis 3 cxAG: For the detector of axis 4 2 3, 4 si 6 F O petector gearbox 8 on the spindle 3 motor side 710, 1, nesolver éicitation: S| —l2e ’ 52135 , oy » ¢2—Be nesoiver oxtout | —Se » 2% —8. < * 2) 1% snieided earth —2h 58CNS_1) : = Fad i Zi f as © bose, eee Tg, Tepe punches = Guo’ i 3 notes: 1, the cable length shall be max. 1m. 2, When the tape puncher (fP-60) is provided by our company, the cable is provided as accessory by our company.CCNS1) notes: 1. the 2, the cable length shall be max. 2m. tape puncher (4070) and the cable connecting 4070 and NC not provided by our company. ‘tape puncher 4070(CNS 1 : ne body Printer 0c-30328 2. The cable length shall be max. 1m 2. When the printer (DC-803P2) is provided by our company, the cable is provided as accessory by our company. 612-P1 1-P3 aoa Twisted pair MR-2080 ——____ 8-20 = NC body orn a 8 i 1 run & or a operation pane: 1 i! i aT a aa a i 1 fa pope? i) 3 4 4 cl en 5 5 __ eS 2 6 Gas 7 a) | md 8 r 1 at swoma'' ot +—_}_1 pave a 15 apst % 3 6 kerava 4 7 ange & 5 8 aay 1 nv i | 4 Se Shielded earth Shield 62Twisted pair Shielded32 earth Shiela 63NC side Machine side MRZOMO, MS3102A28 -21P. Operation panel CND8-| icNDg- External posi- ~ ion indicator MMCOMH 8 A us 4 8 7 u opoTL «= 146 E : F x z STRBILZL 10% c LG 5 D STRBSLAL Vv a w CTRTIL. 15 4———o6 is os 1H cTRT2L 18 5 R 3 S cTRTaL © 199 a us Ost tt crrraL 13q-tL $9 j ia cma — ul Go : 64Puncher/printer connection table Puncher Printer Top fOwst | eitesiens | s07o ase pe—a03 PB pect fi cal ies 1 1 2 CH2 3 3 2 3 cH3 s 5 3 4 cus 1 1 4 s cus 9 9 $ 8 CHE n i 6 T CHT 3 13 7 8 cHs 1s 6s 8 CHO IT 3 LG ws | wo | DATA OUT 9 6 PUNCH ON 2 20 | u 1 LG an a 19 . (ase) le (oc-ases) | 2 | (4070) a | | PUNCH REDY 8 8 2 0 ERROR: B i a 20 | TAPE END 2 2 a wz | POWER ON 2 » m4 u uc a 31 2 2 LG 32 16 FG 3 3 4 | iT DATA RETERN | 3 1 Pin numbers | | shortened by CNS | ae jaz) 1-23 : ASR can be used only with a current interface. Use with a voltage interface is not possible. 65Binary code tables qa ) Incremental feed and step feed) (magnification for manual handle feed Magnification Manual handle feed mode step feed mode MPL MP2 (cwp2-7) | (cND2-8) xl xi x 10 x 10 x 100 x 100 (x 100) x 1000 ° ° @ Note: 0 indicates closed input contacts. ) Rapid traverse override override (8) ROVL (CNB2-39) Rov2 (cNB2-40) 1 ° ° 25 ° 50 100 G ) Spindle override Override (8) SPA (cnp4-18) SPB (cnD-48) SPC cND4-31) 50 ° ° ° 60 ° ° 70 80 100 110 120 66(4) (5) Spindle gear selection output Max. spindle speed for each gear stage || GR1 | GR2 sl $2 ° 83 ° 84 fovea aro) Parameter setting for $1 to S4: Sl < $2 < $3 < S4 F command override Override (8) FVL (CNB2-4) Fv2 (cND2-5) Fv4 (CNB2-6) Fv8 (CNB2-22) PVI6 (CNB2-37) 10 20 30 40 50 ° ooo 0 60 70 80 90 100 co olo 00000 110 120 130 140 150 clo oo ©0000 0/00000}o00000 160 170 180 190 200 0000 ©0000 67(6) Speed setting for manual continuous feed Feed speed ov1 \sv2 ava avs sv1é mm/min | inch/min|| (cND1-42) |(cD1-43)| (cND1-44)| (CND1-11) | (CND1-12)| 0 0 ° ° ° ° 2 ° ° one 4 7 ° ° ° ° 6 7 ° ° ° 8 0.8 ° ° ° 10 1.0 ° oer 12 a2 ° ° ° 14 1.4. ° ° 16 1.6 ° ° ° ° 20 2.0 ° ° ° 40 4.0 ° ° ° 60 6.0 ° ° 80 8.0 ° | ° 100 10.0 ° 120 12.0 ° ° 140 14.0 | ° 160 16.0 ° ° ° ° 200 20.0 ° ° ° 400 40.0 ° ° ° 600 60.0 ° ° : 800 80.0 ° ° ° 1000 100.0 ° ° 1200 120.0 ° ° 1400 140.0 2 | 1600 160.0 ° ° ° 2000 200.0 ° ° | 2200 220.0 ° ° 2400 240.0 ° 2600 260.0 ° 3000 300.0 3600 360.0 ° 685. Hardware system diagrams. 5.1. Hardware block diagram | main | vain C70 senory t operation sevting ateplay = Bae PTY bear yar Ag aan by { nscnine ag | of L——_+4 operation ae A panel 24 a —_— LS 4 a Tt reader | | ___d 7ePe. T Punch/prine| ___| Puncher cool - printer ‘| | | Machine side power circuits leapt /output i Sequence contol WE — | Machine | operation pane: “7h nated ° ae t a -—— 4 sequence co menor} spine 1 ¥. tarive unit | ba-----4 —— [servo output] ‘control Drive unit servo control (Mc) ‘Feedback ue A . = 5 uy axis notor MCU memory 5 Manual Manual handle pulse ‘VE [generator ae 6970 woraa Aqadns sonoa j 5 a tesibbesreSriekaws My pe (y8-svaTs'"’ weabetp weqyshs [euTeQUI *7°S6. Installation adjustment sequence At the time of installation of MELDAS-84, pay attention to the following items. When this is not done, the NC may not develop its functions sufficiently. 6.1. Environment conditions (1) Ambient temperature During operation: Within 0 °c to 45 °C Even when the ambient temperature is within 0 to 45 °C, places exposed to direct sunlight, near heat-generating bodies, outdoors, etc. should be avoided. (2) Humidity Normal: Relative humidity max. 75% High humidity causes insulation deterioration and accelerated ageing of the parts. Special dehumidifi- cation is not required, but installation at places easily exposed to humidity should be avoided. (3) Vibrations During operation: Max. 0.5 G During transport: Max. 3.5 G (4) Atmosphere - Separate talks are required for use in environments with especially much dust, organic particles, or high concentrations of corrosive gas. Direct contact of NC body, motors, detectors, cables, etc. with oil definitely must be avoided. 76.2. Input power supply QM (2) (3) (4) Input voltage For use in Japan: ac 200/220 v 119% For foreign use: AC 200/220/230/240/380/415/440/460/ +108 -158 Frequency: 50/60 Hz + 1 Hz 480/550 Control unit power supply: 0.8 kVA Drive part power supply: Refer to the drive part specifications External connections As erroneous wiring causes defects of the control unit etc., the wiring must be confirmed before power is supplied. qQ) Connection of the drive units When the power unit and the transistor amplifiers are built-in in the control unit, the wiring between these units has been confirmed at the plant before shipment, but in case of installation in a cabinet provided by the machine maker, the wiring should be confirmed. (For the cable connection diagram, refer to item 18 "Transistor amplifier functions and handling".) © When the used drive motor has no built-in Clixon, short-circuit Gl and G2 of the transistor amplifier. {All motors of the HD series have a built-in Clixon.) © Tighten the case earth of the transistor amplifier with the installation screw, and connect it to the transformer earth of the transformer unit. 72Fig. (2) (3) «) Transistor amplifier connection For confirmation of the wiring between external units and transistor amplifiers, refer to item 18. Tran- sistor amplifier functions and handling for the cable connections. Detector connections Confirm that the connectors for each axis detector on the control unit side are connected correctly. When the cables have been manufactured by the machine maker, also confirm the cable connections. (Refer to "Detector gearbox functions and composition" for the cable connections.) Signal line connection Confirm that other connectors are connected correctly at the correct positions. (Refer to item 5. "Hardware system diagrams".) Satay Gad (ad ie Soil [ae aor Gal aa ons 6.1. Connector arrangement on the control unit (NC side) 2BTable 6.1. Connector type names and connection destinations Connector name|Type name |Destination cND 1 ur-somw [Machine lena 2 mr-somw [Machine ew 3 mR-SoMW [Machine end 4 mR-SoMW [Machine cND 5 mr-20m" spindle amplifier cna 2 mr-20MW Manual pulse generator cna 3 mr-20mw |x axis motor position detector CNA 4 uR-20MN" |¥ axis motor position detector cna 5 mr-20m" |z axis motor position detector f CNA 6 mr-2omv [4* axis motor position detector x4 ~_[ur-somw |Freed axis amplifier Note: Please note that connector positions, names, and type names may differ according to the specifications. (5) Input power supply connection Connect the 3 phase input power supply via the no- fuse breakers to the transformer terminals U, V, and W of the power unit, and connect the earth wire to the terminal E. (Refer to Fig. 6.2.) elelels z([*[r[e Note 1: The terminals use M8 bolts. i) 9] 9] oS Connection direction Fig. 6.2. Input power supply transformer terminals 74(6) Motor connection For motor connection, connect individually to the motor connection terminal boards at the transistor amplifier for each axis. Execute connection according to table 6.2. Fig. 6.3. Connection terminal board of the transistor ampli- fier (N/C side) Note 1: The terminals use M4 bolts. Table 6.2. Correspondence of the connection terminal symbols Motor side terminal symbols | N/c side terminal symbols A A B B el el G2 G2 Note: A wire size of 5.5 mm or more is recommended. 6.4. Confirmation items before power ON Before power ON, the following items must be confirmed and set as indicated. 75(1) Tap changing for the 3 phase power supply transformer Change the tap voltage of the 3 phase transformer according to the voltage of the plant power supply. a. For use in Japan Follow Fig. 6.4. and table 6.3. Short-circuit bar Ce Cd ED 2 Or ee Oe ee ceo) atl Fig. 6.4, Transformer tap arrangement for use in.Japan (the figure shows an example for 200 V input) Input voltage Connection 220 v o-1 200 v o-2 Table 6.3. ‘Transformer tap change table for use in Japan Note: As the transformer tap arrangement and the connec- tions may differ according to the specification, confirm the transformer accessory name plate suf- ficiently, and connect according to the instruc- tions on the name plate. 16b. Export version (additional specification) Follow Fig. 6.5. and table 6.4. sO 40 wo 50 40 100 50 40 wo 30 60 so |sc 60 80 [30 60 80 10 £0 /20 10 go /20 10 €0/20 Table 6.5. Transformer tap arrangement for the export version (the figure shows an example for 440 V input) Table 6.4, Transformer tap changing table for the export version Input voltage Connection 200 220 230 240 380 415) 440 460 480 550 Note: 10 10 7 ' alalalala|alalafafs As the transformer tap arrangement and the connec- tions may differ according to the specification, confirm the transformer accessory name plate suf- ficiently, and connect according to the instruc- tions on the name plate. 7(2) Puse confirmation Check that the accessory fuses for control unit and power unit are not blown. The fuse installation ar- rangement for control unit and power unit is shown in Fig. 6.6. and Fig. 6.7. respectively. Fig. 6.6. Control unit fuse installation arrangement Py sb ACi00 ee[e]2/2/9/9[9/ 2/9] : O ruse | a —_—_“ Fig. 6.7. Power unit fuse installation arrangement 78‘he (3) DStectoews¥gnal (resolver feedback signal) .confixr- mation Confirm the signal according.to the following sequence. Set the breaker of the drive unit (power unit) to OFF and the main breaker to OB. @y"switch on the emergency stop button and then switch on the NC power supply. @WMovserve the wave form at PiMNaCKNEHES) and gz “axiSyp of the E@egsockete2SDIGE Card ix and at ‘paSeceeSY anc GI Maes) of the Is BSekewyst OF CarMHKIwith a synchroscope. Con- firm that the wave forms are as'shown in Fig. 6.9. 3 * The voltage X axis differs feedback according signal ‘¥ axis feedback eae tne useas Z] [=] [os] signal or. detector. lo] lod| Jos a2] les] lad z| | 3 | 3 : Bella Lal Lal Pig. 6.9. Feedback wave form 79