GD663A-2
GD663A-
Product Bulletin
June 2011
Market development department
Motor Grader Team
1
GD663A--2 with Front dozer blade
GD663A
Photo may include optional equipment.
2
GD663A--2 with Rear mount ripper
GD663A
Photo may include optional equipment.
3
Consolidation policy of Dash
Dash--1 series
Due to expansion of emission regulation
regulation, number of models is being increasing
increasing. It
is becoming essential to reduce the models in order to improve the every
managing efficiency. So called “Scrap and Build” of Dash-1 series.
GD511A-1 To continue production
S6D95L Since this model has strong demand as small model
GD521A-1 Consolidate to GD623A-1 based one model
6D105
Why GD623A-1 based?
GD611A-1 １．Most high performance machine with 6D125 engine
S6D105 ((able to eliminate 6D105 engine
g models))
２．Well arranged attachments options enable to cover the
GD661A-1 required specification on the other models.
S6D105
GD623A-1 name：GD663A
New model name： GD663A--2
((S)6D125
)
(Sh ld nott be
(Should b smaller
ll name than
th GD661A-1)
GD661A 1)
4
Main specifications
GD663A-2 GD521A-1 GD611A-1 GD661A-1 GD623A-1 CAT120K CAT12K CAT140K
Operating
13,350 10,800 12,500 13,300 12,700 12,035 13,704 14,138
weight (kg)
125-145 145-165 170-190
Rated output 155HP 180HP 135HP 155HP 180HP 155HP 180HP
HP HP HP
Wheel base
6,000 5,780 6,000 6,000 6,000 5,870 6,086 6,086
(mm)
Blade length
3,710 3,710 3,710 3,710 3,710 3,700 3,700 3,700
Std. (mm)
Tire size, Std. 14.00-24 13.00-24 13.00-24 13.00-24 13.00-24 13.00-24 13.00-24 14.00-24
Every specification exceeds the current Dash-1 series
Competitive to CAT12K, 140K
GD663A--2 155HP version vs
GD663A vs. CAT12K
GD663A--2 180HP version vs. CAT140K
GD663A
GD663A--2 is greater than CAT120K
GD663A
5
GD663A--2 features to switch from Dash
GD663A Dash--1
1. Upgraded performance ●：Upgraded
Current Dash-1
GD521A GD611A GD661A GD623A
Engine power up ● --- --- ---
+20HP
● ● ●
Engine
---
performance
Operating weight ● ● ● ●
+2.9ton +0.8ton +0.05ton +0.6ton
Coloring design
● ● ● ●
Operator's seat
● ● ● ●
●
Ripper
--- --- ---
performance
2. Upgraded standard specification
p
3. Extended optional item p
preparation
p
6
Engine specification
GD663A-2 GD521A-1 GD611A-1 GD661A-1 GD623A-1
Engine model 6D125 S6D125 S6D105 S6D105 S6D105 6D125 S6D125
Displacement
11.04 6.49 6.49 6.49 11.04
(ltr)
R t d output
Rated t t 155HP 180HP 135HP 155HP 180HP 155HP 180HP
Rated rpm 2200 2500 2500 2500 2200
Max. ttorque
M 67kgm
67k 51kgm
51k 54kgm
54k 54kgm
54k 67kgm
67k
(kgm) @1350rpm @1550rpm @1550rpm @1550rpm @1350rpm
Same 125 series engine with GD623A-1
155HP version and 180HP version are available
180HP version : with Turbo charger
Larger displacement and torque ensure high performance
7
Greater Engine performance
GD663A--1 vs GD611A
GD663A GD611A--1
80 TORQUE
(KGM) 67kgm@1350rpm GD663A-1
70
GD611A-1
60
50
40 54kgm@1550rpm
30
20
10
180 155HP@2200rpm 155HP@2500rpm
OUTPUT
1600 (HP)
500 1000 1500 2000 2500 3000
140
ENGINE SPEED (PRM)
120
100
80
60
40
GD663A-2
GD663A 2 is same max.
max power with GD611A
GD611A-1
1
20
(155HP), but the max. torque is greater.
0
500 1000 1500 2000 2500 3000
ENGINE SPEED (PRM)
8
Upgraded work performance
F-1
GD663A--1 vs GD611A
GD663A GD611A--1
GD663A-2
GD611A 1
GD611A-1
EXAMPLE Advantage of GD623A-1
At the same
RIM PULL, 6300kgf,
High engine torque improve travel
F-2
performance, the working speed at
typical application is faster than
GD611A
F-3
F-4
Working speed
F-5
GD611A: 3.8km/h
F-6
GD663A: 4.6km/h
GD663A-2 is 20% faster than GD611A-1
9
Standardized attachments
Current Dash-1
GD663A-2
Item GD521A GD611A GD661A GD623A
Front work light
g STD OPT OPT OPT OPT
Rear work light STD OPT OPT OPT OPT
Head light STD OPT OPT OPT STD
Speedometer
p STD OPT OPT OPT STD
Backup light STD OPT OPT OPT OPT
Combination light STD OPT OPT OPT OPT
Backup
p alarm STD OPT OPT OPT OPT
Reae view mirror STD OPT OPT OPT OPT
Sandy area arrangement STD OPT OPT OPT OPT
35A Alternator STD OPT OPT OPT OPT
Engine side cover STD OPT OPT OPT OPT
The above listed attachments are standardized on GD663A-2.
Those were optional item on Dash-1 series, but quite high attached
rate for actual delivery
delivery.
10
Extended optional items
Current Dash-1
GD663A-2
Item GD521A GD611A GD661A GD623A
Wet disc brake OPT N/A N/A N/A OPT
Diff. lock/unlock OPT N/A N/A N/A OPT
Blade accumulator OPT N/A N/A N/A OPT
Overlay endbit OPT N/A N/A N/A OPT
High artitude spec. OPT N/A N/A N/A OPT
Cold area arrange OPT OPT OPT N/A OPT
Fuel leval gauge OPT N/A N/A OPT OPT
The above listed attachments are provided as an option on GD663A-2
11
Recommendable option
(Available on WB001
WB001, WD001)
Wet disc brake（Air actuated）
・For spec competiveness to CAT K series
(standard on CAT K series)
・For sure braking, more safety
・For ease of brake control
・Maintenance
Maintenance free
Drum brake on Dash-1 is
sometimes complained
its controllability.
Differential lock/unlock
・For competiveness to CAT K series
(standard on CAT K series)
・For smooth turning,
g, less damage
g to tires.
Only No-Spin differential is optional on
GD521A ,,GD611A and GD661A
12
GD663A--2 Renewed body coloring
GD663A
Current Dash
Dash-1
1
GD521A-1～GD661A-1
GD623A-1
GD663A-2
LARGE KOMATSU LOGO
1000mm
13
GD663A--2 Coloring
GD663A
GD663A-2
Algeria
g specification
p
GD661A-1
Algeria specification
f
14
GD663A--2 Coloring
GD663A
15
GD663A--2 Coloring
GD663A
16
Instrument panel Upgrade
GD521A-1
GD611A-1 GD663A-2
GD661A-1
Water temperature gauge only as Speedometer as a standard
a standard instrument Fuel level g
gauge
g as an option
p
17
Operator seat Upgrade
GD521A-1
GD611A-1 GD623A-1 GD663A-2
GD661A-1
Vinyl covered Vinyl covered
Vinyl
y covered
Adj t bl
Adjustable; Adj t bl
Adjustable;
Adjustable;
・Back and forth ・Back and forth
・Back and forth
only. ・Height
・Height
g
With arm rest
18
Rear mount ripper Upgrade (GD521A-
(GD521A-1)
GD521A-1
Same type with Dash-5
Number
N b off shanks：5
h k 5 ((max.)) Number of shanks：5 (max.)
Digging depth：300mm Digging depth：455mm
Digging width：1860mm Digging width：2303mm
Cantilever type linkage Parallel linkage
19
Ordering guidance
GD663A 2 4(Four) basic spec pattern
GD663A-2
Main attachments
Engine Lock/Unlock No-Spin Wet disc
Code p
Description Structure Ripper
pp
power Diff
Diff. Diff
Diff. Brake
WA001 521/611 SPEC Light Duty Available --- Available ---
155HP
WB001 623 155HP SPEC Heavy Duty Available Available Available Available
WC001 661 SPEC Light Duty Available --- Available ---
180HP
WD001 623 180HP SPEC Heavy Duty Available Available Available Available
Heavy Duty Structure：2
Structure：2- Steering cylinders, Covered circle gear, Blade with side edges.
Light Duty Structure: 1- Steering cylinder, standard work equipment
Recommendable combination to switch from Dash-1
Current Dash-1
GD521A GD611A GD661A GD623A
Engine
Code Description Structure 135HP 155HP 180HP 155HP 180HP
power
WA001 521/611 SPEC
155HP
Light Duty ●
WB001 623 155HP SPEC Heavy Duty ●
WC001 661 SPEC
180HP
Light Duty ●
WD001 623 180HP SPEC Heavy Duty ●
20
Market situation
130～200HP
130 200HP Middle sized Motor grader market
（Except Tier-3 model market, USA, Europe, Japan and Latin America ）
Demand
4000 45.0%
competitions
3500 40.0%
38.1%
2975 35.0% Dash-3,5 Sales
3000 2809 2782
30.9% 30.0%
2361 30.9% Dash-1 Sales
2500
24.9% 24.4% 25.0% GD511A Sales
2000 169924.0%
1588 20 0%
20.0%
1500 Total share
15.0%
1000 Share by GD511A
10.0%
500 333 379 241 84 5.0% Share by Dash-1
198
167
0 0.0% Share by Dash-3,5
2005 2006 2007 2008 2009 2010
Approx. 3,000 units market
There is a large tender sometime (180 units in Iraq, 2007 to 2008)
GD511A gain large market share
share, so need to keep GD511A
By combination of Dash-1 and Dash-5, aim share improvement
21
Competitive model 【CAT K- Series】】
K-Series
CAT modify H-Series Graders to K-Series, reinforced their line-up specially
to low price market
With Tier-2 engine, but
structure follows H-Series
conceptt
120K 125-145HP
125 145HP Smaller than GD663A
GD663A-2
2
12K 145-156HP GD663A-2 155HP version class
140K 170-190HP GD663A-2 180HP version class
This is their strategy to maintain low cost series against M-Series which is high price
and complicated structure.
Though low cost model
model, they are equipped with the Wet disc brake
brake, Lock/Unlock
differential, etc.
22
Component commonality
●：Common with GD663A-2
×: Not common with GD663A-2
Component GD623A-1 GD661A-1 GD611A-1 GD521A-1
Engine ● × × ×
Radiator ● × × ×
Transmission ● ● ● ×
Front axle × ● ● ×
Final drive × ● ● ●
Tandem drive × ● ● ●
S i b
Service brake
k × ● ● ●
Parking brake × ● ● ●
Wheel ● ● ● ●
Hydraulic pump ● ● ● ●
Hydraulic control valve ● ● ● ●
Steering valve ● ● ● ●
Blade lift cylinder ● ● ● ●
Drawbar shift cylinder ● ● ● ●
y
Blade shift cylinder × ● ● ×
Power tilt cylinder ● ● ● ●
23
Component commonality
Component GD623A-1 GD661A-1 GD611A-1 GD521A-1
Leaning cylinder ● ● ● ×
Steering cylinder × ● ● ●
A ti l t cylinder
Articulate li d ● ● ● ×
Circle reverse motor × ● ● ×
Circle reverse gear × ● ● ×
Circle gear, pinion × ● ● ●
Cab (Option) ● ● ● ●
ROPS Column (Option) ● ● ● ●
Scarifier (Option) ● ● ● ●
Air conditioner (Option) ● ● ● ●
pp ((Option)
Ripper p ) × × × ×
Ripper is common with Dash 5 series
24
Consumable parts commonality
●：Common with GD663A-2
×: Not common with GD663A-2
Component GD623A-1 GD661A-1 GD611A-1 GD521A-1
Air cleaner element ● × × ×
Engine oil filter ● × × ×
Fuel filter ● × × ×
Corrosion resister ● ● ● ●
Water separator (Option) ● × × ×
T/M filter cartridge ● ● ● ×
T/M suction
ti filter
filt ● ● ● ×
Hydraulic return filter ● ● ● ●
Cutting edge ● ● ● ●
Blade guide bushing ● ● ● ●
Circle guide × ● ● ●
Cooling fan belt ● × × ×
Ripper tooth ● ●
Scarifier tooth ● ● ● ●
25
End
E d
26
