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ADDITIONAL INFORMATION

Addition and correction of FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL

1. Type of applied technical documents

Name FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Spec.No. /Version B-64485EN/01

2. Summary of change

Group Name / Outline New, Add, Applicable


Correct, Date
Delete
Basic
Function
Optional
Function
Unit

Maintenance
parts
Notice

Correction -Specifications of each case in Section B.1 and Subsection B.4.2 are
corrected.
-Note of LCD unit in Section B.1 is corrected.
-Item of GUI card in Subsection B.4.2 is corrected.
Another -Subsection 4.2.9 “Operator's Panel Connection Unit [Supporting
I/O Link i]” is added.
-Operator's panel connection unit is added to Table 6.5.8 (b) in
Subsection 6.5.8, and Section B.6.

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
01 10.08.23 Miyashita New issue DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 1/9


4.2.9 Operator's Panel Connection Unit [Supporting I/O Link i]
- Specifications
Item Ordering specifications Specification
Operator's panel connection unit DI : 96 points
A16B-2204-0260
(source DO) DO : 64 points
Operator's panel connection unit DI : 64 points
A16B-2204-0261
(source DO) DO : 32 points
Fuse (spare parts) A02B-0163-K111 3.2A

- Connector, LED, and fuse locations

Fuse
FUSE LED (red)

LINK LED (green)


ALM LED (red)

Connector number Use


JD1A Second I/O Link i stage
JD1B First I/O Link i stage
CP61 24VDC input
CM51 DI/DO connector
CM52 DI/DO connector
CMB3 DI/DO connector
CMB4 DI/DO connector

- LED
This printed circuit board incorporates a green LED, “LINK”, and two red LEDs, “ALM” and “FUSE” in
above figure.
See Subsection 4.2.1 for descriptions of the correspondence between the on/off state of each LED and the
status of the operator's panel connection unit.

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 2/9


- Correspondence between slot numbers and intra-slot byte addresses
The table below lists the slot number and intra-slot byte address for this unit.
For A16B-2204-0260
Slot number Alarm information number Address of the DO driver which detects an error
1 0 Yn1
1 1 Yn1+1
1 2 Yn1+2
1 3 Yn1+3
1 4 Yn1+4
1 5 Yn1+5
1 6 Yn1+6
1 7 Yn1+7
For A16B-2204-0261
Slot number Alarm information number Address of the DO driver which detects an error
1 0 Yn1
1 1 Yn1+1
1 2 Yn1+2
1 3 Yn1+3

Operator's panel connection unit is added to Table 6.5.8(b) in Subsection 6.5.8.

6.5.8 Displaying i/o devices connection status ([I/O DEVICE] screen)


Table 6.5.8 (b) Displayed type of I/O Units (for I/O Link i)
ID Displayed I/O Unit
82 OP. PANEL CONNECTION UNIT

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 3/9


B.1 UNITS AND PRINTED CIRCUIT BOARDS FOR
LCD-MOUNTED TYPE CONTROL UNIT
NOTE
Read Section B.4 first for information on units with personal computer functions
with Windows®CE, because some of the printed circuit boards and units used
with them are unique.

Case
Item Specification Remark
Case unit: no slot A02B-0323-C510 *1
Case unit: 1 slot A02B-0323-C511 *1
Case unit: 2 slots A02B-0323-C512 *1
Case for no-slot basic unit A02B-0323-K090
Case for 1-slot basic unit A02B-0323-K091
Case for 2-slot basic unit A02B-0323-K092
*1 The case unit includes the case, fan motor, and battery.

LCD unit
Item Specification ID Remark
8.4”LCD unit A02B-0323-D503 –
8.4”LCD unit (with protection cover) A02B-0323-D575 –
10.4"LCD unit A A02B-0323-D500 –
10.4"LCD unit A (with protection cover) A02B-0323-D574 –
10.4"LCD unit A (with touch panel) A02B-0323-D570 – *2
10.4"LCD unit A (with touch panel and protection cover) A02B-0323-D572 – *2
10.4”LCD unit B A02B-0323-D505 0111
10.4”LCD unit B (with touch panel) A02B-0323-D507 0111
10.4”LCD unit B (with protection cover) A02B-0323-D525 0111
10.4”LCD unit B (with touch panel and protection cover) A02B-0323-D527 0111
15”LCD unit A02B-0323-D515 0101
15”LCD unit (with touch panel) A02B-0323-D517 0101
15”LCD unit (with protection cover) A02B-0323-D535 0101
15”LCD unit (with touch panel and protection cover) A02B-0323-D537 0101
*2 Used in combination with the touch panel control board A20B-8002-0312.

Printed circuit boards


Item Specification ID Remark
Main board A1 A20B-8200-0720 00338
Main board A2 A20B-8200-0721 00339
Main board A4 A20B-8200-0723 0033B
Main board A5 A20B-8200-0724 0033C
Main board B5 A20B-8200-0718 0034E
Main board B7 A20B-8200-0708 0034C
Main board B5 A20B-8200-0718 0034E
Main board B7 A20B-8200-0708 0034C
Main board B6 A20B-8200-0719 0034F
Main board B8 A20B-8200-0709 0034D
Main board B6 A20B-8200-0719 0034F

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 4/9


Item Specification ID Remark
Main board B8 A20B-8200-0709 0034D
Main board B1 A20B-8200-0712 00352
Main board B3 A20B-8200-0702 00342
Main board B1 A20B-8200-0712 00352
Main board B3 A20B-8200-0702 00342
Main board B2 A20B-8200-0716 00356
Main board B4 A20B-8200-0706 00346
Main board B2 A20B-8200-0716 00356
Main board B4 A20B-8200-0706 00346
Back panel (no slot, with power supply) A20B-8200-0650 01
Back panel (1 slot, with power supply) A20B-8200-0670 00
Back panel (2 slots, with power supply) A20B-8200-0680 10
Inverter board (for 8.4” LCD unit) A20B-8200-0663 1011
Inverter board (for 10.4” LCD unit) A20B-8200-0662 1010
Inverter board (for 15” LCD unit) A14L-0168-0001 –
Touch panel control board A20B-8002-0312 –
Fan adapter board (for 15” LCD unit) A20B-8200-0669 -

Others
Item Specification Remark
Compact flash card A02B-0323-C990#A
Connection cable between main board and A660-4042-T076#L75R00 For 15” LCD unit
inverter board

B.4.2 Personal computer function with Windows® CE for


Stand-alone type Control Unit

Display unit
・ Display unit with 10.4” LCD unit
Item Name Specification Remark
Display unit Display control board A20B-8200-0740
A13B-0201-B001 Power supply unit A20B-8101-0011
Inverter board A20B-8200-0662
10.4”LCD unit A02B-0323-D540 ID=1111
Case A02B-0323-K090
Display unit Display control board A20B-8200-0740
(with touch panel) Power supply unit A20B-8101-0011
A13B-0201-B003 Inverter board A20B-8200-0662
10.4”LCD unit (with touch panel) A02B-0323-D542 ID=1111
Case A02B-0323-K090
Display unit Display control board A20B-8200-0740
(with protection cover) Power supply unit A20B-8101-0011
A13B-0201-B004 Inverter board A20B-8200-0662
10.4”LCD unit (with protection cover) A02B-0323-D550 ID=1111
Case A02B-0323-K090

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 5/9


Item Name Specification Remark
Display unit Display control board A20B-8200-0740
(with touch panel and protection Power supply unit A20B-8101-0011
cover)
A13B-0201-B006 Inverter board A20B-8200-0662
10.4”LCD unit A02B-0323-D552 ID=1111
(with touch panel and protection cover)
Case A02B-0323-K090

・ Display unit with 12.1” LCD unit


Item Name Specification Remark
Display unit Display control board A20B-8200-0743
A13B-0201-B011 Power supply unit A20B-8101-0011
Inverter board A14L-0143-0003
Connection cable between display A660-4042-T075#L90R00
control board and inverter board
Fan adapter board A20B-8200-0669
12.1”LCD unit A02B-0323-D543 ID=1110
Case A02B-0323-K090
Display unit Display control board A20B-8200-0743
(with touch panel) Power supply unit A20B-8101-0011
A13B-0201-B013 Inverter board A14L-0143-0003
Connection cable between display A660-4042-T075#L90R00
control board and inverter board
Fan adapter board A20B-8200-0669
12.1”LCD unit (with touch panel) A02B-0323-D545 ID=1110
Case A02B-0323-K090
Display unit Display control board A20B-8200-0743
(with protection cover) Power supply unit A20B-8101-0011
A13B-0201-B014 Inverter board A14L-0143-0003
Connection cable between display A660-4042-T075#L90R00
control board and inverter board
Fan adapter board A20B-8200-0669
12.1”LCD unit (with protection cover) A02B-0323-D553 ID=1110
Case A02B-0323-K090
Display unit Display control board A20B-8200-0743
(with touch panel and protection Power supply unit A20B-8101-0011
cover)
A13B-0201-B016 Inverter board A14L-0143-0003
Connection cable between display A660-4042-T075#L90R00
control board and inverter board
Fan adapter board A20B-8200-0669
12.1”LCD unit A02B-0323-D555 ID=1110
(with touch panel and protection cover)
Case A02B-0323-K090

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 6/9


・ Display unit with 15” LCD unit
Item Name Specification Remark
Display unit Display control board A20B-8200-0741
A13B-0201-B021 Power supply unit A20B-8101-0011
Inverter board A14L-0168-0001
Connection cable between display A660-4042-T076#L75R00
control board and inverter board
Fan adapter board A20B-8200-0669
15”LCD unit A02B-0323-D546 ID=1101
Case A02B-0323-K090
Display unit Display control board A20B-8200-0741
(with touch panel) Power supply unit A20B-8101-0011
A13B-0201-B023 Inverter board A14L-0168-0001
Connection cable between display A660-4042-T076#L75R00
control board and inverter board
Fan adapter board A20B-8200-0669
15”LCD unit (with touch panel) A02B-0323-D548 ID=1101
Case A02B-0323-K090
Display unit Display control board A20B-8200-0741
(with protection cover) Power supply unit A20B-8101-0011
A13B-0201-B024 Inverter board A14L-0168-0001
Connection cable between display A660-4042-T076#L75R00
control board and inverter board
Fan adapter board A20B-8200-0669
15”LCD unit (with protection cover) A02B-0323-D556 ID=1101
Case A02B-0323-K090
Display unit Display control board A20B-8200-0741
(with touch panel and protection Power supply unit A20B-8101-0011
cover)
A13B-0201-B026 Inverter board A14L-0168-0001
Connection cable between display A660-4042-T076#L75R00
control board and inverter board
Fan adapter board A20B-8200-0669
15”LCD unit A02B-0323-D558 ID=1101
(with touch panel and protection cover)
Case A02B-0323-K090

GUI card
Item Specification Remark
GUI card (DDR SDRAM 256MB) A20B-3300-0671 ID=1111
* See Section B.3 for descriptions of the GUI card (DDR SDRAM 128MB).

Compact flash cards on printed circuit boards


Item Specification Remark
Compact flash card A87L-0001-0173#128MBD Total capacity: 128MB
A87L-0001-0173#256MBD Total capacity: 256MB
A87L-0001-0173#512MBD Total capacity: 512MB
A87L-0001-0173#001GBD Total capacity: 1GB
A87L-0001-0173#002GBD Total capacity: 2GB

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 7/9


Backup unit
Item Specification Remark
Backup unit A02B-0303-H160 For installation on the rear of the MDI unit
A02B-0303-C161 For installation inside a cabinet.
A02B-0303-H164 For installation on the rear of the MDI unit (QWRTY TYPE B)
Cable for backup unit A02B-0323-K801

B.6 OTHER UNITS


Item Specification Remark
I/O module for connector panel
A03B-0824-C001 DI/DO : 24/16
(basic module)
I/O module for connector panel DI/DO : 24/16
A03B-0824-C002
(extension module A) With manual pulse generator interface
I/O module for connector panel DI/DO : 24/16
A03B-0824-C003
(extension module B) Without manual pulse generator interface
I/O module for connector panel DO : 16
A03B-0824-C004
(extension module C) 2A output module
I/O module for connector panel
A03B-0824-C005 Analog input module
(extension module D)
Cable length: 20mm
Flat cable between modules for I/O module for
A03B-0815-K100 Applicable to an inter-module distance of
connector panel
32 mm
I/O module for operator’s panel A03B-0824-K200
I/O module for operator’s panel DI/DO : 48/32
A03B-0824-K202
(with MPG interface) With manual pulse generator interface
I/O module for power magnetics cabinet DI/DO : 48/32
A03B-0824-K203
(without MPG interface) Without manual pulse generator interface
I/O module type-2 for connector panel A03B-0824-C040 DI/DO : 48/32
(basic module B1) With manual pulse generator interface
I/O module type-2 for connector panel A03B-0824-C041 DI/DO : 48/32
(basic module B2) Without manual pulse generator interface
I/O module type-2 for connector panel A03B-0824-C042 DI/DO : 48/32
(extension module E1)
Flat cable between modules for I/O module type-2 forA03B-0815-K102 Cable length: 35mm
connector panel Inter-module distance: 5mm
Terminal type I/O module DI/DO : 24/16
A03B-0823-C011
Basic module
Terminal type I/O module DI/DO : 24/16
A03B-0823-C012
Extension module A With manual pulse generator interface
Terminal type I/O module DI/DO : 24/16
A03B-0823-C013
Extension module B Without manual pulse generator interface
Terminal type I/O module DO : 16
A03B-0823-C014
Extension module C 2A output module
Terminal type I/O module
A03B-0823-C015 Analog input module
Extension module D
Terminal type I/O module
A03B-0823-C016 Analog output module
Extension module E
Spare terminals set A03B-0823-K020 Terminal block for cable side
(for basic and extension module A/B) (With one piece of each of T1 to T4
included)

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 8/9


Item Specification Remark
Spare terminals set A03B-0823-K011 Terminal block for cable side for extension
(for extension module C) module C (With one piece of each of T1
and T2 included)
Spare terminals set A03B-0823-K012 Terminal block for cable side for extension
(for extension module D) module D (With one piece of each of T1
and T2 included)
Spare terminals set A03B-0823-K013 Terminal block for cable side for extension
(for extension module E) module E (With one piece of each of T1
and T2 included)
Flat cable A between modules for terminal type I/O A03B-0823-K100 Cable length: 100mm, 52 pins
module Used to connect an extension module
I/O Link connection unit A02B-0333-C250
Machine operator's panel: Main panel A02B-0323-C231
Machine operator's panel: Sub panel A A02B-0236-C232
Machine operator's panel: Sub panel D A02B-0236-C244
Operator's panel connection unit (source DO) A16B-2204-0260 DI/DO : 96/64
Operator's panel connection unit (source DO) A16B-2204-0261 DI/DO : 64/32
FANUC I/O Link-AS-i converter A03B-0817-C001
(for AS-i Ver.2.0)
FANUC I/O Link-AS-i converter A03B-0817-C002
(for AS-i Ver.2.1)
I/O Link signal divider (2ch) A20B-1007-0680
I/O Link signal divider (3ch) A20B-1008-0360
Separate detector interface unit (basic 4 axes) A02B-0323-C205
Separate detector interface unit (additional 4 axes) A02B-0323-C204
Analog input separate detector interface unit (basic A06B-6061-C202
4 axes)
Optical I/O Link adapter A13B-0154-B001
Optical I/O Link adapter (high-speed type) A13B-0154-B004
Optical junction adapter for I/O Link A63L-0020-0002
Low-loss optical junction adapter A63L-0020-0004
Battery case installed outside for control (for A02B-0236-C282
LCD-mounted type control unit)
Cable for battery case installed outside for control A02B-0323-K103
(for LCD-mounted type control unit)
Battery case installed outside for control (for A02B-0236-C281 With cable for battery
stand-alone type control unit)
Compact flash card (128MB) A02B-0281-K601 For data backup
For Date Server
Compact flash card (256MB) A02B-0213-K211 For data backup
For Date Server
Compact flash card (1GB) A02B-0213-K212 For data backup
For Date Server
Compact flash card (2GB) A02B-0213-K213 For data backup
For Date Server
Compact flash card (4GB) A02B-0213-K214 For Date Server
Compact flash card adapter A A02B-0303-K150
Compact flash card adapter B A02B-0236-K150 Adapter which converts the compact flash
card to the ATA card.
PC-side HSSB interface board (2CH.) Compatible A20B-8101-0162
with the PCI bus
PC-side HSSB interface board (1CH.) Compatible A20B-8101-0163
with the PCI bus

TITLE

Addition and correction of


FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

CUST.
DRAW. NO. B-64485EN/01-01

Edit. DATE Design Description SHEET 9/9


Series30i/31i/32i-MODEL B
The correction of maintenance manual

1.Type of applied technical documents


Series30i/31i/32i-MODEL B
Name
MAINTENANCE MANUAL
Spec No./Version B-64485EN/01

2.Summary of change

New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
Basic Function
Optional Function
Unit
Maintenance parts
Notice
FROM/SRAM module/
Correction Correct Immediately
The specification is corrected.
Connector for buzzer interface/
The connector number is changed.
Another Correct Immediately
Compact flash card/
The detaching method is changed.

3.List of modifications
Page Description Remark

Section 2.3.1, 2.3.2 Connector for buzzer


164, 170
Correction of connection diagram interface

Section 2.4.2
182 Correction of table in “FROM/SRAM module and FROM/SRAM module
compact flash card mounting location”

189, 190 Section 2.4.3, 2.5.3 Connector for buzzer


220, 221 Correction of “Connector mounting location” interface

262, 263 Correction of section 3.7 Compact flash card

※ The page shows a pertinent page of B-64485EN/01.

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
01 11.04.08 Terashima First issue. B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 1/9
Section 2.3.1 The name of connector for buzzer was corrected.

2.3.1 Control Unit Connection Diagram

LCD-mounted type control unit (personal computer function with Windows® CE)

LCD-mounted type
control unit

24V-IN(CPD16A)
I/O LINK(JD51A) See the descriptions on the previous
HDI(JA40) page for the functions of the
MDI(CA55) connectors listed on the left and how
to attach them.
FSSB(COP10A-1)
FSSB(COP10A-2)

RS232-1(JD56A) RS-232C I/O device

RS232-2/USB(JD54)
{ RS-232C I/O device
Personal computer
USB keyboard

Ethernet (embedded Ethernet)


ETHERNET (CD38S)

Ethernet (multi-function Ethernet)


ETHERNET (CD38B)

BUZZER for T.P. Buzzer


(CA149)

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 2/9
Section 2.3.2 The name of connector for buzzer was corrected.

2.3.2 Connection Diagram of a Display Unit for the Stand-Alone


Type Control Unit

Stand-alone type control unit (personal computer function with Windows® CE)

Control unit

Main board
HSSB(COP21A)

MDI unit

(CK27)

Display unit
Power supply (+24VDC)

MDI(CA55)

HSSB(COP21M)

24V-IN(CPD18)

{
RS-232C I/O device
Personal computer
RS232-2/USB(JD54) USB keyboard
USB printer

RS232-1(JD36) RS-232C I/O device

Ethernet (embedded Ethernet)


ETHERNET(CD38S)

BUZZER for T.P. Buzzer


(CA149)

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 3/9
Section 2.4.2 The specification of FROM/SRAM module was corrected.

2.4.2 LCD-mounted Type Control Unit(10.4” LCD Unit B and 15”


LCD Unit)

FROM/SRAM module and compact flash card mounting location

No. Name Specification Remark


(1) FROM/SRAM module A20B-3900-0250 The FROM stores various control software programs,
A20B-3900-0251 user software programs, and so forth.
A20B-3900-0252 The SRAM is a battery-backed memory module.
(2) Compact flash card A02B-0323-C990#A Including software

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 4/9
Section 2.4.3 The name of connector for buzzer was corrected.

2.4.3 LCD-mounted Type Control Unit (with Personal Computer


Function with Windows®CE) Hardware

Connector mounting location

Fan motor Battery

CA149

(COP10A is a connector installed on the servo card.)


COP10A-1
COP10A-2
Rear

JD56A JA40

Fuse CA136
CA55

CPD16A JD54 JD51A CD38S CD38B

CA149 CA135
CA132

JGM
CA133

CA139 Main board CA88A

CA134 JA40
JD56A
CD46L
CA136
Fuse CA55

CPD16A

CK20A
JD54 JD51A CD38S CD38B
CK21A

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 5/9
Connector number Application
COP10A-1, COP10A-2 For FSSB interface
CA55 For MDI
JD56A For I/O device interface (RS-232C)
JD54 For I/O device interface (RS-232C) or USB device
JA40 For high-speed skip
JD51A For I/O Link i and I/O Link
CPD16A For power supply
JGM For back panel
CA133 For video signal interface (for 10.4”/12.1”LCD)
CA135 For video signal interface (for 15”LCD)
CA88A For memory card interface
CD46L For USB port
CK20A For horizontal soft key
CK21A For vertical soft key
CA132 For inverter board (for 10.4”LCD)
For fan adapter board (for 12.1”/15” LCD)
CD38S For Ethernet (Windows CE control or Embedded Ethernet)
CD38B Ethernet (Multi-function Ethernet)
CA139 For touch panel interface
CA134 For inverter board (for 12.1”/15” LCD)
CA149 For buzzer interface
CA136 For backup unit

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 6/9
Section 2.5.3 The name of connector for buzzer was corrected.

2.5.3 Display Unit for Stand-Alone Type Control Unit (with Personal
Computer Function with Windows®CE)

Connector mounting location

Fan motor

Rear view

CA55 COP21M
CA136

CPD18 JD54 JD36 CA149 CD38S

CA132
CA135

CA133

CA139 Display control board CA88A

CA134 Rotary switch


COP21M
CA55 CD46L

CA136
CPD18
CD38S
CK20A

CK21A
JD54 JD36 CA149
Fuse

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 7/9
Connector number Application
CA55 For MDI
JD36 For I/O device interface (RS-232C)
JD54 For I/O device interface (RS-232C) or USB device
CPD18 For power supply
CA133 For video signal interface (for 10.4”/12.1” display unit)
CA135 For video signal interface (for 15” display unit)
CA88A For memory card interface
CD46L For USB port
CK20A For horizontal soft key
CK21A For vertical soft key
CA132 For inverter board (for 10.4” display unit)
For fan adapter board (for 12.1”/15” display unit)
COP21M For HSSB interface
CD38S For Ethernet (Windows CE control)
CA139 For touch panel interface
CA134 For inverter board (for 12.1”/15” display unit)
CA149 For buzzer interface
CA136 For backup unit

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 8/9
Section 3.7 The procedure of the installation and detaching the CompactFlash card was corrected.

3.7 ATTACHING A COMPACT FLASH CARD ONTO, AND


DETACHING IT FROM, A PRINTED CIRCUIT BOARD

CAUTION
Before starting to replace the compact flash card, make a backup copy of the
contents (parameters, programs, etc.) of SRAM in the CNC. The SRAM contents
may be lost during replacement. See Chapter 5, “INPUT AND OUTPUT OF
DATA”, and Appendix C, “BOOT SYSTEM” for explanations about how to make
backup copies. Also see Subsection 3.1.1, “Optional Information File”.

Some types of printed circuit boards incorporate a compact flash card. When replacing these printed
circuit boards, stick to the following procedures.

Dismounting procesure
Pull out the stopper up. Turn the latch inward and pull out the card.

Stopper Connector

Compact Latch

flash card

Mounting procedure
Insert the card in the connector, and put up the stopper.

Stopper
Connector

Compact
flash card

Title
Series30i/31i/32i-MODEL B
The correction of maintenance manual
DRAW. NO. CUST
B-64485EN/01-02
SHEET
EDIT DATE DESIG. DESCRIPTION 9/9
Addition in FANUC Series 30 i-B / 31i-B / 32i-B MAINTENANCE MANUAL

1. Type of applied technical documents

Name FANUC Series 30 i -MODEL B


FANUC Series 31 i -MODEL B
FANUC Series 32 i -MODEL B
MAINTENANCE MANUAL
Spec.No. / Version B-64485EN/01

2. Summary of change

Group Name / Outline New, Applicable


Add, Date
Correct,
Delete
Basic Explanation of the alarms PS5523 and PS5524 has been
Add Immediately
Function added.
Optional
Function
Unit

Maintenance
parts
Notice Notes for FROM/SRAM module replacement have
also been added. Add Immediately

Correction

Another

Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
01 11.11.18 Kobayashi New issue DRAW. NO. B-64485EN/01-03

Edit. DATE Design Description SHEET 1/5


We add the specification of FROM/SRAM module in the P.C.B. list at the following paragraph.
2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4” LCD Unit A)
2.4.2 LCD-mounted Type Control Unit (10.4” LCD Unit B and 15” LCD Unit)
2.4.3 LCD-mounted Type Control Unit (with Personal Computer Function with
Windows®CE) Hardware
2.5.1 Stand-alone Type Control Unit
3.1 CAUTIONS FOR REPLACEMENT
3.6 MOUNTING AND DEMOUNTING FROM/SRAM MODULE
B.3 PRINTED CIRCUIT BOARDS COMMON TO LCD-MOUNTED AND STAND-ALONE
TYPE CONTROL UNITS

2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4”
LCD Unit A)
(P.173)

No. Name Specification Remark


(4) FROM/SRAM module A20B-3900-0250 The FROM stores various control software
programs, user software programs, and so
A20B-3900-0251 forth. The SRAM is a battery-backed
memory module.
A20B-3900-0252 When a FROM/SRAM module is replaced,
the FANUC service division installs system
software.

2.4.2 LCD-mounted Type Control Unit (10.4” LCD Unit B and 15”
LCD Unit)
(P.182)

No. Name Specification Remark


(1) FROM/SRAM module A20B-3900-0260 The FROM stores various control software
programs, user software programs, and so forth.
The SRAM is a battery-backed memory module.
When a FROM/SRAM module is replaced, the
FANUC service division installs system software.

Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03

Edit. DATE Design Description SHEET 2/5


2.4.3 LCD-mounted Type Control Unit (with Personal Computer
Function with Windows®CE) Hardware
(P.191)

No. Name Specification Remark


(1) FROM/SRAM A20B-3900-0260 The FROM stores various control software programs, user
module software programs, and so forth.
The SRAM is a battery-backed memory module.
When a FROM/SRAM module is replaced, the FANUC
service division installs system software.

2.5.1 Stand-alone Type Control Unit


(P.200)

No. Name Specification Remark


(3) FROM/SRAM module A20B-3900-0250 FROM stores various control software products.
A20B-3900-0251 The SRAM is a battery-backed memory module.
A20B-3900-0252 When a FROM/SRAM module is replaced, the
A20B-3900-0260 FANUC service division installs system
software.

3.1 CAUTIONS FOR REPLACEMENT

(P.250)

NOTE
1 When a FROM/SRAM module is replaced, the FANUC service division
installs system software.
2 The LCD (liquid-crystal display) has been fabricated using an extreme
precision technology. However, some of their pixels may fail to light or stay
constantly lighting because of their characteristics. Please be forewarned
that these phenomena are not faults.

Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03

Edit. DATE Design Description SHEET 3/5


3.6 MOUNTING AND DEMOUNTING FROM/SRAM MODULE

(P.261)

NOTE
When a FROM/SRAM module is replaced, the FANUC service division
installs system software.

B.3 PRINTED CIRCUIT BOARDS COMMON TO


LCD-MOUNTED AND STAND-ALONE TYPE CONTROL
UNITS
(P.735,736)

Item Specification ID Remark


FROM/SRAM module O A02B-3900-0250 FROM: D4, SRAM: 03 *

FROM/SRAM module P A02B-3900-0251 FROM: D4, SRAM: 04 *

FROM/SRAM module M A02B-3900-0252 FROM: D3, SRAM: 03 *

FROM/SRAM module R A20B-3900-0260 FROM: D4, SRAM: 06 *


For personal
computer function
with Windows® CE

* When a FROM/SRAM module is replaced, the FANUC service division installs system software.

Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03

Edit. DATE Design Description SHEET 4/5


Add the following description to the table of the PS/BG/SR alarm in the appendix A.1 ALARM
LIST (CNC)

A.1 ALARM LIST(CNC)

(P.663)

Number Message Description


5523 WAITING THE OPTION CNC is under the option certification waiting state.
CERTIFICATION ・ This alarm can be cleared by the reset operation before
the expiration date (30 days after generating the alarm).
・ As for the certification operation to clear this alarm
permanently, please contact the FANUC service division
by the above date.
・ When the certification operation is not executed by the
expiration date, the alarm PS5524 occurs. This alarm
cannot be cleared by the reset operation.
5524 OPTION CERTIFICATION (EXPIRE) The option certification waiting state was expired.
・ This alarm cannot be cleared by the reset operation.
・ As for the certification operation to clear this alarm
permanently, please contact the FANUC service
division.

Addition in
FANUC Series 30i-B / 31i-B / 32i-B
MAINTENANCE MANUAL
CUST.
DRAW. NO. B-64485EN/01-03

Edit. DATE Design Description SHEET 5/5


FANUC Series 30i-B/ 31i-B5/ 31i-B/ 32i-B
Addition of Multi-language display Bulgarian, Rumanian, Slovak and Finnish

1. Type of applied technical documents

Name FANUC Series 30i –MODEL B


FANUC Series 31i –MODEL B
FANUC Series 32i –MODEL B
MAINTENANCE MANUAL

Spec.No./Version B-64485EN/01

2. Summary of change
Group Name / Outline New, Applicable
Add, Date
Correct,
Delete
Basic
Function

Optional The description of Multi-language display Bulgarian, Rumanian, Add Immediately


Function Slovak and Finnish is added.

Unit

Maintenance
parts

Notice This function is available from the following series and edition.
G301,G311,G321,G331,G401,G411,G421,G431,G501:20.0
edition or later
Correction

Another

FANUC Series 30i-B/ 31i-B5/ 31i-B/ 32i-B


Title Addition of Multi-language display Bulgarian,
Rumanian, Slovak and Finnish
Draw
No. B-64485EN/01-04

ED Date Design Description Page 1/5


Date 23.Aug. 2012 Design Approve
Change the description of “Software Configuration Screen” of Chapter 1.2.3 to the following content.

1.2.3 Software Configuration Screen


- Screen display

- Displayed information
The following explains the displayed information:
SYSTEM : Software type
SERIES : Software series
EDITION : Software edition

- Displayed systems and corresponding software types


The following lists the correspondence between displayed systems and software:

System Software type


CNC(SYSTEM1) CNC system software 1
CNC(SYSTEM2) CNC system software 2
CNC(SYSTEM3) CNC system software 3
CNC(SYSTEM4) CNC system software 4
CNC(MSG1) CNC language indication 1
CNC(MSG2) CNC language indication 2
CNC(MSG3) CNC language indication 3
CNC(MSG4) CNC language indication 4
CNC(MSG5) CNC language indication 5
BOOT Boot system
PMC(SYSTEM) PMC function
PMC(LADDER1) PMC ladder for path 1
PMC(LADDER2) PMC ladder for path 2
PMC(LADDER3) PMC ladder for path 3
PMC(LADDER4) PMC ladder for path 4
PMC(LADDER5) PMC ladder for path 5
FANUC Series 30i-B/ 31i-B5/ 31i-B/ 32i-B
Title Addition of Multi-language display Bulgarian,
Rumanian, Slovak and Finnish
Draw
No. B-64485EN/01-04

ED Date Design Description Page 2/5


Date 23.Aug. 2012 Design Approve
System Software type
PMC(LAD DCS) Dual check safety PMC ladder
SERVO Digital servo software (up to ten programs displayed)
SPINDLE-1 Spindle 1
SPINDLE-2 Spindle 2
SPINDLE-3 Spindle 3
SPINDLE-4 Spindle 4
SPINDLE-5 Spindle 5
SPINDLE-6 Spindle 6
SPINDLE-7 Spindle 7
SPINDLE-8 Spindle 8
SPINDLE-9 Spindle 9
SPINDLE-10 Spindle 10
SPINDLE-11 Spindle 11
SPINDLE-12 Spindle 12
SPINDLE-13 Spindle 13
SPINDLE-14 Spindle 14
SPINDLE-15 Spindle 15
SPINDLE-16 Spindle 16
GRAPHIC Graphic function
GRAPHIC1 Graphic function
GRAPHIC2 Graphic function
GRAPH(FONT) Graphic function (additional Chinese font)
MGI(LIB) Library for MANUAL GUIDE i
MGI(SYSTEM) System software for MANUAL GUIDE i
MGI(MACRO M) Macro software for MANUAL GUIDE i (M system)
MGI(MACRO T) Macro software for MANUAL GUIDE i (T system)
MGI(USER0) User data 0 for MANUAL GUIDE i
MGI(USER1) User data 1 for MANUAL GUIDE i
MGI(USER2) User data 2 for MANUAL GUIDE i
MGI(USER3) User data 3 for MANUAL GUIDE i
MGI(USER4) User data 4 for MANUAL GUIDE i
MGI(USER5) User data 5 for MANUAL GUIDE i
MGI(USER6) User data 6 for MANUAL GUIDE i
MGI(USER7) User data 7 for MANUAL GUIDE i
MGI(USER8) User data 8 for MANUAL GUIDE i
MGI(USER9) User data 9 for MANUAL GUIDE i
MACRO EXE1 Macro executor 1
MACRO EXE2 Macro executor 2
MACRO EXE3 Macro executor 3
MACRO EXE4 Macro executor 4
MACRO EXE5 Macro executor 5
MACRO EXE6 Macro executor 6
MACRO EXE7 Macro executor 7
MACRO EXE8 Macro executor 8
MACRO EXE9 Macro executor 9
MACRO EXE10 Macro executor 10
MACRO EXE11 Macro executor 11
MACRO EXE12 Macro executor 12
MACRO EXE13 Macro executor 13
MACRO EXE14 Macro executor 14
MACRO EXE15 Macro executor 15
MACRO EXE16 Macro executor 16
MACRO EXE17 Macro executor 17
FANUC Series 30i-B/ 31i-B5/ 31i-B/ 32i-B
Title Addition of Multi-language display Bulgarian,
Rumanian, Slovak and Finnish
Draw
No. B-64485EN/01-04

ED Date Design Description Page 3/5


Date 23.Aug. 2012 Design Approve
System Software type
MACRO EXE18 Macro executor 18
MACRO EXE19 Macro executor 19
MACRO EXE20 Macro executor 20
CEXELIB Library for C Language Executor
CEXEAPL Application for C Language Executor
CEXEDATA0 C Language Executor data file 0
CEXEDATA1 C Language Executor data file 1
CEXEDATA2 C Language Executor data file 2
CEXEDATA3 C Language Executor data file 3
CEXEDATA4 C Language Executor data file 4
CEXEDATA5 C Language Executor data file 5
CEXEDATA6 C Language Executor data file 6
CEXEDATA7 C Language Executor data file 7
CEXEDATA8 C Language Executor data file 8
CEXEDATA9 C Language Executor data file 9
EMBED ETHER Embedded Ethernet software
ETHER DISPLY Ethernet Display software
USB SOFT USB software
PROFI SOFT PROFIBUS software
PROFI MASTER PROFIBUS Master software
DEVNT SOFT DeviceNet software
PROFI SLAVE PROFIBUS Slave software
CC-LINK SOFT CC-Link software
ETHERNET Fast Ethernet software
CMB(SYSTEM) Customers' board system software
CMB(USER) Customers' board user software
ECM(CSYS) Software 1 for Extended conversational macro function
ECM(MSYS) Software 2 for Extended conversational macro function

• Display of digital servo software


When multiple programs are loaded, up to ten types are displayed.
For the type of servo software used for each axis, check parameter No. 1024.
• Display of spindle software
The series and edition of software are displayed for each spindle. This information is displayed for up to
sixteen spindles
• Display of macro executor
The series and edition are displayed for each number specified at the time of P-CODE macro creation.
Up to 20 types of macro executor are displayed.

FANUC Series 30i-B/ 31i-B5/ 31i-B/ 32i-B


Title Addition of Multi-language display Bulgarian,
Rumanian, Slovak and Finnish
Draw
No. B-64485EN/01-04

ED Date Design Description Page 4/5


Date 23.Aug. 2012 Design Approve
Change the Diagnosis 43 of “DIAGNOSIS FUNCTION” of Chapter 1.4 to the following content.

Diagnosis 43 Number of the current display language of the CNC screen


[Data type] Byte
The number of the current display language of the CNC screen is indicated.
The correspondence between languages and numbers is show below.
0 : English
1 : Japanese
2 : German
3 : French
4 : Chinese (traditional characters)
5 : Italian
6 : Korean
7 : Spanish
8 : Dutch
9 : Danish
10 : Portuguese
11 : Polish
12 : Hungarian
13 : Swedish
14 : Czech
15 : Chinese (simplified characters)
16 : Russian
17 : Turkish
18 : Bulgarian
19 : Rumanian
20 : Slovak
21 : Finnish

FANUC Series 30i-B/ 31i-B5/ 31i-B/ 32i-B


Title Addition of Multi-language display Bulgarian,
Rumanian, Slovak and Finnish
Draw
No. B-64485EN/01-04

ED Date Design Description Page 5/5


Date 23.Aug. 2012 Design Approve
FANUC Series 30 i/31 i /32 i -MODEL B MAINTENANCE MANUAL
Addition of the PCB specification

1. Type of applied technical documents

FANUC Series 30i/31i/32i-MODEL B


Name
MAINTENANCE MANUAL

Spec.No. /Version B-64485EN/01

2. Summary of change

New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
Basic
Function
Optional
Function

Unit

Specifications of the main board, the


Maintenance servo card, the FROM/SRAM module
Add At once
parts and the display control board are
added.

Notice

Correction

Another

FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Addition of the PCB specification
CUST.
01 12.09.26 Miyashita New issue DRAW. NO. B-64485EN/01-05

Edit. DATE Design Description SHEET 1/6


Specifications of the PCB lists are added to the following paragraphs.

2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4” LCD Unit A)
2.5.1 Stand-alone Type Control Unit
2.5.2.1 Display Unit (10.4” LCD unit A)
B.1 UNITS AND PRINTED CIRCUIT BOARDS FOR LCD-MOUNTED TYPE CONTROL UNIT
B.2 UNITS AND PRINTED CIRCUIT BOARDS FOR STAND-ALONTE TYPE CONTROL UNIT
B.3 PRINTED CIRCUIT BOARDS COMMON TO LCD-MOUNTED AND STAND-ALONE TYPE
CONTROL UNITS

2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4”
LCD Unit A)

(P.171)
- Main board specification
Name Specification Remark
Main board A20B-8200-0720
A20B-8200-0990
A20B-8200-0721
A20B-8200-0991
A20B-8200-0723
A20B-8200-0993
A20B-8200-0724
A20B-8200-0994

(P.172)
No. Name Specification Remark
(1) Servo card A20B-3300-0660
A20B-3300-0770
A20B-3300-0661
A20B-3300-0771
A20B-3300-0662
A20B-3300-0772
A20B-3300-0663
A20B-3300-0773
A20B-3300-0664
A20B-3300-0774

(P.173)
No. Name Specification Remark
(4) FROM/SRAM module A20B-3900-0250 The FROM stores various control software
A20B-3900-0300 programs, user software programs, and so
A20B-3900-0251 forth. The SRAM is a battery-backed
A20B-3900-0301 memory module.

FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Addition of the PCB specification
CUST.
DRAW. NO. B-64485EN/01-05

Edit. DATE Design Description SHEET 2/6


2.5.1 Stand-alone Type Control Unit

(P.198)
- Main board specification
Name Specification Remark
Main board A16B-3200-0710
A16B-3200-0770
A16B-3200-0711
A16B-3200-0771

(P.200)
No. Name Specification Remark
(3) FROM/SRAM module A20B-3900-0250 FROM stores various control
A20B-3900-0300 software products.
A20B-3900-0251 The SRAM is a battery-backed
A20B-3900-0301 memory module.
A20B-3900-0260
A20B-3900-0320

2.5.2.1 Display Unit (10.4” LCD unit A)

(P.203)
- Prited circuit board for display unit
Name Specification Remark
Display control board A20B-8200-0760
A20B-8201-0010
A20B-8200-0761 1st unit for two display unit
A20B-8201-0011
A20B-8200-0762 2nd unit for two display unit
A20B-8201-0012

FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Addition of the PCB specification
CUST.
DRAW. NO. B-64485EN/01-05

Edit. DATE Design Description SHEET 3/6


B.1 UNITS AND PRINTED CIRCUIT BOARDS FOR
LCD-MOUNTED TYPE CONTROL UNIT

(P.730)
Printed circuit boards
Item Specification ID Remark
Main board A1 A20B-8200-0720 00338
A20B-8200-0990
Main board A2 A20B-8200-0721 00339
A20B-8200-0991
Main board A4 A20B-8200-0723 0033B
A20B-8200-0993
Main board A5 A20B-8200-0724 0033C
A20B-8200-0994

B.2 UNITS AND PRINTED CIRCUIT BOARDS FOR


STAND-ALONTE TYPE CONTROL UNIT

(P.731)
Printed circuit board
Item Specification ID Remark
Main board D1 A16B-3200-0710 00348
A16B-3200-0770
Main board D2 A16B-3200-0711 00349
A16B-3200-0771

(P.732)
Display unit
- Display unit with 10.4” LCD unit A
Item Name Specification Remark
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
A02B-0323-C074 Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
10.4"LCD unit A A02B-0323-D500
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
(with protection cover) Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C075 10.4"LCD unit A (with protection cover) A02B-0323-D574
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
(with touch panel) Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C084 Touch panel control board A20B-8002-0312
Touch panel cable A660-2042-T145#L200R0
10.4"LCD unit A (with touch panel) A02B-0323-D570

FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Addition of the PCB specification
CUST.
DRAW. NO. B-64485EN/01-05

Edit. DATE Design Description SHEET 4/6


Item Name Specification Remark
Display unit Display control board A20B-8200-0760 ID=00620
A20B-8201-0010
(with touch panel and Inverter board (for 10.4” LCD unit) A20B-8200-0662
protection cover)
A02B-0323-C085 10.4"LCD unit A A02B-0323-D572
(with touch panel and protection cover)
First LCD unit for 2-display Display control board A20B-8200-0761 ID=00621
unit A20B-8201-0011
Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C072 10.4"LCD unit A A02B-0323-D500
First LCD unit for 2-display Display control board A20B-8200-0761 ID=00621
unit A20B-8201-0011
(with protection cover) Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C076 10.4"LCD unit A (with protection cover) A02B-0323-D574
Second LCD unit for 2-display Display control board A20B-8200-0762
unit A20B-8201-0012
Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C073 10.4"LCD unit A A02B-0323-D521
(as the second LCD unit for 2-display
unit)
Second LCD unit for 2-display Display control board A20B-8200-0762
unit A20B-8201-0012
(with protection cover) Inverter board (for 10.4” LCD unit) A20B-8200-0662 ID=1010
A02B-0323-C077 10.4"LCD unit A A02B-0323-D576
(as the second LCD unit for 2-display
unit, with protection cover)

B.3 PRINTED CIRCUIT BOARDS COMMON TO LCD-MOUNTED


AND STAND-ALONE TYPE CONTROL UNITS

(P.735)
Item Specification ID Remark
Servo card A11 A20B-3300-0664 00155
A20B-3300-0774
Servo card A12 A20B-3300-0663 00154
A20B-3300-0773
Servo card A13 A20B-3300-0662 00153
A20B-3300-0772
Servo card A24 A20B-3300-0661 00152
A20B-3300-0771
Servo card A26 A20B-3300-0660 00151
A20B-3300-0770

FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Addition of the PCB specification
CUST.
DRAW. NO. B-64485EN/01-05

Edit. DATE Design Description SHEET 5/6


(P.735- P.736)
Item Specification ID Remark
FROM/SRAM module O A20B-3900-0250 FROM: D4, SRAM: 03
A20B-3900-0300 FROM: F4, SRAM: 03
FROM/SRAM module P A20B-3900-0251 FROM: D4, SRAM: 04
A20B-3900-0301 FROM: F4, SRAM: 04
FROM/SRAM module R A20B-3900-0260 FROM: D4, SRAM: 06 For personal
A20B-3900-0320 FROM: F4, SRAM: 06 computer function
with Windows® CE

FANUC Series 30i/31i/32i-MODEL B


MAINTENANCE MANUAL
Addition of the PCB specification
CUST.
DRAW. NO. B-64485EN/01-05

Edit. DATE Design Description SHEET 6/6


The modification of FANUC Series 30i/31i/32i-MODEL B
MAINTENANCE MANUAL

1. Type of applied technical documents

FANUC Series 30i/31i/32i-MODEL B


Name MAINTENANCE MANUAL

Spec.No./Version B-64485EN/01

2. Summary of change

Group Name / Outline New, Add, Applicable


Correct, Date
Delete
Basic
Function
Optional
Function
Unit

Maintenance
parts
Notice

Correction

Another Subsection 3.10.2 Replacing a Commercial D-size


Alkaline Dry Cells Correct Immediately

TITLE
The modification of FANUC Series 30i/31i/32i-
MODEL B MAINTENANCE MANUAL

DRAW. NO. CUST.


01 13.09.06 ICHINOSE New Issue B-64485EN/01-06
SHEET
EDIT. DATE DESIG. DESCRIPTION 1 /2
Subsection 3.10.2 Replacing a Commercial D-size Alkaline Dry Cells
Modified as Following.

Replacing a commercial D-size alkaline dry cells


<1> Prepare two alkaline dry cells (size D) commercially available.
<2> Turn on the power to the machine (control unit).
<3> Remove the battery case cover.
<4> Replace the cells, paying careful attention to their orientation.
<5> Reinstall the cover onto the battery case.

CAUTION
When replacing the alkaline dry cells while the power is off, use the same
procedure as that for lithium battery replacement described above.

Pay attention to the battery polarity. If a battery is installed with incorrect polarity,
the battery may overheat, blow out, or catch fire

TITLE
The modification of FANUC Series 30i/31i/32i-
MODEL B MAINTENANCE MANUAL

DRAW. NO. CUST.


B-64485EN/01-06
SHEET
EDIT. DATE DESIG. DESCRIPTION 2/2
FANUC Series 30i/31i/32i-MODEL B
Addition to MAINTENANCE MANUAL

1. Type of applied technical documents

FANUC Series 30i-MODEL B


FANUC Series 31i-MODEL B
Name FANUC Series 32i-MODEL B
MAINTENANCE MANUAL

Spec.No./Version B-64485EN/01

2. Summary of change

New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
FSSB connect state screen,
Basic Function Maintenance monitor and Trouble Add Immediately
diagnosis function are added.

Machine alarm diagnosis function is


Optional Function Add Immediately
added.

Unit

Maintenance
parts

Notice

Correction

Another

FANUC Series 30i/31i/32i-MODEL B


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Date 6.Mar.2014 Design. T.Ishii Apprv. Y.Fukui
Add the following descriptions to "1.3 DIAGNOSIS FUNCTION".

CNC Fan Status


#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1495 NI2 NI1 FAN NI2 NI1 FAN
[Data type] Bit
#1 FAN For CNC fan 2 without a fan2
#3 NI2 ~ #2 NI1 For CNC fan 2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
1 0 Exchange necessary 2(The fan binds and starting-time is long.)
1 1 Exchange necessary 1 and 2
#5 FAN For CNC fan 1 without a fan1
#7 NI2 ~ #6 NI1 For CNC fan 1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
1 0 Exchange necessary 2(The fan binds and starting-time is long.)
1 1 Exchange necessary 1 and 2

#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1496 NI2 NI1 FAN NI2 NI1 FAN
[Data type] Bit
#1 FAN For CNC fan 4 without a fan4
#3 NI2 ~ #2 NI1 For CNC fan 4 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN For CNC fan 3 without a fan3
#7 NI2 ~ #6 NI1 For CNC fan 3 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Servo Leakage Detection Function


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1700 VPG RLY ZOF ZTR INS ZMS ZND ZUD
[Data type] Bit axis
#0 ZUD When Leakage Detection Function is effective the insulation resistance is
0:Measurement completion
1:Unmeasurement
#1 ZND Leakage Detection Function
0:Correspondence
1:Non-correspondence
#2 ZMS Insulation resistance
0:Measurement incompleteness end

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1:Measurement completion (completion:0→1、Emergency stop:0)
#3 INS Insulation resistance decrease
0:(More than standard value.)Default 10MΩ
1:The insulation resistance is abnormal. (Below standard value)
#4 ZTR Insulation resistance measurement circuit communication abnormality
0:Normality
1:Communication abnormality
#5 ZOF Insulation resistance measurement circuit offset is excessive
0:Normality
1:Offset is excessive
#6 RLY Between ground relay is abnormal.
0:Normality
1:Abnormal.
#7 VPG The VPG offset is excessive.
0:Normality
1:Offset is excessive

DGN 1701 Insulation resistance data


[Data type] Real axis
[Unit of data] MΩ
[Valid data range] 0.0~102.1

Spindle Leakage Detection Function


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1702 VPG RLY ZOF ZTR INS ZMS ZND ZUD
[Data type] Bit spindle
#0 ZUD When Leakage Detection Function is effective the insulation resistance is
0:Measurement completion
1:Unmeasurement
#1 ZND Leakage Detection Function
0:Correspondence
1:Non-correspondence
#2 ZMS Insulation resistance
0:Measurement incompleteness end
1:Measurement completion (completion:0→1、Emergency stop:0)
#3 INS Insulation resistance decrease
0:(More than standard value.)Default 10MΩ
1:The insulation resistance is abnormal. (Below standard value)
#4 ZTR Insulation resistance measurement circuit communication abnormality
0:Normality
1:Communication abnormality
#5 ZOF Insulation resistance measurement circuit offset is excessive
0:Normality
1:Offset is excessive
#6 RLY Between ground relay is abnormal.
0:Normality
1:Abnormal.

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#7 VPG The VPG offset is excessive.
0:Normality
1:Offset is excessive

DGN 1703 Insulation resistance data


[Data type] Real spindle
[Unit of data] MΩ
[Valid data range] 0.0~102.1

NOTE
Leakage Detection Function 1700~1703 is detected by the emergency stop on.
And the data detected by the emergency stop off is maintained.

Internal cooling fan for the servo amplifier


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1710 AI2 AI1 FAN AI2 AI1 FAN
[Data type] Bit axis
#1 FAN For servo amplifier internal cooling fan2 without a fan2
#3 AI2 ~ #2 AI1 For servo amplifier internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN For servo amplifier internal cooling fan1 without a fan1
#7 AI2 ~ #6 AI1 For servo amplifier internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Radiator cooling fan for servo amplifier


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1713 AR2 AR1 FAN AR2 AR1 FAN
[Data type] Bit axis
#1 FAN Servo radiator cooling fan2 without a fan2
#3 AR2 ~ #2 AR1 Servo radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Servo radiator cooling fan1 without a fan1
#7 AR2 ~ #6 AR1 Servo radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Internal cooling fan for common power supply


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1716 PI2 PI1 FAN PI2 PI1 FAN
[Data type] Bit axis
#1 FAN Common power supply internal cooling fan2 without a fan2
#3 PI2 ~ #2 PI1 Common power supply internal cooling fan2 Exchange necessary information

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#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply internal cooling fan1 without a fan1
#7 PI2 ~ #6 PI1 Common power supply internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Radiator cooling fan for common power supply


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1719 PR2 PR1 FAN PR2 PR1 FAN
[Data type] Bit axis
#1 FAN Common power supply radiator cooling fan2 without a fan2
#3 PR2 ~ #2 PR1 Common power supply radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply radiator cooling fan1 without a fan1
#7 PR2 ~ #6 PR1 Common power supply radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Internal cooling fan for spindle amplifier


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1722 AI2 AI1 FAN AI2 AI1 FAN
[Data type] Bit spindle
#1 FAN Spindle internal cooling fan2 without a fan2
#3 AI2 ~ #2 AI1 Spindle internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Spindle internal cooling fan1 without a fan1
#7 AI2~#6 AI1 Spindle internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Radiator cooling fan for spindle amplifier


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1725 AR2 AR1 FAN AR2 AR1 FAN
[Data type] Bit spindle
#1 FAN Spindle radiator cooling fan2 without a fan2
#3 AR2 ~ #2 AR1 Spindle radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Spindle radiator cooling fan1 without a fan1
#7 AR2 ~ #6 AR1 Spindle radiator cooling fan1 Exchange necessary information

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#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Internal cooling fan for common power supply


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1728 PI2 PI1 FAN PI2 PI1 FAN
[Data type] Bit spindle
#1 FAN Common power supply internal cooling fan2 without a fan2
#3 PI2 ~ #2 PI1 Common power supply internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply internal cooling fan1 without a fan1
#7 PI2 ~ #6 PI1 Common power supply internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

Radiator cooling fan for common power supply


#7 #6 #5 #4 #3 #2 #1 #0
DGN 1731 PR2 PR1 FAN PR2 PR1 FAN
[Data type] Bit spindle
#1 FAN Common power supply radiator cooling fan2 without a fan2
#3 PR2 ~ #2 PR1 Common power supply radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply radiator cooling fan1 without a fan1
#7 PR2 ~ #6 PR1 Common power supply radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal
0 1 Exchange necessary 1(The speed of the fan decreased)

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Replace the following descriptions as "1.4 CNC STATE DISPLAY (6) Alarm status".

(6) Alarm status


ALM : Indicates that an alarm is issued. (Blinks in reversed display.)
BAT : Indicates that the voltage of the lithium battery (the backup battery of the CNC) has decreased. (Blinks
in reversed display.)
APC : Indicates that the voltage of the backup battery of the absolute pulse coder has decreased. (Blinks in
reversed display.)
FAN : Indicates that the rotation speed of the fan has decreased. (Blinks in reversed display.)
Check the fan monitor screen and replace the fan motors for which the rotation speed is found to be
decreased.
LKG : Indicates that the deterioration of insulation has been detected. (Blinks in reversed display.)
Check the leakage motor screen and check the axis where the deterioration of the insulation is
detected.
Space : Indicates a state other than the above.

Add the following descriptions as "1.12 FSSB CONNECT STATE SCREEN".

1.12 FSSB CONNECT STATE SCREEN


In FSSB Connect State Screen, the connection state of slave unit in FSSB line can be easily checked.
When FSSB Communication error occurs, the unit where problem occurs is displayed in red.
So, which unit is problem can be easily diagnosed.
Moreover the connection state when system alarm occurs up to two times in the past can be checked.

1.12.1 Display method


The method of displaying the FSSB Connect State Screen is as follows.
(1) Press the function key .
(2) Press the soft key until the soft key [FSSB] is displayed.
(3) Press the soft key [FSSB].
(4) Press the soft key until the soft key [CONECT STATUS] is displayed.
(5) Press the soft key [CONECT STATUS].

1.12.2 FSSB Communication Error Diagnosis Display


The slave unit and the connector that FSSB communication has established are displayed in blue and the slave
unit and the connector that FSSB communication has not established by error are displayed in red on the FSSB
Connect State Screen.
This screen can easily check the part where the problem occurs.

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There is the following kind of FSSB communication error diagnosis displays.
(1) Current Display
(2) Alarm Display
(3) System Alarm History 1 Display
(4) System Alarm History 2 Display

In the current display, the current FSSB connection state is displayed.


In the alarm display, the diagnosis concerning generated FSSB alarm at that time is displayed.
In the system alarm history 1/2 display, the diagnosis concerning generated FSSB system alarm at the past is
displayed.
The system alarm history 1 is the latest. The system alarm history 2 is new next to the system alarm history 1.
Only when the FSSB setting is normally executed in the past, the alarm display and the system alarm history 1/2
display can be displayed.

1.12.2.1 Current Display


In the current display, the current FSSB connection state is displayed.
This screen can be displayed by soft key [CURRENT].

1.12.2.2 Alarm Display


In the alarm display, the FSSB connection state normally established in the past is compare with the current
FSSB connection.
And, the different part is displayed in red.
This screen can be displayed by soft key [ALARM].

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Normal
(Blue)

Abnormal
(Red)

Comment

“FSSB COMMUNICATION ERROR” is displayed in the comment part.

1.12.2.3 System Alarm History Display


In the system alarm history display, the FSSB connection state normally established in the past is compare with
the System alarm history data.
And, the problem part is displayed in red.
This Screen can be displayed by soft key [SYSA HISTORY1] and [SYSA HISTORY2].

Abnormal
(Red)

Comment

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The content or time stamp of system alarm history is displayed in the comment part.
The content and time stamp of system alarm history is switched with the soft key [SWITCH].

The content of system alarm history


Soft key [SWITCH]

The time stamp of system alarm history

Add the following descriptions as "1.13 MAINTENANCE MONITOR".

1.13 MAINTENANCE MONITOR


Status of CNC, amplifiers and power supplies necessary for maintenance can be confirmed on this screen.

Procedure

1 Press function key .


2 Press the continuous menu key until soft key [PUNCH] appears.
3 Press softkey [MAINTE MONITR]

1.13.1 Fan monitor screen


When softkey [FAN MONITOR] is pressed, the Fan monitor screen is displayed. It is possible to confirm it
bringing the state of the fan of CNC, servo amplifier, spindle amplifier, and power supply together. Please
confirm this screen when "FAN" is displayed in status display, and examine by which fan fault occurred.

The fan of CNC, servo amplifier, spindle amplifier, and power supply are displayed as shown in the figure
below.

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CNC

FSSB Connection

Common Power diagram

Supply Connection (Servo amplifier,

diagram Spindle amplifier)

FSSB Connection diagram


The FSSB connection diagram is scrolled right and left with key. When key is pressed,
the FSSB connection diagram is scrolled to the left and the right the triplex row.

Common Power Supply Connection diagram


Up to two internal cooler fans and two radiators cooler fans are connected in a common power supply. The
characters of "PS" that shows a common power supply and the amplifier group number displayed in the upper
part of figure in a common power supply.
Servo amplifiers or spindle amplifiers connected with a common power supply has a same group number.
Amplifier group number

Internal cooler fan

Radiator cooler fan

When the power supply is selected with key, servo amplifiers and spindle amplifiers connected
with the selected power supply are highlighted in yellow.

Fan status
: NORMAL Fans are rotating normally.
: EXCHANGE Fault occurs in the fan or the lifetime approaches. Please exchange the fan.

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NOTE
1 When FSSB is not correctly connected, this screen is not normally displayed.
2 When the fan is not connected, the state of the fan is a blank.
3 This screen is not updated automatically. Please switch the screen when you
want to update the state of the fan.

1.13.2 Leakage detection monitor screen

When softkey [LEAKG MONITR] is pressed, the Leakage detection monitor screen is displayed. The leakage
status of servo amplifier and spindle amplifier can be confirmed on this screen. When "LKG" is displayed in
status display, confirm this screen and examine the part where axis fault occurred.

Leakage status
: NORMAL The insulation resistance is normal.
: LEAKAGE The insulation resistance has dropped. Be sure to perform inspection.
: FAILED It failed in the measurement of the insulation resistance. Be sure to perform inspection.
-- : UNSUPPORT The servo amplifier and the spindle amplifier used cannot use the Leakage Detection
Function.
** : UNMEASUR Leakage has not been measured yet.

Refer to diagnosis data No.1700, No.1701(servo), No.1702 and No.1703(spindle) for details.

NOTE
1 When FSSB is not correctly connected, this screen is not normally displayed.
2 This screen is not updated automatically. Please switch the screen when you
want to update the state of the fan.

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Add the following descriptions as "1.14 TROUBLE DIAGNOSIS FUNCTION".

1.14 TROUBLE DIAGNOSIS

1.14.1 Outline
Investigating the cause of Servo/Spindle/CNC alarms becomes easier by diagnosis according to the guidance
message of this function.
And when the thermal simulation or disturbance level of servo axis exceeds the trouble forecast level, the
machine can be safely stopped by detecting the breakdown beforehand by the use of the trouble forecast signal.

It introduces the example of the method of pursuing the cause of the alarm occurrence that uses the trouble
diagnosis function as follows.

When alarm "SV0410 EXCESS ERROR (STOP)" is occurred.


It explains the procedure of the cause investigation when following alarm "SV0410 EXCESS ERROR (STOP)"
is occurred.

Fig.1.14.1 (a) Alarm message screen (10.4-inch display unit)

The cause of occurrence is pursued by answering the question displayed on the screen according to the
following procedures by soft key [YES] or [NO] though there are some a occurrence factors of the alarm
"SV0410 EXCESS ERROR (STOP)".

1. After pushing return soft key [<], press the continuous menu key until soft key
[GUIDE]/[MONIT]/[W.GRPH] appears.

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2. Press soft key [GUIDE].

Fig.1.14.1 (b) Soft key to select trouble diagnosis guidance screen (10.4-inch display unit)

Because the following screens are displayed, press softkey [YES].

Fig.1.14.1 (c) Trouble diagnosis guidance screen (10.4-inch display unit)

The following guidances are displayed.

Fig.1.14.1 (d) Trouble diagnosis guidance screen (10.4-inch display unit)

Trouble diagnosis graphic screen is displayed according to the above guidance and the torque command is
confirmed.

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Trouble diagnosis graphic screen is displayed according to the following procedures.

1. Press return soft key [<].


2. Press soft key [W.GRPH].

Fig.1.14.1 (e) Soft key to select trouble diagnosis graphic screen (10.4-inch display unit)

3. Press soft key [W.PRM].

Fig.1.14.1 (f) Soft key to select trouble diagnosis parameter screen (10.4-inch display unit)

A necessary parameter for the graphic display is set as follows.

The index of an axis to graphic display

Data of graphic display

Fig.1.14.1 (g) Trouble diagnosis parameter screen (10.4-inch display unit)

The displayed axis is selected by inputting the index of an axis to the box next to "AXIS".
The displayed data kind is selected by inputting data kind number to the box next to "DATA KIND".

This time, "1" is set in the index of an axis to confirm the waveform of the torque command of the X1 axis and
"6" is set to data kind number.

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Trouble diagnosis graphic screen is displayed according to the following procedures.

1. Press return soft key [<].


2. Press soft key [G-ADJ.].

Fig.1.14.1 (h) Soft key to select trouble diagnosis graphic screen (10.4-inch display unit)

The graphical chart of the torque command immediately before occurring the alarm as follows is displayed.
The vertical line shown by the arrow on a right edge is time that the alarm is occurred.

Time that alarm is occurred

Fig.1.14.1 (i) Trouble diagnosis graphic screen (10.4-inch display unit)

Return to trouble diagnosis guidance screen, and press the soft key [NO], because it can be judged that the
torque command doesn't vibrate from this graphical chart.

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Trouble diagnosis guidance screen is displayed according to the following procedures.

1. Press return soft key [<].


2. Press soft key [GUIDE].

Fig.1.14.1 (j) Soft key to select trouble diagnosis guidance screen (10.4-inch display unit)

Press soft key [NO] after pressing the soft key [(OPRT)] on the trouble diagnosis guidance screen.

Fig.1.14.1 (k) Trouble diagnosis guidance screen (10.4-inch display unit)

When soft key [NO] is pressed, the following guidances are displayed.

Fig.1.14.1 (l) Trouble diagnosis guidance screen (10.4-inch display unit)

The cause of the alarm is specified like this, and cope according to the content of the guidance.

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1.14.2 Investigation procedure of cause of alarm occurrence
The cause of occurrence can be investigated according to the following procedures when Servo/Spindle alarms
are occurred.

Note
Status display of the trouble diagnosis screen should be [SAMPLING] to diagnose it
when the servo alarm/spindle alarm is occurred.
Change in the state of [SAMPLING] surely referring to "Clear of the preserved data" in
Chapter 1.14.4 when status display is not [SAMPLING].

Investigation procedure (for 8.4/10.4-inch display unit)


Procedure
1. Press function key , and the message screen is displayed.
2. After pushing return soft key [<], press the continuous menu key until soft key
[GUIDE]/[MONIT]/[W.GRPH] appears.
3. Press soft key [GUIDE].
The trouble diagnosis guidance screen is displayed.
The guidance to specify the cause of the occurred alarm is displayed on the trouble diagnosis guidance
screen.
The cause of occurrence and the coping method of the alarm are displayed by answering in soft key
[YES]/[NO] referring to servo/spindle monitor information on the trouble diagnosis monitor screen, the
waveform data of the trouble diagnosis graphic screen, and the diagnosis screen, etc.

Investigation procedure (for 15/19-inch display unit)


Procedure
1. Press function key , and the message screen is displayed.
2. Press the vertical soft key [NEXT PAGE] until vertical soft key [GUIDE]/[MONIT]/[W.GRPH] appears.
3. Press the vertical soft key [GUIDE].
The trouble diagnosis guidance screen is displayed.
The guidance to specify the cause of the occurred alarm is displayed on the trouble diagnosis guidance
screen.
The cause of occurrence and the coping method of the alarm are displayed by answering in horizontal soft
key [YES]/[NO] referring to servo/spindle monitor information on the trouble diagnosis monitor screen,
the waveform data of the trouble diagnosis graphic screen, and the diagnosis screen, etc.

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1.14.3 Trouble diagnosis guidance screen
Outline
The trouble diagnosis guidance screen displays the guidance message to specify the cause of an alarm.
The cause of the alarm can be specified by confirmation/coping according to the guidance, and answering by
soft key [YES]/[NO] in a short time.

Display procedure of trouble diagnosis guidance screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [GUIDE] appears.
3 Press soft key [GUIDE]. The trouble diagnosis guidance screen is displayed as follows.

Trouble Code

Contents of trouble

Probable cause

Guidance message

Status display

Fig.1.14.3 (a) Trouble diagnosis guidance screen (10.4-inch display unit)

Display procedure of trouble diagnosis guidance screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [GUIDE] appears.
3 Press the vertical soft key [GUIDE]. The trouble diagnosis guidance screen is displayed.

Explanation
・Contents of Display

Trouble Code : "NC"-"Alarm type + alarm number" is displayed as code for identifing alarm.
Contents of Trouble : Alarm Meassage.

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Probable Cause : Probable Cause of alarm.
Guidance message : Question to find the cause or answer to remove trouble is displayed.
Status display :
[RESUMING] :
When press soft key [RESUME] , the guidance message which was displayed before CNC power
turned off is displayed again. Then [RESUMING] appears.
[SAMPLING] / [LATCHED] :
In CNC, there are two states in the state that the state (sampling state) to sample servo/spindle data
whenever it usually operates and servo/spindle alarm are occurred and the sampling stops (preserved
state). [SAMPLING] or [LATCHED] display show the two states.
The sampling of servo/spindle monitor data is stopped when the servo/spindle alarm is occurred, and
the data when the alarm is occurred is kept in CNC.
It is automatically diagnosed that it switches to the trouble diagnosis guidance screen in [LATCHED]
state after the alarm is occurred, and the diagnosis to servo/spindle alarm is displayed partially in
CNC based on servo/spindle data when the alarm is occurred.
There is a possibility that a correct diagnosis cannot be done when the alarm number diagnosed on the
trouble diagnosis guidance screen and the alarm number when monitor data was preserved when the
alarm is occurred are different when the alarm is occurred next if the sampling is not begun. In this
case, the display of [LATCHED] state blinks.
Clear the kept data on the screen of either the trouble diagnosis guidance screen, the trouble diagnosis
monitor screen, or the trouble diagnosis graphic screen to begin the sampling again in preparation for
the alarm occurred next after status display changes into [LATCHED] state once. after diagnosing the
cause of occurrence and the corrective action of the alarm.
When the kept data is cleared, [LATCHED] state changes into [SAMPLING] state, and restarts the
sampling of servo/spindle monitor data.

Operation
Press the soft key [(OPRT)] on the trouble diagnosis guidance screen. (Only for 8.4/10.4-inch display unit)

・Change of Guidance
Soft key [YES]/[NO] :
Check contents of guidance message, and, answer by pressing soft key [YES] or [NO]. Then the next
guidance message is displayed.
In some cases CNC automatically checks and judges contents of guidance. In this case the next guidance
message is automatically displayed.
Automatic diagnosis is not done in case that CNC power turns off once after servo /spindle monitor data is
kept.

Soft key [BACK] :


Guidance message returns back 1 step.
It is possible to trace back the guidance message when soft key [YES]/[NO] is pressed by mistake.

Soft key [RESUME] :


Guidance message which was displayed before CNC power turned off is displayed again.
The diagnosis can be continued from the guidance displayed again.
However, it is not possible to go back to the step before the point where soft key [BACK] is pressed.
Status display “RESUMING” is displayed during the guidance that starts by pressing soft key [RESUME].

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・Change of alarm
When several alarms occur in same time, pressing page key / can select the guidance message.

1.14.4 Trouble diagnosis monitor screen


Outline
Trouble diagnosis monitor screen displays information when the alarm is occurred necessary to diagnose the
servo/spindle alarm.

Servo/spindle monitor data on "1-4 immediately before occurrence of the alarm" for four samplings
immediately before and "The latest alarm is occurred" can be displayed as data when the alarm is occurred.
Moreover, "Present" of servo/spindle monitor data when usually operating can be displayed.

Display procedure of trouble diagnosis monitor screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [MONIT] appears.
3 Press soft key [MONIT].

The following screen is sample of displaying data of X axis (servo) when the alarm occurred.

Fig.1.14.4 (a) Trouble diagnosis monitor screen (10.4-inch display unit)

4 The servo monitor data screen and the spindle monitor data screen can be switched by pushing soft key
[MON_SP] / [MON_SV].

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Display procedure of trouble diagnosis monitor screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [MONIT] appears.
3 Press the vertical soft key [MONIT].
4 The servo monitor data screen and the spindle monitor data screen can be switched by pushing the vertical
soft key [MON_SP] / [MON_SV].

Explanation

・Data displayed in monitor Screen


Displayed data in monitor screen is showed below.

Table 1.14.4 (a) Data of servo motor


Data (Unit) Data type Display range Data explanation Page number
COMMAND PULSE (pulse) 2 Word ±99999999 1
F.B. PULSE (pulse) 2 Word ±99999999 (Note3) 1
REF.COUNTER (pulse) 2 Word ±99999999 1
POS. ERROR (pulse) 2 Word ±99999999 1
ACTUAL SPEED (1/min) Word -32768 ~ +32767 1
AMR DATA Word 0~+255 Data of pole position of the 1
rotor “256” shows 360 degree
as electrical angle
TORQUE COMMAND (%) Word ±400 Torque command. “100” shows 2
maximum torque
EFFECTIVE CURRENT (%) Word ±400 “100” shows maximum current 2
of amplifier
MOTOR CURRENT (A) Word ±4096 2
DISTURBANCE LEVEL (%) Word 0 ~ +200 “100” shows the alarm level of 2
Unexpected disturbance
torque detection function
HEAT SIMULATION (%) Word 0 ~ +100 “100” shows the alarm level of 2
OVC alarm.
ARBITRARY DATA1 Word -32768 ~ +32767 (Note2) 2
ARBITRARY DATA2 Word -32768 ~ +32767 (Note2) 2
DC LINK VOLT. (V) Word 0 ~ +1023 Instantaneous value(Note3) 3(Note6)
PS VOLTAGE RMS (Vrms) Word 0 ~ +1023 Average value during 1 cycle 3(Note6)
of power source(Note3)
PS VOLT.UMBALANCE (%) Word 0 ~ +15.5 Average value during 1 cycle 3(Note6)
of power source(Note3)
PS VOLTAGE THD (%) Word 0 ~ +31.5 Average value of THD(Total 3(Note6)
Harmonic Distortion) during 1
cycle of power frequency
(Note3)
PS CURRENT (A) Word 0 ~ +2047 Average value of current 3(Note6)
amplitude during 1 cycle of
power source(Note3)
PS STATUS FLAG 1 Bit 0/1 (Note4) 3(Note6)

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Data (Unit) Data type Display range Data explanation Page number
PS STATUS FLAG 2 Bit 0/1 (Note4) 3(Note6)
PS STATUS FLAG 3 Bit 0/1 (Note4) 3(Note6)
PS STATUS FLAG 4 Bit 0/1 (Note4) 3(Note6)
PS INPUT FREQ (Hz) Word 0 ~ +102.3 Average value during 1 cycle 3(Note6)
of power source(Note3)
SV INS.INFO. Byte 0 ~ 3F Various status flags at using 4(Note6)
Leakage detection function
SV INS.RESISTANCE (MΩ) Word 0 ~ +102.1 Value of insulation resistance 4(Note6)
at using Leakage detection
function(Note3)
PS INT.TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note6)
PS HEAT SINK TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note6)
SV INT.TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note6)
SV HEAT SINK TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note6)
AMP GROUP/SLAVE Byte 0 ~ +255 Group number and Slave 5(Note6)
number of power supply (PS)
PS DGN.INFO. Word 0 ~ FFFF Status flags of power 5(Note6)
supply(PS)
AMP COMM.ERR.INF. Word 0 ~ FFFF Error information flags for 5(Note6)
communication between
amplifiers
SV DGN.INFO. Word 0 ~ FFFF Diagnosis flags for servo 5(Note6)
amplifier(SV)
SV FSSB UPR.ERR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SV FSSB LWR.ERR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SV FSSB UPR.JTR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SV FSSB LWR.JTR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SDU FSSB UPR.ERR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SDU FSSB LWR.ERR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SDU FSSB UPR.JTR. 2Word 0 ~ FFFF (Note5) 6(Note6)
SDU FSSB LWR.JTR. 2Word 0 ~ FFFF (Note5) 6(Note6)
INT.DTCT.INTP.CNT Word 0 ~ +65535 The number of data 7(Note7)
interpolation when the
feedback data of internal
detector is disturbed by noise
INT.DTCT.COM.CNT Word 0 ~ +65535 The number of communication 7(Note7)
error when the feedback data
of internal detector is disturbed
by noise
INT.DETECTOR WRN. Word 0 ~ FFFF Warning information of internal 7(Note6)
detector
EXT.DTCT.INTP.CNT Word 0 ~ +65535 The number of data 7(Note7)
interpolation when the
feedback data of external
detector is disturbed by noise
EXT.DTCT.COM.CNT Word 0 ~ +65535 The number of communication 7(Note7)
error when the feedback data
of external detector is
disturbed by noise

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Data (Unit) Data type Display range Data explanation Page number
EXT.DETECTOR WRN. Word 0 ~ FFFF Warning information of 7(Note6)
external detector
SV DATA 1 Word -32768 ~ +32767 (Note2) 7(Note6)
SV DATA 2 Word -32768 ~ +32767 (Note2) 7(Note6)
SV DATA 3 Word -32768 ~ +32767 (Note2) 7(Note6)
SV DATA 4 Word -32768 ~ +32767 (Note2) 7(Note6)

Note
1 The data range shows the range in which a data can be monitored in this
function. It doesn’t show the system efficiency or rated value.
2 ARBITRARY DATA1,2 and SV DATA1-4 are used for service operation by
FANUC.
3 The displayed values as Voltage, Current, Frequency, Resistance, and
Temperature are approximate value and they have some error. If you want to
know the precise values, please measure them by exclusive equipments.
4 PS STATUS FLAG1-4 are used for service operation by FANUC.
5 FSSB ERROR and FSSB JITTER show the status of FSSB communication.
They are used for service operation by FANUC.
6 These items are not displayed in the system of G321 and 31 G331.
7 These items are displayed on the 3 page in the system of G321 and G331.

Table 1.14.4 (b) Data of spindle motor


Data (Unit) Data type Display range Data explanation Page number
OPERATION Character ***** 1
GEAR/OUT SEL Character ***** 1
COMMAND PULSE(pulse) 2Word ±99999999 1
COMMAND SPEED(1/min) Word -32768 ~ +32767 (Note2) 1
CONTROL INPUT Character ***** 1
CONTROL OUTPUT Character ***** 1
ACT.SPINDLE SPEED (1/min) Word -32768 ~ +32767 2
ACT.MOTOR SPEED (1/min) Word -32768 ~ +32767 (Note2) 2
LOAD METER (%) Word 0 ~ +10000 2
TORQUE CMD(%) Word -100 ~ +100 Torque command. “100” shows 2(Note7)
the maximum torque.
MOTOR CURRENT (A) Word -4096 ~ +4095 2(Note7)
HEAT SIMU.(MOTOR) (%) Byte 0 ~ +100 “100” shows the alarm level of 2(Note7)
OVC alarm.
HEAT SIMU.(AMP) (%) Byte 0 ~ +100 “100” shows the alarm level of 2(Note7)
OVC alarm.
POS. ERROR (pulse) 2Word ±99999999 2
SYN ERR (pulse) 2Word ±99999999 2
DC LINK VOLT. (V) Word 0 ~ +1023 Instantaneous value(Note3) 3(Note7)
PS VOLTAGE RMS (Vrms) Word 0 ~ +1023 Average value during 1 cycle of 3(Note7)
power source(Note3)

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Data (Unit) Data type Display range Data explanation Page number
PS VOLT.UMBALANCE (%) Word 0 ~ +15.5 Average value during 1 cycle of 3(Note7)
power source(Note3)
PS VOLTAGE THD (%) Word 0 ~ +31.5 Average value of THD(Total 3(Note7)
Harmonic Distortion) during 1
cycle of power source(Note3)
PS CURRENT (A) Word 0 ~ +1023 Average value of current 3(Note7)
amplitude during 1 cycle of power
source(Note3)
PS STATUS FLAG 1 Bit 0/1 (Note5) 3(Note7)
PS STATUS FLAG 2 Bit 0/1 (Note5) 3(Note7)
PS STATUS FLAG 3 Bit 0/1 (Note5) 3(Note7)
PS STATUS FLAG 4 Bit 0/1 (Note5) 3(Note7)
PS INPUT FREQ (Hz) Word 0 ~ +102.3 Average value during 1 cycle of 3(Note7)
power source(Note3)
SP INS.INFO. Byte 0 ~ 3F Various status flags at using 4(Note7)
Leakage detection function
(Note3)
SP INS.RESISTANCE (MΩ) Word 0 ~ +102.1 Value of insulation resistance at 4(Note7)
using Leakage detection function
(Note3)
PS INT.TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note7)
PS HEAT SINK TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note7)
SP INT.TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note7)
SP HEAT SINK TMP. (℃) Byte 0 ~ +255 (Note3) 5(Note7)
AMP GROUP/SLAVE Byte 0 ~ +255 Group number and Slave number 5(Note7)
of power supply (PS)
PS DGN.INFO. Word 0 ~ FFFF Status flags of power supply(PS) 5(Note7)
AMP COMM.ERR.INF. Word 0 ~ FFFF Error information flags for 5(Note7)
communication between amplifiers
SP DGN.INFO. Word 0 ~ FFFF Diagnosis flags for spindle 5(Note7)
amplifier(SP)
SP FSSB UPR.ERR. 2Word 0 ~ FFFF (Note6) 6(Note7)
SP FSSB LWR.ERR. 2Word 0 ~ FFFF (Note6) 6(Note7)
SP FSSB UPR.JTR. 2Word 0 ~ FFFF (Note6) 6(Note7)
SP FSSB LWR.JTR. 2Word 0 ~ FFFF (Note6) 6(Note7)
INT.A/B AMPLITUDE (V) Byte 0 ~ +2.55 Amplitude of internal analog 7(Note7)
sensor
INT.A/B MAX FLUCT (mV) Byte 0 ~ +127 Maximum fluctuation ratio of 7(Note7)
internal analog sensor
INT.A/B OFFSET A (mV) Byte -1280 ~ +1270 Offset of A-phase of internal 7(Note7)
analog sensor
INT.A/B OFFSET B (mV) Byte -1280 ~ +1270 Offset of B-phase of internal 7(Note7)
analog sensor
INT.A/B NOISE CNT Word -32768 ~ +32767 The number of noise when the 7(Note7)
feedback data of internal analog
sensor is disturbed
EXT.A/B AMPLITUDE (V) Byte 0 ~ +2.55 Amplitude of external analog 7(Note7)
sensor
EXT.A/B MAX FLUCT (mV) Byte 0 ~ +127 Maximum fluctuation ratio of 7(Note7)
external analog sensor

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Data (Unit) Data type Display range Data explanation Page number
EXT.A/B OFFSET A (mV) Byte -1280 ~ +1270 Offset of A-phase of external 7(Note7)
analog sensor
EXT.A/B OFFSET B mV) Byte -1280 ~ +1270 Offset of B-phase of external 7(Note7)
analog sensor
EXT.A/B NOISE CNT Word -32768 ~ +32767 The number of noise when the 7(Note7)
feedback data of external analog
sensor is disturbed
INT.SRAL INTP.CNT Word 0 ~ +65535 The number of data interpolation 8(Note7)
when the feedback data of internal
serial sensor is disturbed by noise
INT.SRAL COM.CNT Word 0 ~ +65535 The number of communication 8(Note7)
error when the feedback data of
internal serial sensor is disturbed
by noise
INT.SRAL WRN. Word 0 ~ FFFF Warning information of internal 8(Note7)
serial sensor
EXT.SRAL INTP.CNT Word 0 ~ +65535 The number of data interpolation 8(Note7)
when the feedback data of
external serial sensor is disturbed
by noise
EXT.SRAL COM.CNT Word 0 ~ +65535 The number of communication 8(Note7)
error when the feedback data of
external serial sensor is disturbed
by noise
EXT.SRAL WRN. Word 0 ~ FFFF Warning information of external 8(Note7)
serial sensor
SP DATA 1 Word -32768 ~ +32767 (Note4) 8(Note7)
SP DATA 2 Word -32768 ~ +32767 (Note4) 8(Note7)
SP DATA 3 Word -32768 ~ +32767 (Note4) 8(Note7)
SP DATA 4 Word -32768 ~ +32767 (Note4) 8(Note7)

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Note
1 The data range shows the range in which a data can be monitored in this
function. It doesn’t show the system efficiency or rated value.
2 To display COMMAND SPEED and ACTUAL MOTOR SPEED, it’s necessary to
set following parameters.
- No.4020 : Maximum motor speed of main spindle
- No.4196 : Maximum motor speed of sub spindle
(in case of using Spindle switching control)
3 The displayed values as Voltage, Current, Frequency, Resistance, and
Temperature are approximate value and they have some error. If you want to
know the precise values, please measure them by exclusive equipments.
4 SP DATA1-4 are used for service operation by FANUC
5 PS STATUS FLAG1-4 are used for service operation by FANUC.
6 FSSB ERROR and FSSB JITTER show the status of FSSB communication.
They are used for service operation by FANUC.
7 These items are not displayed in the system of G321 and G331.

Table 1.14.4 (c) Data of others


Data Data form Page number
The latest latch date Year (Two last digits) / Month (Two digits) / Day (Two digits)
The latest latch time Hour (Two digits) / Minute (Two digits) / Second (Two digits) 8(servo),
Executed file name at latched Character 9(spindle)
Executed N number at latched N+number of of five digits

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Operation
・Servo monitor data screen

Fig.1.14.4 (b) Trouble diagnosis monitor screen (Servo monitor data) (10.4-inch display unit)

Servo monitor data can be selected by pressing soft key [NEW]/[CURRNT]/[BEFORE]/[AFTER].


Soft key [NEW] and [CURRNT] is displayed alternately.
Moreover, Soft key [BEFORE]/[AFTER] is displayed to press soft key [NEW], and if soft key [CURRNT] is
pressed, it is not displayed. TIME

1-4 immediately before When alarm is


Present
occurrence of the alarm occurred

Before After

Soft key [NEW] : Servo monitor data when the alarm is occurred is displayed.
Soft key [CURRNT] : Present servo monitor data is displayed.
Soft key [BEFORE] : When the alarm is occurred and status display changes into [LATCHED] state, data
before four samplings immediately before occurrence of the alarm is preserved in
CNC. Preserved servo monitor data changes and is displayed by pressing this soft key
as "SAMPLED IN ALM"→"BEFORE ALM 1"→"BEFORE ALM 2"→"BEFORE
ALM 3"→"BEFORE ALM 4".
Soft key [AFTER] : As well as the above operation, Preserved servo monitor data changes and is
displayed by pressing this soft key as "BEFORE ALM 4"→"BEFORE ALM 3"→
"BEFORE ALM 2"→"BEFORE ALM 1"→"SAMPLED IN ALM".
Soft key [MON_SP] : Spindle monitor data screen is displayed.

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Note
Monitor data of 1 - 4 samplings immediately before occurrence of the alarm is not
displayed since 4 pages.

- Spindle monitor data screen

Fig.1.14.4 (c) Trouble diagnosis monitor screen (Spindle monitor data) (10.4-inch display unit)

Spindle monitor data can be selected by pressing soft key [NEW]/[CURRNT]/[BEFORE]/[AFTER].


Soft key [NEW] and [CURRNT] is displayed alternately.
Moreover, Soft key [BEFORE]/[AFTER] is displayed to press soft key [NEW], and if soft key [CURRNT] is
pressed, it is not displayed. TIME

1-4 immediately before When alarm is


Present
occurrence of the alarm occurred

Before After

Soft key [NEW] : Spindle monitor data when the alarm is occurred is displayed.
Soft key [CURRNT] : Present Spindle monitor data is displayed.
Soft key [BEFORE] : When the alarm is occurred and status display changes into [LATCHED] state, data
before four samplings immediately before occurrence of the alarm is preserved in
CNC. Preserved Spindle monitor data changes and is displayed by pressing this soft
key as "SAMPLED IN ALM" → "BEFORE ALM 1" → "BEFORE ALM 2" →
"BEFORE ALM 3"→"BEFORE ALM 4".
Soft key [AFTER] : As well as the above operation, Preserved Spindle monitor data changes and is
displayed by pressing this soft key as "BEFORE ALM 4"→"BEFORE ALM 3"→
"BEFORE ALM 2"→"BEFORE ALM 1"→"SAMPLED IN ALM".

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Soft key [MON_SV] : Servo monitor data screen is displayed.

Note
Spindle monitor data that can the above operation is only an item from page 2 to page
3.
The value is displayed in the item on page 1 and since 4 pages o f the spindle monitor
data screen the value at present when status display is [SAMPLING], or the value at
the alarm is occurred when status display is [LATCHED].

・Change of displayed page


Displayed page is switched by pressing page key / .

・Change of displayed axis


Displayed axis is switched by pressing cursor key / .

・Preservation of data when alarm is occurred


When status display is in the state of [SAMPLING], and servo alarm/spindle alarm is occurred newly, "Data at
the latest alarm occurrence" and "Data of 1-4 immediately before occurrence of the alarm" of the alarm
occurrence axis are preserved.
As a result, [SAMPLING] of status display on the right of the screen changes into [LATCHED].

Note
As for both servos and spindles, when the alarm as two or more axes at the same
time is occurred, only the data of the axis of the least index of an axis is preserved.

・Clear of preserved data


After releasing all servo/spindle alarm, clear "Data at the latest alarm occurrence" and "Data of 1-4 immediately
before occurrence of the alarm".
As a result, [LATCHED] of status display on the right of the screen changes into [SAMPLING]. Moreover, the
waveform data (various data of each axis) displayed on the trouble diagnosis graphic screen is cleared at the
same time.

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Clear operation procedure of preserved data (for 8.4/10.4-inch display unit)
Procedure
1 The soft key display changes as follows if soft key [(OPER)] is pressed on the trouble diagnosis monitor
screen, the trouble diagnosis graphic screen or the trouble diagnosis parameter screen.
(The below figure is a trouble diagnosis monitor screen.)

Fig.1.14.4 (d) Trouble diagnosis monitor screen (10.4-inch display unit)

2 Press the soft key [CLEAR].


The soft key display changes as follows.
Press the soft key [CAN] when you cancel the clear operation.

Fig.1.14.4 (e) Trouble diagnosis monitor screen (10.4-inch display unit)

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3 Press the soft key [EXEC].
[LATCHED] of status display on the right of the screen changes into [SAMPLING]

Fig.1.14.4 (f) Trouble diagnosis monitor screen (10.4-inch display unit)

Clear operation procedure of preserved data (for 15/19-inch display unit)


Procedure
1 The horizontal soft key [CLEAR] deletion is displayed on the trouble diagnosis monitor screen, the trouble
diagnosis graphic screen or the trouble diagnosis parameter screen.
2 Press the horizontal soft key [CLEAR].
Press the horizontal soft key [CAN] when you cancel the clear operation.
3 Press the horizontal soft key [EXEC].
[LATCHED] of status display on the right of the screen changes into [SAMPLING]

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1.14.5 Trouble diagnosis graphic screen
Outline
The waveform data immediately before occurrence of the alarm necessary for the diagnosis when the servo
alarm / spindle alarm is occurred is displayed.

Trouble diagnosis graphic screen


The servo data / spindle data for a few seconds immediately before occurrence of the alarm is displayed by
waveform on the screen. The data of maximum 4 kinds can be displayed at the same time.
The displayed data is set on the trouble diagnosis parameter screen.

Display procedure of trouble diagnosis graphic screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [W.GRPH] appears.
3 Press soft key [W.GRPH].
4 Press soft key [G-ADJ.].

(2)

(1)

Fig.1.14.5 (a) Trouble diagnosis graphic screen (10.4-inch display unit)

・Contents of display
(1) Red vertical line shows the position (time) in which the alarm is occurred..

(2) The date when the alarm was occurred is displayed.

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Display procedure of trouble diagnosis graphic screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [W.GRPH] appears.
3 Press the vertical soft key [W.GRPH].
4 Press the vertical soft key [G-ADJ.].

Operation
・Change of position and magnification
When Soft key [G-ADJ.] is pressed, the following soft keys appear.

[<][W.PRM ][G-ADJ.][TRB_LV][ ][(OPRT)][ ]

[<][H-DOBL][H-HALF][←TIME][TIME→][ ][+]

[<][ CH-1 ][ CH-2 ][ CH-3 ][ CH-4 ][ ][+]

[<][WAV.EX][WAV.RE][WAV.↑][WAV.↓][ ][ ]

Soft key [H-DOBL] : The length of the time base is expanded.


Soft key [H-HALF] : The length of the time base is reduced.
Soft key [TIME←] : The time base is moved to the left side.
Soft key [TIME→] : The time base is moved to the right side.
Soft key [CH-1] : The operation to the waveform of channel 1 is selected.
Soft key [CH-2] : The operation to the waveform of channel 2 is selected.
Soft key [CH-3] : The operation to the waveform of channel 3 is selected.
Soft key [CH-4] : The operation to the waveform of channel 4 is selected.
Soft key [WAV.EX] : The length of the spindle is expanded to the selected waveform.
Soft key [WAV.RE] : The length of the spindle is reduced to the selected waveform.
Soft key [WAV.↑] : The selected waveform is moved for above.
Soft key [WAV.↓] : The selected waveform is moved below.

The time scale is a common scale for the channel 1,2,3 and 4.
The position and magnification of the height scale can be set for each channel.

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Parameter setting for waveform display on the trouble diagnosis graphic screen
The data kind and the data unit of the waveform data displayed on the trouble diagnosis graphic screen are
displayed and set on the trouble diagnosis parameter screen.

Display procedure of trouble diagnosis parameter screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [W.GRPH] appears.
3 Press soft key [W.GRPH].
4 Press soft key [W.PRM].

Fig.1.14.5 (a) Trouble diagnosis parameter screen (10.4-inch display unit)

Display procedure of trouble diagnosis parameter screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [W.GRPH] appears.
3 Press the vertical soft key [W.GRPH].
4 Press the vertical soft key [W.PRM].

Explanation
・Contents of display
CHANNEL:
Channel for waveform display. Maximum 4 channels can be used. Set data from the first channel
sequentially.

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AXIS :
Axis for waveform display. Manual setting is available. In some cases Axis data is set automatically for
diagnosis in trouble diagnosis guidance screen.

DATA KIND :
Data kind for waveform display. Manual setting is available. In some cases data kind is set automatically
for diagnosis in trouble diagnosis guidance screen.

DATA UNIT :
Unit of display data. This data is set automatically according to data kind. Manual setting is invalid.

FORECAST LV :
This data decides boundary value to output trouble forecast signal. Manual setting is available.

Guidance of setting each item :


The guidance to the above setting each item is displayed.

Operation
・Data Setting
1 Move cursor by Cursor key to the setting item.
2 Input number by MDI key and press input key to set data.
The content of the following each items can be input by the above operation.

AXIS :
In case of servo axis, input control axis number.
(Example) Set "1" for first servo axis.
In case of spindle axis, input "100 + spindle number".
(Example) Set "101" for first spindle axis.

Note
Set the index of an axis in the path system to the control axis number and the control
spindle number for the multi path system.

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DATA KIND :
Input data number value according to the following table.

Table 1.14.5 (a) Data of Servo motor


Data number Data kind
1 Accumulated command pulse (pulse)
2 Accumulated feedback pulse (pulse)
3 Position error (pulse)
4 Reference counter (pulse)
5 Actual speed (1/min)
6 Command current (%)
7 Thermal simulation data (%)
8 Torque (%)
9 Disturbance level (%)
10 Optional data
11 R-phase current (%)
12 Effective current (%)
13 Pulse coder AMR data
14 Optional data 2
20 SV U CURRENT (A)
21 SV V CURRENT (A)
22 PS L1-L2 VOLT. (V) (Note3)
23 PS L2-L3 VOLT. (V) (Note3)
24 PS L3-L1 VOLT. (V) (Note3)
25 PS L1 CURRENT (A) (Note3)
26 PS L2 CURRENT (A) (Note3)
27 PS L3 CURRENT (A) (Note3)
28 PS DC LINK VOLT. (V) (Note3)

Table 1.14.5 (b) Data of Spindle motor


Data number Data
15 Actual speed (1/min)
16 Load meter (%)
17 Position error (pulse)
18 Actual speed (1/min) (80msec)
19 Load meter (%) (80msec)
30 SP U CURRENT (A)
31 SP V CURRENT (A)
32 PS L1-L2 VOLT. (V) (Note3)
33 PS L2-L3 VOLT. (V) (Note3)
34 PS L3-L1 VOLT. (V) (Note3)
35 PS L1 CURRENT (A) (Note3)
36 PS L2 CURRENT (A) (Note3)
37 PS L3 CURRENT (A) (Note3)
38 PS DC LINK VOLT. (V) (Note3)

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Note
1 Each data kind is classified as follows as the combination to which the
waveforms can be displayed at the same time.
・Data number :1 - 17
・Data number :18, 19
・Data number :20, 21, 30, 31
・Data number :22 - 28, 32 - 38
Therefore, if the values other than the same combination as the data kind of
another channel are set when the data number is input to the data kind, Warning
"DATA SETTING ERROR" is displayed.
2 The emergency must stop when the set point displays the data kind of
waveforms of 20 or more number.
3 The displayed values as Voltage and Current are approximate value and they
have some error. If you want to know the precise values, please measure them
by exclusive equipments.

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1.14.6 Trouble forecast level setting screen
Trouble forecast level of the servo motor is set in this screen.
The breakdown level at the thermal simulation and disturbance level can be set.

Explanation

Thermal simulation
The calorific value of the motor and the amplifier is simulated based on a real current of the servo motor.
The alarm of "SOFTTHERMAL(OVC)" is occurred so that the motor or the amplifier might cause over heat
when this thermal simulation data reaches 100%.
Data value increases in the following cases.
1) Operating that frequency of acceleration and deceleration is high.
2) Operating to which state with very large cutting load continues.
3) The machine did not work according to the instruction though the motor output a full torque by the contact
etc. of the machine and work.

Disturbance level
The disturbance level shows the torque that the motor receives from the machine excluding the torque to
accelerate/decelerate the motor and the machine inertia in the output torque of the motor.
1) The machine came in contact with work.
2) The cutting load has increased.

An increase in these values is observed by this function, and warning can be occurred before the accident to the
machine and occurrence of the alarm.

Display procedure of trouble forecast level setting screen (for 8.4/10.4-inch display unit)
Procedure
1 Press function key .
2 Press the continuous menu key until soft key [W.GRPH] appears.
3 Press soft key [W.GRPH].
4 Press soft key [TRB LV].

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(1)

(2)

(3)

Fig.1.14.6 (a) Trouble forecast level setting screen (10.4-inch display unit)

・Contents of display
(1) Current value of thermal simulation/disturbance level is displayed with sign.

(2) Current value of thermal simulation or disturbance level is displayed by bar graphic.
Light Blue part : Current value of thermal simulation/disturbance level.
Red part : Trouble forecast level.

(3) Trouble forecast level.


The negative value is converted into the absolute value and a positive value is displayed.

Display procedure of trouble forecast level setting screen (for 15/19-inch display unit)
Procedure
1 Press function key .
2 Press the vertical soft key [NEXT PAGE] until vertical soft key [W.GRPH] appears.
3 Press the vertical soft key [W.GRPH].
4 Press the vertical soft key [TRB LV].

Operation

・Setting trouble forecast level


1 Select thermal simulation or disturbance level by page keys / .

2 Select axis by cursor keys / .

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3 Input numerical value by MDI key and press input key or soft key [INPUT].

Trouble forecast level is input into parameter No.8860 and 8861.

・Change of trouble forecast level


When Soft key [TRB LV] is pressed, the following soft keys appear.

[<][W.PRM ][G-ADJ.][TRB LV][ ][(OPRT)][ ]

[<][-10%][+10%][ -1%][ +1%][INPUT ][ ]

Soft key [ -10% ] : Subtract 10% from trouble forecast level.


Soft key [ +10% ] : Add 10% to trouble forecast level.
Soft key [ -1% ] : Subtract 1% from trouble forecast level.
Soft key [ +1% ] : Add 1% to trouble forecast level.
Soft key [INPUT] : Input trouble forecast level by MDI key.

・Trouble forecast signal


When thermal simulation or disturbance level of servo axis exceeds trouble forecast level, trouble forecast
signal TDSML1 - 8 (Fn298)/ TDFTR1 - 8 (Fn299) is output.

Parameters TRSx (bit 0 of parameter no.8855) / TRFx (bit 1 of parameter no.8855) need to be set to 1 to
perform the trouble forecast.

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・Setting of trouble forecast level on the trouble diagnosis parameter screen

The trouble forecast level can be set even on the trouble diagnosis parameter screen.

1. The trouble diagnosis parameter screen is displayed.


2. The cursor is moved to the item set with the cursor key.
3. The axis is set to the servo axis.
4. The data kind is set at thermal simulation (7) or disturbance level (9).
5. Because the editing box next to "FORECAST LV" can be edited, the trouble forecast level that wants to be
set to the axis is input.

Fig.1.14.6 (b) Setting of trouble forecast level on the trouble diagnosis parameter screen

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1.14.7 Parameter

#7 #6 #5 #4 #3 #2 #1 #0
8850 MDG

[Input type] Parameter input


[Data type] Bit

#0 MDG Trouble diagnosis function is:


0: Available.
1: Not available.

Note
When this parameter is set, the power must be turned off before operation is
continued.

#7 #6 #5 #4 #3 #2 #1 #0
8855 TRFx TRSx

[Input type] Parameter input


[Data type] Bit axis

#0 TRSx Trouble forecast of thermal simulation of servo axis is:


0: Not available.
1: Available. (Please set the trouble forecast level to parameter No.8860.)

#1 TRFx Trouble forecast of disturbance level of servo axis is:


0: Not available.
1: Available. (Please set the trouble forecast level to parameter No.8861.)

8860 Trouble forecast level for thermal simulation

[Input type] Parameter input


[Data type] Word axis
[Unit of data] %
[Valid data range] 0 ~ 100
Trouble forecast level for thermal simulation is set.

8861 Trouble forecast level for disturbance level

[Input type] Parameter input


[Data type] Word axis
[Unit of data] %
[Valid data range] 0 ~ 100
Trouble forecast level for disturbance level is set.

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1.14.8 Signal
Trouble forecast signals for thermal simulation TDSML1 - TDSML8 <Fn298>
[Classification] Output signal
[Function] The thermal simulation data is notified to exceed the trouble forecast level.
[Output condition] When the thermal simulation data of servo is a value that is bigger than the trouble forecast
level, this signal is "1".

Trouble forecast signals for disturbance level TDFTR1 - TDFTR8 <Fn299>


[Classification] Output signal
[Function] The disturbance level is notified to exceed the trouble forecast level.
[Output condition] When the disturbance level of servo is a value that is bigger than the trouble forecast level, this
signal is "1".

Signal address
#7 #6 #5 #4 #3 #2 #1 #0
Fn298 TDSML8 TDSML7 TDSML6 TDSML5 TDSML4 TDSML3 TDSML2 TDSML1

#7 #6 #5 #4 #3 #2 #1 #0
Fn299 TDFTR8 TDFTR7 TDFTR6 TDFTR5 TDFTR4 TDFTR3 TDFTR2 TDFTR1

1.14.9 Restrictions

・The use of the I/O Link βi amplifier


The alarm occurred by the motor with the I/O Link βi amplifier cannot be diagnosed.

・Using with waveform diagnosis display function together


When data of the machine signal or the servo/spindle are traced by waveform diagnosis display function, the
waveform data displayed on the trouble diagnosis graphic screen is not sampled.

・This function on the NC Guide / NC Guide Pro


This function is a not available on the NC Guide / NC Guide Pro.

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Add the following descriptions as "1.15 MACHINE ALARM DIAGNOSIS FUNCTION".

1.15 MACHINE ALARM DIAGNOSIS FUNCTION

1.15.1 Outline
It is necessary to notify the operator by the alarm display and warning message in the machine tool when a
peculiar problem to the machine such as the tool breakage and coolant shortage occurs.
The machine tool builder customizes by using the external alarm, the macro alarm, and the operator message
function and a peculiar alarm and message to such a machine can be displayed.
In this function, the diagnostic information to specify the factor in addition can be added to the alarm and the
message that the machine tool builder customized.
When a peculiar alarm to the machine etc. are occurred, the added diagnostic information is displayed on the
guidance screen of the trouble diagnosis function and can be used to specify the cause.

Machine alarm
occurrence

What caused the alarm ?


・Is ATC abnormal ? The cause can be
・Tool breakage ? specified on the trouble
・Coolant shortage ? diagnosis guidance

Fig.1.15.1 (a) Trouble diagnosis guidance screen (10.4-inch)

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To add the diagnostic information on the screen, make the diagnostic message data to be displayed and convert
it the memory card format file that can be read by CNC by using the PC tool "Guidance table for machine alarm
diagnosis".
After the file is loaded into CNC, the additional diagnostic information can be displayed on the screen.

Note
This function is an optional function.

1.15.2 Additional alarm and operator message


The alarm and the operator message on the machine side that can be added to the trouble diagnosis message are
as follows.

1. External alarm
2. Macro alarm
3. External operator message

1.15.3 Diagnosis number


In the alarm and the operator message on the machine side, the alarm number and message number that can be
diagnosed in the trouble diagnosis guidance screen are as follows.

1. External alarm

Table 1.15.3 (a) Available diagnosis alarm number (External alarm)


Parameter EXA(No.6301#0)
=0 =1
Alarm number 1000~1999 0~4095

2. Macro alarm

Table 1.15.3 (b) Available diagnosis alarm number (Macro alarm)


Parameter MCA(No.6008#1)
=0 =1
Alarm number 3000~3200 0~4095

3. External operator message

Table 1.15.3 (c) Available diagnosis message number (External operator message)
Parameter EXM(No.6301#1)
=0 =1
Message number 2000~2999 0~4095

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Note
1 Available diagnosis message number in the external operator message is a number
according to the setting of parameter No.6310.
2 The above available diagnosis number is a range of the number displayed on the
CNC screen, and it is different from the number actually set by the each function.
Please refer to the following manuals for the number actually set by the each function.
・External alarm / External operator message
Series 30i/31i/32i/35i-B PMC PROGRAMMING MANUAL (B-64513EN)
”4.11 INSTRUCTIONS RELATED TO CNC FUNCTIONS”
・Macro alarm
Series 30i/31i/32i-B USER’S MANUAL (Common to Lathe System
/Machining Center System) (B-64484EN) “Ⅱ16 CUSTOM MACRO“

1.15.4 Environment for making trouble diagnosis message


The following operating environment and the PC tool "Guidance table for machine alarm diagnosis" are
necessary to make the trouble diagnosis message displayed on trouble diagnosis guidance screen.
Prepare the personal computer as follows, and install this tool according to the next chapter.

・Operating environment

Operating system Microsoft® Windows® XP Professional or Microsoft® Windows Vista® Business


Memory Windows® XP:More than 512M bytes
Windows Vista®:More than 1G bytes
Free space in hard disk More than 128M bytes
Necessary equipment PC card adapter
Necessary application Microsoft® Excel® 2007
※ Microsoft, Windows, Windows Vista and Excel are the registered trademarks of Microsoft corporation in USA.

Note
"Guidance table for machine alarm diagnosis" is not included in the option of "machine
alarm diagnosis function".
Purchase "Guidance table for machine alarm diagnosis" CD (A08B-9010-J523#ZZ11)
additionally.

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1.15.5 Guidance table for machine alarm diagnosis
This tool is used to make the trouble diagnosis message displayed on the trouble diagnosis guidance screen.
Install this tool in the personal computer according to the following procedures, and make the trouble diagnosis
message.

1.15.5.1 Install
The installation procedure of this tool is as follows:

1 Run setup.exe in the install CD (A08B-9010-J523#ZZ11).

2 In the following setup dialog box, set an appropriate installation folder and press the <Next> button.

Fig.1.15.5.1 (a)

Note
By pressing the <Browse> button, the installation folder can be changed.

3 By pressing the <Next> button in the dialog box for the confirmation of install, the installation will be
started.

4 After the installation is finished normally, a message box to show the finish of the installation appears and
"FANUC Guidance Table" is added in the Windows start menu.

1.15.5.2 Uninstall
The uninstall procedure of this tool is as follows:

1 Open the Windows control panel.

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2 In the control panel, open the [Add or Remove Programs] and select "FANUC Guidance Table for
Machine Alarm Diagnosis" from the currently installed programs.

Note
Open the [Programs and Features] in Windows Vista.

3 By pressing the <Remove (or Uninstall)> button, a message box for the confirmation of uninstall appears.
By pressing the <Yes> button, this tool will be uninstalled.

1.15.5.3 Making a file to input trouble diagnosis messages


Making a Excel file in which trouble diagnosis messages are input is as follows:

Fig.1.15.5.3 (a)

1 Select [Program]→[FANUC Guidance Table]→[New File] in the Windows start menu, then the "New
File" dialog box will be displayed.

Fig.1.15.5.3 (b)

2 In the following dialog box, input a destination folder and file name of the Excel file to be made.

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Note
1 The extension of the file name must be "xls" (Excel book format). Any other
extension is ignored and it is changed to "xls".
2 When making a new file is failed, the message box "A trouble diagnosis message
file cannot be made." is displayed with one of the following messages about the
cause of that failure.
・The specified file name is not correct.
・The specified file has already existed.
・(Destination folder) is not found.
・Files in (destination folder) cannot be written.
・The disk space in (destination folder) is not enough to make a new file.

3 Click the [OK] button, a Excel file will be made as the specified name in the specified folder.

The trouble diagnosis messages can be input by opening the new Excel file.

1.15.5.4 Structure of the file to input trouble diagnosis messages


Three are 2 sheets in the Excel file to input the trouble diagnosis messages.
・ [Overall] sheet ・・・The sheet for overall operations and settings
・ [Guidance] sheet ・・・The sheet for inputting message strings

Fig.1.15.5.4 (a)

・Structure of [Overall] sheet


In the [Overall] sheet, you can make the trouble diagnosis messages by using the following operation buttons
from (1) to (3).
And, you can switch the display language in sheets and change the settings for multi-languages.

(1) (4)

(2) (5)

(3) (6)

Fig.1.15.5.4 (b)

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・Overview for each items

Item Name Description Reference


(1) Input Guidance Data Displays the [Guidance] sheet to input the trouble diagnosis Chapter 1.15.6.1
messages.
(2) Check Input Data Checks all input data on the [Guidance] sheet as to checking for the Chapter 1.15.6.2
range of number, the invalid letter and so on.
(3) Make Memory Card Makes a CNC readable memory card format file from input data in Chapter 1.15.6.3
File the [Guidance] sheet.
(4) Display Language Switches the display language for sheets by selecting a language -
and pressing the [Apply] button. Either Japanese or English can be
selected.
(5) Result of Check Displays the result of check for all input data. Chapter 1.15.6.2
(6) Multi-Languages Changes the settings to input messages for multi-languages. Chapter 1.15.7

・Structure of [Guidance] sheet

In the guidance sheet, you can input numbers and messages for each alarm or operator message.

(3) (4) (5) (3) (4)

(1) (2)

Fig.1.15.5.4 (c)

・Overview for each items

Item Name Description Reference


(1) Guidance Table 1 The table to input numbers and titles for alarm or operator Chapter 1.15.6.1
message.
(2) Guidance Table 2 The table to input questions and instructions to an operator for Chapter 1.15.6.1
alarm or operator message.
(3) Jump to Page Switches the display between the guidance table 1 and 2. -
(4) Check Input Data Checks input data for each guidance table. Chapter 1.15.6.2
(5) Set Line Number Adds or deletes lines by a number specified in the combo box at -
the bottom of the guidance table 1 or 2.
Note that all line number in the guidance table is from the
minimum 30 to the maximum 2000.

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1.15.6 Making trouble diagnosis messages
Make the trouble diagnosis messages by using the following operation buttons in order from (1) to (3) on the
[Overall] sheet.
The brief of making procedure is as follows:

(1)

(2)

(3)

Fig.1.15.6 (a)

(1) Input Guidance Data


Displays the [Guidance] sheet to input trouble diagnosis messages.

(2) Check Input Data


Checks all input data on the [Guidance] sheet

(3) Make Memory Card File


Makes a memory card format file from input data in the [Guidance] sheet.

The details for each operation are as follows:

1.15.6.1 Input guidance data


By clicking the [Input Guidance Data] button on the [Overall] sheet, the [Guidance] sheet will be displayed.
Input data on the guidance table 1 and 2 according to the descriptions of the next section.
The data that is input on each guidance table is displayed on the trouble diagnosis guidance screen as the
following figure.

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Input items on the guidance table 1

Classified code

Title

Probable cause

Input item on the guidance table 2

Guidance message

Fig.1.15.6.1 (a)

Table 1.15.6.1 (a) Display item of trouble diagnosis guidance screen


Display Item Description
Classified code Classified code and number for the current alarm or operator message
Title Title for the current alarm or operator message
Probable cause Cause of the current alarm or operator message
Guidance message Confirmation to determine cause of an alarm, or an instruction about an operator message

Note
The character that can be displayed on the CNC screen can be used for each display
item. As for details, refer the following manuals.
Series 30i/31i/32i-B USER’S MANUAL (Common to Lathe System / Machining
Center System) (B-64484EN)
“APPENDIX G. CHARACTER-TO-CODES CORRESPONDENCE TABLE “

・About input data in the guidance table 1

(1) (2) (3) (4) (5) (6) (7)

Table 1.15.6.1 (b) Description of items in the guidance table 1


Item Description Content of item Num. of letters
(1) Kind Input a kind for an external alarm, a macro alarm or an operator message. 2 English capital
Specify one of the following strings. letters
EX :External alarm
MC :Macro alarm
OP :External operator message
Note
If a kind other than above is input, checking input data is
failed.

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Item Description Content of item Num. of letters
(2) Number Input a number for an external alarm, a macro alarm or an operator Within 4 numbers
message.
(3) Classified Input 2 types of code, "Code 1" and "Code 2".
Code "Code 1 – Code 2" is displayed at the first line on the trouble diagnosis
guidance screen.
Code 1 Input a classified code for an alarm or an operator Within 2 letters (1
message. in multi-bytes
letters)
Code 2 Input a number for an alarm or an operator messages. Within 16 letters (8
in multi-bytes
letters)

Note
1 It is not necessary to make each classified code to be the
same as (1)kind and (2)number.
2 A character string "NC" is reserved as the code 1 of CNC
alarm. Do not use "NC" as the code 1.
(4) Title Input a string displayed at the second line on the trouble diagnosis Within 32 letters
guidance screen. (16 in multi-bytes
letters)
(5) Probable Input a string displayed at the "Probable cause" part on the trouble Within 32 letters
Cause diagnosis guidance screen. (16 in multi-bytes
letters) per line
(maximum 3 lines)
(6) Message ID Input an ID of a message displayed on the "Guidance Message" part of the Within 8 letters
trouble diagnosis guidance screen at first when an alarm occurs. (English capital
Ex. The first guidance message for the external alarm message alarm and numerical
No.1000 :EX1000A letters)
Note
As for the message ID, see the description of the next
description " About input data in the guidance table 2".
(7) Additional Do not input in the item.
information
(Reserved)

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・About input data in the guidance table 2

(1) (2) (3) (4)

Table 1.15.6.1 (c) Description of items in the guidance table 2


Item Description Content of item Num. of letters
(1) Message ID It is a string to identify to one of the guidance messages in (2). Within 8 letters
Ex.1. The first message for the external alarm No.1000 :EX1000A (English capital
Ex.2. The second message for the external alarm No.1000 :EX1000B and numerical
letters)
Note
The character string that starts by "M"+"Number" is not
used as message ID. Because this shows the destination of
the jump of the machine side to guidance table 2 from the
guidance table for the CNC alarm. Therefore, do not use
the character string that starts by "M"+"Number".
(2) Guidance It is a message displayed on the "Guidance Message" part of the trouble Within 128
Message diagnosis guidance screen. Input a question, an instruction and so on to an letters (64 in
operator. multi-bytes
Note letters)
When the guidance message is shown on the trouble
diagnosis screen, a new line code is inserted to the
message per 32 letters (16 in multi-bytes letters)
automatically.
If you want to insert a new line code at a free position,
input "¥n" that is not included as the number of letters.
Moreover, the line number of the message is within 4
including the above automatic new line.
(3) Next Message Input a message ID that is jumped to when pressing the soft key [Yes] or Within 8 letters
ID [No] for each question of guidance message. (English capital
Input "-1" when there is no message ID to be jumped. and numerical
letters)
(4) Notes Free notes can be written.

1.15.6.2 Checking input data


By clinking the [Check Input Data] button on the [Overall] sheet, all input data on the guidance sheet will be
checked as to the range of number, the number of letters, the invalid letter and the line number of strings.

After the check is completed, the string of the [Result of Check] on the [Overall] sheet is changed from
"Unchecked" to "OK".

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Note
After "OK" is displayed, it might return to "Unchecked" by editing on the [Guidance]
sheet again.

If the check is failed, the string of the [Result of Check] is changed to "NG" and a name of sheet and guidance
table where an error occurs is shown in a cell under the [Result of Check].

The guidance table where an error occurs is displayed by clicking the name of the guidance table.

Fig.1.15.6.2 (a)

In the guidance table, the color of an error cell is changed to green and an error message is attached to the error
cell as a commnet of the cell like the above figure. The list of the error messages is as follows:
• Input a number.
• The value is out of range (n to m).
• Input a string within n characters (m in multi-bytes characters).
• The line number is over limit n.
• The message referenced by the ID is not found.
• The kind(s) cannot be specified.
※m and n are numbers, s is a string

Note
1 The input data can be checked for an individual guidance table by clicking the
[CHECK] button displayed at the top of the guidance table.
In this case, the result of the check is displayed under the [CHECK] button like the
following figure.

2 In case that errors occurs on two or more guidance tables, the [Result of Check] on
the [Overall] sheet shows the name of the guidance table where the first error occurs.
As for the result of check for each guidance table, see the display under the [CHECK]
button.

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Moreover, the color of the cell changes into light blue when the character string that shows the destination of the
jump of the machine side to guidance table 2 from the guidance table for the CNC alarm is input to message ID.

Example )

1.15.6.3 Making a memory card format file


By clicking the [Make Memory Card File] button on the [Overall] sheet, the following dialog box will be
displayed.

Fig.1.15.6.3 (a)

Make a CNC readable memory card format file as follows:

1 Input a folder name where you want to make a file in the [Destination folder].

2 Input a file name that you want to make in the [File name].
" GUI_USR.MEM " is input by default.
When you input a file name without its extension, the extension "MEM" is added to the file name
automatically.

3 Click the [OK] button.

After making the file is completed, the message box "Making the memory card format file is completed." will
be displayed.

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Note
1 The available file name is a short file name with alphabetic and numerical letters (8.3
MS-DOS format).
Other name format cannot be read by CNC.
2 If a file having the same name as the specified one has already existed in the
destination folder, the file always will be overwritten.
3 When making the memory card format file is failed, the message box "The memory
card format file cannot be made." is displayed with one of the following messages
about the cause of that failure.
The input data have not been checked on (sheet name) – guidance table (1 or 2)
There are error(s) of the input data on (sheet name) – guidance table (1 or 2)
The specified file name is not correct.
(Destination folder) is not found.
Files in (destination folder) cannot be written.
The disk space in (destination folder) is not enough to make a new file.

By loading the file to CNC with the CNC BOOT function, the trouble diagnosis message can be displayed on
the trouble diagnosis guidance screen when the relevant external alarm, macro alarm or operator message
happens.

Note
As for the CNC BOOT function, see the following manuals.
Series 30i/31i/32i-B MAINTENANCE MANUAL (B-64485EN)
”APPENDIX C. BOOT SYSTEM”

1.15.6.4 Jump from CNC guidance table to MTB’s guidance table


As a result of the diagnosis of the CNC alarm, the diagnosis of the machine side might be needed.
There is special message ID that jumps from the guidance table of the CNC alarm to the guidance table on the
machine side for the diagnosis of such a case.
It is possible to jump to the diagnosis of MTB's guidance table after the diagnosis of the CNC alarm if the
guidance table is made by using Message ID shown by "M"+"Number" in the following tables.

Tabel 1.15.6.4 (a) Reserved message ID


No. Message ID Title Probable cause
1 M205 RIGID MODE DI SIGNAL OFF The rigid mode DI signal (G061.0) is not set to 1 when
the rigid tapping is executed.
2 M409 DETECT ABNORMAL TORQUE A mechanical collision or twist occurred, resulting in a
load torque higher than a normal operation value.
3 M410 EXCESS ERROR (STOP) A mechanical collision or twist occurred, disabling an
axis from reaching a target position.
4 M411 EXCESS ERROR ( MOVING ) A mechanical collision or twist occurred, disabling an
axis from moving.
5 M420 SYNC TORQUE EXCESS Two axes to be moved synchronously lost mechanical
synchronism with each other, resulting in a large torque
difference.

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No. Message ID Title Probable cause
6 M421 EXCESS ERROR (SEMI-FULL) With a closed-loop machine, a shift occurred between
the motion of the motor and the motion of the separate
detector by a cause such as a mechanical twist.
7 M436 SOFT THERMAL (OVC) A mechanical collision or twist occurred, resulting in a
large load and the flow of an excessive current.

Note
Message ID shown by "M"+"Number" other than existing in the above table is not
available.

1.15.7 Making messages for multi-languages


To change the language of messages displayed in the trouble diagnosis guidance screen complying with the
display language of CNC, it is necessary to input messages for each language and make the memory card format
file.
The messages for each display language are input on dedicated sheets for multi-languages.

Note
The messages in the [Guidance] sheet are assumed as English.
If you need messages other than English, make messages as follows:

1.15.7.1 Making sheets for multi-languages


Making sheets for multi-languages is as follows:

Fig.1.15.7.1 (a)

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1 Click the [Multi-Languages] button on the [Overall] sheet. The following dialog box will be displayed.

2 Turn on a check box for a language that you want to make in the [Make sheet] list. Two or more check
boxes can be turned on.
After turning on the check box in the [Make sheet] list, the check box for the corresponding language can
be operated in the [Output file] list.

3 In the [Output file] list, turn on a check box for a language that you want to output to your CNC readable
memory card format file at the same time. Up to 5 check boxes other than English can be turned on. 6 or
more check boxes cannot be turned on.

4 Click the [OK] button.


The sheets that are selected in the item 2 will be made like the following figure.

Sheets for multi-languages


Note
1 The supported languages are 18 ones shown in the previous dialog box.
2 The number of languages that can be output to the file of the memory card format at
the same time is six languages (English + five national languages).
3 Once a sheet for multi-languages is made, the language of the [Guidance] sheet
assumed as English. And, in the previous dialog box, the check box for English in the
[Make sheet] and [Output file] list is turned on by default and they cannot be
operated.
4 If you input other than English messages in the [Guidance] sheet before making the
sheet for multi-languages, move the messages in the [Guidance] sheet to a sheet for
an appropriate language by cut and paste operation of Excel.
5 To remove the sheet for multi-languages, turn off the check box for the language that
you want to remove in the [Make sheet] list in the previous dialog box.

1.15.7.2 Inputting data in the sheet for multi-languages


The way to input data on the sheet for multi-languages is the same as one on the [Guidance] sheet that has
already explained in the section "1.15.6 Making trouble diagnosis messages". However, data can be input for the
3 items only – Title, Probable cause and Guidance message.
As for data other than the 3 times, data in the [Guidance] sheet is copied to here and displayed.

Fig.1.15.7.2 (a) Sheet for multi-languages : Guidance table 1

Fig.1.15.7.2 (b) Sheet for multi-languages : Guidance table 2

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After inputting data in the sheet for multi-languages, check the input data and make the memory card format file
according to the procedure described in "1.15.6 Making trouble diagnosis messages".

Note
The display language of the trouble diagnosis guidance screen is switched
automatically according to the CNC display language.
However, when there is no message for the CNC display language in the memory
card file, the input messages in the [Guidance] sheet are displayed.

1.15.8 Notice
・Excel’s file of trouble diagnosis message
When you use "Guidance table for machine alarm diagnosis", change the setting of the macro function to
"Enable" in the Trust Center of Excel 2007. If the setting is "Disable", the trouble diagnosis message cannot be
made.
To enable the macro function by setting a path in the "Trusted Locations" of the Trust Center, set the folder
where the file to input trouble diagnosis messages should be located and also the install folder of the "Guidance
table for machine alarm diagnosis".

1.15.9 Translating data used with the former series


(Series 0i /0i Mate-B/C, Series 16i /18i /21i-B)
The Excel file and the memory card file used with the former series (Series 0i /0i Mate-B/C, Series 16i /18i
/21i-B) cannot be used with the current target series (Series 30i /31i/32i-B, 31i-B5) of this function.
Translate the Excel file used with the former series and make the memory card format file again according to
the following description.

Note
As for the way to make the trouble diagnosis message for Series 0i /0i Mate-B/C,
Series 16i /18i /21i-B, see the manual "Trouble Diagnosis Specifications" (A-78500)
and "Machine Alarm Diagnosis Specifications" (A-78622)

1 Select [Program]→[FANUC Guidance Table]→[Translate Former Series Data] in the Windows start
menu.

Fig.1.15.7.2 (a)

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2 In the displayed dialog box, input a Excel file name used with the former series in the [Source file name]
and input a translated file name in the [Destination file name].

Fig.1.15.7.2 (b)

3 Click the [OK] button, then the translated Excel file that is specified in the [Destination file name] will be
made.

4 With the translated Excel file, check input data and make the memory card format file according to the
section "1.15.6 Making trouble diagnosis messages".

Note
1 Input a full path in the [Source file name] and [Destination file name]. The path name
cannot be omitted. The extension of the file name must be "xls" (Excel book format).
Any other extension is ignored and it is changed to "xls".
2 The "Kind" in the guidance table 1 is input automatically complying with the "Number"
during the translation.
No. 1000 to 1999 → EX (External alarm)
No. 2000 to 2999 → OP (External operator message)
No. 3000 to 3200 → MC (Macro alarm)
3 When translating data is failed, the message box "The data cannot be translated." is
displayed with one of the following messages about the cause of that failure.
(Source file name) is not found.
(Destination folder name) is not found.
Files in (destination folder) cannot be written.
The disk space in (destination folder) is not enough to make a new file
(Destination file name) has already existed.
4 If you use separated Excel files for Japanese and English with the former series,
translate both files and make a sheet to input Japanese messages in the English file.
Then, move the data form the Japanese file to the sheet to input Japanese in the
English file by cut and paste operation of Excel so as to combine two files to one.

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