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CAT-6020B Introduction
CAT-6020B Introduction
Cat® 6020B
01. Introduction
778 kW
1043 HP
220 t
12 m³
(1:1)
2
Cat® 6020B – Main Assembly Groups Service Training
4 (1) Bucket
(2) Stick
(3) Boom
3 (4) Cabin
(5) Superstructure
2 (6)Counterweight
5 (7)Undercarriage
6
1
7
2
5
6
1
7
4
Cat® 6020B – Backhoe Version Service Training
5,900
7,160
6,285
5,680
5,030
6,940
1,85
6
5,840
7,600
16,970
6,285
Weight: 220 t
Track ground contact surface: 2 x 5.8m X 0.8m = 9.28m²
Ground pressure: 23t/m²
940
800
5,500
6,240
6
Cat® 6020B – Main Parts Service Training
Working Attachment
Superstructure
Undercarriage
Fuel tank
Power module
Counterweight
Hydraulic tank
Cab module
Cab stairways
Platform left
Access ladder
Engine radiator
1. Load Roller
2. Carry Roller
3. Track Frame
4. Final Drive / Sprocket / Travel Motors
5. Idler Wheel
6. Track Chain with 49 track pads
7. Car body
8. Swing bearing
6
7 4
5 1
Carbody Assembly
Weight: 17.8 t
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Cat® 6020B – Attachment Service Training
Stick
Cylinder
Boom
Boom
Cylinder
Bucket
Cylinder Stick
Bucket
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Cat® 6020B – Cabin Interior Service Training
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Cat® 6020B – Layout of Controls Service Training
Monitoring
Hand Lever and performance
Main Machine
Foot Pedals Fault Memory
Interface Display Camera System
+
BCS
Parameter
setting
CLLI-BUS
(Safety-CAN)
Main CAN-Open- Main CAN-Open-
Bus Bus
Servo Controller
Drive Controller
Auxiliary System
32 bit
32 bit
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1. Main pump 1
7
2. Main pump 2
3. Main pump 3 1 5
4. Main pump 4 2 6
5. Main pump 5 9
6. Main pump 6 8
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Cat® 6020B – MinestarTM Service Training
The Cat 6020B Hydraulic Mining Shovel can be equipped with an optional MineStar system.
The Cat MineStar system helps manage material tracking, real-time fleet management, machine
health systems, autonomous, equipment, etc.
MineStar utilizes four of the Cat MineStar system configurable capability sets to scale the system
to your mine site needs:
• Health
• Fleet
• Terrain
• Detect
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There is a standard pre-wired harness (12-pin connector) located in the main electrical cabinet,
below the operator's station.
If MineStar is installed on the 6020B, the MineStar controller (ECM) and the MineStar radio will
also be located at the main electrical cabinet. The MineStar antenna will be located on the cab.
The MineStar controller pulls active events and all sensor data (pressures, temperatures, etc)
from the machine CAN Bus and relays the information via radio, Local Area Network (LAN), or
cellular to the main office for additional information.
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Cat® 6020B – Boarding ladder Service Training
The ladder must be in the upright position for the proximity switch to send a signal to the
Board Control System (BCS) allowing the machine to swing and travel.
NOTE: Always use three points of contact when entering or exiting a machine.
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(1) The boarding ladder can be illuminated with a flood lamp on the cab roof for
entry and exit by the following methods:
(2) switch inside the operator's station Located in the corner of the cab wall. The
light remains ON for a fixed time
(3) With a pull rope located on the platform of the ladder Located near the
boarding ladder and can be switched ON from the ground.
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Battery Main Switch cabinet Service Training
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22
Emergency stop switches Service Training
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NOTE: The emergency stop switches do not shut off the electrical system, they only stop the engine.
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Emergency stop switches Service Training
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Starter/battery isolator switches Service Training
(1) Battery disconnect Isolation switch: isolates the entire electrical system when the battery disconnect
switch is turned to the OFF position.
(2) The starter disconnect Isolation switch: Isolates the engine starter electrical system from the batteries,
the engine cannot be started, all sections of the electrical system are supplied with voltage as the battery
remains connected to the electrical system when the starter disconnect switch is turned to the OFF position.
Do not disengage switches with the engine running, damage to electrical components may occur
4 3
NOTE: The power supply of the electronic control units of the engine and of the machine are shut off after a brief delay.
The delay ensures the current operating data can be saved and the systems shut down properly.
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• 2 air filters are mounted inside the power module. One is accessible from the machine's
centre and one is accessible from the counterweight side through an access door.
• The engine is equipped with two dry air filters , consisting of cyclone pre pre-cleaners located
on the deck of the power module.
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Air Filters (cont) Service Training
Refer to the Operation and Maintenance Manual for service intervals and for more information.
29
(1) The primary fuel filter is mounted inside the power module, near the engine,
Primary Fuel filter also serves as a water separator. Separated water is gathered in the clear bowl on the
bottom of the filter and should be monitored daily for signs of water.
(2) Two secondary fuel filters are attached directly to a filter head at the engine.
(3) Two engine oil filters
1 2
Refer to the Operation and Maintenance Manual for service intervals and for more information. regarding the fuel filters
and the two engine oil filters
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Machine Fluid level checks Service Training
32
Machine Fluid level checks Service Training
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The service station is accessible from the ground below the upper structure, near the counterweight.
The service station is comprised of two sections:
Section (A):
(1): Diesel fuel Used for filling
(2): Engine coolant Used for filling and draining.
There is also a filling point on top of the machine.
Section (B):
(3): Engine oil Used for filling and draining
(4): Gear box oil for pump drive gearbox (PTO) Used for filling and
draining
(5): Hydraulic oil Used for filling and draining
(6): Hydraulic fluid monitoring lamp (full) Used for monitoring
(7): Battery charging Socket
3 4 5 7 There are also couplings for the filling of grease and swing gear
6
lubricant.
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