VF33 Front Doors LH/RH Cycle Time: 135

cycle time

Duration
total time
Procress
Station

Amount
Index

Steps

Start
Part

Time

End

102
105
108
111
114
117
120
123
126
129
132
135
138
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
99
Description Remark Actuator

3
6
9
sensor

Kurzbeschreibung Ablauf
ST10 LH/RH

OP1 walk without part 2 2

OP1 unload part Unload LH_RH welded Door ringframe assembly 2 12 14

OP1 walk with part 14 2 16

OP1 walk with part 16 2 18

OP1 load part Load 4 small backets 18 14 32

OP1 walk without part 32 2 34

OP1 walk with part 34 2 36

OP1 load part Load LH RH Door ringframe 36 12 48

OP1 walk without part 48 2 50

OP1 press start button with walking time 50 2 52

10R01 robot start (from home) 52 1,5 53,5

10R01 robot rivetting 12 5,5 NI 66 53,5 66 119,5

10R01 robot realign 2 2 4 119,5 4 123,5

10R01 Change Rivet magzine 123,5 6 129,5

10R01 robot move to home 129,5 1,5 131

STN20 LH/RH
ST20 turntable rotated 4 4

OP2 walk without part 4 2 6

OP2 unload part Unload welded assembly 6 10 16
OP2 walk with part 16 2 18

OP2 walk with part 18 2 20

OP2 load part Load 2 small backets 20 8 28
OP2 walk without part 28 2 30
OP2 walk with part 30 2 32
OP2 load part Load 2 small backets 32 8 40

OP2 walk without part 40 2 42

OP2 walk with part 42 2 44
OP2 load part Load Door inner 44 8 52
OP2 walk without part 52 2 54

OP2 press start button with walking time 54 2 56

ST20 turntable rotated 67,5 4 71,5
20R01 robot start (from home) 71,5 1,5 73

20R01 robot rivetting 10 5,5 NI 55 73 55 128

20R01 robot realign 1 2 2 128 2 130

20R01 Change Rivet magzine 130 6 1

20R01 robot move to home 1 1,5 2,5
20R02 robot start (from home) 71,5 1,5 73

20R02 robot rivetting 10 5,5 NI 55 73 55 128

20R02 robot realign 1 2 2 128 2 130

20R02 Change Rivet magzine 130 6 1

20R02 robot move to home 1 1,5 2,5

OP2 walk without part 71,5 2 73,5

OP2 unload part Unload welded assembly 73,5 10 83,5

OP2 walk with part 83,5 2 85,5

OP2 walk with part 85,5 2 87,5

OP2 load part Load 2 small backets 87,5 8 95,5

OP2 walk without part 95,5 2 97,5

OP2 walk with part 97,5 2 99,5

OP2 load part Load 2 small backets 99,5 8 107,5

OP2 walk without part 107,5 2 109,5

OP2 walk with part 109,5 2 111,5

OP2 load part Load Door inner 111,5 8 119,5

 VF33 Front Doors LH/RH Cycle Time: 135

cycle time

Duration
total time
Procress
Station

Amount
Index

Steps

Start
Part

Time

End

102
105
108
111
114
117
120
123
126
129
132
135
138
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
99
Description Remark Actuator

3
6
9
sensor

OP2 walk without part 119,5 2 121,5

OP2 press start button with walking time 121,5 2 123,5

20R01 robot start (from home) 4 1,5 5,5

20R01 robot rivetting 10 5,5 NI 55 5,5 55 60,5

20R01 robot realign 1 2 2 60,5 2 62,5

20R01 robot move to home 62,5 1,5 64

20R02 robot start (from home) 4 1,5 5,5

20R02 robot rivetting 10 5,5 NI 55 5,5 55 60,5

20R02 robot realign 1 2 2 60,5 2 62,5

20R02 robot move to home 62,5 1,5 64

ST30 Laser - Welding LH

Laser turntable rotated 4 4

ST30 rolling shutter gate close 4 3 7

OP3 walk without part 7 2 9

OP3 unload part unload laser weleded Assy 9 10 19

OP3 walk with part 19 2 21

OP3 walk with part 21 2 23

OP3 load part Load weleded Door inner 23 8 31

OP3 walk without part 31 2 33

OP3 walk with part 33 2 35

OP3 load part Load weleded ringframe 35 8 43

OP3 walk without part 43 2 45
OP3 press start button with walking time 45 2 47

ST30 rolling shutter gate close 47 3 50

Laser clamps close 47 1,5 48,5
30R01 robot start (from home) 4,0 1,5 5,5
3850mm Laser welding
(3850/80=48,125sec)+
30R01 robot laser welding (80 mm/sec) RS 5,5 60,1 65,6
3 Reorientations (12sec)=
60,125Sec
30R01 robot move to home 65,6 1,5 67,1

ST30 Laser - Welding RH

Laser turntable rotated 67,5 4 71,5

ST30 rolling shutter gate close 71,5 3 74,5

OP3 walk without part 74,5 2 76,5

OP3 unload part unload laser weleded Assy 76,5 10 86,5

OP3 walk with part 86,5 2 88,5

OP3 walk with part 88,5 2 90,5

OP3 load part Load weleded Door inner 90,5 8 98,5

OP3 walk without part 98,5 2 100,5

OP3 walk with part 100,5 2 102,5

OP3 load part Load weleded ringframe 102,5 8 110,5

OP3 walk without part 110,5 2 112,5

OP3 press start button with walking time 112,5 2 114,5

ST30 rolling shutter gate close 114,5 3 117,5

Laser clamps close 114,5 1,5 116

30R01 robot start (from home) 71,5 1,5 73,0

3850mm Laser welding
(3850/80=48,125sec)+
30R01 robot laser welding (80 mm/sec) RS 73,0 60,1 133,1
3 Reorientations (12sec)=
60,125Sec
30R01 robot move to home 133,1 1,5 134,6

STN40 LH

ST40 turntable rotated 4 4

OP4 walk without part 4 2 6
Unload welded assembly
OP4 load part 6 8 14
from Fixture
 VF33 Front Doors LH/RH Cycle Time: 135

cycle time

Duration
total time
Procress
Station

Amount
Index

Steps

Start
Part

Time

End

102
105
108
111
114
117
120
123
126
129
132
135
138
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
99
Description Remark Actuator

3
6
9
sensor

OP4 walk without part 14 2 16

OP4 walk with part 16 2 18

load laser weleded Assy on
OP4 load part 18 8 26
Fixture
OP4 walk with part 26 2 28
OP4 press start button with walking time 28 2 30

40R01 robot start (from home) 4,0 1,5 5,5

40R01 robot rivetting 10 5,5 NI 55 5,5 55 60,5

40R01 robot realign 2 2 4 60,5 4 64,5

40R01 robot move to home 64,5 1,5 66

40R02 robot start (from home) 4,0 1,5 5,5

40R02 robot rivetting 8 5,5 NI 44 5,5 44 49,5

40R02 robot realign 2 2 4 49,5 4 53,5

40R02 robot move to home 53,5 1,5 55

STN40 RH

ST40 turntable rotated 67,5 4 71,5

OP4 walk without part 71,5 2 73,5
Unload welded assembly
OP4 load part 73,5 8 81,5
from Fixture
OP4 walk without part 81,5 2 83,5
OP4 walk with part 83,5 2 85,5
load laser weleded Assy on
OP4 load part 85,5 8 93,5
Fixture
OP4 walk with part 93,5 2 95,5

OP4 press start button with walking time 95,5 2 97,5

40R01 robot start (from home) 71,5 1,5 73,0
40R01 robot rivetting 10 5,5 NI 55 73,0 55 128
40R01 robot realign 2 1,5 3 128 3 131
40R01 Change Rivet magzine 131 6 2

40R01 robot move to home 2 1,5 3,5

40R02 robot start (from home) 71,5 1,5 73,0
40R02 robot rivetting 8 5,5 NI 44 73,0 44 117
40R02 robot realign 2 1,5 3 117 3 120
40R02 Change Rivet magzine 120 6 126

40R02 robot move to home 126 1,5 127,5

STN50 LH

ST50 turntable rotated 4 4

OP5 walk with part 4 2 6

OP5 load part Load 1 medium parts 6 4,5 10,5
OP5 Manual screwing 2 qty 2 6 12 10,5 12 22,5
Unload welded assembly
OP5 unload part 22,5 8 30,5
from Fixture
OP5 walk with part 30,5 2 32,5

OP5 walk without part 32,5 2 34,5

load welded assembly from
OP5 load part 32,5 8 40,5
ST40
OP5 walk without part 40,5 2 42,5

OP5 walk with part 42,5 2 44,5

OP5 load part load cross member on Fixture 44,5 6 50,5

OP5 walk with part 50,5 2 52,5

OP5 press start button with walking time 52,5 2 54,5

50R01 robot start (from home) 4,0 1,5 5,5

50R01 robot rivetting 6 5,5 NI 33 5,5 33 38,5

50R01 robot realign 2 2 4 38,5 4 42,5

50R01 robot move to home 42,5 1,5 44

STN50 RH
ST50 turntable rotated 67,5 4 71,5
 VF33 Front Doors LH/RH Cycle Time: 135

cycle time

Duration
total time
Procress
Station

Amount
Index

Steps

Start
Part

Time

End

102
105
108
111
114
117
120
123
126
129
132
135
138
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
99
Description Remark Actuator

3
6
9
sensor

OP5 walk with part 71,5 2 73,5

OP5 load part Load 1 medium parts 73,5 4,5 78

OP5 Manual screwing 2 qty 2 6 12 78 12 90

Unload welded assembly
OP5 unload part 90 8 98
from Fixture
OP5 walk with part 98 2 100

OP5 walk without part 100 2 102

load welded assembly from
OP5 load part 100 8 108
ST40
OP5 walk without part 108 2 110

OP5 walk with part 110 2 112

OP5 load part load cross member on Fixture 112 6 118

OP5 walk with part 118 2 120

OP5 press start button with walking time 120 2 122

50R01 robot start (from home) 71,5 1,5 73,0

50R01 robot rivetting 6 5,5 NI 33 73,0 33 106

50R01 robot realign 2 2 4 106 4 110

50R01 Change Rivet magzine 110 6 116

50R01 robot move to home 116 1,5 117,5

STN60 LH
OP6 walk with part 4 4

OP6 load part Load outer LH 4 10 14

OP6 load part Load outer RH 14 10 24

OP6 walk without part 24 2 26
OP6 walk with part 26 2 28
OP6 load part Load Inner LH 28 10 38
OP6 walk without part 38 2 40

OP6 press start button with walking time 40 2 42

60R01 robot start (from home) 42 1,5 43,5
60R01 robot unload part 43,5 8 51,5
60R01 robot realign 51,5 2 53,5
60R01 robot stationary sealing application 3800 180 KL 21 53,5 21,12 74,62

60R01 robot realign 74,62 2 76,62

60R01 robot load part 76,62 8 84,62

60R01 robot move to home 84,62 1,5 86,12

60R02 robot start (from home) 51,5 1,5 53

60R02 robot unload part 53 8 61

60R02 robot realign 61 2 63
60R02 robot stationary sealing application 2400 180 KL 13 63 13,34 76,34

60R02 robot realign 76,34 2 78,34

60R02 robot load part 84,62 8 92,62

60R02 robot move to home 92,62 1,5 94,12

STN60 RH
OP6 walk with part 70 4 74

OP6 load part Load Inner RH 74 10 84

OP6 walk without part 84 2 86

OP6 press start button with walking time 86 2 88

60R01 robot start (from home) 88 1,5 89,5

60R01 robot unload part 89,5 8 97,5

60R01 robot realign 97,5 2 99,5

60R01 robot stationary sealing application 3800 180 KL 21 99,5 21,12 120,6

60R01 robot realign 120,6 2 122,6

60R01 robot load part 122,6 8 130,6

60R01 robot move to home 130,6 1,5 132,1

60R02 robot start (from home) 97,5 1,5 99

60R02 robot unload part 99 8 107

60R02 robot realign 107 2 109

 VF33 Front Doors LH/RH Cycle Time: 135

cycle time

Duration
total time
Procress
Station

Amount
Index

Steps

Start
Part

Time

End

102
105
108
111
114
117
120
123
126
129
132
135
138
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
99
Description Remark Actuator

3
6
9
sensor

60R02 robot stationary sealing application 2400 180 KL 13 109 13,34 122,3

60R02 robot realign 122,3 2 124,3

60R02 robot load part 130,6 8 3,62

60R02 robot move to home 3,62 1,5 5,12

STN70_80

70R01 robot start (from home) 92,62 1,5 94,12

70R01 robot unload part from marriage stn 94,12 8 102,1

70R01 robot realign 102,1 2 104,1

70R01 robot load part to hemming stn 104,1 8 112,1

STN80 clamps close 112,1 1,5 113,6

70R01 robot undocks downholder 112,1 8 120,1

70R01 robot realign 120,1 2 122,1

STN80 pre-hemming work stroke 120,1 1,8 121,9

STN80 pre-hemming backward 121,9 1,8 123,7

STN80 turntable rotated 123,7 4 127,7

80R01 robot start (from home) 126,2 1,5 127,7

80R01 robot roller hemming 300 RF 127,7 47,9 40,62

80R01 robot move to home 40,62 1,5 42,12

80R02 robot start (from home) 126,2 1,5 127,7

80R02 robot roller hemming 300 RF 127,7 47,5 40,22

80R02 robot move to home 40,22 1,5 41,72

70R01 robot move to station 125,7 2 127,7
70R01 robot docks downholder 127,7 8 0,72

70R01 robot unload part from hemming stn 0,72 8 8,72

70R01 robot realign 8,72 2 10,72
70R01 robot load part to conveyor 10,72 8 18,72
70R01 robot move to home 18,72 1,5 20,22

70R01 robot start (from home) 20,22 1,5 21,72

70R01 robot unload part to marriage stn 21,72 8 29,72
70R01 robot realign 29,72 2 31,72
70R01 robot load part to hemming stn 31,72 8 39,72

STN80 clamps close 39,72 1,5 41,22

70R01 robot undocks downholder 39,72 5 44,72
70R01 robot realign 44,72 2 46,72

STN80 pre-hemming work stroke 44,72 1,8 46,52

STN80 pre-hemming backward 46,52 1,8 48,32

STN80 turntable rotated 48,32 4 52,32

80R01 robot start (from home) 50,82 1,5 52,32
80R01 robot roller hemming 300 RF 52,32 47,9 100,2

80R01 robot move to home 100,2 1,5 101,7

80R02 robot start (from home) 50,82 1,5 52,32

80R02 robot roller hemming 300 RF 52,32 47,5 99,82

80R02 robot move to home 99,82 1,5 101,3

70R01 robot move to station 50,82 1,5 52,32

70R01 robot docks downholder 52,32 8 60,32

70R01 robot unload part from hemming stn 60,32 8 68,32

70R01 robot realign 68,32 1,5 69,82

70R01 robot load part to conveyor 69,82 8 77,82

70R01 robot move to home 77,82 1,5 79,32

STN90

OP6 walk without part 42 8 50

OP6 unload part From conveyor 50 8 58

OP6 load part On rack or trolley 58 8 66

 Index

Station

OP6
OP6
OP6
OP6
OP6

load part
unload part
Description

walk without part

walk without part
walk without part
VF33 Front Doors LH/RH

Remark

From conveyor
On rack or trolley
Actuator
Part
sensor

cycle time
Steps

Amount

Time

Procress
total time

Start
96
88
66

112
104

8
8
8
8
4

Duration

End
96
70

120
112
104
Cycle Time: 135

3 3
6 6
9 9
12 12
15 15
18 18
21 21
24 24
27 27
30 30
33 33
36 36
39 39
42 42
45 45
48 48
51 51
54 54
57 57
60 60
63 63
66 66
69 69
72 72
75 75
78 78
81 81
84 84
87 87
90 90
93 93
96 96
99 99
102 102
105 105
108 108
111 111
114 114
117 117
120 120
123 123
126 126
129 129
132 132
135 135
138 138