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Add Info B-64485EN 01
Add Info B-64485EN 01
2. Summary of change
Maintenance
parts
Notice
Correction -Specifications of each case in Section B.1 and Subsection B.4.2 are
corrected.
-Note of LCD unit in Section B.1 is corrected.
-Item of GUI card in Subsection B.4.2 is corrected.
Another -Subsection 4.2.9 “Operator's Panel Connection Unit [Supporting
I/O Link i]” is added.
-Operator's panel connection unit is added to Table 6.5.8 (b) in
Subsection 6.5.8, and Section B.6.
TITLE
CUST.
01 10.08.23 Miyashita New issue DRAW. NO. B-64485EN/01-01
Fuse
FUSE LED (red)
- LED
This printed circuit board incorporates a green LED, “LINK”, and two red LEDs, “ALM” and “FUSE” in
above figure.
See Subsection 4.2.1 for descriptions of the correspondence between the on/off state of each LED and the
status of the operator's panel connection unit.
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
Case
Item Specification Remark
Case unit: no slot A02B-0323-C510 *1
Case unit: 1 slot A02B-0323-C511 *1
Case unit: 2 slots A02B-0323-C512 *1
Case for no-slot basic unit A02B-0323-K090
Case for 1-slot basic unit A02B-0323-K091
Case for 2-slot basic unit A02B-0323-K092
*1 The case unit includes the case, fan motor, and battery.
LCD unit
Item Specification ID Remark
8.4”LCD unit A02B-0323-D503 –
8.4”LCD unit (with protection cover) A02B-0323-D575 –
10.4"LCD unit A A02B-0323-D500 –
10.4"LCD unit A (with protection cover) A02B-0323-D574 –
10.4"LCD unit A (with touch panel) A02B-0323-D570 – *2
10.4"LCD unit A (with touch panel and protection cover) A02B-0323-D572 – *2
10.4”LCD unit B A02B-0323-D505 0111
10.4”LCD unit B (with touch panel) A02B-0323-D507 0111
10.4”LCD unit B (with protection cover) A02B-0323-D525 0111
10.4”LCD unit B (with touch panel and protection cover) A02B-0323-D527 0111
15”LCD unit A02B-0323-D515 0101
15”LCD unit (with touch panel) A02B-0323-D517 0101
15”LCD unit (with protection cover) A02B-0323-D535 0101
15”LCD unit (with touch panel and protection cover) A02B-0323-D537 0101
*2 Used in combination with the touch panel control board A20B-8002-0312.
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
Others
Item Specification Remark
Compact flash card A02B-0323-C990#A
Connection cable between main board and A660-4042-T076#L75R00 For 15” LCD unit
inverter board
Display unit
・ Display unit with 10.4” LCD unit
Item Name Specification Remark
Display unit Display control board A20B-8200-0740
A13B-0201-B001 Power supply unit A20B-8101-0011
Inverter board A20B-8200-0662
10.4”LCD unit A02B-0323-D540 ID=1111
Case A02B-0323-K090
Display unit Display control board A20B-8200-0740
(with touch panel) Power supply unit A20B-8101-0011
A13B-0201-B003 Inverter board A20B-8200-0662
10.4”LCD unit (with touch panel) A02B-0323-D542 ID=1111
Case A02B-0323-K090
Display unit Display control board A20B-8200-0740
(with protection cover) Power supply unit A20B-8101-0011
A13B-0201-B004 Inverter board A20B-8200-0662
10.4”LCD unit (with protection cover) A02B-0323-D550 ID=1111
Case A02B-0323-K090
TITLE
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DRAW. NO. B-64485EN/01-01
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
GUI card
Item Specification Remark
GUI card (DDR SDRAM 256MB) A20B-3300-0671 ID=1111
* See Section B.3 for descriptions of the GUI card (DDR SDRAM 128MB).
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
TITLE
CUST.
DRAW. NO. B-64485EN/01-01
2.Summary of change
New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
Basic Function
Optional Function
Unit
Maintenance parts
Notice
FROM/SRAM module/
Correction Correct Immediately
The specification is corrected.
Connector for buzzer interface/
The connector number is changed.
Another Correct Immediately
Compact flash card/
The detaching method is changed.
3.List of modifications
Page Description Remark
Section 2.4.2
182 Correction of table in “FROM/SRAM module and FROM/SRAM module
compact flash card mounting location”
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
01 11.04.08 Terashima First issue. B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 1/9
Section 2.3.1 The name of connector for buzzer was corrected.
LCD-mounted type control unit (personal computer function with Windows® CE)
LCD-mounted type
control unit
24V-IN(CPD16A)
I/O LINK(JD51A) See the descriptions on the previous
HDI(JA40) page for the functions of the
MDI(CA55) connectors listed on the left and how
to attach them.
FSSB(COP10A-1)
FSSB(COP10A-2)
RS232-2/USB(JD54)
{ RS-232C I/O device
Personal computer
USB keyboard
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 2/9
Section 2.3.2 The name of connector for buzzer was corrected.
Stand-alone type control unit (personal computer function with Windows® CE)
Control unit
Main board
HSSB(COP21A)
MDI unit
(CK27)
Display unit
Power supply (+24VDC)
MDI(CA55)
HSSB(COP21M)
24V-IN(CPD18)
{
RS-232C I/O device
Personal computer
RS232-2/USB(JD54) USB keyboard
USB printer
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 3/9
Section 2.4.2 The specification of FROM/SRAM module was corrected.
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 4/9
Section 2.4.3 The name of connector for buzzer was corrected.
CA149
JD56A JA40
Fuse CA136
CA55
CA149 CA135
CA132
JGM
CA133
CA134 JA40
JD56A
CD46L
CA136
Fuse CA55
CPD16A
CK20A
JD54 JD51A CD38S CD38B
CK21A
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 5/9
Connector number Application
COP10A-1, COP10A-2 For FSSB interface
CA55 For MDI
JD56A For I/O device interface (RS-232C)
JD54 For I/O device interface (RS-232C) or USB device
JA40 For high-speed skip
JD51A For I/O Link i and I/O Link
CPD16A For power supply
JGM For back panel
CA133 For video signal interface (for 10.4”/12.1”LCD)
CA135 For video signal interface (for 15”LCD)
CA88A For memory card interface
CD46L For USB port
CK20A For horizontal soft key
CK21A For vertical soft key
CA132 For inverter board (for 10.4”LCD)
For fan adapter board (for 12.1”/15” LCD)
CD38S For Ethernet (Windows CE control or Embedded Ethernet)
CD38B Ethernet (Multi-function Ethernet)
CA139 For touch panel interface
CA134 For inverter board (for 12.1”/15” LCD)
CA149 For buzzer interface
CA136 For backup unit
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 6/9
Section 2.5.3 The name of connector for buzzer was corrected.
2.5.3 Display Unit for Stand-Alone Type Control Unit (with Personal
Computer Function with Windows®CE)
Fan motor
Rear view
CA55 COP21M
CA136
CA132
CA135
CA133
CA136
CPD18
CD38S
CK20A
CK21A
JD54 JD36 CA149
Fuse
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 7/9
Connector number Application
CA55 For MDI
JD36 For I/O device interface (RS-232C)
JD54 For I/O device interface (RS-232C) or USB device
CPD18 For power supply
CA133 For video signal interface (for 10.4”/12.1” display unit)
CA135 For video signal interface (for 15” display unit)
CA88A For memory card interface
CD46L For USB port
CK20A For horizontal soft key
CK21A For vertical soft key
CA132 For inverter board (for 10.4” display unit)
For fan adapter board (for 12.1”/15” display unit)
COP21M For HSSB interface
CD38S For Ethernet (Windows CE control)
CA139 For touch panel interface
CA134 For inverter board (for 12.1”/15” display unit)
CA149 For buzzer interface
CA136 For backup unit
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 8/9
Section 3.7 The procedure of the installation and detaching the CompactFlash card was corrected.
CAUTION
Before starting to replace the compact flash card, make a backup copy of the
contents (parameters, programs, etc.) of SRAM in the CNC. The SRAM contents
may be lost during replacement. See Chapter 5, “INPUT AND OUTPUT OF
DATA”, and Appendix C, “BOOT SYSTEM” for explanations about how to make
backup copies. Also see Subsection 3.1.1, “Optional Information File”.
Some types of printed circuit boards incorporate a compact flash card. When replacing these printed
circuit boards, stick to the following procedures.
Dismounting procesure
Pull out the stopper up. Turn the latch inward and pull out the card.
Stopper Connector
Compact Latch
flash card
Mounting procedure
Insert the card in the connector, and put up the stopper.
Stopper
Connector
Compact
flash card
Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 9/9
Addition in FANUC Series 30 i-B / 31i-B / 32i-B MAINTENANCE MANUAL
2. Summary of change
Maintenance
parts
Notice Notes for FROM/SRAM module replacement have
also been added. Add Immediately
Correction
Another
Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
01 11.11.18 Kobayashi New issue DRAW. NO. B-64485EN/01-03
2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4”
LCD Unit A)
(P.173)
2.4.2 LCD-mounted Type Control Unit (10.4” LCD Unit B and 15”
LCD Unit)
(P.182)
Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03
(P.250)
NOTE
1 When a FROM/SRAM module is replaced, the FANUC service division
installs system software.
2 The LCD (liquid-crystal display) has been fabricated using an extreme
precision technology. However, some of their pixels may fail to light or stay
constantly lighting because of their characteristics. Please be forewarned
that these phenomena are not faults.
Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03
(P.261)
NOTE
When a FROM/SRAM module is replaced, the FANUC service division
installs system software.
* When a FROM/SRAM module is replaced, the FANUC service division installs system software.
Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03
(P.663)
Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03
Spec.No./Version B-64485EN/01
2. Summary of change
Group Name / Outline New, Applicable
Add, Date
Correct,
Delete
Basic
Function
Unit
Maintenance
parts
Notice This function is available from the following series and edition.
G301,G311,G321,G331,G401,G411,G421,G431,G501:20.0
edition or later
Correction
Another
- Displayed information
The following explains the displayed information:
SYSTEM : Software type
SERIES : Software series
EDITION : Software edition
2. Summary of change
New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
Basic
Function
Optional
Function
Unit
Notice
Correction
Another
2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4” LCD Unit A)
2.5.1 Stand-alone Type Control Unit
2.5.2.1 Display Unit (10.4” LCD unit A)
B.1 UNITS AND PRINTED CIRCUIT BOARDS FOR LCD-MOUNTED TYPE CONTROL UNIT
B.2 UNITS AND PRINTED CIRCUIT BOARDS FOR STAND-ALONTE TYPE CONTROL UNIT
B.3 PRINTED CIRCUIT BOARDS COMMON TO LCD-MOUNTED AND STAND-ALONE TYPE
CONTROL UNITS
2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4”
LCD Unit A)
(P.171)
- Main board specification
Name Specification Remark
Main board A20B-8200-0720
A20B-8200-0990
A20B-8200-0721
A20B-8200-0991
A20B-8200-0723
A20B-8200-0993
A20B-8200-0724
A20B-8200-0994
(P.172)
No. Name Specification Remark
(1) Servo card A20B-3300-0660
A20B-3300-0770
A20B-3300-0661
A20B-3300-0771
A20B-3300-0662
A20B-3300-0772
A20B-3300-0663
A20B-3300-0773
A20B-3300-0664
A20B-3300-0774
(P.173)
No. Name Specification Remark
(4) FROM/SRAM module A20B-3900-0250 The FROM stores various control software
A20B-3900-0300 programs, user software programs, and so
A20B-3900-0251 forth. The SRAM is a battery-backed
A20B-3900-0301 memory module.
(P.198)
- Main board specification
Name Specification Remark
Main board A16B-3200-0710
A16B-3200-0770
A16B-3200-0711
A16B-3200-0771
(P.200)
No. Name Specification Remark
(3) FROM/SRAM module A20B-3900-0250 FROM stores various control
A20B-3900-0300 software products.
A20B-3900-0251 The SRAM is a battery-backed
A20B-3900-0301 memory module.
A20B-3900-0260
A20B-3900-0320
(P.203)
- Prited circuit board for display unit
Name Specification Remark
Display control board A20B-8200-0760
A20B-8201-0010
A20B-8200-0761 1st unit for two display unit
A20B-8201-0011
A20B-8200-0762 2nd unit for two display unit
A20B-8201-0012
(P.730)
Printed circuit boards
Item Specification ID Remark
Main board A1 A20B-8200-0720 00338
A20B-8200-0990
Main board A2 A20B-8200-0721 00339
A20B-8200-0991
Main board A4 A20B-8200-0723 0033B
A20B-8200-0993
Main board A5 A20B-8200-0724 0033C
A20B-8200-0994
(P.731)
Printed circuit board
Item Specification ID Remark
Main board D1 A16B-3200-0710 00348
A16B-3200-0770
Main board D2 A16B-3200-0711 00349
A16B-3200-0771
(P.732)
Display unit
- Display unit with 10.4” LCD unit A
Item Name Specification Remark
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
A02B-0323-C074 Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
10.4"LCD unit A A02B-0323-D500
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
(with protection cover) Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C075 10.4"LCD unit A (with protection cover) A02B-0323-D574
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
(with touch panel) Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C084 Touch panel control board A20B-8002-0312
Touch panel cable A660-2042-T145#L200R0
10.4"LCD unit A (with touch panel) A02B-0323-D570
(P.735)
Item Specification ID Remark
Servo card A11 A20B-3300-0664 00155
A20B-3300-0774
Servo card A12 A20B-3300-0663 00154
A20B-3300-0773
Servo card A13 A20B-3300-0662 00153
A20B-3300-0772
Servo card A24 A20B-3300-0661 00152
A20B-3300-0771
Servo card A26 A20B-3300-0660 00151
A20B-3300-0770
Spec.No./Version B-64485EN/01
2. Summary of change
Maintenance
parts
Notice
Correction
TITLE
The modification of FANUC Series 30i/31i/32i-
MODEL B MAINTENANCE MANUAL
CAUTION
When replacing the alkaline dry cells while the power is off, use the same
procedure as that for lithium battery replacement described above.
Pay attention to the battery polarity. If a battery is installed with incorrect polarity,
the battery may overheat, blow out, or catch fire
TITLE
The modification of FANUC Series 30i/31i/32i-
MODEL B MAINTENANCE MANUAL
Spec.No./Version B-64485EN/01
2. Summary of change
New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
FSSB connect state screen,
Basic Function Maintenance monitor and Trouble Add Immediately
diagnosis function are added.
Unit
Maintenance
parts
Notice
Correction
Another
Draw
B-64485EN/01-07 page 1/62
No.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1496 NI2 NI1 FAN NI2 NI1 FAN
[Data type] Bit
#1 FAN For CNC fan 4 without a fan4
#3 NI2 ~ #2 NI1 For CNC fan 4 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN For CNC fan 3 without a fan3
#7 NI2 ~ #6 NI1 For CNC fan 3 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
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B-64485EN/01-07 page 2/62
No.
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B-64485EN/01-07 page 3/62
No.
NOTE
Leakage Detection Function 1700~1703 is detected by the emergency stop on.
And the data detected by the emergency stop off is maintained.
Draw
B-64485EN/01-07 page 4/62
No.
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B-64485EN/01-07 page 5/62
No.
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No.
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No.
Draw
B-64485EN/01-07 page 8/62
No.
Abnormal
(Red)
Comment
Abnormal
(Red)
Comment
Draw
B-64485EN/01-07 page 9/62
No.
Procedure
The fan of CNC, servo amplifier, spindle amplifier, and power supply are displayed as shown in the figure
below.
Draw
B-64485EN/01-07 page 10/62
No.
FSSB Connection
When the power supply is selected with key, servo amplifiers and spindle amplifiers connected
with the selected power supply are highlighted in yellow.
Fan status
: NORMAL Fans are rotating normally.
: EXCHANGE Fault occurs in the fan or the lifetime approaches. Please exchange the fan.
Draw
B-64485EN/01-07 page 11/62
No.
When softkey [LEAKG MONITR] is pressed, the Leakage detection monitor screen is displayed. The leakage
status of servo amplifier and spindle amplifier can be confirmed on this screen. When "LKG" is displayed in
status display, confirm this screen and examine the part where axis fault occurred.
Leakage status
: NORMAL The insulation resistance is normal.
: LEAKAGE The insulation resistance has dropped. Be sure to perform inspection.
: FAILED It failed in the measurement of the insulation resistance. Be sure to perform inspection.
-- : UNSUPPORT The servo amplifier and the spindle amplifier used cannot use the Leakage Detection
Function.
** : UNMEASUR Leakage has not been measured yet.
Refer to diagnosis data No.1700, No.1701(servo), No.1702 and No.1703(spindle) for details.
NOTE
1 When FSSB is not correctly connected, this screen is not normally displayed.
2 This screen is not updated automatically. Please switch the screen when you
want to update the state of the fan.
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B-64485EN/01-07 page 12/62
No.
1.14.1 Outline
Investigating the cause of Servo/Spindle/CNC alarms becomes easier by diagnosis according to the guidance
message of this function.
And when the thermal simulation or disturbance level of servo axis exceeds the trouble forecast level, the
machine can be safely stopped by detecting the breakdown beforehand by the use of the trouble forecast signal.
It introduces the example of the method of pursuing the cause of the alarm occurrence that uses the trouble
diagnosis function as follows.
The cause of occurrence is pursued by answering the question displayed on the screen according to the
following procedures by soft key [YES] or [NO] though there are some a occurrence factors of the alarm
"SV0410 EXCESS ERROR (STOP)".
1. After pushing return soft key [<], press the continuous menu key until soft key
[GUIDE]/[MONIT]/[W.GRPH] appears.
Draw
B-64485EN/01-07 page 13/62
No.
Fig.1.14.1 (b) Soft key to select trouble diagnosis guidance screen (10.4-inch display unit)
Trouble diagnosis graphic screen is displayed according to the above guidance and the torque command is
confirmed.
Draw
B-64485EN/01-07 page 14/62
No.
Fig.1.14.1 (e) Soft key to select trouble diagnosis graphic screen (10.4-inch display unit)
Fig.1.14.1 (f) Soft key to select trouble diagnosis parameter screen (10.4-inch display unit)
The displayed axis is selected by inputting the index of an axis to the box next to "AXIS".
The displayed data kind is selected by inputting data kind number to the box next to "DATA KIND".
This time, "1" is set in the index of an axis to confirm the waveform of the torque command of the X1 axis and
"6" is set to data kind number.
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B-64485EN/01-07 page 15/62
No.
Fig.1.14.1 (h) Soft key to select trouble diagnosis graphic screen (10.4-inch display unit)
The graphical chart of the torque command immediately before occurring the alarm as follows is displayed.
The vertical line shown by the arrow on a right edge is time that the alarm is occurred.
Return to trouble diagnosis guidance screen, and press the soft key [NO], because it can be judged that the
torque command doesn't vibrate from this graphical chart.
Draw
B-64485EN/01-07 page 16/62
No.
Fig.1.14.1 (j) Soft key to select trouble diagnosis guidance screen (10.4-inch display unit)
Press soft key [NO] after pressing the soft key [(OPRT)] on the trouble diagnosis guidance screen.
When soft key [NO] is pressed, the following guidances are displayed.
The cause of the alarm is specified like this, and cope according to the content of the guidance.
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B-64485EN/01-07 page 17/62
No.
Note
Status display of the trouble diagnosis screen should be [SAMPLING] to diagnose it
when the servo alarm/spindle alarm is occurred.
Change in the state of [SAMPLING] surely referring to "Clear of the preserved data" in
Chapter 1.14.4 when status display is not [SAMPLING].
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B-64485EN/01-07 page 18/62
No.
Display procedure of trouble diagnosis guidance screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [GUIDE] appears.
3 Press soft key [GUIDE]. The trouble diagnosis guidance screen is displayed as follows.
Trouble Code
Contents of trouble
Probable cause
Guidance message
Status display
Display procedure of trouble diagnosis guidance screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [GUIDE] appears.
3 Press the vertical soft key [GUIDE]. The trouble diagnosis guidance screen is displayed.
Explanation
・Contents of Display
Trouble Code : "NC"-"Alarm type + alarm number" is displayed as code for identifing alarm.
Contents of Trouble : Alarm Meassage.
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B-64485EN/01-07 page 19/62
No.
Operation
Press the soft key [(OPRT)] on the trouble diagnosis guidance screen. (Only for 8.4/10.4-inch display unit)
・Change of Guidance
Soft key [YES]/[NO] :
Check contents of guidance message, and, answer by pressing soft key [YES] or [NO]. Then the next
guidance message is displayed.
In some cases CNC automatically checks and judges contents of guidance. In this case the next guidance
message is automatically displayed.
Automatic diagnosis is not done in case that CNC power turns off once after servo /spindle monitor data is
kept.
Draw
B-64485EN/01-07 page 20/62
No.
Servo/spindle monitor data on "1-4 immediately before occurrence of the alarm" for four samplings
immediately before and "The latest alarm is occurred" can be displayed as data when the alarm is occurred.
Moreover, "Present" of servo/spindle monitor data when usually operating can be displayed.
Display procedure of trouble diagnosis monitor screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [MONIT] appears.
3 Press soft key [MONIT].
The following screen is sample of displaying data of X axis (servo) when the alarm occurred.
4 The servo monitor data screen and the spindle monitor data screen can be switched by pushing soft key
[MON_SP] / [MON_SV].
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Explanation
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Note
1 The data range shows the range in which a data can be monitored in this
function. It doesn’t show the system efficiency or rated value.
2 ARBITRARY DATA1,2 and SV DATA1-4 are used for service operation by
FANUC.
3 The displayed values as Voltage, Current, Frequency, Resistance, and
Temperature are approximate value and they have some error. If you want to
know the precise values, please measure them by exclusive equipments.
4 PS STATUS FLAG1-4 are used for service operation by FANUC.
5 FSSB ERROR and FSSB JITTER show the status of FSSB communication.
They are used for service operation by FANUC.
6 These items are not displayed in the system of G321 and 31 G331.
7 These items are displayed on the 3 page in the system of G321 and G331.
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Fig.1.14.4 (b) Trouble diagnosis monitor screen (Servo monitor data) (10.4-inch display unit)
Before After
Soft key [NEW] : Servo monitor data when the alarm is occurred is displayed.
Soft key [CURRNT] : Present servo monitor data is displayed.
Soft key [BEFORE] : When the alarm is occurred and status display changes into [LATCHED] state, data
before four samplings immediately before occurrence of the alarm is preserved in
CNC. Preserved servo monitor data changes and is displayed by pressing this soft key
as "SAMPLED IN ALM"→"BEFORE ALM 1"→"BEFORE ALM 2"→"BEFORE
ALM 3"→"BEFORE ALM 4".
Soft key [AFTER] : As well as the above operation, Preserved servo monitor data changes and is
displayed by pressing this soft key as "BEFORE ALM 4"→"BEFORE ALM 3"→
"BEFORE ALM 2"→"BEFORE ALM 1"→"SAMPLED IN ALM".
Soft key [MON_SP] : Spindle monitor data screen is displayed.
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Fig.1.14.4 (c) Trouble diagnosis monitor screen (Spindle monitor data) (10.4-inch display unit)
Before After
Soft key [NEW] : Spindle monitor data when the alarm is occurred is displayed.
Soft key [CURRNT] : Present Spindle monitor data is displayed.
Soft key [BEFORE] : When the alarm is occurred and status display changes into [LATCHED] state, data
before four samplings immediately before occurrence of the alarm is preserved in
CNC. Preserved Spindle monitor data changes and is displayed by pressing this soft
key as "SAMPLED IN ALM" → "BEFORE ALM 1" → "BEFORE ALM 2" →
"BEFORE ALM 3"→"BEFORE ALM 4".
Soft key [AFTER] : As well as the above operation, Preserved Spindle monitor data changes and is
displayed by pressing this soft key as "BEFORE ALM 4"→"BEFORE ALM 3"→
"BEFORE ALM 2"→"BEFORE ALM 1"→"SAMPLED IN ALM".
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Note
Spindle monitor data that can the above operation is only an item from page 2 to page
3.
The value is displayed in the item on page 1 and since 4 pages o f the spindle monitor
data screen the value at present when status display is [SAMPLING], or the value at
the alarm is occurred when status display is [LATCHED].
Note
As for both servos and spindles, when the alarm as two or more axes at the same
time is occurred, only the data of the axis of the least index of an axis is preserved.
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Display procedure of trouble diagnosis graphic screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [W.GRPH] appears.
3 Press soft key [W.GRPH].
4 Press soft key [G-ADJ.].
(2)
(1)
・Contents of display
(1) Red vertical line shows the position (time) in which the alarm is occurred..
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Operation
・Change of position and magnification
When Soft key [G-ADJ.] is pressed, the following soft keys appear.
[<][H-DOBL][H-HALF][←TIME][TIME→][ ][+]
[<][WAV.EX][WAV.RE][WAV.↑][WAV.↓][ ][ ]
The time scale is a common scale for the channel 1,2,3 and 4.
The position and magnification of the height scale can be set for each channel.
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Display procedure of trouble diagnosis parameter screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [W.GRPH] appears.
3 Press soft key [W.GRPH].
4 Press soft key [W.PRM].
Display procedure of trouble diagnosis parameter screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [W.GRPH] appears.
3 Press the vertical soft key [W.GRPH].
4 Press the vertical soft key [W.PRM].
Explanation
・Contents of display
CHANNEL:
Channel for waveform display. Maximum 4 channels can be used. Set data from the first channel
sequentially.
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DATA KIND :
Data kind for waveform display. Manual setting is available. In some cases data kind is set automatically
for diagnosis in trouble diagnosis guidance screen.
DATA UNIT :
Unit of display data. This data is set automatically according to data kind. Manual setting is invalid.
FORECAST LV :
This data decides boundary value to output trouble forecast signal. Manual setting is available.
Operation
・Data Setting
1 Move cursor by Cursor key to the setting item.
2 Input number by MDI key and press input key to set data.
The content of the following each items can be input by the above operation.
AXIS :
In case of servo axis, input control axis number.
(Example) Set "1" for first servo axis.
In case of spindle axis, input "100 + spindle number".
(Example) Set "101" for first spindle axis.
Note
Set the index of an axis in the path system to the control axis number and the control
spindle number for the multi path system.
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Explanation
Thermal simulation
The calorific value of the motor and the amplifier is simulated based on a real current of the servo motor.
The alarm of "SOFTTHERMAL(OVC)" is occurred so that the motor or the amplifier might cause over heat
when this thermal simulation data reaches 100%.
Data value increases in the following cases.
1) Operating that frequency of acceleration and deceleration is high.
2) Operating to which state with very large cutting load continues.
3) The machine did not work according to the instruction though the motor output a full torque by the contact
etc. of the machine and work.
Disturbance level
The disturbance level shows the torque that the motor receives from the machine excluding the torque to
accelerate/decelerate the motor and the machine inertia in the output torque of the motor.
1) The machine came in contact with work.
2) The cutting load has increased.
An increase in these values is observed by this function, and warning can be occurred before the accident to the
machine and occurrence of the alarm.
Display procedure of trouble forecast level setting screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [W.GRPH] appears.
3 Press soft key [W.GRPH].
4 Press soft key [TRB LV].
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(2)
(3)
Fig.1.14.6 (a) Trouble forecast level setting screen (10.4-inch display unit)
・Contents of display
(1) Current value of thermal simulation/disturbance level is displayed with sign.
(2) Current value of thermal simulation or disturbance level is displayed by bar graphic.
Light Blue part : Current value of thermal simulation/disturbance level.
Red part : Trouble forecast level.
Display procedure of trouble forecast level setting screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [W.GRPH] appears.
3 Press the vertical soft key [W.GRPH].
4 Press the vertical soft key [TRB LV].
Operation
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Parameters TRSx (bit 0 of parameter no.8855) / TRFx (bit 1 of parameter no.8855) need to be set to 1 to
perform the trouble forecast.
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The trouble forecast level can be set even on the trouble diagnosis parameter screen.
Fig.1.14.6 (b) Setting of trouble forecast level on the trouble diagnosis parameter screen
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#7 #6 #5 #4 #3 #2 #1 #0
8850 MDG
Note
When this parameter is set, the power must be turned off before operation is
continued.
#7 #6 #5 #4 #3 #2 #1 #0
8855 TRFx TRSx
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Signal address
#7 #6 #5 #4 #3 #2 #1 #0
Fn298 TDSML8 TDSML7 TDSML6 TDSML5 TDSML4 TDSML3 TDSML2 TDSML1
#7 #6 #5 #4 #3 #2 #1 #0
Fn299 TDFTR8 TDFTR7 TDFTR6 TDFTR5 TDFTR4 TDFTR3 TDFTR2 TDFTR1
1.14.9 Restrictions
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1.15.1 Outline
It is necessary to notify the operator by the alarm display and warning message in the machine tool when a
peculiar problem to the machine such as the tool breakage and coolant shortage occurs.
The machine tool builder customizes by using the external alarm, the macro alarm, and the operator message
function and a peculiar alarm and message to such a machine can be displayed.
In this function, the diagnostic information to specify the factor in addition can be added to the alarm and the
message that the machine tool builder customized.
When a peculiar alarm to the machine etc. are occurred, the added diagnostic information is displayed on the
guidance screen of the trouble diagnosis function and can be used to specify the cause.
Machine alarm
occurrence
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Note
This function is an optional function.
1. External alarm
2. Macro alarm
3. External operator message
1. External alarm
2. Macro alarm
Table 1.15.3 (c) Available diagnosis message number (External operator message)
Parameter EXM(No.6301#1)
=0 =1
Message number 2000~2999 0~4095
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・Operating environment
Note
"Guidance table for machine alarm diagnosis" is not included in the option of "machine
alarm diagnosis function".
Purchase "Guidance table for machine alarm diagnosis" CD (A08B-9010-J523#ZZ11)
additionally.
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1.15.5.1 Install
The installation procedure of this tool is as follows:
2 In the following setup dialog box, set an appropriate installation folder and press the <Next> button.
Fig.1.15.5.1 (a)
Note
By pressing the <Browse> button, the installation folder can be changed.
3 By pressing the <Next> button in the dialog box for the confirmation of install, the installation will be
started.
4 After the installation is finished normally, a message box to show the finish of the installation appears and
"FANUC Guidance Table" is added in the Windows start menu.
1.15.5.2 Uninstall
The uninstall procedure of this tool is as follows:
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Note
Open the [Programs and Features] in Windows Vista.
3 By pressing the <Remove (or Uninstall)> button, a message box for the confirmation of uninstall appears.
By pressing the <Yes> button, this tool will be uninstalled.
Fig.1.15.5.3 (a)
1 Select [Program]→[FANUC Guidance Table]→[New File] in the Windows start menu, then the "New
File" dialog box will be displayed.
Fig.1.15.5.3 (b)
2 In the following dialog box, input a destination folder and file name of the Excel file to be made.
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3 Click the [OK] button, a Excel file will be made as the specified name in the specified folder.
The trouble diagnosis messages can be input by opening the new Excel file.
Fig.1.15.5.4 (a)
(1) (4)
(2) (5)
(3) (6)
Fig.1.15.5.4 (b)
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In the guidance sheet, you can input numbers and messages for each alarm or operator message.
(1) (2)
Fig.1.15.5.4 (c)
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(1)
(2)
(3)
Fig.1.15.6 (a)
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Classified code
Title
Probable cause
Guidance message
Fig.1.15.6.1 (a)
Note
The character that can be displayed on the CNC screen can be used for each display
item. As for details, refer the following manuals.
Series 30i/31i/32i-B USER’S MANUAL (Common to Lathe System / Machining
Center System) (B-64484EN)
“APPENDIX G. CHARACTER-TO-CODES CORRESPONDENCE TABLE “
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Note
1 It is not necessary to make each classified code to be the
same as (1)kind and (2)number.
2 A character string "NC" is reserved as the code 1 of CNC
alarm. Do not use "NC" as the code 1.
(4) Title Input a string displayed at the second line on the trouble diagnosis Within 32 letters
guidance screen. (16 in multi-bytes
letters)
(5) Probable Input a string displayed at the "Probable cause" part on the trouble Within 32 letters
Cause diagnosis guidance screen. (16 in multi-bytes
letters) per line
(maximum 3 lines)
(6) Message ID Input an ID of a message displayed on the "Guidance Message" part of the Within 8 letters
trouble diagnosis guidance screen at first when an alarm occurs. (English capital
Ex. The first guidance message for the external alarm message alarm and numerical
No.1000 :EX1000A letters)
Note
As for the message ID, see the description of the next
description " About input data in the guidance table 2".
(7) Additional Do not input in the item.
information
(Reserved)
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After the check is completed, the string of the [Result of Check] on the [Overall] sheet is changed from
"Unchecked" to "OK".
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If the check is failed, the string of the [Result of Check] is changed to "NG" and a name of sheet and guidance
table where an error occurs is shown in a cell under the [Result of Check].
The guidance table where an error occurs is displayed by clicking the name of the guidance table.
Fig.1.15.6.2 (a)
In the guidance table, the color of an error cell is changed to green and an error message is attached to the error
cell as a commnet of the cell like the above figure. The list of the error messages is as follows:
• Input a number.
• The value is out of range (n to m).
• Input a string within n characters (m in multi-bytes characters).
• The line number is over limit n.
• The message referenced by the ID is not found.
• The kind(s) cannot be specified.
※m and n are numbers, s is a string
Note
1 The input data can be checked for an individual guidance table by clicking the
[CHECK] button displayed at the top of the guidance table.
In this case, the result of the check is displayed under the [CHECK] button like the
following figure.
2 In case that errors occurs on two or more guidance tables, the [Result of Check] on
the [Overall] sheet shows the name of the guidance table where the first error occurs.
As for the result of check for each guidance table, see the display under the [CHECK]
button.
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Example )
Fig.1.15.6.3 (a)
1 Input a folder name where you want to make a file in the [Destination folder].
2 Input a file name that you want to make in the [File name].
" GUI_USR.MEM " is input by default.
When you input a file name without its extension, the extension "MEM" is added to the file name
automatically.
After making the file is completed, the message box "Making the memory card format file is completed." will
be displayed.
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By loading the file to CNC with the CNC BOOT function, the trouble diagnosis message can be displayed on
the trouble diagnosis guidance screen when the relevant external alarm, macro alarm or operator message
happens.
Note
As for the CNC BOOT function, see the following manuals.
Series 30i/31i/32i-B MAINTENANCE MANUAL (B-64485EN)
”APPENDIX C. BOOT SYSTEM”
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Note
Message ID shown by "M"+"Number" other than existing in the above table is not
available.
Note
The messages in the [Guidance] sheet are assumed as English.
If you need messages other than English, make messages as follows:
Fig.1.15.7.1 (a)
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2 Turn on a check box for a language that you want to make in the [Make sheet] list. Two or more check
boxes can be turned on.
After turning on the check box in the [Make sheet] list, the check box for the corresponding language can
be operated in the [Output file] list.
3 In the [Output file] list, turn on a check box for a language that you want to output to your CNC readable
memory card format file at the same time. Up to 5 check boxes other than English can be turned on. 6 or
more check boxes cannot be turned on.
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Note
The display language of the trouble diagnosis guidance screen is switched
automatically according to the CNC display language.
However, when there is no message for the CNC display language in the memory
card file, the input messages in the [Guidance] sheet are displayed.
1.15.8 Notice
・Excel’s file of trouble diagnosis message
When you use "Guidance table for machine alarm diagnosis", change the setting of the macro function to
"Enable" in the Trust Center of Excel 2007. If the setting is "Disable", the trouble diagnosis message cannot be
made.
To enable the macro function by setting a path in the "Trusted Locations" of the Trust Center, set the folder
where the file to input trouble diagnosis messages should be located and also the install folder of the "Guidance
table for machine alarm diagnosis".
Note
As for the way to make the trouble diagnosis message for Series 0i /0i Mate-B/C,
Series 16i /18i /21i-B, see the manual "Trouble Diagnosis Specifications" (A-78500)
and "Machine Alarm Diagnosis Specifications" (A-78622)
1 Select [Program]→[FANUC Guidance Table]→[Translate Former Series Data] in the Windows start
menu.
Fig.1.15.7.2 (a)
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Fig.1.15.7.2 (b)
3 Click the [OK] button, then the translated Excel file that is specified in the [Destination file name] will be
made.
4 With the translated Excel file, check input data and make the memory card format file according to the
section "1.15.6 Making trouble diagnosis messages".
Note
1 Input a full path in the [Source file name] and [Destination file name]. The path name
cannot be omitted. The extension of the file name must be "xls" (Excel book format).
Any other extension is ignored and it is changed to "xls".
2 The "Kind" in the guidance table 1 is input automatically complying with the "Number"
during the translation.
No. 1000 to 1999 → EX (External alarm)
No. 2000 to 2999 → OP (External operator message)
No. 3000 to 3200 → MC (Macro alarm)
3 When translating data is failed, the message box "The data cannot be translated." is
displayed with one of the following messages about the cause of that failure.
(Source file name) is not found.
(Destination folder name) is not found.
Files in (destination folder) cannot be written.
The disk space in (destination folder) is not enough to make a new file
(Destination file name) has already existed.
4 If you use separated Excel files for Japanese and English with the former series,
translate both files and make a sheet to input Japanese messages in the English file.
Then, move the data form the Japanese file to the sheet to input Japanese in the
English file by cut and paste operation of Excel so as to combine two files to one.
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