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New Products

FY2015 Q2 update

Rockwell
Automation
Dynamix™ 1444 Series Integrated Machinery
Monitoring System
Delivers Unprecedented Power, Performance and Flexibility
for Machinery Protection and Condition Monitoring

Features & Benefits


The Dynamix™ 1444 Series system is
designed to serve the protection and
condition monitoring requirements
of rotating and reciprocating
industrial machinery.

Dynamix 1444 allows you to leverage


Integrated Architecture, rather than an
isolated condition monitoring device,
to assess current equipment health,
predict potential issues and help avoid
damage to critical machinery. Integration
of machinery health into control
architectures using Ethernet brings
unprecedented flexibility to machine
instrumentation design and operational
efficiency in the plant.

The innovative design of Dynamix 1444 To protect equipment, Dynamix 1444 measures and monitors a machine’s
provides integration which simplifies critical dynamic and position parameters and assures appropriate actions
your solution for equipment monitoring are performed, with the precision, reliability, and performance required
applications, and includes: by industry and regulatory standards.
• EtherNet/IP communications, dual port
or Device Level Ring
For general condition monitoring, the Dynamix 1444 monitors offer
unprecedented signal processing and measurement capabilities allowing
• Compact, distributed and fully
integrated into Rockwell Automation you the tools necessary to detect and identify the faults and status
Integrated Architecture across all classes of industrial machinery. You can send information to
• High performance dual processors plant-wide and enterprise-wide databases for storage and trending.
• Conformally coated, rated to +70°C, With this information, you can take appropriate maintenance action,
and to Marine certification standards such as replacing worn-out components before they fail, protecting both
for shock and vibration production and equipment while reducing maintenance costs.
• Electrical Safety and Hazardous
area approved
The tight coordination between condition monitoring and the control
system allows you to leverage existing investments in visualization
• Configuration in any Allen-Bradley®
ControlLogix® controller and information solutions to improve machine builder and end user
• Standard assemblies for configuration,
productivity and lower total cost of ownership. With Studio 5000™, you
input, and output can deploy and maintain condition monitoring programming in the same
design environment used for automation control.
The Dynamix 1444 Series system:
• simplifies your application design
• reduces cost for spares, training
and support
• lowers your engineering,
manufacturing and inventory costs
Dynamix 1444 Series Modules
Type Module* Cat. No.
Measurement Dynamic Measurement Module 1444-DYN04-01RA
Speed Tachometer Signal Conditioner Expansion Module 1444-TSCX02-02RB
Relay Relay Expansion Module 1444-RELX00-04RB
Analog Output 4-20mA Expansion Module 1444-AOFX00-04RB
Dynamic Measurement Module Terminal Base 1444-TB-A
Terminal Bases
Expansion Module Terminal Base 1444-TB-B

* All modules and bases require Removable Plug Connectors available in spring or screw style and purchased separately.

Dynamic Measurement Module Analog Output Expansion Module


The Dynamix 1444 Series dynamic measurement module The Dynamix 1444 Series analog output expansion
is a four-channel, general purpose monitor that provides module is a four-channel module that outputs 4-20mA
measurements of dynamic inputs such as vibration and analog signals that are proportional to measured values
pressure as well as static inputs such as thrust, eccentricity provided by the dynamic measurement module. The
and rod drop. The module also measures speed from analog output expansion module is designed for use
two TTL signal inputs, or can read machine RPM from I/O. with the dynamic measurement module.
The module is designed for monitoring shaft, casing, and
pedestal vibration, shaft and rod position, casing expansion Terminal Bases
and other critical dynamic and position measurements on Each Dynamix module must be installed in a terminal
rotating and reciprocating machinery. base, when linked together with ribbon cable, serves
as the backplane of the 1444 Series system. There are
Tachometer Signal Conditioner two types of terminal bases – one for the dynamic
Expansion Module measurement module and one for the expansion
The Dynamix 1444 Series tachometer signal conditioner modules.
expansion module is a two-channel monitor that converts
the signal from common speed sensing transducers into a
Removable Plug Connectors
once-per-rev TTL class signal suitable for use by up to six All modules and terminal bases accept either spring or
dynamic measurement modules. The tachometer signal screw style removable plug connectors. RPC’s simplify
conditioner expansion module is designed for use with the installation and maintenance, and allow selection of the
dynamic measurement module which provides power and connection method independent of the module and base.
manages the module configuration through the backplane.

Relay Expansion Module


The Dynamix 1444 Series relay expansion module is a
four-relay module that serves to add relays to the dynamic
measurement module. Up to three relay expansion modules
may be used with each dynamic measurement module.

For More Information


Contact your local sales office or distributor, or go to:
http://ab.rockwellautomation.com/Condition-Monitoring

Allen-Bradley, ControlLogix, Dynamix, and Studio 5000 are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1444-PP001A-EN-P – December 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Armor™ GuardLogix®
Extending ControlLogix® to the On-Machine™ Space

Benefits
The latest addition to the
ControlLogix family of
Programmable Automation
Controllers places the industrial
control closer to the application
or right onto the machine.
As part of an On-Machine
system, Armor GuardLogix:
• Minimizes the hardware in
the control cabinet
• Simplifies wiring layouts due
to preconfigured, quick
connect nature of the system
• Improves Mean Time to
Repair (MTTR)
• Simplifies troubleshooting
which reduces labor and
maintenance costs
• Makes diagnostics/system With the release of the Allen-Bradley® Armor GuardLogix controller,
status readily available Rockwell Automation extends the ControlLogix platform to the
without having to open the On-Machine space. This safety controller supports the full
control cabinet or visit the temperature range of ControlLogix, while offering global
control room certifications and ratings for IP67 dust and washdown protection.
With dual independent Ethernet ports, Armor GuardLogix supports
device-level ring (DLR) network topologies, simplifying integration
Delivering On-Machine of components in the control system and reducing system cost.
control that increases uptime Armor GuardLogix provides memory capacity for the most
and reduces cost demanding applications and delivers PL e, SIL 3, CAT 4 safety
control while providing resiliency from loss of network connection.
Features
The Armor GuardLogix product delivers full
capabilities of GuardLogix, but also includes:
• PL e, SIL 3, CAT 4 safety control
• (2) separate and full featured EtherNet/IP
DLR-capable network channels
• 24 VDC power with a pass-through to
power other On Machine products
• IP67 rated housing for dust and
washdown protection
• Captive screws and rotating hinge
design allowing easy access to:
Support for Device Level Ring network topologies provides resiliency
- Controller mode switch from loss of network connection, reduces the number of Ethernet
switches required in your control system, and allows replacement of
- USB port devices without stopping production.
- Secure Digital (SD) card port
- Power supply switch
• Flexible mounting brackets
• Common control platform that utilizes
the same automation, engineering,
and development environment as all
Logix controllers, Studio 5000™
• 4 MB standard control / 2 MB safety control
application code space
• c-UL / CE certification

Flexible design allows for either a vertical or


horizontal mounting arrangement.

Armor, Allen-Bradley, ControlLogix, GuardLogix, LISTEN. THINK. SOLVE., On-Machine, and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1756-PP019B-EN-E – January 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 1756-PP019A-EN-E – November 2013
Stratix 5100™ Wireless Access Point/
Work Group Bridge
Extend the Reach of EtherNet/IP in your Manufacturing Enterprise

Benefits
• Meets widely adopted IEEE 802.11
a/b/g/n standards

• Same device can be used as a Wireless


Access Point (autonomous) or Work
Group Bridge (autonomous or a Cisco
Unified network)

• Up to 19 IP addresses can be
connected via Stratix 5100 in Work
Group Bridge mode

• Device pre-programmed with default


configuration for priority handling
of EtherNet/IP and ships in a kit
including:
– Four external dual-band dipole
antennas supporting 3x4 multiple-
input/multiple-output (MIMO)
Wide deployment of EtherNet/IP in industrial automation means there is
feature with three spatial streams
for improved latency and jitter
a growing demand to properly manage the network and extend its reach
performance within the manufacturing zone. Wireless networks provide connectivity
– 2.4 GHz and 5 GHz dual-band radios in hard-to-wire and remotely accessible areas, increasing productivity
– External power supply
and efficiency on the plant floor.
– Universal mounting bracket To answer this demand, the Allen-Bradley Stratix 5100™ can function
• Power-Over-Ethernet (PoE) powered as a wireless access point (AP) or a work group bridge (WGB) in both
device capable (additional PoE autonomous and unified networks. One device can provide the ability to
power sourcing equipment required create a complete wireless network. When you have devices that cannot
(i.e. Stratix 5700™ switch PoE, connect to the wireless network organically, you can use the WGB mode.
Stratix 8000™ and Stratix 8300™ Using the Stratix 5100 as a work group bridge allows you to connect up to
expansion modules PoE)
19 IP addresses, while providing wireless connectivity to wired clients that
• Premier Integration to the are connected using TCP/IP like EtherNet/IP. This design flexibility makes
Rockwell Automation Integrated accessing critical production data easier in a network with multiple remotely
Architecture® system accessible devices – helping reduce design time and operational costs when
integrating machines and equipment into the industrial control network.
• Cisco IOS for performance with
Device Manager and CLI configuration Using a Cisco IOS, the Stratix 5100 provides world class performance and
options configuration options. This device also provides premier integration into the
• FactoryTalk® View & AOI Faceplate
Rockwell Automation Integrated Architecture® system through an EtherNet/
for status monitoring and alarming IP stack incorporated into the firmware of the access point. It will then have
the ability to extract detailed diagnostic information from Stratix 5100
devices into Studio 5000 Automation Engineering and Design Environment™
to help improve decision making.
Stratix 5100 functions as a Wireless Access Point or a Workgroup Bridge in multiple applications

The Stratix 5100 can be configured as an autonomous Access As a WGB, the Stratix 5100 can bridge the wireless network from
Point (AP) or as a Work Group Bridge (WGB). As an autonomous an access point to 19 IP address clients wired to the WGB. This
AP, the 5100 can extend the wired network as a router capable would effectively enable an entire wired machine to be wirelessly
of connecting to many clients via wireless 802.11 a/b/g/n. The connected, or bridged, to an access point with a single Stratix 5100
Stratix 5100 is completely self directing (autonomous) and does in WGB mode. One device type, with multiple modes to enable
not require a wireless LAN controller. Multiple Stratix 5100s can be your entire wireless network.
used in AP mode to provide full area coverage*. * Proper network design is required to include, but not limited to, a site survey.

WGB

AP

WGB

Allen-Bradley, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication ENET-PP009A-EN-E – May 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
ArmorStratix™ 5700 Industrial Ethernet Switch
Expanding the Stratix™ Portfolio to the On-Machine™
Space for Connectivity in Harsh Environments

Features and Benefits


The latest addition to the Stratix family
provides a rugged networking solution
for extreme environments that places
the industrial switch closer to the
application. As part of an On-Machine
system, ArmorStratix 5700:
• Includes IP67-rating for protection in
extreme conditions
• Minimizes hardware in the control
cabinet for a compact solution
• Simplifies device replacement via SD
card storing entire configuration
• Built with the Cisco (IOS), the world’s
leading switching and routing Getting the full value out of your network is critical, especially in
operating system which can help industrial applications where harsh conditions and complex wiring
enable easier integration of machines systems are typically present.
into a connected enterprise
To address these challenges Rockwell Automation introduces the
• Provides Premier Integration
(CIP-enabled) to the Rockwell Allen-Bradley® ArmorStratix™ 5700 to its existing line of industrial
Automation Integrated Architecture® Ethernet switches providing a dependable, rugged solution for networks
system, providing a single network in extreme environments. IP67-rated for dust and washdown protection,
solution that can increase efficiencies this layer 2 managed switch is ideal for operations where widely
and productivity: distributed applications are required.
- Predefined Logix tags to retrieve Expanding the Stratix™ portfolio to include “On-Machine” technology
diagnostics
provides connectivity to the network outside of the cabinet, which
- FactoryTalk® View Faceplates for minimizes cabling and hardware associated with traditional systems.
status monitoring and alarming The ArmorStratix 5700 panel mount design demonstrates versatility that
- Studio 5000® add-on profiles is considerate of your limited cabinet space.
for configuration and monitoring
Providing integration with the enterprise network using Cisco Internet
Operating System (IOS), the ArmorStratix 5700 also offers support for up
to 24 ports and Power-over-Ethernet (PoE) capabilities. Shipping with a
default configuration, this device is optimized for industrial automation
Delivering On-Machine applications. For simplified support during device replacement, a built-in
connectivity with a robust SD card backup is included, storing details for easy change out.
design that can increase
By moving the industrial controls and hardware closer to your
uptime and reduce cost application, installation complexity and cost can be reduced for a more
economical solution.
Enhancing the On-Machine Portfolio

ArmorStratix 5700 Configuration Options


The full-featured ArmorStratix 5700 introduces five new catalog numbers shipped with a default configuration optimized
for meeting your industrial automation application needs.

ArmorStratix 5700 Configurations


HW
Total Copper Copper PoE FW
Catalog Item Description 1588 Output
Ports (M12 D- code) Ports (M12 X-code) Ports Ports Type*
Alarm

1783-ZMS8TA 8 copper 10/100 ports 8 8 FE 0 No Full No No

1783-ZMS16TA 16 copper 10/100 ports 16 16 FE 0 No Full No No

1783-ZMS24TA 24 copper 10/100 ports 24 24 FE 0 No Full No No

4 copper 10/100 ports,


1783-ZMS4T4E2TGP 4 PoE 10/100 ports, 2 copper 10 4 FE 2 GE 4 FE Full Yes Yes
10/100/1000 ports
8 copper 10/100 ports,
1783-ZMS8T8E2TGP 8 PoE 10/100 ports, 2 copper 18 8 FE 2 GE 8 FE Full Yes Yes
10/100/1000 ports
*For a full description of firmware characteristics, please see the following reference guide.

Additional Information
http://ab.rockwellautomation.com/Networks-and-Communications/ArmorStratix-5700-Ethernet-Switches
Allen-Bradley, ArmorStratix, FactoryTalk, Integrated Architecture, LISTEN. THINK. SOLVE., On-Machine, Rockwell Software and Stratix are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication ENET-PP008A-EN-P – August 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Stratix™ 2000 Unmanaged Switch
A cost effective industrial switch to communicate across networks

Features and Benefits


With eight new products added to
the Stratix 2000™ portfolio, this line of
unmanaged switches now offers:

• Additional combinations of fast


Ethernet, gigabit copper, and Small
Form Factor Pluggable (SFP) ports
for increased transmission
wavelength, distance and speed
across the network

• Expanded Operating Temperatures


of -20 to 70 °C (-4 to 158 °F) and
added gigabit copper ports to meet
a wider variety of applications

• Compact design provides a low cost


solution for your operating needs Unmanaged switches allow Ethernet devices to communicate with
one another across networks. The Rockwell Automation Stratix 2000
• Simple “Plug and Play” configuration Unmanaged Switches are a cost effective alternative to managed
to easily install and use the device switches, which in comparison provide additional diagnostic information
and services, including segmentation (VLANs) and prioritization (Qos).
Expanding our existing line of unmanaged switches enables more
devices to be reached in a wider range of applications. Through a variety
of new combinations of added Gigabit Copper, Fast Ethernet and Fiber
SFP ports, the Stratix 2000 industrial-grade unmanaged switches give
you increased distance, transmission wavelength and speed within your
Expanding the Stratix 2000 network, along with a simple, configured product equipped for easier set
unmanaged switch portfolio up and installation.
helps increase performance Experience switches that provide network connectivity, without all
without adding complexity. the complexity. Select the combination of ports that meets your
application requirements.
Selection Overview
With eight additional unmanaged switches to expand the portfolio, there are many options to meet your application needs.

New Catalog Number # of Copper Ports # of Fiber Ports

1783-US4T1F 4 1 (Multi-Mode)

1783-US4T1H 4 1 (Single Mode)

1783-US5TG 5 (All Gig) 0

1783-US5T 5 0

1783-US6T2F 6 2 (Multi Mode)

1783-US6T2H 6 2 (Single Mode)

1783-US6TG2CG 6 (All Gig) 2 (Gig Single/Multi mode combo ports)

1783-US7T1F 7 1 (Multi-Mode)

1783-US7T1H 7 1 (Single Mode)

1783-US8T 8 0

1783-US14T2S 14 2 (Single Mode)

1783-US16T 16 0

Additional Information
http://ab.rockwellautomation.com/networks-and-communications/stratix-2000-ethernet-switches

Allen-Bradley, LISTEN. THINK. SOLVE., Rockwell Software and Stratix are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication ENET-PP010A-EN-P – July 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
1769-AENTR I/O Module
Simplify Your System Architecture
with Distributed I/O over EtherNet/IP

Advantages/Benefits
• Simplify your system architecture
and minimize migration costs with
distributed I/O over EtherNet/IP
• Expand your system with the I/O
that is required without limitation of
the controller
• Reduce inventory by standardizing
on one I/O platform
• Connect the enterprise with a
single network strategy based
on EtherNet/IP
• Allow control migrations with
re-use of existing 1769 I/O
• Connect either DLR or linear
topologies through dual
Ethernet ports

Overview
The 1769-AENTR EtherNet/IP distributed I/O system with capabilities
to help you reduce I/O spares. This adapter allows CompactLogix™
customers to reuse their 1769 I/O when migrating to next generation
CompactLogix controller, while keeping the investment of 1769 I/O.
By using the 1769-AENTR you can use the same I/O to standardize
on a single, scalable platform.
Often machine and equipment builders are locked into a control system
By using the 1769-AENTR, that’s oversized or undersized for the actual performance needs of the
you can use the same I/O machine. Meanwhile, other manufacturers leverage multiple control
to standardize on a single, platforms to match their application needs – each having a unique
design environment, user interface and vendor support model. Buying a
scalable platform. scalable, right-sized control system can help address this problem as well
as other critical business issues our customers face.
Rockwell Automation offers a midrange system that includes a series of
CompactLogix controllers, scalable servo drives, I/O, visualization and
simplification tools and key performance features including integrated
motion on EtherNet/IP.
CompactLogix 5370 L3
L33ERM
RUN NS

FORCE LINK 1

I/O LINK 2

OK SD

RUN
REM
PROG

EtherNet/IP 00:00:BC:66:0F:C7

1 (Front)
2 (Rear)

1769-AENTR
R

Machine builders can reduce the costs and complexities • Single Network Architecture: Leverage EtherNet/IP to
of their machine and provide a more competitive offering converge machine-level data to business-level data.
around the globe. End users, meanwhile, can standardize • High Performance: Use the integrated servo
on one common technology, reducing the risk of losing technology and robotic control to help drive
critical engineering knowledge for supporting control performance in smaller machines.
platforms when personnel changes occur.
• Security: Built-in IP security capabilities can help
Selecting a right-sized control system can help you machine builders protect their source code.
cost-effectively match your application needs, including • Sustainability: Leverage smaller components to
the need for : reduce overall footprint and use drives that expend
• Scalability: Leveraging a single design environment, less energy.
the Logix Control Platform gives you the portability The value of the Integrated Architecture® is in
to migrate existing machine designs to new providing the means to build a better machine, plant,
higher-end machines. and enterprise.
• Simplification: Simplify the design by standardizing
a single platform.

Allen-Bradley, CompactLogix, Integrated Architecture, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1769-PP013A-EN-P – January 2014 Copyright ©2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Micro820™ Programmable Logic Controller
Bulletin 2080 Product Profile

Features and Benefits


• Features optimized for small
standalone machines and remote
automation projects
• EtherNet/IPTM for Connected
Components WorkbenchTM
programming, RTU applications and
HMI connectivity
• Built-in Real Time Clock (RTC) with
no battery required
• microSDTM slot for program transfer,
datalog and recipe
• Selected models available with
removable terminal blocks for easier
wiring and installation
• 5 KHz PWM Output for controlling
solenoids and valves
The new Allen-Bradley Micro820 20pt controller is specifically designed
for small standalone machines and remote automation projects with
embedded Ethernet and Serial ports. It can function as a RTU (remote
terminal unit) for remote machines with support for Modbus RTU and
TCP. It has embedded support for 4 thermistor temperature inputs
for use as a DDC (direct digital controller) for Building Management
Systems.

Micro800 Remote LCD Display The Micro820 supports an embedded microSD slot that can be used
• USB port for program download for storing large amounts of data that normally cannot fit into memory
to controller for applications that require datalog and recipe. All files are stored in
• IP65 for front panel mount CSV text format for easy viewing and editing. The microSD card is also
• Configurable start-up screen used for backing up and restoring the program, which can be used for
duplicating the program in several machines.

The Allen-Bradley Micro800 Remote LCD Display connects to the


Temperature : 24 C controller’s embedded RS232 port and works as an essential accessory
Humidity : 50%
Pressure : 10 PSI for the Micro820 controller. With 4 or 8 lines of ASCII text and a tactile
Air Flow : 0.05 kg/s
keypad, it can be used as a simple HMI. Its system menu is available
in multiple languages for direct viewing and editing of controller
variables. Controller’s Ethernet address can also be easily set from the
menu. Supports front panel mounting as well as DIN rail mounting next
to the controller.

* Readings on LCD Display are for illustration purposes only,


not actual readings.
Bulletin 2080
Inputs Outputs
Catalog Number Analog 0-10V (shared
120V AC 24V DC/ V AC Relay 24V DC SRC Analog 0-10V
with 24V DC)
2080-LC20-20QWB(R) - 12 4 7 - 1
2080-LC20-20QBB(R) - 12 4 - 7 1
2080-LC20-20AWB(R) 8 4 4 7 - 1
Removable terminal blocks are available on modules with catalog numbers that end in R. Catalog numbers that do not end in R have fixed terminal blocks.

Micro820 20-pt QWB(R) 20-pt QBB(R) 20-pt AWB(R) LCD Display


Base Unit Communications
Base Unit has embedded 24V DC RS232 (connects to Controller’s
Embedded Serial Port
Power Supply. Embedded RS232 port)
Power Supply Optional External 120/240V AC via Controller programming port
Cat. No. 2080-PS120-240VAC Embedded USB Port (USB to Serial pass-through)
Base Programming Environmentals
Embedded Ethernet Port
Port
Temperature Range
Base EtherNet/IPTM 0°…50°C
EtherNet/IP Class 3, Modbus TCP (LCD Display)
port
Dimensions
Base Serial Port RS232/485 non-isolated, CIP Serial, 97x130x36
Modbus RTU, ASCII (HxWxD, mm)
Plug-in Slots 2
10V Output for 1 Output Reference Catalog Number Plug-in Modules
Thermistors (supports up to four 10k thermistors) 4-pt Digital Input, 12/24VDC,
2080-IQ4
PWM Output 5 KHz Sink/Source, Type3
microSD Card Slot 1 2080-OB4 4-pt Digital Output, 12/24VDC, Source
Supported microSD 2080-OV4 4-pt Digital Output, 12/24VDC, Sink
FAT32/16
Card Formats 2080-OW4I 4-pt Relay Output, Individually Isolated, 2A
microSD Card Size, Max 32GB 8-pt Combo: 4-pt Digital Input, 12/24VDC,
microSD Card Class 2080-IQ4OB4 Sink/Source, Type3, and 4-pt Digital Output,
Class 6 and 10 SDSC and SDHC 12/24VDC, Source
Speed
I/O 8-pt Combo: 4-pt Digital Input, 12/24VDC,
2080-IQ4OV4 Sink/Source, Type3, and 4-pt Digital Output,
Digital I/O (In/Out) 12/7 (4 Inputs shared with Analog Inputs) 12/24VDC, Sink
Analog I/O Channels 4/1 2/4-ch Analog Input, 0-20 mA, 0-10V,
2080-IF2, 2080-IF4
Progamming non-isolated 12-bit
Software Connected Components Workbench 2-ch Analog Output 0-20 mA, 0-10V,
2080-OF2 non-isolated 12-bit
Program Steps (or 10Ksteps 2080-SERIALISOL RS232/485 isolated serial port
instructions)
Data (bytes) 20Kbytes (up to 400bytes non-volatile) 2080-TRIMPOT6 6-ch Trimpot Analog Input
Ladder Diagram, Function Block, Structured 2080-RTD2 2-ch RTD, non-isolated, ±1.0 °C
IEC 61131-3 Languages Text 2080-TC2 2-ch TC, non-isolated, ±1.0 °C
User Defined Function High Speed Counter, 250kHz, Differential Line
Yes 2080-MOT-HSC
Blocks Receiver, 1 Digital Output
Motion Instructions No PTO motion supported 2080-DNET20 DeviceNet Scanner, 20 Nodes
Floating Point Math 32-bit and 64-bit Catalog Number Accessories
PID Loop Control Yes 2080-PS120-240VAC External 120/240V AC power supply
Environments Remote 3.5 in. LCD Display, 24V DC Power,
2080-REMLCD
Certifications c-UL-us CL1DIV2, CE, C-Tick, KC 4 or 8 lines ASCII text
Temperature Range -20°…65°C
(Controller)
Dimensions 90x100x80
(HxWxD, mm)

Allen-Bradley, Connected Components Workbench and Micro820 are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 2080-PP004A-EN-P – December 2013 Copyright ©2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Allen-Bradley® Kinetix 5500 Servo Drive
and VP Low Inertia Servo Motor
Delivering the Right-Size Integrated Motion System on EtherNet/IP

Features
Building on the Integrated
Architecture™ midrange system, the
Kinetix® 5500 servo drives and VP
Motors enhance performance for more
applications with the following features:
• New option includes Integrated
Safety over EtherNet/IP
• Smaller footprint with optimized
power density
• Single cable including feedback,
motor brake and motor power,
all in one cable equipped with quick,
one turn connectors
• Winding options that match to
the drive ratings allowing more
efficient system sizing
• Digital feedback device provides real-
The Kinetix 5500 and VP Low Inertia Motor help reduce cost
time motor performance information with a smaller footprint and flexible power connectivity.
to the control system
• Capability to run servo and induction
motors all in one drive platform Rockwell Automation has expanded its Integrated Architecture with
• Drive power ranges of 600 W to 15kW the Kinetix 5500 servo drive with Integrated Safety option and VP Low
• Flexible power connectivity provides Inertia servo motor offering. Combined as a system, they can provide a
multiple ways to operate the system cost-effective motion solution that delivers the high performance and
• Each drive catalog number supports scalability you need to compete in today’s industry.
200V and 400V class applications Enhancing the current midrange architecture portfolio, this motion
• Uses the Integrated Motion on system is designed to connect and operate with the new family of
EtherNet/IP Encoder for auxiliary CompactLogix™ controllers using Studio 5000 Software supporting
feedback support Integrated Motion on EtherNet/IP.™ With the benefits of this motion
• Non-flex and flex cables to system, you can now run motion applications on a single control
optimize applications platform, using a single network – simplifying the design, operation
and maintenance of equipment.
With its innovative, compact design, the Kinetix 5500 requires less
Simplify wiring and reduce panel space and can be connected easily. In addition, you can reduce
panel space with the installation and commissioning time by using just a single cable.
Kinetix 5500 and VP You can now get the feedback, motor brake and motor power all in one
cable – simplifying wiring and reducing inventory. To further enhance
Low Inertia Motor. the design, the Kinetix 5500 has dual Ethernet ports allowing for
multiple topologies.
Kinetix 5500 Servo Drive
• Innovative common AC/DC bus eliminates hardware –
reducing installation time and lowering costs
• Dual port Ethernet allows for both line and
Device Level Ring topologies
Single cable provides feedback, motor
• Targeted for use with Logix family of controllers brake and motor power simplifying
supporting CIP Motion wiring and reducing inventory
• Disturbance observer allowing for up to 80-1
inertia mismatch

Kinetix 5500 with Integrated Safety


• Integrated safety over EtherNet/IP
- Safe Torque Off-SIL3PLe
- Complete project integration in Logix Designer
for control, safety and motion
• Hardwired safety
- Safe Torque Off – SIL2PLd

VPL Servo Motor


• Windings optimized to match drive ratings allowing
for efficient system sizing
• Digital feedback device provides real-time motor
performance information to the control system

VPF Food-Grade Motor


• Designed to meet the unique needs of many
food and beverage applications.
• Six frame sizes from 63mm to 165mm frame sizes
(Continuous torque range of .93-19.4 Nm)
• Durable food grade white paint with premium
white paint adhesion

Single Cable
• One cable between motor and drive yields
simplification in inventory and installation
• Cables meet the requirements of your
machine, including:
- UL AWM 1000V, 105˚ C construction
- UL Listed PLTC-ER construction
- CSA AWM, I/II A/B 1000V 105˚ C construction
- CSA FT-4 vertical tray flame test
- DESINA compliant jacket Integrated Motion
• Standard and flex cables available to optimize on EtherNet/IP Encoder
your solution
• Provides auxiliary feedback to the control
• Configurable in 1m increments system through the EtherNet/IP network –
for feedback only applications
DSL Converter Kit
• Uses the motion device axis profile
• Designed to convert Hiperface to DSL feedback
to provide auxiliary feedback to
• Use the Kinetix 5500 Servo Drive with 460V the system
Hiperface feedback MP-Series motors and actuators
• Uses CIP Sync and CIP Motion
to solve additional motion applications
technology to provide a timed
• Attaches directly to the drive’s DSL feedback port synchronization of data to and
and equipped with an adjustable mounting bracket from controller
to fit all Kinetix 5500 frame sizes
Innovative common AC/DC bus
eliminates hardware, reduces
Safety options for installation time and lowers costs
hardwired or integrated
safety over EtherNet/IP

Dual port Ethernet supports


multiple topologies

Zero stacked drives, no backplane


or power rail required, reduces
footprint and simplifies installation

Flexible Power Connectivity Ease of Use


Designed to work as a hybrid solution, the Kinetix 5500 • Innovative common AC/DC bus eliminates
can also be used in multi-axis applications without hardware, reduces installation time and
additional hardware requirements: lowers costs
• Single axis for standalone operation • Simplified mounting with zero stack
drives capabilities
• Shared AC and common DC bus to improve
efficiency and reduce overall cost • New display provides additional
information for commissioning, tuning
• Simplify input connectivity, minimize branch
and improved diagnostics
protection and wiring
• Cable clamp design enforces 360-degree
• Hybrid of first two
shielding to minimize installation errors
Integrated Motion with EtherNet/IP
EtherNet/IP uses CIP Sync and CIP Motion technologies to provide real-time, closed-loop motion control with standard
Ethernet. This topology-independent network provides a simplified integration of the entire control solution on one
network, including HMI, PAC, I/O and motion.

Kinetix 5500 Servo Drive Specifications


Amps Cont. Standard Cable Flex Cables
Input Voltage Input Phases (RMS) Amps Peak (RMS) Catalog Number Frame Size Length max (m) Length max (m)
195-528 1 phase and 3 phase 1 2.5 2198-H003-ERS* Frame 1 50 30
195-528 1 phase and 3 phase 2.5 6.25 2198-H008-ERS* Frame 1 50 30
195-528 1 phase and 3 phase 5 12.5 2198-H015-ERS* Frame 2 50 30
195-528 3 phase 8.4 21 2198-H025-ERS* Frame 2 50 50
195-528 3 phase 13 32.5 2198-H040-ERS* Frame 2 50 50
195-528 3 phase 23 57.5 2198-H070-ERS* Frame 3 50 50
* X=2 for Integrated Safety over EtherNet/IP

VPL Low-Inertia Servo Motor Specifications


Continuous Torque,
Frame Size Rated Speed Range max, at Rated Speed Peak Stall Torque, max
(mm) (RPM) (Nm) (Nm)
63 3000-8000 0.4-1.2 1.3-4.1
75 3300-8000 0.7-1.7 2.3-7.3
100 2250-7000 1.8-3.7 3.8-11.2
115 2150-6500 3.4-5.6 13.1-20.3
130 1600-4250 6.1-10.2 20.7-34.6
165 1850-4750 8.1-28.7 22.5-79.3 Up to
50%
Allen-Bradley, CompactLogix, Integrated Architecture, Kinetix, LISTEN. THINK. SOLVE.
smaller
and Rockwell Software are trademarks of Rockwell Automation, Inc. than
EtherNet/IP is a trademark of ODVA. Trademarks not belonging to Rockwell Automation
are property of their respective companies. competitors

Publication 2198-PP001D-EN-P – May 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 2198-PP001C-EN-P – January 2014
iTRAK System from Rockwell Automation
Flexible Linear Motion Solution

iTRAK® – a highly flexible and


innovative linear motion solution
that allows for independent control
of multiple movers.
• Modular, scalable configuration
• Programmed with RSLogix™
• Speeds up to 7 m/s
• IP65
• Stop Repeatability 35 µm
• Up to 10 g acceleration
Overview
Rockwell Automation has developed the most innovative motion solution on the market today – iTRAK The Intelligent
Track System. iTRAK is a modular, scalable linear motor system that allows for independent control of multiple movers on
straight or curvilinear paths. Gone are the rotary driven chains, belts and gears of the past. iTRAK replaces hardware with
simple, effective software profiles redefining speed and flexibility in automation.

Company Profile
At Rockwell Automation, our aim is to provide a high-performance motion solution with standard components that
allows your company to reach its goal – whether it’s decreasing your carbon footprint or increasing your machine
throughput. iTRAK can solve your motion problems. Our sales, support and engineering teams are dedicated to providing
pre- and post-sale support to ensure your iTRAK system meets your company’s needs.

Applications
• Packaging
• Manufacturing Assembly
• Material Handling
• Medical Device

iTRAK Runs on Logix Platform


• Programmed with Studio 5000™ Logix Designer
• iTRAK AOI provides user interface
• Each iTRAK mover is a virtual axis
• All motion commands available
• Full synchronization with all objects

To Business Systems

PanelView™ Plus 6 Terminal

CompactLogix™ 5370 L3 Controller


Gateway

PowerFlex® 753
AC Drive

Stratix 5700™ Switch iTRAK® Racetrack

• EtherNet/IP™ interface via gateway


• Logix is key
POINT I/O™ ArmorBlock® I/O
Kinetix® 550 • Rockwell Automation firmware and software
Servo Drives
iTRAK IT3 Series System Components
• Straight & 90° Curve Linear Motor Sections Available in Standard
400 mm Lengths
– Available in 50 mm, 100 mm & 150 mm coil size
– Combine for racetrack, square or circle configurations for any length
– Each motor section is integrated with a multiphase drive and
absolute encoder
• Movers
– Available in standard sizes to match motors or may be
custom designed for specific customer application
– May be used with or without bearing rail
• iTRAK Gateway
– Rockwell Automation Firmware Software
– Ethernet I/P Interface
• Power & Control Module
– 5 kW 365-525V AC 50/60 Hz or 10 kW 365-525V AC 50/60 Hz Input
– 0/160/320V DC Output

Success Story
At PACK EXPO 2012, KHS debuted the latest design of its
K-series packaging machines, the Innopouch K400, a simplex/
duplex machine capable of forming/filling and sealing large “This iTRAK system is a game-changer,”
one-up pouches or smaller two-up pouches. The K400 is said Roger Calabrese, competence
equipped with an iTRAK system and transforms the Innopouch center manager at KHS.
K400 into a pitchless machine with independent control of
each pouch clamp.
“This iTRAK system is a game-changer,” said Roger Calabrese, competence center manager at KHS. “Instead of using
mechanical elements to move product through the machine, we’re now using a magnetically-driven device that can
adjust its geometry through software. It will forever change the way pouching is done.”

iTRAK replaces hardware with simple, effective software profiles


redefining speed and flexibility in automation.
iTRAK Benefits
• Flexible design – iTRAK can be
configured horizontally or vertically
with axial or radial configuration
• Variable pitch
• Product change over on the fly
• High payload range: 0 kg – 100 kg+
• High speed range: 0 – 12 m/s
• IP65 configurable

Allen-Bradley, ArmorBlock, CompactLogix, iTRAK, Kinetix, LISTEN. THINK. SOLVE., PanelView, PartnerNetwork, POINT I/O, PowerFlex, Rockwell Software, RSLogix and Stratix 5700
are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication MOTION-AP005A-EN-P – April 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
842E-CM Integrated Motion
on EtherNet/IP™ Encoder
Building a better machine on a single network

The 842E-CM Encoder from


Rockwell Automation builds on
Integrated Architecture Midrange
system to deliver the right sized
machine control on EtherNet/IP.

Features
Ethernet Port 1 Ethernet Port 2
• EtherNet/IP Interface with IEEE 1588
• High resolution – single
and multi-turn options
• Support of various ethernet
topologies (linear, ring, or star)
• Easy IP addressing
• IP67 protection class
• Simple to connect Solid Shaft Hollow Shaft

• Solid and hollow shaft

To continue to drive machine scalability, Rockwell Automation developed


Premier Integration
the Integrated Motion on EtherNet/IP Encoder as part of the Midrange
• Feedback only CIP Axis in System with its CompactLogix 5370 controllers.
Studio 5000 Logix Designer Software
The size of a machine’s footprint is becoming very important today. With
• Supports Logix motion
the introduction of the the Kinetix 5500, Rockwell Automation has greatly
instruction set
reduced the footprint required for the control panel. By utilizing a single
• Premier integration with network, the 842E-CM contributes to this footprint reduction by placing
Logix controllers
aux feedback requirements out of the panel and right on the machine.
The Allen-Bradley 842E-CM encoder is a creative solution for these
applications that complements the new Kinetix 5500 architecture.
By providing auxiliary feedback directly through the EtherNet/IP
network, the 842E-CM eliminates the need for point-to-point wiring
while allowing customers to use the encoder in a variety of network
One standard network, topologies. What also makes this product truly unique is that it
EtherNet/IP for all of your takes advantage of CIP Sync and CIP Motion Technology, a time
synchronization extension for the Common Industrial Protocol (fully
machine needs compliant with IEEE-1588). Using CIP Sync and CIP Motion Technology,
the encoder provides a timestamp associated with all data delivered
to and from the controller to allow it and the entire system to be
synchronized with the master clock reference on sub-microsecond levels.
Thanks to Premier Integration between the 842E-CM and Allen-Bradley
Logix controllers provides a seamless user experience. A user can add and
configure the encoder into their Studio 5000 Logix Designer (formerly
RSLogix5000®) software project thereby allowing it to function as a
feedback-only CIP axis in the Logix controller.
Allen-Bradley Encoder Portfolio
Do you need networking capabilities?

Yes No
Is retaining position important?
DeviceNet EtherNet/IP

NO YES

TTL SIN/COS
Incremental Encoder Absolute Encoder
EtherNet/IP
845H 845T 842HR -*

Which version meets your application?

Constant Velocity Position/Servo Control


842E-* 842E-CM-* NEW

* Represents encoders that are available in single and multi-turn versions.

Integrated Motion on EtherNet/IP


EtherNet/IP uses CIP Sync and CIP Motion technologies to provide real-time, closed loop motion on standard
ethernet. This topology-independent network provides a simplified integration of the entire control solution on
one network, including HMI, PAC, IO, and Motion Control.

Workstation with Kinetix 5500 Servo Drive


Studio 5000 software

842E-CM

CompactLogix 5370
PanelView Plus 6
Product Selection Pinout & Color Code
842E-CM – S IP 10 B A EtherNet/IP Pinout
a b c d
a c
Number of Turns Connector
Code Description Code Description
S Single-turn (1 turn) B M12 connector Signal Color Pair
Pin
M Multi-turn (4096 turns) Name Code Assignment
d White
1 TXD+
b Resolution Orange Pair 1
Code Description 2 TXD- Orange
Mechanical Interface
262,144 (18 bit) steps White
Code Description A 3 RXD+
per revolution Green Pair 2
1 Solid shaft 3/8 in. 4 RXD- Green
2 Solid shaft 3/8 in. with flat LED Status
3 Solid shaft 10 mm
4 Solid shaft 10 mm with flat Power Supply Pinout
Axis
5 Hollow shaft 1/4 in.
6 Hollow shaft 8 mm
7 Hollow shaft 3/8 in.
8 Hollow shaft 10 mm
9 Hollow shaft 12 mm
10 Hollow shaft 1/2 in.
11 Hollow shaft 14 mm Warning: Do not use pins 2 and 4
12 Hollow shaft 15 mm Color Pair
Pin Signal
Code Assignment
Suggested Mating Cables Supply
1 VS Brown voltage
Ethernet Cat. No. 10…32V DC
M12 D-code patchord, male/male, 2 m 1585D-M4TBDM-2 2 — White Do not use
M12 to RJ45 patchcord, male/male, 2 m 1585D-M4TBJM-2 0V DC
3 GND Blue
M12 D-code patchcord, male/male (shielded), 2 m 1585D-M4UBDM-2 (ground)
M12 to RJ45 patchcord (shielded), male/male, 2 m 1585D-M4UBJM-2 4 — Black Do not use
Power Cat. No.
DC micro Cordset (flying leads), 4-pin, 2 m 889D-F4AC-2

Allen-Bradley, Rockwell Automation and RSLogix 5000 are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of the Open DeviceNet Vendor Association.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 842ECM-PP001A-EN-P – July 2013 Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
PanelView Plus 7 Standard
Graphic Terminals Designed to Improve Performance

Features and Benefits


Ideal for small and mid-size
applications, the PanelView Plus 7
Standard offers:
• Single controller connection
• Up to 25 displays
• Up to 200 alarm messages

Increased Scalability
• Form factor includes sizes from 4"
to 10" with wide screen options to
meet a variety of application needs
• Complementary to CompactLogix
5370 controllers
• Using less than 2 inch cabinet depth
saves space and reduces cost

Improved Performance
• Windows CE 6.0 standard The PanelView™ Plus operator interface has been providing both a
features, including email and text hardware and software platform for factory automation for years. It has
notification and secure FTP server continued to be an integral part of the Integrated Architecture® system –
• Ethernet communications for providing operators at the machine level a view into the control system.
integration from the machine The PanelView Plus 7 Standard was developed as a continuation of the
to the enterprise PanelView Plus family to continue to provide years of quality operator
• PDF Viewer interfaces for industry.

Mobile Enabled In combination with FactoryTalk® View Machine Edition, this release
• Monitor applications from a continues the unmatched integration with Logix and complete
secure remote location with scalability. This offering helps strengthen our Integrated Architecture
VNC connectivity offering for machine builders along with the CompactLogix™ L1, L2 and
• Email and texting notification L3 controllers.
capabilities included
The new operator terminals are ideal for applications that require
Enhanced Development Experience monitoring, controlling and displaying information in dynamic ways,
• Faceplates and Add-on Instructions
where operators must quickly understand machine status and make
can save 50%-90% of complex better decisions.
screen development time The PanelView Plus 7 terminals are available in a variety of display sizes,
• Use an SD card to copy and restore including widescreen, enabling you to select exactly what is required for
the operator interface quickly your application.
• Increase operator productivity by
creating intuitive interface with
gradient shading and PNG support
PanelView Plus 7 Standard

ATEX Zone 2/22 and UL Class 1,


Div 2 certification for use in
hazardous environments

SD storage card slot


for data storage,
data logging, recipe
management and
terminal replication

USB ports for printer,


RFID reader and web
With the embedded PDF Viewer, show: Faceplates and Add-on camera support, as
• User Manuals Instructions can save well as a wide range
• Installation Manuals 50 – 90% of complex of accessories
• SOPs (Standard Operating Procedures) screen development time

Quick and Easy Terminal Copy and Restore


Use an SD card to quickly create copies of a terminal to
reduce your time to market or restore a terminal.
• Operating system
• Network configuration and terminal settings
• FactoryTalk® View Machine Edition (ME) runtime file
• Datalogs and Recipe files
FactoryTalk View Machine Edition
New installation clamps
provide fast and simple
terminal installation
and removal

Offers simplified project maintenance with improved


handling of multiple FactoryTalk View Machine
Editions applications on same terminal
• Added domain authentication options
• Manages security configuration within a
running application
• Includes improved audit trail
• Provides recipe management, multi-language
Embedded Ethernet port for capabilities and intuitive animations
connectivity from the machine
to the enterprise

Fast Troubleshooting with


Real Time Diagnostics
• Capture terminal environmental data at runtime
such as temperature, load and battery voltage
Additional screen options with • Mobile ready with VNC support and
FactoryTalk Viewpoint
widescreen 4" and 9" terminals
PanelView Plus 7 Standard Specifications
For up-to-date specifications, accessories, manuals and service information, visit www.ab.com/Graphic-Terminals.

PanelView Plus 7 PanelView Plus 7 PanelView Plus 7 PanelView Plus 7 PanelView Plus 7
Standard 400W Standard 600 Standard 700 Standard 900W Standard 1000
Display Size 160 x 67 mm 148 x 100 mm 153 x 118 mm 221 x 137 mm 243 x 185 mm
480 x 272 WQVGA 640 x 480 VGA 640 x 480 VGA 800 x 480 WVGA 800 x 600 SVGA
Display Type Color TFT LCD
Operating System Microsoft Windows CE 6.0 R3
Open Architecture Yes
CPU ARM – 1.0 GHz
RAM 512 MB
Internal Storage 512 MB
Real-time clock Yes, Battery-backed time clock timestamps critical data. Accuracy +/-2 minutes per month
Environmental
0 – 55 °C (32 – 131 °F)
Operating Temperature

Ratings NEMA 12, 13, 4X, IP54, IP66

ATEX Zone 2; ATEX Zone 22; cULus listed; Class 1, Div 2, Groups A,B,C,D, T4; Class I, Zone 2, Groups 11C T4;
Certifications
KCC; CE(EMC); CE(LVD); RoHs
SD 1 x SDHC

USB 1 USB-A and 1 USB-B (v2.0 high speed)

Ethernet 1 x RJ45 10/100 MB Auto-MDI/MDI-X with IEEE 1588 support

Input Power 18-30V DC


FactoryTalk Machine Edition 7.0 or later, FactoryTalk Viewpoint, PDF viewer, ActiveX controls,
Standard Software
Remote terminal control, FTP server

Allen-Bradley, CompactLogix, FactoryTalk, Integrated Architecture, LISTEN. THINK. SOLVE. PanelView and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 2711P-PP013B-EN-P – December 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 2711P-PP013A-EN-P – October 2014
PanelView™ Component
Component Family of Human Machine Interface Solutions

Features and Benefits


PanelView C200-C1000
• Optimized for communication
with MicroLogix, Micro800 or
SLC 500:DF1, DH-485, Ethernet to
MicroLogix or SLC 500, and multi-
vendor communications
• Display information in several
languages including Chinese,
Portuguese, French, Italian, German,
Spanish and Korean
• Alert operators with alarm
messages that include variables
• Upload and download groups of
data or parameter settings with
recipe feature When you need an essential component, with added value, but with
a reduced cost, the Allen-Bradley PanelView™ Component family of
• Secure information on screens with
user name and password protection operator interfaces from Rockwell Automation takes human machine
interface solutions to a new level: yours.

Software OEMs and end users can leverage on new features of PanelView
• Design software integrated on the Component, such as built-in programming software and integrated
PanelView Component operator mounting clamps, to help improve productivity and maintenance,
interface while enjoying the convenience and efficiencies of single-source buying.
• PC-based offline programming
software, PanelView Component PanelView Component offers the fundamental features on a full line of
DesignStation is downloadable displays ranging from 2” to 10”, in a compact and easy-to-understand
package.

New 4.3” TFT PanelView The built-in software on terminal reduces the need for installation on
Component Terminal the computer. Simply connect to the PanelView Component through an
Ethernet or USB cable and open a web browser. However, programming
• 64k Color Resolution
software (PanelView Component DesignStation) can be downloaded to
• Class 1 Div 2 certified your computer for offline application design.
• Built-in Ethernet port
Preferred integration with Allen-Bradley MicroLogix™, Micro800™ and
SLC™ 500 families of programmable logic controllers offers you an ideal
control and visualization solution for a wide variety of applications.
Communicate via serial networks on all terminals, and take advantage
of the Ethernet feature on the 4”, 6” and 10” displays. Multi-vendor
communications is also available including Modbus, Modbus/TCP, and
Siemens MPI.
PanelView Component Specifications
PanelView PanelView PanelView PanelView PanelView
Type C200 C300 C400 C600 C1000

Catalog Number 2711C-F2M 2711C-K2M 2711C-T3M 2711C-K3M 2711C-T4T 2711C-T6M 2711C-T6T 2711C-T10C
DISPLAY
Size (mm) 2” (49 x 14) 3” (67 x 33) 4.3” (95 x 54) 5.7” (115 x 86) 10.4” (211 x 158)
Resolution (pixels) 122 x 32 128 x 64 480 x 272 320 x 240 640 x 480
Color Monochrome
Color
Type Monochrome Transflective STN Transmissive Transmissive
Transmissive TFT
TFT FSTN
Combination Combination
4 Function Keys
Operator Input 4 Function Keys Function/ Analog Touch Function/ Analog Touch
& Analog Touch
Numeric Keys Numeric Keys
ELECTRICAL
Communication Port RS232 (9 pin D-Shell), RS422/RS485 (Connector) RS232 (9 pin D-Shell), RS422/RS485 (Connector), Ethernet
Programming Port USB device port USB device port, Ethernet
Real Time Clock No battery backup Battery-backed
Power Requirements 18...30V DC, C200 and C300 5W 18...30V DC, C400 3.5W, C600 10W, C1000 18W
ENVIRONMENTAL
Operating
0...50ºC
Temperature
Enclosure NEMA/UL Type 4X (indoor) 12, 13, and IEC IP54, IP65
cULus Listed;
CE marked;
Certifications cULus Listed; CE marked; C-Tick cULus Listed; CE marked; C-Tick
C-Tick;
Class 1 Div 2
MECHANICAL
Quick Lever Integrated Clamps &
Mounting Mechanism Integrated Clamps Quick Lever Clips
Clips Quick Lever Clips
Weight 0.2 kg 0.3 kg 0.2 kg 0.3 kg 0.35 kg 0.7 kg 1.6 kg
Dimensions Overall
80 x 116 x 54 119 x 139 x 55 80 x 116 x 57 119 x 139 x 55 113 x 138 x 43 154 x 209 x 57 250 x 308 x 54
(H x W x D, mm)
Cutout Dimensions
64 x 99 99 x 119 64 x 99 99 x 119 99 x 119 135 x 189 231 x 289
(mm)

Allen-Bradley and PanelView are trademarks of Rockwell Automation, Inc.


Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 2711C-PP001E-EN-P -January 2012 Copyright ©2012 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 2711C-PP001D-EN-P July2010
6181 Integrated Display Computers
Standard, Performance and Advanced Models

Features and Benefits


The latest addition to the Allen-Bradley
Integrated Display Computers combine
leading edge intel technology and
state-of-the-art hardware for an
enhanced user experience.

High Performance Processing


• Fourth Generation Intel Core™
i-series 64-bit processors
capable of hyper-threading
for improved multitasking
• USB 3.0 ports allow for high-speed 6181 Integrated Display Computer Performance and Advanced Models
data transfer

Ease-of-Use
• Projected capacitive multi-touch
models increases scalability and The Allen-Bradley® 6181 Integrated Display Computers form a dynamic
control of data on the screen portfolio, with Standard, Performance and Advanced Models that provide
• User Interface Button (UIB) provides all-in-one industrial PC options to help meet your application needs.
one-touch access to the BIOS While the Standard models maintain their original characteristics, the
• Installation assist clip helps latest generation Performance models build upon the trusted Series E
improve system integration with 6181 Integrated Display Computer platform to help provide you with an
one-person install enhanced user experience and exceptional processing power.

Efficient Management Performance and Advanced Models


• Intel AMT 9.0 technology enables
remote management capabilities Performance and Advanced models are equipped with the latest features
designed to meet the most demanding integrated display computing
• Integrated backup/restore and
diagnostic capabilities built needs. These rugged industrial computers help provide flexibility to
into BIOS your application with the combination of multi-touch touchscreens,
high performing processors, field replaceable components and remote
• Field replaceable components
(RAM, HDD, SSD, ODD, power management capabilities. Additionally, the user interface button and
supply) help simplify hardware installation assist clip help enhance your user experience.
maintenance and upgrades
Standard Models
Standard models provide basic features you need at the right value.
These industrial computers combine single-touch resistive touchscreens
with ultra-low voltage processors to meet most of your visual interface
and information application requirements.
Performance and Advanced Models
The new Allen-Bradley 6181 Integrated Display Computers offer an
open computing platform with plenty of horsepower to run most client,
station and even virtualized software architectures. These industrial
computers were designed, built and tested as an ideal platform for
FactoryTalk® View visualization software.

Performance
• i3 CPU with 4 GB RAM and single-touch resistive touchscreens
• Core-i3 4102E – dual core 1.6 GHz with hyperthreading
• Screen sizes/form factors
– 4:3 aspect ratio display format: 12" (305 mm) and 15" (381 mm)
– 5:4 aspect ratio display format: 17" (432 mm) and 19" (483 mm)
• Fanless design helps decrease maintenance time

Advanced
• i7 CPU with 8GB RAM and multi-touch projected capacitive touchscreen
• Core-i7 4700EQ quad core 2.4 GHz with hyperthreading
• Powerful remote management capabilities with Intel AMT 9.0 Technology
• Screen sizes/form factors
– 4:3 aspect ratio display format: 15" (381 mm)
– 5:4 aspect ratio display format: 17" (432 mm) and 19" (483 mm)
– 16:9 (widescreen) aspect ratio display format: 15.6" (396.3 mm)
and 18.5" (470 mm)

Streamlined
Installation
• Drop in replacement
and easy cable wiring for
migration from preceding
6181P/F Series E model
• Improved system
integration with
installation assist clip

Stainless steel bezel offerings available in


Performance Models meeting food and
beverage industry equipment regulations.
Standard Models

Instant Information
• Easily access key
information in BIOS
about battery status,
catalog/win/mfg
date codes
• View PC hardware
status on Aluminum
bezel models with • Integrated Display Computer for your
LED Indicators most basic application needs
• Experience efficient computing performance
with an ultra-low voltage Celeron M 1.06 GHz
processor and 2 GB DDR2 memory
(expandable up to 4GB)
• Rugged industrial design:
Powerful System – Key components, including storage
media and memory, meet specifications
• High-performance processing for industrial environments
power and speed with 64-bit
– Fanless design helps decrease
operating systems maintenance time
• Available System Watchdog Timer
and hardware monitor utilities
• Rich graphic capabilities
with Intel HD graphics 4600

Easy Operation
• Reduce the need for
a keyboard or mouse
with graphical touch
driven screens
• One-touch access to
BIOS with User Interface
Button (UIB)
Integrated Display Computers Specifications
For up-to-date specifications, accessories, drivers, manuals and service information, visit www.ab.com/industrialcomputers.

Standard Performance Advanced


CPU Celeron M1.06 GHz Intel i3-4102E Intel i7-4700EQ
Cores/Speed 1 C/1.06 GHz 2 C/1.6 GHz (hyperthreading) 4 C/2.4 GHz (hyperthreading)
Touchscreen Single-touch (Resistive) Single-touch (Resistive) Multi-touch (Pcap)
Bezel Offerings NDM, aluminum NDM, aluminum, stainless steel NDM, aluminum
RAM 2 GB DDR2 4 GB DDR3 SODIMM 8 GB DDR3 SODIMM
Storage Media 100 GB HDD or 32 GB SLC SSD 100 GB HDD or 32 GB SLC SSD, 2: 100 GB HDD RAID on NDM server models
Optical Drive N/A N/A CD-RW, DVD-RW
Thermal Solution Fanless Fanless Fan (single/external rear mounted)
USB 3.0 4 rear (USB 2.0 only) 4 rear, 1 front, 1 internal (no front USB port on stainless steel bezel offering)
Video Output N/A DVI-I and DisplayPort
Expansion Slots N/A 1 PCIe 8x slot (optional 1 PCI or 1 PCI + 1 PCIe 4x or 2 PCIe 4x or 2 PCI)
2 10/100/1000 Ethernet,
2 10/100/1000 Ethernet, 2 RS-232, Audio In/Out/Mic, 2 PS/2,
I/O 1 serial port, audio in/out
1 External CompactFlash slot (non-bootable)
and microphone
Electrical and
100-240V AC autoranging;
Environment Power 100-240V AC autoranging; 47-63 Hz; 18-32V DC
47-63 Hz
Requirements
Windows 7 pro (64 bit) SP1,
Windows XP Professional, Windows 7 pro (64 bit) SP1, WES 7
Windows Server 2008 R2 SP1
Operating System Windows Embedded (64 bit), 32 bit OS support for
(64 bit), 32 bit OS support for
Standard 2009 Windows XP and Windows 7
Windows XP and Windows 7
0-55 ˚C (32-131 ˚F) for NDM, 12" (305 mm), 15" (381 mm),
Operating 17" (432 mm) display sizes
0-50 ˚C (32-122 ˚F)
Temperature 0-50 ˚C (32-122 ˚F) for 15.6" (396.3 mm), 18.5" (470 mm)
and 19" (483 mm) display sizes
Vibration Operating 1.0 g (HDD) 1.5 g (SSD) 1.0 g (HDD) 2.0 g (SSD)
Shock Operating 15 g 15 g
Integrated display: panel mount
Mounting Options Panel mount
NDM: wall, table, bookshelf
Certifications/ CE, c-ULus listed, C-Tick,
CE marked, ULus listed, RCM/C-Tick, EAC, WEEE, RoHS, KC (Korean)
Regulations RoHS, WEEE
Ratings NEMA 1/12/4, IP66 NEMA 1/12/4/4x (stainless), IP66

For more information visit: http://ab.rockwellautomation.com/computers/


integrated-display-computers/bulletin-6181

Allen-Bradley, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 6181FP-PP001G-EN-P – August 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes publication 6181FP-PP001F-EN-P – May 2013
Bulletin 1420 PowerMonitor 500
Achieve Greater Visibility and Control Over Your Energy Spend

The Allen-Bradley® PowerMonitor™


500 features an on-device LCD display
in a compact footprint giving you
instant visibility into your energy use.

Features
• Measure voltage, current, power,
energy, demand and power factor
• Multiple communication types
including Modbus RTU
or EtherNet/IP™
• Two optional analog outputs for
variable speed process control
Allen-Bradley PowerMonitor 500
• Two optional digital relay outputs
• Four configurable alarms notify you Product Description
of specified conditions
The Allen-Bradley® PowerMonitor™ 500 can give you greater insight into
energy consumption across the plant floor and enterprise-wide. Featuring
Benefits an at-process display, the PowerMonitor 500 allows you to view energy
data directly at the monitoring site without the need for additional human-
• Display and data communications machine interface (HMI) components. The local display provides instant
allow you to record data centrally and accurate sub-metering data to help keep you well-informed of how
and display it locally
much power you use, what your major loads are and when you use power
• Fewer components to install and the most.
compact size can help save time
and space The PowerMonitor 500 features a compact, space-saving design which
• LCD display can help you make mounts directly on the panel door. Installation is simplified with
at-process decisions using real- on-device configuration. Offering digital or analog outputs and Serial
time data Modbus or EtherNet/IP™ communications, the PowerMonitor 500 can
• Instant and accurate energy be easily integrated into your existing energy monitoring systems.
information can help lower RSEnergyMetrix® software can further enhance your view into your energy
operating costs spend. As part of an integrated network, the PowerMonitor 500 can
• Easy-to-configure on-device display easily communicate with your existing Allen-Bradley PLCs (PLC-5®, SLC™,
can help simplify installation ControlLogix® Compact/Control family), allowing energy data to be used
• Fully integrated with in control systems.
RSEnergyMetrix® software for a
complete energy The PowerMonitor 500 is a cost-effective sub-metering option, providing
management solution critical data that can help you make at-process decisions, reduce energy
usage and increase your company’s profits.
Product Specifications
Catalog Number Description General Specifications
PowerMonitor 500 Power Meter Indicator -25˚C...55˚C(-13...131˚F)(R.H. from 0...90%
1420-V1 240V AC V-LL 120V AC V-LN/208V AC V-LL noncondensing @ 40˚C) according
Temperature, operating
PowerMonitor 500 Power Meter to EN62053-21, EN50470-1 and
1420-V1P 240V AC V-LL 120V AC V-LN/208V AC V-LL EN62053-23
Pulse (digital) Output Temperature, storage -30˚C...70˚C(-22...158˚F)(R.H. < from
PowerMonitor 500 Power Meter 90% noncondensing @ 40˚C) according
1420-V1A 240V AC V-LL 120V AC V-LN/208V AC V-LL Analog Output to EN62053-21, EN50470-1 and
PowerMonitor 500 EtherNet/IP Power Meter EN62053-23
1420-V1-ENT 240V AC V-LL 120V AC V-LN/208V AC V-LL
Installation category Cat.lll (IEC60664, EN60664)
PowerMonitor 500 Serial Power Meter
1420-V1P-485 240V AC V-LL 120V AC V-LN/208V AC V-LL Dielectric strength 4 kV AC RMS for 1 minute
Pulse (digital) Output Noise rejection CMRR 100dB, 48...62 Hz
PowerMonitor 500 EtherNet/IP Power Meter
1420-V1P-ENT 240V AC V-LL 120V AC V-LN/208V AC V-LL,
Standard compliance
Pulse (digital) Output IEC60664, IEC61010-1 EN60664,
Safety
PowerMonitor 500 Serial Power Meter EN61010-1 EN62052
1420-V1P-485 240V AC V-LL 120V AC V-LN/208V AC V-LL, EN62053-21 EN62053-23, EN50470-3.
Metrology
Pulse (digital) Output MID ‘annex MI-003’
PowerMonitor 500 EtherNet/IP Power Meter Pulse output DIN43864, IEC62053-31
1420-V1A-ENT 240V AC V-LL 120V AC V-LN/208V AC V-LL
Analog Output Approvals CE, cULus (E56639)
PowerMonitor 500 Serial Power Meter Module holder: 96x96x50mm
1420-V1A-485
240V AC V-LL 120V AC V-LN/208V AC V-LL Analog Output (4x4x2 inches)
PowerMonitor 500 Power Meter Indicator ‘A’ and ‘B’ type modules: 89.5x63x16mm
1420-V2 Dimensions (WxHxD)
400V AC V-LN and 690V AC V-LL (3.5x2.5x0.6 inches)
PowerMonitor 500 Power Meter ‘C’ type module: 89.5c 63x20mm
1420-V2P 400V AC V-LN and 690V AC V-LL, Pulse (digital) Output (3.5x2.5x0.8 inches)
PowerMonitor 500 Power Meter ABS, self-extinguishing:
1420-V2A Material
400V AC V-LN and 690V AC V-LL, Analog Output UL 94 V-0
PowerMonitor 500 EtherNet/IP Power Meter Mounting Panel mounting
1420-V2-ENT 400V AC V-LN and 690V AC V-LL
PowerMonitor 500 Serial Power Meter Front IP65, NEMA 4X, NEMA 12
1420-V2-485 400V AC V-LN and 690V AC V-LL
Screw Terminals IP20
PowerMonitor 500 EtherNet/IP Power Meter
1420-V2P-ENT 400V AC V-LN and 690V AC V-LL, Pulse (digital) Output
Weight Approx. 400 g (0.88 Ib) (packing included)
PowerMonitor 500 Serial Power Meter
1420-V2P-485 400V AC V-LN and 690V AC V-LL, Pulse (digital) Output
PowerMonitor 500 EtherNet/IP Power Meter Input and Output Ratings
1420-V2A-ENT 400V AC V-LN and 690V AC V-LL, Analog Output
Parameter Rating
PowerMonitor 500 Serial Power Meter
1420-V2A-485 Control Power 90…260V AC/DC (48…62 Hz)
400V AC V-LN and 690V AC V-LL, Analog Output
V1:Un: 40-144V LN (70-250V LL);
Display, LEDs, and Commands Voltage Sense Inputs
V2: Un: 160-480V LN
V1, V2, V3
Display refresh time ≤ 100 ms (277-830V LL)
Display 4 lines, 4 -DGT, 1 lines, 10-DGT Continuous Current: 5 A
Type LCD, single color backlight Max current (Imax): 6 A
Accuracy:
Instantaneous variables Current Sense Inputs:
4-DGT I1, I2 ,I3 From 0.01…0.05 In: ±(1.0% of
read-out
reading (RDG) + 2 digit (DGT))
Imported Total/Partial: 9+1DGT From 0.05 In to Imax:
or 10DGT; ±(0.5% RDG +2 DGT)
Energy variables read-out
Exported Total/Partial: 9+1DGT
(with ’-’ sign). Relay, SPDT type AC 1-5 A @
250V AC; AC 15-1.5 A @ 250V AC
4 red LED available in case of Digital Output
Virtual alarms DC 12-5A @ 24V DC; DC 13-1.5A
virtual alarm ( AL1-AL2-AL3-AL4) @ 24V DC
Energy consumption Red LED (only kWh) Analog Output 0…20 mA
Allen-Bradley, ControlLogix, PLC-5, PowerMonitor, RSEnergyMetrix and SLC are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1420-PP001B-EN-P – April 2012 Copyright © 2012 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Pub 1420-PP001A-EN-P – December 2011
Bulletin 1426 PowerMonitor™5000
Enhanced technology captures comprehensive
energy information

The Allen-Bradley PowerMonitor 5000


leverages new technology and
capabilities to capture comprehensive
power quality data about your
energy network.

Benefits
• Revenue-accurate meter to 0.2%
can help you better understand
the cost of energy
• Capable of monitoring power quality
to help you determine where and
how it impacts your facility

Features
• Scalable Power Quality platform Allen-Bradley PowerMonitor 5000
product monitors four voltage
and four current channels for Overview
each electrical cycle
The Allen-Bradley® PowerMonitor 5000 is the premier power quality
• Provides 1024 samples across eight meter from Rockwell Automation. Building on core power and energy
channels every cycle metering capabilities, the PowerMonitor 5000 takes energy monitoring
• Measures up to the 127th harmonic to the next level with additional features including:
• Internal web page for the meter • virtual wiring correction capability
simplifies configuration and allows
• sag/swell detection alert
you to view real-time data
• 10 conditional setpoints
• Virtual wiring correction capability
can correct miswiring during • single cycle metering
commissioning, reducing the need to This power meter is a scalable solution which can be fully integrated into
power down for correction
a plant-wide network. When connected with other PowerMonitor 5000
• Configurable alarms for up to 10 meters, the patent-pending system event snapshot tool feature offers a
events can help prevent issues system-wide event picture, allowing you to view the process upstream
or equipment damage and downstream and gain a better understanding of your energy
• Four inputs for WAGES (water, structure and potential impact to your equipment.
air, gas, electricity, steam)
data collection This cutting edge meter provides detailed
• Four outputs for connection power quality data that, when used with
to SCADA or control systems FactoryTalk™ EnergyMetrix software, can
• Native EtherNet/IP™ offer you a powerful set of data analytics to
communication port included understand and take action on power quality
• DeviceNet™ communications option issues and energy management activities.
Separately mounted display for power
and energy data for up to three
PowerMonitor 5000 units.
Technical Specifications
Accuracy in % of Reading at 25 °C
Parameter 50/60 Hz Unity Power Factor Nominal/Range
Voltage sense inputs: ±0.1% Line-neutral rms: 398V nominal, 15…660V
V1, V2, V3, VN Line-line rms: 690V nominal, 26…1144V
VG Connect to power system earth ground only.
Current sense input: I1, I2, I3, I4 ±0.1% 5A nominal, 0.05…15.6 A rms
Frequency ±0.05 Hz 50 or 60 Hz nominal 40…75 Hz
Power functions: kW, kVA, kVAR ANSI C12.20 -2010 Class 0.2
Demand functions: kW, kVA
EN 62053-22 -2003 Class 0.2 Accuracy
Energy functions: kWH, kVAH
Metering update rates Every line cycle

Input and Output Ratings Control Relay


Parameter Rating Rating 50/60 Hz AC RMS DC
Control power (AC) 85…264V AC, 47…63 Hz (38VA) or Max resistive load switching 10 A at 250V 10 A at 30V and 0.25 A at 250V
106…275V DC (26VA) (2500VA)
Control power (DC) 22.8V DC…25.2V DC (12VA) Min load switching 10 mA at 24V 10 mA at 24V
Voltage sense inputs: Input Impedance: 5 MΩ minimum UL 508, CSA 22.2, IC Rating Class B300 Q300
V1, V2, V3, VN Input current: 2 mA maximum Max make values (inductive load) 30 A at 120V 0.55 A at 125V
Current sense inputs: Overload withstand: 15 A at 240V 0.27 A at 240V
I1, I2, I3, I4 22 A continuous, 200 A for one second (3600VA) (69VA)
Burden: Negligible Max break values (inductive load) 3 A at 120V 0.55 A at 125V
Impedance: Negligible 1.5 A at 240V 0.27 A at 240V
Maximum Crest Factor at 5 A is 4.0 (360VA) (69VA)
Starting Current: 5 mA
Max motor load switching 1/3 HP at 125V
Status Inputs Contact closure (internal 24V DC) 1/2 HP at 250V
KYZ output Solid state KYZ: 80 mA at 240V AC / V DC
Control Relay ANSI C37.90 trip duty: 2005 Environmental Ratings
Parameter Rating
General Specifications Operating Temperature -20°C..+70°C (+4°F..+158°F)
Parameter Rating Storage Temperature -40°C..+85°C (-40°F..+185°F)
Terminal blocks 14AWG Humidity - non-condensing 5-95%
Dielectric Withstand UL 61010 and EN 61010 Shock - operating 30G
Agency Approvals UL, CE Shock - non-operating 50G

Mechanical Dimensions
Parameter Rating
Width x Height x Depth mm (in) 185 (7.29) x 132 (5.2) x 178 (7.0)

Allen-Bradley, FactoryTalk and PowerMonitor are trademarks of Rockwell Automation, Inc.


Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1426-PP001B-EN-P – April 2013 Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes publication 1426-PP001A-EN-P – July 2012
Allen-Bradley® Guardmaster® 440C-CR30
Software Configurable Safety Relay
A flexible, cost-effective and easy-to-use safety solution

Features
• Ple, SIL3 per EN ISO 13849-1, IEC 62061
• 22 embedded Safety I/O
• Embedded USB programming port
• Embedded Modbus RTU serial port
• Two plug-in ports supporting
Micro800™ (2080) plug-ins

Benefits
• Quick and easy configuration via
Connected Components Workbench™
– a single software environment for
standard and safety control
• Pre-defined drag-and-drop safety
function blocks simplify programming Safety made simple and flexible
• Advanced diagnostics enable increased The new Allen-Bradley Guardmaster 440C-CR30 Safety Relay is a
productivity and enhanced safety flexible, cost-effective and easy-to-use configurable safety relay ideal
• Embedded Modbus communicates for applications requiring 4 to 10 safety circuits and control of up to 5
with Allen-Bradley Connected
Components for efficient monitoring zones. The Guardmaster 440C-CR30 Safety Relay is configured through
and troubleshooting Connected Components Workbench™ software–the same programming
• Compact design optimizes panel space environment used by the Micro800 family of controllers, PanelView™
• Flexible, scalable solution thanks to component HMIs and PowerFlex® drives– for simple and seamless
standard Micro800 I/O plug-ins programming of standard and safety logic in separate devices. The
distinct graphical user interface and drag-and-drop capabilities of
Connected Components Workbench software help guide users through
a simple process of selecting certified safety function blocks for the
Guardmaster 440C-CR30 Safety Relay. This means users can create,
control and monitor a safety system in the same software environment
as their standard control, resulting in increased productivity and reduced
programming time.

Increase your uptime


An embedded Modbus interface allows the Guardmaster 440C-CR30
to easily communicate diagnostic data to an Allen-Bradley Micro800,
PanelView Component or CompactLogix™. By leveraging the features
of Connected Components Workbench software and the embedded
communication capabilities of the Guardmaster 440C-CR30 Safety Relay,
users can monitor, troubleshoot and modify their applications quickly
and easily for increased uptime. Five status and 16 user configurable LEDs
on the Guardmaster 440C-CR30 relay’s faceplate provide local diagnostics
to further aid in status reporting and troubleshooting.

Optimize panel space


With 22 on-board safety I/O points, including 6 configurable I/O,
the Guardmaster 440C-CR30 Safety Relay is a flexible solution for
applications requiring multiple safety zones. Without increasing the
footprint, the 440C-CR30 can also be expanded with two standard
Micro800 plug-in modules to support 16 additional standard I/O points,
saving valuable safety I/O points for your safety system.
Specifications Accessory/Catalog Number Description

Digital I/O Combination Module, 4-channel inputs/outputs


Communications ports, • USB 2.0 (non-isolated) 2080-IQ4OB4 combination modules
embedded • RS232 non-isolated serial

USB 2.0 (non-isolated) I/O Type Number


Base Programming Port
Any standard USB printer cable will work

Base digital I/O points


(see Types and Number of 22 Input Only (24V DC Sink) 10
Inputs/Outputs)

Base number of 2 Input Multi-Purpose Terminal:


plug-in modules
• Input (24V DC Sink) 2
Maximum digital I/O(1) 38 • Single Wire Safety Input

2080-IQ4OB4 Digital I/O Combination Multi-Purpose Terminal:


Types of plug-ins supported module • Input (24V DC Sink)
6
• Test Output
Embedded 24V DC power supply,
Power supply optional external 120/240V AC power • Output (24V DC Source)
supply available
Output Only (24V DC Source) 2
Software Connected Components Workbench
Output Multi-Purpose Terminal:
The number of maximum digital I/O assumes 8-point digital I/O plug-ins (for example, 2080-IQ4OB4)
(1)
• Output (24V DC Source) 2
are used on all available plug-in slots. Standard digital inputs can only be used for non-safety rated • Single-Wire Safety Output
diagnostics and control such as resets, muting sensors or external device monitoring feedback circuits.

Standard Control Safety Control

PanelView
Component

Stratix
EtherNet/IP 2000

Micro830/850 0 1 2 3 4
5 6 7 8 9

Power

USB ??
??
??
??
0 1 2

440C-
5 6 7

Micro830

CR30

Peer-to-peer
communication
PowerFlex 4
and 7 class
and NG2
= Temporary connection
= Hardwired Safety

Allen-Bradley, CompactLogix, Connected Components Workbench, Guardmaster, LISTEN. THINK. SOLVE.,


Micro800, PanelView, PowerFlex and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 440C-PP001A-EN-P – February 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
440G-LZ Guard Locking Switch
TÜV certified PLe Cat. 4 while using up to 60% less power

Features and Benefits


• TÜV certified to PLe, Cat. 4 (EN/ISO
13849-1), the highest level of safety
for both door position and lock
monitoring
• An energy-efficient ‘green’ solution
– uses up to 60 percent less power
than competitive products
• RFID standard(low) or
uniquely(high) coded actuators
provide application flexibility
• High holding force of 1300N
(Fzh tested to EN/ISO 14119) The Allen-Bradley® Guardmaster® 440G-LZ from Rockwell Automation
– suitable for a wide range of
is a guard locking switch designed for partial body access guard doors.
guarding applications.
Combining microprocessor technology with an RFID coded actuator,
• Available in two models – Power- the 440G-LZ features a locking bolt drive mechanism that will only lock
to-Release (safety of people) and
when the correct actuator is detected. The locking bolt is continuously
Power-to-Lock (protection of
monitored for correct insertion within the actuator. This extra
machine production)
functionality allows the 440G-LZ to be certified PLe, Cat. 4 – the highest
• Two solid state OSSD outputs
level of safety for guard door position and lock monitoring – and can be
– connect in a series with other
connected directly or in series with other PLe, Cat 4 rated safety devices.
devices such as light curtains
and SensaGuard Switches while While the 440G-LZ provides this high safety performance level it
maintaining PLe, Cat. 4 safety rating consumes 60% less energy when compared to other guard locking
• Rugged IP69K-rated housing – ideal switches, making it a truly “green” safety solution. It achieves this level of
for food packaging and processing energy efficiency thanks to advanced algorithms and a bi-stable solenoid
machines washdown requirements design that consumes little power for switching, regardless of whether in
• Highly-visible 270° wrap-around the locked or unlocked state.
LEDs provide status and
diagnostics A great choice for global machine suppliers and end users, the 440G-LZ
• Compact 45 mm housing with four provides optimal application flexibility. The high 1300N holding force
actuator positions for flexibility of allows the switch to be used in a wide range of applications. Available in
mounting Power-to-Release and Power-to-Lock models, this switch can be used for
• QR code on product links directly personnel safety or the protection of machine production. RFID actuators
to on-line user manual can be ordered as standard- or uniquely-coded for flexible levels of
tamper proofing. Plus, the hygienic and rugged IP69K-rated housing
makes the 440G-LZ ideal for use in harsh washdown environments, such
as those encountered in food processing and packaging applications.
Easy to install, the 440G-LZ is designed in a compact 45 mm housing
– sized for the most common guards – with four possible actuator
orientations to allow for flexibility of mounting. Bright, 270° wrap-around
LEDs provide status and diagnostic information for easy alignment and
troubleshooting. For further ease of installation and troubleshooting,
a QR code on the body of the product links directly to the on-line
user manual.
Ordering Information
Configuration Ordering
Complete Switch (Example: 440G-LZS21UPRH)
440G-LZ S21___ Included with a complete switch
Coding Power-to-Release or Lock Cable
S = Standard (low) PR = Power-to-Release A = 3 m lead Actuator
U = Unique (high) PL = Power-to-Lock B = 10 m lead
H = Pigtail with M12 8-pin QD
Spare Actuator (Example: 440G-LZAUPR) Locking bolt
440G-LZ A_ _
Coding Power-to-Release or Lock QR code
S = Standard (low) PR = Power-to-Release Actuator mounting
U = Unique (high) PL = Power-to-Lock bracket
Mounting Brackets
440G-LZ AM_ Alignment guide
Switch or Actuator
1 = Actuator Mounting Bracket
Diagnostic and
2 = Switch Mounting Bracket Switch body status LEDs

Specifications
IEC 60947-5-3, IEC 60947-5-1, IEC 61508,
Standards Outputs (Guard closed and locked) Description/ Status
EN ISO 13849-1, IEC 62061, ISO 14119, UL 508
Safety Classification: Guard position sensing and PLe Category 4 per EN ISO 13849-1, SIL 3 per
Safety 2 x PNP, 0.2 A max / ON (+24V DC)
lock monitoring IEC 61508 and IEC 62061
CE Marked for all applicable EU directives, cULus
Certifications Auxiliary 1 x PNP, 0.2 A max / OFF (0V DC)
(UL 508), TÜV, C-tick
Operating Characteristics Environmental

Locking bolt alignment tolerance X, Y, Z Max. of ±2.5 mm (0.09 in.) Operating temperature [C (F)] 0…+55° (+14…+131°)

Holding Force Fmax (EN/ISO 14119) 1,690 N Storage temperature [C (F)] -25…+75° (-13…+167°)

Holding Force Fzh (EN/ISO 14119) 1,300 N Operating humidity 5…95% relative

Maximum output current (each outputs) 200 mA Enclosure ingress rating NEMA: 3, 4X, 12, 13 & IP: 66, 67, 69K
Quiescent power consumption, locked IEC 60068-2-27 30 g, 11 ms/IEC
2.5 W Shock and vibration
or unlocked 60068-2-6 10…55 Hz
ISO 14159:2004 and EN 1672-2005,
Operating voltage Ue 24V DC +10% / -15% Class 2 SELV Hygienic (for that part of the machine defined as
“food splash area”)
Maximum frequency of operating cycles 0.2 Hz Washdown Sodium Hydroxide based washdown fluids

Dwell time between subsequent locking/unlocking 2.5 s Radio frequency / EMC IEC 60947-5-3, FCC-1(Parts 18&15), R&TTE

Start up time (availability) 5s General


ABS, locking bolt and mounting bracket
Manual (auxiliary) release Built in Materials
304 stainless steel
Mechanical life 500,000 cycles

Allen-Bradley, Guardmaster, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 440G-PP001A-EN-P – October 2013 Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
TLS-Z GD2 Safety Guard Locking Switches
TLS-GD2 family of Guard Locking Switches
expands to support performance level “e” (Ple)

Features
• Built-in uniquely coded RFID door
sensor with inductive door position
sensing will detect if actuator key
breaks or becomes separated
from its door mounted position.
The door sensor works with a door
target that is mounted with the
included fully flexible actuator.

• Identical profile to standard


TLS-GD2. This means the TLS-Z
GD2 can be retrofitted in place of
existing TLS-GD2 thus making it an
easy, cost-effective solution with
an upgrade to PLe – the highest
performance level.

• Solid-state contacts – 2 safety PNP


The Allen-Bradley® Guardmaster® TLS-ZR GD2 and TLS-ZL GD2
outputs and 1 auxiliary PNP output Guard Locking Switches from Rockwell Automation® are two new
are substituted for traditional additions to the existing TLS GD2 family. The TLS-ZR GD2 is a
electromechanical contacts. power-to-release and the TLS-ZL GD2 is a power-to-lock unit.
These solid-state contacts can be In mechanical configuration these new switches are identical to
connected in series with other the existing TLS-GD2 family with the exception of an additional
devices such as Light Curtains, RFID door target which is mounted close coupled with the
E-stops and SensaGuard switches. supplied fully-flexible actuator.
• TÜV certified to Performance The RFID door target is uniquely coded and provides the internal
Level “e” to EN ISO 13849-1. microprocessor with additional door position information. Therefore,
in the event of a broken or missing actuator key the microprocessor will
• Available in power-to-release or shut down the OSSD safety outputs. This extra functionality provides
power-to-lock models.
performance level “e” to EN/ISO 13849-1.
• Easy wiring with M12 8-Pin These switches have built-in microprocessor technology and have two
Quick Disconnect. channel OSSD solid-state outputs. Locking/unlocking is achieved using
a logic level signal input.
The TLS-Z GD2 has an ingress protection rating of IP69K making them
suitable for harsh washdown applications as found in the food and
beverage, pharmaceutical, solar and semiconductor industries.
Product Selection
Description Cat. No.

TLS-ZR GD2 guard locking switch OSSD non-contact power-to-unlock, QD 24V 440G-TZS21UPRH

TLS-ZL GD2 guard locking switch OSSD non-contact power-to-lock, QD 24V 440G-TZS21UPLH

Note: Sensor and actuator is supplied with the switch.

Accessories
Description Cat. No.
Target
Spare RFID Door Target 440G-ATZA

Fully flexible actuator 440G-A27143

Cover for TLS-1 with external override key for series E and later 440G-A27371

Cover for TLS-1 with override key attached for series E and later 440G-A27373

Emergency override key 440G-A36026

Flexible release—1 m (3.28 ft) cable 440G-A27356

Flexible release—3 m (9.84 ft) cable 440G-A27357

Dust cover 440K-A17183

Connection Systems
Description Cat. No.

Cordset 889D-F8AB-*

Patchcord 889D-F8ABDM-*

Safety Wired T-Port 898D-438Y-D8

Safety Wired Shorting Plug 898D-418U-DM

4 Port M12, 8-pin Safety Distribution Box 898D-P84RT-M19

8 Port M12, 8-pin Safety Distribution Box 898D-P88RT-M19

M12, 8-pin Shorting Plug 898D-81RU-DM

* Replace symbol with 2 (2m), 5 (5m), or 10 (10m) for standard cable lengths.
* Replace symbol with 1 (1m), 2 (2m), 3 (3m), 5 (5m), or 10 (10m) for standard lengths.

Publication 440GZ-PP001A-EN-P – September 2012 Copyright © 2012 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Guardmaster® 440R-ENETR
EtherNet/IP™ Network Interface
Seamlessly communicates real-time terminal-level
diagnostics to help increase productivity

Features and Benefits


Enhanced flexibility
• Connectivity for Guardmaster Safety
Relays to EtherNet/IP networks
• Optical link technology means no
physical connectors
• Compliant with ODVA requirements
for linear, star, and ring EtherNet/IP
440R-ENETR EtherNet/IP
network topology network Interface

Optimized cost savings,


minimized downtime
• Real-time terminal-level diagnostics
of your safety system helps to
minimize unplanned downtime
• Connect up to six Guardmaster safety
relays on a single network interface
• Removable terminations The Guardmaster EtherNet/IP Network Interface (440R-ENETR) allows
accelerate commissioning
Guardmaster Safety Relays with embedded optical bus technology to
seamlessly communicate on an EtherNet/IP network. The information
Easy-to-use, compact solution
gathered from the GSR intelligent safety relays by way of E/IP Interface
• No routing tables and network
helps minimize unplanned downtime and increase efficiencies for
scheduling required
startup. Up to six Guardmaster safety relays are easily connected
• Fast, simple configuration
to a single network interface providing a compact solution for your
and integration
application.
• Full Add-on Profile in Logix Designer,
no other software is needed As part of the Rockwell Automation Integrated Architecture, the
• Slim, 22.5 mm wide DIN Rail Guardmaster EtherNet/IP Network Interface provides comprehensive
mounted design real-time terminal-level diagnostics (such as cross faults and over
currents) making it simple to troubleshoot your application.
Compliant with ODVA requirements for linear, star, and ring EtherNet/IP
architectures, the Guardmaster EtherNet/IP Network Interface provides
greater system reliability and availability, while maximizing uptime and
system performance.
Regardless of the application, the Guardmaster EtherNet/IP Network
Interface brings the power of the Integrated Architecture to the
monitored safety device in a slim, easy-to-use profile.
General Order Information
Catalog Number Description
440R-ENETR Guardmaster Ethernet/IP Network Interface
1585J-M8TBJM-2 Straight Male RJ45 to Straight Male RJ45 Ethernet Patchcord, 8 conductor (4-pair), Cat 5e, TPE, 2 m length 1
1585J-E8TBJM-2 Right Angle Male RJ45 to Straight Male RJ45 Ethernet Patchcord, 8 conductor (4-pair), Cat 5e, TPE, 2 m length 2
1585J-L8TBJM-2 Left Angle Male RJ45 to Straight Male RJ45 Ethernet Patchcord, 8 conductor (4-pair), Cat 5e, TPE, 2 m length 3

Supported Guardmaster Safety Relays


440R-D22R2 Guardmaster Safety Relay DI
440R-D22S2 Guardmaster Safety Relay DIS
440R-EM4R2 Guardmaster Safety Relay EM
Firmware V2 or later
440R-EM4R2D Guardmaster Safety Relay EMD
440R-GL2S2P Guardmaster Safety Relay GLP
440R-GL2S2T Guardmaster Safety Relay GLT
1
All Ethernet Media Cables are available in 0.1 m increments up to 80 m.
2
Recommended for RJ45 connection located at the top of the Guardmaster Ethernet/IP Network Interface.
3
Recommended for RJ45 connection located at the bottom of the Guardmaster Ethernet/IP Network Interface.

Topology Example
Dual Port Interfaces enable Linear topology on EtherNet/IP eliminating the costs associated with a centralized switch and additional cabling.

Physical Features
Removable terminable block

Status indicators

Ethernet network
RJ-45 connectors Optical communications link
Network address
rotary switches

Allen-Bradley, Guardmaster, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 440R-PP001A-EN-P – February 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Allen-Bradley PowerFlex 527 AC Drive
A New Spin on Motor Control
Information is preliminary and subject to change

PowerFlex® 527 AC drives are ideal for


machines that use a combination of
servo drives and AC drives and would
benefit from a common user experience
for configuration and programming
within the Rockwell Software Studio
5000 Logix Designer™ environment.
• Power ratings of 0.4 to 22 kW/ 0.5
to 30 Hp in global voltage classes
from 100-600V to meet a wide range
of applications
• New level of integration uses the
pre-defined motion instruction sets
within Studio 5000® for machine
control and motor synchronization Are you looking for ways to improve machine performance while
• Once programmed, drive reducing costs and complexity? You’re not alone. That’s why Rockwell
configuration files can more easily be Automation has developed the new Allen-Bradley® PowerFlex 527 AC
transferred to a new machine without drive, with features that help you simplify how you design, develop and
painstaking line-by-line copying deliver your machines.
• Logix Programmable Automation
Controllers (PACs) can automatically
detect a replaced drive and A New Level of Premier Integration
download all configuration The PowerFlex 527 AC drive takes a new approach to integration. This is the
settings over EtherNet/IP™,
first AC drive completely integrated with Allen-Bradley Logix controllers
helping reduce downtime.
and exclusively configured and programmed in the Rockwell Software®
• Built-in dual-port EtherNet/IP
Studio 5000 environment. Using a single software tool, this combination of
provides topology flexibility and
products allows you to reduce cost and engineering time while developing
Device Level Ring functionality
a more competitive machine.
• A choice of safety options for
hardwired or network Safe Torque-Off The PowerFlex 527 Variable Frequency Drive is an ideal complement
helps protect personnel and assets to machines using Allen-Bradley CompactLogix™, ControlLogix®
or GuardLogix® PACs and Allen-Bradley Kinetix® servo drives. The
Integrated Safety on PowerFlex 527 AC drive uses embedded motion instructions that are
EtherNet/IP shared with Kinetix servo drives, providing the same user experience for
configuration, programming and control of both types of drives, helping
• Helps reduce the hardware, save valuable engineering time.
wiring and labor costs associated
with implementing a SIL 3/PLe PowerFlex 527 drives offer a lower-cost solution for machines and
safety solution applications – such as pumps, fans, infeed and outfeed conveyors – that need
simple speed control for induction motors. The servo drives handle the more
• Reduces panel space and allows
precise control operations involving speed, torque and position control.
access to more diagnostic data on
machine safety faults and causes,
without requiring contactors or relays
Integrated Safety Enhances Diagnostics
For years, Rockwell Automation has been providing safety To further simplify use, the PowerFlex 527 AC drive and
solutions that help you protect personnel and assets as Kinetix 5500 servo drive have identical safety interfaces
well as reduce machine downtime. Now, we’re offering within the Studio 5000 Logix environment. This commonality
the expanded benefits of an advanced type of safety – helps reduce engineering time.
Integrated Safety – for both the PowerFlex 527 AC drive and
Kinetix 5500 servo drive.
With Integrated Safety, the drives receive safety commands
from an Allen-Bradley GuardLogix PAC via EtherNet/IP.
Having the controller manage safety helps reduce
the hardware, wiring and labor costs associated with
implementing a SIL 3/PLe safety solution.
The use of integrated – over the network – safety also
reduces panel space and allows access to more diagnostic
data on machine safety faults and causes, without requiring
contactors or relays. The detailed diagnostics help to
streamline the commissioning and troubleshooting of
safety-related faults. In addition, Integrated Safety helps
you save time and reduce labor costs by allowing you to
seamlessly implement and change safety zoning in
Studio 5000 Logix Designer software. Leveraging Studio 5000 Logix Designer as the single software package to configure and program motion,
drive and safety control helps you reduce commissioning time, training costs and time to market.

Specifications
100 - 120V: • 0.4...1.1 kW • 0.5...1.5 Hp • 2.5...6 A
200 - 240V: • 0.4...15 kW • 0.5...20 Hp • 2.5...62.1 A
Power Ratings 380 - 480V: • 0.4...22 kW • 0.5...30 Hp • 1.4...43 A
525 - 600V: • 0.4...22 kW • 0.5...30 Hp • 0.9...32 A
Motor Control • Volts per Hertz • Sensorless Vector Control • Closed Loop Velocity Vector Control
Application • Open Loop Speed Regulation • Closed Loop Speed Regulation
• Normal Duty Application: 110% - 60 secs, 150% - 3 secs (For 20 Hp & above)
Overload Capability • Heavy Duty Application: 150% - 60 secs, 180% - 3 secs (200% - 3 secs programmable)
Output Frequency Range • 0….500 Hz
• 5 Digits, 16 segments LCD display with multiple languages and local keypad (IP Address only)
User Interface • Studio 5000 exclusively - Drive is configured via embedded motion instruction
• Internal (1 phase 240V and 3 phase 480V)
EMC Filters • External (1 & 3 phase)
Configuration Studio 5000 Logix Designer™ application
• Built-in Hardwired Safe Torque-Off SIL3/PLe, Cat 3
Safety • Built-in Network Safe Torque-Off SIL3/PLe, Cat 3
Communications Built-in dual-port EtherNet/IP
Frame A: 152 (5.98) H x 72 (2.83) W x 172 (6.77) D
Frame B: 180 (7.08) H x 87 (3.42) W x 172 (6.77) D
Dimensions mm (in) Frame C: 220 (8.66) H x 109 (4.29) W x 184 (7.24) D
Frame D: 260 (10.23) H x 130 (5.11) W x 212 (8.34) D
Frame E: 300 (11.81) H x 185 (7.28) W x 279 (10.98) D

For more information, go to


http://www.ab.rockwellautomation.com/Drives/PowerFlex-527
Allen-Bradley, LISTEN. THINK. SOLVE, CompactLogix, ControlLogix, GuardLogix, Kinetix, PowerFlex, Studio 5000 and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. EtherNet/IP is a
trademark of the ODVA. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication Pub 527-PP001A-EN-P – November 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Bulletin 800K Piezoelectric Push Buttons
Designed for High-pressure Wash Down Environments

Features and Benefits


IP69K Rating
• Protected against close-range
high pressure, high temperature
caustic wash
• Ideal for food, beverage and similar
application environments

316 Stainless-steel
• Corrosion resistant to caustic
wash-down solutions

Smooth, Crevice-free Surface


• Easier to clean
• Minimizes areas on the button
in which contaminates can
potentially be lodged

No Moving Parts
• By using piezoelectric technology, Overview
moving seals and crevices can be Responding to the challenges of food, beverage and other industries
eliminated from the push button, where high-pressure, caustic wash-downs can challenge even the most
avoiding potential sources for failure robust push buttons, Rockwell Automation introduces the 800K push
button line. Customers told us they need a solution that could:
Potted Circuit
• Helps prevent fluids from • Minimize production loss due to cleaning procedures
corroding operator components • Minimize frequent replacement due to corrosion
• Provides an additional barrier • Minimize bacteria growth potential from crevices
of protection
• UL Certified product for industrial panel
Certifications and Standards These 22.5 and 30.5 mm push buttons represent an innovative rethinking
• UL508 of push button technology and its industrial applications. They use a
• CSA potted piezoelectric circuit in an SAE grade 316 stainless-steel body and
• EN IEC 60947 achieve an IP69K rating. The piezoelectric circuit detects pressure on the
• ECOLAB chemical resistance surface of the button to provide a momentary actuation signal with no
moving parts. A smooth, crevice-free button surface is the result.
Custom Laser Engraving
Both sizes of 800K buttons are available in illuminated and non-illuminated
• Avoids potentially contaminate- versions. The illuminated buttons use a translucent light pipe to bring
trapping legend plates
the red, green or white LED illumination to a ring on the crevice-free
• Provides flexibility to address a operating surface. Red illuminated buttons have a single normally-closed
wide range of applications circuit while all other models are provided with a single normally-
open circuit. The momentary contacts can be directly connected to a
programmable controller or with an appropriate interposing relay.
Materials and Construction
Body Operator Terminal Housing Anti-rotation Washer Mounting Ring
316 Stainless Steel 316 Stainless Steel Polyamide 316 Stainless Steel Nickel-plated Brass

Terminal
Brass with Nickel Plating

Pressure Plate and Screw


Lens Panel Gasket 316 Stainless Steel
Polyamide Nitrile
Fully Potted Circuitry

Catalog Number Configuration 800K- 30 FM G 24 X 10 E100J


a b c d e f g
a c d f
Operator Size Color Voltage Contact Block
Code Description Code Description Code Description Code Color
22 22.5 mm N Non-illuminated 24 24V DC 10 1 N.O. *
30 30.5 mm 01 1 N.C. §
G Green (illuminated) e g
b Termination Style
R Red (illuminated) Laser Engraving – Font Size ❖
Operator Type Code Description
Code Description W White (illuminated) X Screw termination Code Description
FM Flush, Momentary Blank No engraving
E100G Custom text – font size 12 pt
* N.O. contact only available with color codes N, G, and W.
§ N.C. contact only available with color code R. E100H Custom text – font size 16 pt
❖ See Selection Guide for engraving details.
E100J Custom text – font size 20 pt
U100 Custom symbol
Specifications
Mechanical Ratings
Degree of Protection UL Type 4/4X/13; IP68, IP69K
Life Expectancy 50,000,000 cycles Momentary push buttons
Operating Forces (typical) 5…9 N (1…2 lb)
Environmental
UL: -25…+50 °C (-13…+122 °F)*
Temperature Range (operating) -25…+70 °C (-13…+158 °F)*
Pollution Degree 3
Electrical Ratings
UL 508, General Use, EN / IEC 60947-5-1: AC-12 SG, DC-12 SU
Switch Ratings 24V DC, 100 mA (NC), 200 mA (NO pulse)
Insulation Voltage (Ui) 60V
Dielectric Strength (minimum) 1000V for one minute
External Short Circuit Protection Fast-acting fuse
Electrical Shock Protection Finger-safe terminals conforming to IP2X
Lamp Ratings
LED 24V DC Nominal Voltage, 19 mA current draw, 3 mA leakage current, separate power circuit
Green 10 mcd (min), 300 mcd (typical)
LED Luminous Intensity Red 70 mcd (min), 200 mcd (typical)
White 110 mcd (min), 300 mcd (typical)

Allen-Bradley, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 800K-PP001A-EN-P – April 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Bulletin 937 Intrinsic Safety Modules
Specialized Solutions For Hazardous Location Applications

Features and Benefits


• Simple maintenance with integrated
diagnostics and quick change of
modules during ongoing operation
• Simple configuration using DIP
switches or Field Device Tool software
• Comprehensive standards
compliance, including up to SIL3
compliance for easy and reliable
planning and documentation
• Horizontal or vertical mounting with
no reduction in operational ratings
• Line fault detection for field circuits
• Power Rail for drastically reduced
wiring, collective error messaging,
for efficient troubleshooting and
installation
• Variety of module types to meet
applications needs, including:
- Isolated Barriers for complete
electrical isolation of intrinsic
safety circuits A signal interface bridge between hazardous locations and
the control system
- Converter Barriers to change
readings from sensors to industry Bulletin 937 Intrinsic Safety Modules connect intrinsically safe rated
standardized signals
equipment – such as transmitters, solenoids, proximity sensors and
- Zener Barriers for simple limiting encapsulated assemblies—with control systems. An intrinsic safety approach
of energy allowed through to can be more cost-effective than other hazardous location protection/
hazardous locations
mitigation strategies in Class l, Division 1 (Zones 0 and 1) locations.

Intrinsic safety circuits are designed to operate at low enough energy


levels that igniting hazardous materials will be averted--even in the event
An intrinsic safety approach of a fault condition, such as a short circuit. Intrinsic safety circuits do not
can be more cost-effective require expensive inert gas purging/pressurization or “explosion-proof”/
than other hazardous containment strategies for hazardous locations.
location protection/mitigation Bulletin 937 modules are part of the Allen-Bradley® signal interface family of
strategies in Class l, Division 1 products. This family also includes Bulletin 931 signal conditioners, which
(Zones 0 and 1) locations. can be used in less hazardous locations where intrinsic safety capability is
not required.
These modules are available in a range of options that provide for a wide range of functionality in hazardous location
applications in industries such as oil and gas, chemical/petrochemical and others. The Bulletin 937 product family consists of:

Isolated Barriers

With galvanic optical or transformer isolation, these modules Switch Amplifiers


provide an interface within the intrinsic safety circuit that is
electrically separated from the control system. A key advantage
of isolated barriers is that they do not require a ground between
the module and the intrinsically safe device. Available in 12.5
mm (0.5 in) and 20mm (0.8 in) widths.
Switch Amplifiers are used to transfer digital signals
(NAMUR sensors/mechanical contacts) from a hazardous
area to a safe area. Select modules are available with relay
output or transistor output, in addition to signal splitters.
A unique collective error messaging feature is available
when used with the Power Rail system. Due to its SMART Transmitter Supplies
compact housing design and low heat dissipation, this
device is useful for detecting positions, end stops, and
switching states in space-critical applications.
SMART Transmitter Power Supplies supply 2-wire
SMART transmitters in a hazardous area, and can also be
used with 2-wire SMART current sources. They transfer
the analog input signal to the safe area as an isolated
current value. Modules with splitter feature provide two
isolated output signals.
Temperature Repeaters transfer RTD resistance values Temperature SMART Current Solenoid
from hazardous areas to safe areas. A 2-, 3-, or 4-wire Repeater Driver Driver
mode is available depending on the required accuracy.
The monitor registers the same load as if it were
connected directly to the resistance in a hazardous area.
SMART Current Drivers drive SMART I/P converters,
electrical valves, and positioners in hazardous areas.
Solenoid Drivers supply power to solenoids, LEDs, and
audible alarms located in a hazardous area.

Isolated Barriers

Module Type Signal Type Device Power Channels With Splitter Width Catalog Number

Digital Input, 1-channel ✓ 937TH-DISTS-DC1


Transistor Output 2-channel 937TH-DISAT-DC2
24V DC 12.5 mm
1-channel ✓ 937TH-DISRS-DC1
Switch 2-channel 937TH-DISAR-DC2
Amplifier Digital Input, 1-channel ✓ 937TS-DISRS-KD1
115V AC
Relay Output 2-channel 937TS-DISAR-KD2
20 mm
1-channel ✓ 937TS-DISRS-KF1
230V AC
2-channel 937TS-DISAR-KF2
Input Loop
Solenoid Driver Digital Output 1-channel 12.5 mm 937TH-DOSND-IP1
Powered
SMART 1-channel 12.5 mm 937TH-AITXP-DC1
Transmitter Analog Input 24V DC 1-channel ✓ 12.5 mm 937TH-AITXS-DC1
Supply 2-channel 20 mm 937TS-AITXP-DC2
Temperature
Analog Input 24V DC 1-channel 12.5 mm 937TH-AIRRP-DC1
Repeater
SMART Current 1-channel
Analog Output 24V DC 12.5 mm 937TH-AOSCD-DC1
Driver
Converter Barriers

Converters add functionality to the isolators by receiving Universal HART Loop Strain Gauge
signals from a hazardous area instrument i.e., temperature Temp Converter Converter Converter
sensors, or load cells and then converting them to an
industry standardized signal such as 0/4…20mA or
0/2…10V. Pulse evaluation units process a frequency signal
at the input. A lead fault monitoring system signals a lead
breakage or lead short-circuit on the signal cables.

Universal Temperature Converters are designed to


connect RTDs, thermocouples or potentiometers in the
hazardous area, and provide a proportional 0/4 mA ... 20
mA signal to the safe area.

Transmitter Supply Converters supply 2-wire and 3-wire Transmitter


transmitters in a hazardous area, and can also be used Supply Converter Frequency Converters
with active current sources.

HART Loop Converters provide power to transmitters or


can be connected to existing HART loops in parallel. They
are able to evaluate up to four HART variables (PV, SV, TV,
QV). Of those four HART variables, the data contained in
any three of them can be converted to three different 4
mA ... 20 mA current signals.

Strain Gauge Converters are used with strain gauges, load


cells and resistance measuring bridges.

Universal Frequency Converters change a digital input


(NAMUR sensor/mechanical contact) into a proportional,
adjustable 0/4 mA ... 20 mA analog output and functions
as a switch amplifier and a trip alarm.

Converter Barriers

Module Type Signal Type Device Power Channels Width Catalog Number

Universal Temp
Analog Input 24V DC 20 mm 937CS-AITMP-DC1*
Converter
Transmitter Supply
Analog Input 937CU-AITXF-DC1
Converter
HART Loop
Converter
Analog Input 937CU-AIHLP-DC1
24V DC 1-channel
Strain Gauge 40 mm
Analog Input 937CU-AISTR-DC1
Converter

Frequency Digital Input 937CU-DIFRQ-DC1


Converter Digital Input 20-90VDC/48-253 VAC 937CU-DIFRQ-BC1
*Configured via Field Device Tool (FDT) software such as Rockwell Software FactoryTalk™ AssetCentre or PACTware.
Zener Barriers
Zener barriers have long been a cost-effective solution
for providing an intrinsically safe interface with field
devices located in the hazardous area.

Allen-Bradley Zener barriers provide protection for


electrical signals within hazardous areas and feature a
narrow profile of just 12.5 mm to maximize control
panel space. Zener barrier prevents the transfer of Standard one- or The diode return In addition to the diode
two-channel feature prevents return feature, the high
unacceptably high energy from the safe area into the barriers a current into the power version has a
hazardous area. These Zener barriers have a positive hazardous area, smaller serial resistance
polarity, which means the anodes of the Zener diodes therefore the and therefore provides
current assumption higher voltage to the
are grounded. Depending on the application, increased for intrinsic safety field device
or decreased intrinsic safety parameters apply for serial calculations is zero
or parallel connection. These barriers simply snap onto
a standard DIN rail for easy installation and grounding.

Zener Barriers

Max Other
Signal Type Channels Width Catalog Number
Resistance Functionality
646 Ohm 2-channel 937ZH-DPAN-2
327 Ohm 1-channel 937ZH-DPBN-1

Positive Polarity DC 36 + 0.9V Ohm 2-channel Diode Return 12.5 mm 937ZH-DPCD-2


327 Ohm 2-channel 937ZH-DPBN-2
Diode Return,
250 Ohm 2-channel 937ZH-DPDP-2
High Power

Accessories

For use with isolators and converters, an innovative power rail


system is available. Used with a power feed module, bulletin
937 isolators and converters and can draw power directly from
this rail. This combination provides a tremendous amount of
versatility, simplifies wiring and reduces wiring expenses.
All products are also compatible with standard DIN rails.

Accessories
Power Rail Feed Module Power Feed Module for Power Rail System Width: 20 mm 937A-PSFD
Power Rail 0.8 Meter Power Rail with Cover and 2 End Caps Length: 0.8 M 937A-PR08
Power Rail 2 Meter Power Rail with Cover and 2 End Caps Length: 2 M 937A-PR20
Power Rail End Caps Power Rail End Caps – 937A-PREC
USB Interface Cable USB Interface Programming Cable – 937A-USBA
Cold Junction Cold junction compensation for 937CS-AITMP-DC1
Compensation Connector (thermocouples)
– 937A-TCJC

Allen-Bradley, FactoryTalk, LISTEN. THINK. SOLVE and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 937-PP001A – July 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA
Bulletin 1609
Next Generation Industrial UPS

Features and Benefits Batteries not included:


The 1609 family of Industrial 1609-B units require two batteries.
Uninterruptible Power Supplies is 1609-D units require three batteries.
designed for industrial applications – Standard battery is 1609-SBAT.
with features required for remote control Hi-Temp Battery is 1609-HBAT.
and operation inside of industrial
control panels.

DIN-rail/panel/floor mount
• Flexibility to meet most installation
scenarios, included control panels
typically used in production
environments.
Hard-wired input and output
• Electrical codes typically do not allow
plug-in connections within a control
panel.
Integrated remote on/off and
Dry I/O contacts
• Meet code requirements to allow Faster Recovery From Power Failures
proper shutdown of the UPS when An industrial uninterruptable power supply (UPS) can enable your
control panel is open and closed and production production process to recover quickly from a line power
provide for remote monitoring and
interruption, saving you lost production time and work in process.
control of UPS.
Sometimes users think that because there isn’t a battery large enough
USB communications to keep the process itself going, a UPS won’t make any difference. What
• Provides remote monitoring and a UPS can do effectively, is to keep the control system, networks and
configuration through included sensors powered, so when power returns, the control system knows where
software everything is and can start up without having to completely reset and clear
True sine wave AC output the work in process.
• Compatible with the widest range of The 1609 is uniquely designed for the industrial market to provide back-up
equipment.
AC power to the control cabinet. The 1609 will provide back-up power to
Expandable battery capacity bridge dips, sags, or brief losses of power. If necessary, the 1609 will facilitate
• Additional batteries can be added a safe shut-down of your industrial PC, PLC, data logging HMI, or any other
to the UPS to extend run-time or critical device in the control scheme. Without a 1609 in place, the customer
accommodate additional equipment. is faced with nuisance power dips, ex¬tended down-time, and potential
(1609-D Only) machine damage; all of which can result in signifi¬cant and costly challenges
EtherNet/IP communications
The newer technologies of industrial controls are much more sensitive to
• Allows the ability to communicate power fluctuations, the need for clean consistent reliable power continues
with and integrate to Rockwell
to grow as industrial automation and process control continues to migrate
Automation Integrated Architecture.
more towards more sensitive electronic controls and extensive networking.
1609-D Only)
Industrial UPS products are about increasing system reliability and
minimizing down time due to power disruptions and product failures in the
control system.
Replaceable
Integrated Dry Remote Expandable
Panel Mount Surge EtherNet/IP USB AVR
I/O Contacts On/Off Battery
Protection
1609-B • • • • •
1609-D • • • • • • • •
1609 - D 600 N
Batteries not included:
1609-B units require two batteries.
Bulletin Product Family VA (Volt-Amperes) Voltage
1609 D= Deluxe (Full featured) 600= 600 VA 1609-D units require three batteries.
N = 120VAC
B= Basic 1000 = 1000 VA Input/Output Standard battery is 1609-SBAT.
1500 = 1500 VA Hi-Temp Battery is 1609-HBAT.
Input Protection
V nom. 120V 380 Joules (Total Performance Rated With
Surge
10*1000ms Pulse)
600N 600VA (390 W) >110-130% Shutdown after 10 Seconds
Overload
Capacity 1000N 1000VA (650 W) >130% Shutdown immediately
Output Short On Line Premises branch circuit over-current protection
1500N 1500VA (980 W)
Output Short On Battery Shutdown
Voltage Range, default 90~145V
Thermal Protection UPS inside temperature 60 degree C
Voltage Range, widest, on line 90~145V
Current nom. 5.5A Bypass N/A
Regulatory
Capacity Frequency 50/60Hz±3Hz
Safety UL1778, CSA C22.2 No. 107.3-05, EN/IEC62040-1
None (Load power factor is EMC FCC & CE (Class A)
PFC reflected in the input line
current) Markings UL, cUL, FCC, CE

Output
Battery Pack
Run Time ≧5 Minutes (at 25 degree C, full R load)
V nom. 120V
Type Sealed Lead Acid Battery
600N 600VA (390 W) 0-40°C:
Rated B.B. BP5-12
Capacity 1000N 1000VA (650 W) 12V/5.5Ah
Capacity 0-50°C:
1500N 1500VA (980 W) B.B. HRL5.5-12
Charger Current limited, constant voltage float charger
On Line
Recharge Time Less than 8 hours to 90% capacity after
Output Range, default 108~132V discharged with full load
Lifetime 2~3 years @ 25 degree C ambient
Output Voltage Range, widest 108~132V
Environmental
Transfer Point Accuracy ±3%
Operating Temperature – 0°C~40°C (32°F~104°F)
On Battery Standard Battery 0°C~50°C (32°F~122°F)
V nom. 120V (Sine Wave)
Operating Temperature – 0°C~50°C (32°F~122°F)
Hi Temperature Battery
Frequency 50/60Hz ±0.5Hz (Factory Storage Temperature - 15...45°C (5°F...113°F)
Default: 60Hz ±0.5Hz) Altitude Operating 0 ... 6600 feet (0 to 2000 meters)
THD ≦10% (Full Linear Load) Humidity
Operating/Storage 5~95 % RH
(Non-condensing)
Short Circuit Protection On Line, Full
load: 217 BTU per hour
Crest Factor 2.2:1
Heat On Line, Full 296 BTU per hour
Efficiency Output load, Charging:
On Battery 75% (Typical with resistive load) On Battery: Full
1331 BTU per hour
Load:
86% (Typical with resistive load Audible
On Line 50 dBA at front side one meter
excluding AVR mode) Noise

Allen-Bradley, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1609-PP005A-EN-P – February 2013 Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Circuit Breakers
Next Generation of Protection Capabilities
Molded Case Circuit Breakers
With eight frame sizes with a range of 15 to 3000 A,
Allen-Bradley molded case circuit breakers can accommodate
your required current ratings and breaking capacities. With a wide
range of operators and accessories, these circuit breakers provide
the protection of circuits against overload, short circuit and
ground fault.

This global portfolio features:


• Interrupting capacity from 25 to 150 kA allows a single unit to address
many applications, thereby reducing the number of different products
to be specified
• Electronic trip unit available from 25 to 3000 A
• Wide range of operating mechanisms to fit with a variety of
panel configurations
• Short circuit current rating (SCCR) coordination with Allen-Bradley contactors,
overload relays and motor starters
Motor Circuit Protection
Allen-Bradley motor protection circuit breakers are available for
a wide range of motor sizes and installation types. They can be
combined with our NEMA and IEC motor starters, overload relays
and contactors.

Motor Circuit Protection up to 1200 A


Bulletin 140MG
• Current range 3…1200 A Motor Circuit Protectors
• UL489 Listed/Recognized for motor loads
• Short-circuit only protection units available in 3…1200 A
(overload protection must be provided separately)
• Combined short circuit and overload protection units available in 3…150 A
• Visible trip indication
• High current limiting
• High switching capacity
• Can be applied with NEMA and IEC contactors and overload relays
• Shares wide range of accessories with Bulletin 140G molded case circuit breakers

Motor Circuit Protection up to 90 A –


With or Without Overload Protection
Bulletin 140M – economical option for smaller-sized applications
• Current range from 0.1…45 A
• Models up to 45 A are available with bimetallic overload protection for standard
motor applications
• These models can also be used with Bulletin 100 contactors to create UL Type E
or Type F combination starters
• Shunt and under voltage trip modules available
• Front mount auxiliary contacts require no additional panel space
• Compact bus bars simplify 3-phase wiring of multiple branch circuits
• Trip position: separate handle position indicates a trip has occurred
• Short circuit trip indication: identifies a short circuit trip, enabling
operators to identify a fault quickly, reducing downtime

Bulletin 140-CMN
• Current range from 16…90 A
The 140-CMN frame Motor Protection Circuit Breakers are UL Listed/CSA
Certified as Manual Motor Controllers (with approvals for At Motor Disconnect
and Group Installation).
In NEC/CEC Group Installations, these devices must be applied per the appropriate
rules which require the use of an upstream Branch-Circuit, Short-Circuit Protective
Device (BCPD).
Miniature Circuit Breakers for
Control Circuit and Load Protection
The control circuit and load protection family has an updated and expanded
portfolio to better fulfill your needs. The new offering of miniature circuit
breakers is IP20 finger safe and RoHS compliant. These products also meet
an expanded set of standards and certifications.

Miniature Circuit Breakers


UL 489 • CSA C22.2 No. 5.1 • EN 60947-2 • GB 14048.2
UL Listed • CSA • CE • CCC • VDE
Bulletin 1489-M products are certified for branch circuit protection in the United
States and Canada and as miniature circuit breakers for IEC applications.
• 0.5…63 A; 1, 2, 3 poles; C & D Trip Curves
• Current limiting
• Dual terminals for wiring and bus bar flexibility
• Suitable for extreme ambient conditions (-25…+55°C)

Supplementary Protectors
UL 1077 • CSA C22.2 No. 235 • EN 60947-2 • GB 14048.2
UL Recognized* • CSA* • CE • CCC • VDE (* 1, 2 and 3 poles only)
Bulletin 1492-SP products are supplemental protectors/miniature circuit breakers for
equipment protection in applications.
• 0.5…63 A; 1(+N), 2, 3(+N) poles; B, C & D Trip Curves
• Current limiting
• Dual terminals for wiring and bus bar flexibility
• 40°C calibration temperature suitable for extreme ambient conditions (-25…+55°C)
• Wide range of accessories, including a bottom mounted auxiliary requiring no additional
DIN rail space

Regional Circuit Breakers


EN 60898-1 • GB 10963
CE • CCC • VDE
Bulletin 188-J circuit breakers are for application at the equipment level. These products
have regional certifications only and are available in China, Singapore and Europe.
• 0.5…63 A; 1(+N), 2, 3(+N), 4 poles; B, C & D Trip Curves
• Current limiting
• Reversible line and load connections
• Suitable for extreme ambient conditions (-25…+55°C)
Residual Current Devices
UL 1053 • ANSI/NFPA 70 • EN 61008 • CSA C22.2 No. 144 • GB 16196
cURus Recognized • CE • CCC • VDE
Bulletin 1492-RCD products detect and interrupt leakage to ground, preventing
injury to exposed personnel and damage to equipment. RCDs are used in series with
miniature circuit breakers for additional circuit protection from not only overload and
short circuit, but also ground fault.
• 25…80 A; 2, 4 poles
• 30 mA sensitivity devices for personnel protection (consult local requirements)
• 100, 300 and 500 mA sensitivity devices for equipment protection
• Reversible line and load connections

High-density Supplementary Protectors


UL 1077 • CSA C22.2 No. 235 • EN 60934
UL Recognized • CE • CSA
Bulletin 1492-GH and 1492-GS supplementary protectors have a high density design
useful when panel space is at a premium.
• 0.2…25 A; 1, 2, 3 poles
• Compact design allows for 24 1-pole breakers per foot
• Low current ratings and numerous rated currents for precise circuit requirements
• Suitable for AC and DC applications
• Optional integrated N.O. contact for 1492-GS

Accessories Applying Miniature Circuit Breakers


1489- 1492- 188- 1492- 1492- Miniature Circuit Breakers can provide equipment protection
M SP J RCD G
for a wide variety of loads. Shown here are a few examples.
Right Mount ✔ ✔ ✔ ✔
Left Mount ✔ ✔
Bottom Mount ✔ ✔
Toggle Mount
Lock Out ✔ ✔ ✔
Attachment
N.O. Contact ✔ ✔ ✔ *
N.C. Contact ✔ ✔ ✔
N.O./N.C.
✔ ✔ ✔ ✔
Contact
Signal Contact ✔ ✔ ✔ ✔
Shunt Trip ✔ ✔ ✔

* Contact is integral to circuit breaker


Note: For inventory and installation flexibility, universal
accessories common to 1492-SP, 188-J and 1492-RCD are
available.
E300™ Electronic Overload Relay

E300 Operator Station

E300 Expansion I/O Modules

E300 Electronic Overload Relay

Intelligent Motor Control Overview


Easy automation system integration
The E300 Electronic Overload Relay is the next generation electronic
• Network Connectivity overload from Allen-Bradley®. Its modular design, communication options,
• Native I/O diagnostic information, simplified wiring and integration into Logix make
• DeviceLogix™ Technology Enabled this the ideal overload for motor control applications in an automation
• Integrated into Logix system. The E300 Overload Relay provides flexibility, reduces engineering
time and maximizes uptime for important motor starter applications.
• Pre-programmed Operating Modes

Diagnostic Information
Monitor motor performance
• Voltage, Current and Energy
• Trip / Warning Histories
• % Thermal Capacity Utilization
• Time to Trip
• Time to Reset
• Operational Hours
• Number of Starts
• Snapshot Log

Modular Design
For exact application needs
• Wide Current Range
• Multiple Sensing Capabilities DIN Rail Mount Motor Starter
• Expansion I/O
• Operator Interface NEMA Motor Starter w/E300

IEC Motor Starter w/E300


Features
The newly designed E300 Overload Relay has incorporated the newest technologies directly into the device to help
simplify installation and configuration.

Simplified Wiring
• Between E300 overload
relay and 100-C contactor

On-Device Settings
• Network address
configuration
• Restore factory
default settings
• Enable security settings

Dual Port EtherNet/IP


• Supports device level ring
Product Shown Actual Size (45 mm wide)

Expansion Port
Removable • Expansion I/O
Terminal Blocks • Operator Station
Modular Design
The new modular design of the E300 Overload Relay
allows customers to tailor the device for their application’s
exact needs.

Communication Module
193-ECM*
• EtherNet/IP™
• DeviceNet™

Control Module
193-EIO*
I/O I/O and Protection †
Relay Relay
Control Voltage Inputs Inputs
Outputs Outputs
110-120V AC 50/60 Hz 4 3 2 2
220-240V AC 50/60 Hz 4 3 2 2
24V DC 6 3 4 2
† Includes PTC Thermistor and External Ground Fault

Sensing Module
592/193-ESM*
Sensing Options: Current Range:
• Voltage/Current/ 0.5 – 30 A
Ground Fault 6 – 60 A
• Current/Ground Fault 10 – 100 A
• Current 20 – 200 A

Complete Overload Relay

Simplified Logix Integration


With simple tools such as Add-On Profiles, Add-On
Instructions and Faceplates; users can integrate the E300
Overload Relay into Integrated Architecture® with ease.
Download the pre-programmed and pre-tested tools,
copy and paste the desired portions into your project and
configure the properties for your specific application.

* Please refer to the online selection


guide for available catalog numbers.
Customizable
Multiple accessory options allow for the E300 Overload Relay to be customized to fit your application needs.
Customers can expand out to 4 of the available Digital I/O modules, plus 4 Analog I/O modules along with a
power supply and operator interface.

Expansion Expansion
Digital I/O Operator Station
• 4 inputs/ • Diagnostic station
2 outputs • Control station
• 24V DC
• 120V AC
• 240V AC
22 mm push button cutout

Expansion
Analog I/O
• 3 universal inputs/
1 output Expansion Accessories
• 4 – 20 mA
Power Supply • Expansion
• 120/240V AC bus cables
• 0 – 10V
• 24V DC • Replacement
• RTD connectors
• NTC

Fully Expanded System

Allen-Bradley, E300 Electronic Overload Relay, Integrated Architecture, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc.
DeviceNet and EtherNet/IP are trademarks of the Open Device Vendors Association. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 193-PP029A-EN-P – November 2013 Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

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