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journal homepage: www.elsevier.com/locate/he

Gasification of biomass to hydrogen-rich gas in


fluidized beds using porous medium as bed
material

Yang Sun, Rundong Li*, Tianhua Yang, Xingping Kai, Yeguang He


Key Laboratory of Clean Energy Liaoning Province, College of Energy and Environmental, Shenyang Aerospace
University, No. 37, South Daoyi Street, Daoyi Development District, Shenyang 110136, Liaoning, P.R. China

article info abstract

Article history: Experiments were carried out to study the characteristics of biomass gasification in a
Received 17 May 2013 fluidized bed using industrial sand and porous medium as bed materials. Analysis was
Received in revised form conducted to investigate the effects of different operation parameters, including bed ma-
27 July 2013 terial, gasification temperature (600  Ce900  C), oxygen enrichment in the gasifying agent
Accepted 15 August 2013 (21 vol.% to 50 vol.%), and steam flow rate (1.08 kg/h to 2.10 kg/h), on product yields and gas
Available online xxx composition. The results of gas chromatography show that the main generated gas species
were H2, CO, CO2, CH4, and C2H4. Compared with industrial sand as bed material, porous
Keywords: medium as bed material was more suitable for gasifying biomass to hydrogen-rich gas. The
Biomass physical characteristics of porous structure are more favorable to heat transfer, producing
Gasification the secondary crack of heavy hydrocarbons and generating more hydrogen and other
Fluidized bed permanent gases. The product yields of hydrogen-rich gas increased with increasing
Porous medium gasification temperature. The hydrogen concentration improved from 22.52 vol.% to
Hydrogen-rich gas 36.06 vol.%, but the CO concentration decreased from 37.53 vol.% to 28.37 vol.% with
increasing temperature from 600  C to 900  C under the operation parameters of porous
bed material at a steam flow rate of 1.56 kg/h. With increasing oxygen concentration, H2
concentration increased from 12.36% to 20.21%. Over the ranges of the examined experi-
mental conditions, the actual steam flux value (e.g., 1.56 kg/h) was found to be the opti-
mum value for gasification.
Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.

1. Introduction biofuels. Biomass, which is derived from solar energy, is the


world’s fourth largest source of energy and chemicals. Wood,
The pressures caused by growing global energy consumption municipal solid wastes, and agricultural residues are exam-
and concerns on the pollution caused by continuously ples of biomass energy source [5]. Biomass is a significant
increasing energy demands motivate researchers to develop source of renewable energy and is relatively cleaner compared
more advantageous alternative energy resources and tech- with other sources of energy. It can reduce CO2 greenhouse
nologies [1e4]. Particular interest has been given to the utili- effect and SO2 and NOx atmospheric pollution when carefully
zation of biomass for the production of environment-friendly managed because of its characterizations of neutral carbon

* Corresponding authorTel.: þ86 (0) 24 89728889; fax: þ86 (0) 24 89724558.


E-mail addresses: rdlee@163.com, leerd@sau.edu.cn (R. Li).
0360-3199/$ e see front matter Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijhydene.2013.08.096

Please cite this article in press as: Sun Y, et al., Gasification of biomass to hydrogen-rich gas in fluidized beds using porous
medium as bed material, International Journal of Hydrogen Energy (2013), http://dx.doi.org/10.1016/j.ijhydene.2013.08.096
2 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 3 ) 1 e6

fixed by photosynthesis during biomass growth and less sul- Porous medium is a substance composed of solid skeleton
fur and nitrogen contents [5,6]. As a fuel, it can be used for and large dense groups of small gaps posed by this skeleton. Its
various tasks, including biomass gasification, which produces main physical characteristic is extremely small gap size and
energy and chemicals from renewable resources. This process large surface area. Small voids within the porous medium may
is a more environment-friendly way of using biomass for en- be connected, sub-connected, or unconnected. The heat
ergy purposes because it produces low pollutant emissions. transfer in fluidized bed material is mediated by three forms:
Biomass gasification is a thermo-chemical process that conduction, convection, and radiation [20,21]. Porous medium
converts solid organic material to high-energy density gases is more advantageous for heat transfer because of its larger
containing hydrogen, methane, carbon monoxide and Carbon specific surface area than non-porous medium at the same
dioxide. This process usually involves partial oxidation of the volume. As bed material, porous medium increases gasifica-
feedstock in a reducing atmosphere in the presence of air, tion gas production rate, decreases tar, and promotes degra-
oxygen, and/or steam [7]. Fixed bed (updraft and downdraft) dation of hydrocarbons for gasification [21,22]. The present
and fluidized bed are two types of basic gasification reactor study aims to examine the thermo-chemical conversion of
used in the gasifier design. The latter is more general. Thus biomass gasification in a pilot fluidized bed using oxygen-rich
far, numerous studies focused on biomass gasification using air or steam as the gasifying agent and porous medium as the
air or oxygen as the gasifying agent in a fluidized bed [7e10]. bed material. The effect of porous medium on biomass gasifi-
However, these studies yielded a gas with low hydrogen cation under different gasification agents, gasification tem-
content (e.g., 8 vol.% to 16 vol.%). The gasification of biomass peratures, and agent flux was also determined. The results
into hydrogen-rich gas or syngas has received considerable are compared with the baseline case of gasification under the
attention worldwide because of its applications in the chem- same conditions using general industrial sand as bed material.
ical industry, particularly in methanol or dimethyl ether
synthesis and in fuel cells. Forcing the biomass gasification
process to shift towards the maximum hydrogen-rich end 2. Experimental
product is becoming a priority topic [11]. Generally, hydrogen
content elevation can be achieved by two methods. One is by 2.1. Raw materials and bed material
steam gasification [12e15], and the other is by catalytic gasi-
fication [16e19]. The former involves the addition of steam as Agricultural waste (i.e., corn stalk from Shenyang City,
a gasifying agent in the gasification process, which promotes Liaoning Province) of the common biomass species in North-
the water-gas-shift reaction to generate hydrogen and reduce east China was used for the experiments. Air-dried biomass
carbon dioxide. Lv et al. [12] and Wu et al. [13] studied the was milled with a Retsch SM2000 crusher and then screened.
characteristics of waste wood gasification and reforming to Particle size ranged from 0.83 mm to 1.65 mm. The results of
hydrogen-rich gas under air and steam in a fluidized bed and proximate and ultimate analysis of the sample are summa-
produced a gaseous fuel with a relatively higher H2 content rized in Table 1. Using industrial sand as bed material, particle
(above 30 vol.%). The latter generally uses catalysts to catalyze size ranged from 0.35 mm to 0.5 mm. Porous bed material
tar and macromolecular hydrocarbons from the biomass mixed with silica gel, zeolite, and activated alumina according
gasification process to decompose further into gases. Delgado to a certain percentage resulted in a particle size range of
et al. [17] explored the effectiveness and life span of calcined 0.35 mme0.5 mm.
dolomite, magnesite, and calcite for tar decomposition in a
fluidized bed biomass gasifier with steam as a gasification 2.2. Experimental facility, methods and gas analysis
agent. Moghtaderi et al. [18] studied the gas yields and effi-
ciency of biomass gasification under low-temperature water As presented in Fig. 1, the experiment was carried out at an
steam using a catalyst in a fluidized bed. atmospheric pressure on a bench-scale fluidized bed gasifier
However, they studied the properties of biomass gasifica- following a previously described method [21]. The reactor
tion under different working conditions, including gasification composed of a quartz tube was externally heated by a 2.5 kW
agent, temperature range, and equivalent proportion, using electric furnace. The fluidized-bed gasifier was 500 mm in
non-porous media, such as general industrial sand, as fluid- height and 50 mm in inner diameter. A K-type thermocouple
ized bed material. The use of new porous media for bed ma- was used to measure and control temperature. The furnace
terial to study biomass gasification is still rare in China and wall was covered with a high-temperature insulation blanket.
abroad. A fabric wind plate was placed at the bottom of the furnace to

Table 1 e Proximate and ultimate analysis of corn stalk.


Proximate analysis (w/w%) air dry basis Ultimate analysis (w/w%) dry and ash free basis

Volatile Fixed Moisture Ash C H Oa N S


carbon content

81.55 6.62 5.63 6.20 51.44 5.41 42.17 0.84 0.14

a Calculated by difference.

Please cite this article in press as: Sun Y, et al., Gasification of biomass to hydrogen-rich gas in fluidized beds using porous
medium as bed material, International Journal of Hydrogen Energy (2013), http://dx.doi.org/10.1016/j.ijhydene.2013.08.096
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 3 ) 1 e6 3

The produced gas was periodically collected with an


aluminum foil gas bag and analyzed offline by gas chroma-
tography (GC). The gas fraction composition, mainly H2, CO,
CH4, CO2, and C2, was identified on a gas chromatograph
(model GC-14B, SHIMADZU, Japan) using a thermal conduc-
tivity detector (TCD) and double packed columns (TDX-01and
GDX-102) with nitrogen and helium as carrier gases.

3. Results and discussion

3.1. Effect of bed material species on biomass


gasification

Fig. 1 e Schematic diagram of the experimental set-up The contrast experiments were studied under different
used for gasification: (1) bed material, (2) fluidized bed experimental parameters to investigate the influence of bed
reactor, (3) electric furnace, (4) inlet of material, (5) gas material on biomass gasification to hydrogen-rich gas. Typical
sample point, (6) temperature controller, (7) thermocouple, operation parameters and results are listed in Table 2.
(8) flow controller, (9) inlet of gas, (10) blower, (11) steam As shown in Table 2, the main components of gasification
generator, (12) gasifier support. gas are H2, CO, CH4, CO2, and C2H4. Under the same operation
parameters, the porous medium generated higher H2 con-
centration of gasification gas and gas yield, lower concentra-
tion of C2 hydrocarbon, and higher quality of gasification gas
prevent the leakage of the bed material and smooth gasifica- than the ordinary bed material. This finding may be attributed
tion agent. Water steam from a steam generator was used in to the fact that the porous medium is composed of solid
the experiments. Steam temperature was 120  C, and the skeleton and large dense groups of small gaps posed by the
pressure was 0.2 MPa. skeleton. At the same volume, the surface area of the porous
A typical experiment run consisted of the following steps. medium was larger and more conducive to heat transfer than
When the desired temperature was reached, the gasification that of the general industrial sand bed material, making the
agent entered the furnace from the bottom under the control reaction more complete. The results may also be ascribed to
of a flow meter. The maximum superficial velocities of the catalytic effect of activated alumina and zeolite, which
oxygen-rich air and steam in the gasifier were 1.2 and 1.5 m/s made the heavier hydrocarbon generate H2 and other per-
(900  C), respectively, with residence times of 0.42 and 0.33 s, manent gases. Thus, porous medium can promote biomass
respectively. System stability was achieved in 30 min. The gasification to hydrogen-rich gas.
biomass was fed into the reactor from the top of the gasifier by
a continuous feeder driven by a variable speed metering 3.2. Effect of temperature on biomass gasification
motor. The feed rate was 1.2 kg/h. The produced gas flow
exited the reactor at the top, and part of the flow was collected Gasification temperature is an important parameter. It in-
as a gas sample and analyzed. The remaining part was com- fluences the reaction rate of the material and simultaneously
busted in the atmosphere. controls some endothermic or exothermic reversible reactions

Table 2 e Experimental results under typical operation conditions.


Operation conditions 1 2 3 4 5 6 7 8
Feed rate (kg/h) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Bed material S P S P S P S P
Oxygen concentration (%) 40 40 30 30 0 0 0 0
Temperature ( C) 700 700 800 800 800 800 900 900
Equivalence ratio (%) 0.4 0.4 0.4 0.4 0 0 0 0
Steam flow (kg/h) 0 0 0 0 1.86 1.86 1.56 1.56
Gas composition (v%)
H2 8.03 15.41 10.92 18.52 17.90 24.87 20.74 36.06
CO 33.20 38.00 36.23 37.48 38.52 30.84 34.85 28.37
CH4 11.46 12.79 13.20 13.68 14.91 15.13 15.52 10.18
CO2 35.33 25.60 32.56 24.41 20.54 21.33 21.25 22.15
C2H4 9.90 6.85 5.16 5.53 6.92 6.91 6.71 2.57
C2H6 2.08 1.35 1.93 0.38 1.21 0.92 0.93 0.67
Gas yield (Nm3/kg) 0.72 1.08 1.04 1.38 1.19 1.63 1.37 1.84
Higher heating value (MJ/Nm3) 17.52 17.15 15.86 16.31 18.32 18.11 18.13 14.33

Note: S is general industrial sand, and P is porous media.

Please cite this article in press as: Sun Y, et al., Gasification of biomass to hydrogen-rich gas in fluidized beds using porous
medium as bed material, International Journal of Hydrogen Energy (2013), http://dx.doi.org/10.1016/j.ijhydene.2013.08.096
4 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 3 ) 1 e6

and, therefore, affects the distribution of the final gas pro- temperatures were found to be uneconomical when applied in
duction, improves gas yield conversion, and promotes a low gasification. Thus, 800  C was considered as the optimum
tar level in the gasification progress [10,11]. The effect of gasification temperature because the gas obtained at this
temperature on gas composition was studied under the con- temperature had greater hydrogen content and less hydro-
ditions of the porous bed material to verify hydrogen forma- carbons and tars.
tion rates corresponding to different operation temperatures,
with the steam flow rate at 1.56 kg/h and the reaction tem-
perature ranging from 600  C to 900  C. The gas composition is 3.3. Effect of oxygen concentration on biomass
plotted in Fig. 2. gasification
With increasing temperature, H2 and CO2 concentration
increased from 22.52 to 18.33 vol.% to 36.06 and 22.15 vol.%, Using porous material as bed material, gasification experi-
respectively, whereas CO decreased from 37.53 vol.% to 28.37 ments were conducted at 800  C to investigate the effect of
vol.% (Fig. 2). CH4 and C2H4 also decreased, whereas no sig- different oxygen concentrations on biomass gasification to
nificant changes were detected in the formation of C2H6 hydrogen-rich gas, especially when the quantity of oxygen
whose concentration was much lower than that of the other was fixed and the concentration of oxygen varied from 0.21 to
permanent gases. Increasing the temperature clearly had a 0.50. The results are shown in Fig. 3.
positive effect on hydrogen formation. According to Le Cha- Usually, oxygen addition leads to oxidation and combus-
telier’s principle, high temperatures favor endothermic re- tion reactions. As oxygen concentration increased from
actions. Therefore, Reactions (1)e(3) were promoted with high 21 vol.% to 50 vol.%, the CO concentration of hydrogen-rich
temperatures, and more H2 and other permanent gases can be gas showed the most obvious change, followed by H2,
produced. Our experimental results were similar to those of whereas CH4, C2H4, and C2H6 did not show significant changes
Turn et al. [23]. That is, high temperatures made more tar (Fig. 3). In addition, CO2 showed a slight increase. As oxygen
produced by gasification gas and heavier hydrocarbons concentration increased, H2 concentration increased from
through pyrolysis and favored steam reforming and water- 12.36 vol.% to 20.21 vol.%, whereas oxygen concentration
gas-shift reactions. Simultaneously, high temperatures changed from 21 vol.% to 30 vol.%. H2 concentration signifi-
accelerated the moisture precipitation of the internal and cantly increased, whereas CO showed an opposite result. As
crush materials, and increased the surface area, thereby oxygen concentration further increased from 30 vol.% to
facilitating the gasification reaction and tar cracking. 50 vol.%, H2 content did not show any significant change,
whereas CO concentration remained stable at approximately
35%. Similar trends were described in a report by Zhao [24],
C (s) þ H2O (g) ¼ CO (g) þ H2 (g)  131 kJ/mol (1) which indicated that the nitrogen content of the gasification
agent decreases as oxygen concentration increases, leading to
the increase in the combustion reaction of gasification at the
CO (g) þ H2O (g) ¼ CO2 (g) þ H2 (g)  41.2 kJ/mol (2) gasifier bottom layer and to the improvement of the gasifier
temperature. Temperature elicited a positive effect on the
formation of H2, and large hydrocarbon molecules exhibited
CH4 (g) þ H2O (g) ¼ CO (g) þ 3H2 (g)  206 kJ/mol (3) cracking to produce more H2. The increase in oxygen con-
centration caused the production of CO from the carbon sur-
As shown in Fig. 2, the increase in the potential of H2 yield face by pyrolysis and reaction with CO2. As a result, CO2 and
decreased when the temperature was higher than 800  C. High reduction reactions with carbon simultaneously increased.

H2 H2
CO CO
CH4
Gas composition v/v%

CH4
CO2
CO2
Gas composition v/v %

C2H4
C2H4 C2H6
C2H6

Oxygen concentration /%

Fig. 3 e Effect of fraction of oxygen on corn stalk


Fig. 2 e Effect of temperature on biomass gasification (with gasification (with porous bed material, biomass feed
porous bed material biomass feed rate [ 1.2 kg/h, steam rate [ 1.2 kg/h, Equivalence ratio [ 0.4,
flow rate [ 1.56 kg/h). temperature [ 800  C).

Please cite this article in press as: Sun Y, et al., Gasification of biomass to hydrogen-rich gas in fluidized beds using porous
medium as bed material, International Journal of Hydrogen Energy (2013), http://dx.doi.org/10.1016/j.ijhydene.2013.08.096
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 3 ) 1 e6 5

Thus, CO2 content is the result of the combined action of two Previous reports revealed that steam is advantageous to
aspects. biomass gasification for hydrogen formation [12e14,26].
The above analysis suggests that the increased concen- However, the present study showed that steam does not al-
tration of oxygen in the gasification agent can improve the ways improve biomass gasification for hydrogen production.
reaction temperature, facilitate gasification to hydrogen-rich Hydrogen production is favored when the amount of steam
gas, and increase the heating value of syngas. However, in entering the gasifier is less than the amount of reaction bal-
actual oxygen applications, increasing the concentration of ance requirement; otherwise, due to more steam reducing
oxygen also increases operational costs because of oxygen the furnace temperature, the steam negatively affects gasi-
production [25]. In addition, test results indicate that oxygen fication. Using porous bed material, H2 yield initially
concentrations more than 30 vol.% did not elicit a significant increased from 18.74 vol.% to 34.64 vol.% as steam flow rate
effect on the gas. Hence, selecting the optimum oxygen con- increased to approximately 1.56 kg/h and then decreased to
centration range is important. In these tests, 30 vol.% oxygen 20.14 vol.% as steam flux continuously increased to 2.10 kg/h
concentration was found to be the optimum value. (Fig. 3a). The variation trend of CO concentration was oppo-
site with that of H2. A significant decrease in CO concentra-
3.4. Effect of steam flow rate on biomass gasification tion was found at a steam flow rate of approximately 1.56 kg/
h, whereas a gradual increase was noted at higher steam flow
The influence of steam flow rate on biomass gasification was rates. A similar situation was observed with CH4, C2H4, and
also studied. In this test, steam flux was changed from 1.08 kg/ C2H6 release, although the concentration variation was much
h to 2.10 kg/h while all other conditions were kept constant smaller. CO2 content progressively decreased from
(temperature, 800  C; feed rate, 1.2 kg/h; porous bed material). 26.66 vol.% to 19.15 vol.% as steam flux increased from
The test results of gas composition are shown in Fig. 4a, 1.08 kg/h to 2.10 kg/h. These results are similar to those re-
whereas the gas product yield, high heating value, and energy ported by LV et al. [26] at similar temperature conditions. This
are shown in Fig. 4b. finding suggests that, at steam flow rates lower than 1.56 kg/
h, the amount of steam that reacts with all the biomass added
to gasification is insufficient. Consequently, wateregas re-
a actions (2) and (3), steam reforming, and water-gas-shift re-
40 action were not completed. As low-temperature steam flow
rate was increased to more than 1.56 kg/h, the local temper-
35 H2
CO ature of the reactor decreased, steam reforming reaction was
Gas composition %

30 CH4 restrained and caused gas yield, and then H2 yield and energy
CO2
decreased.
25 C2H4
C2H6 With the gas yield, energy reached maximum values at a
20 steam flow rate of approximately 1.56 kg/h, whereas the high
heating value (HHV) was the lowest under the same steam
15
flow rate range because of the presence of a large volume of
10 hydrogen with lower volume calorific value (Fig. 4). The results
suggest that the steam flow rate in gasification should be
5
selected according to further application to achieve the most
0 optimum results.
1.0 1.2 1.4 1.6 1.8 2.0 2.2
Steam flux kg/h
b 4. Conclusions
3.0 22
Gas yield Nm3/kg-b Energy ×10 MJ/kg-b

2.8 The gas composition and yield of hydrogen-rich gas were


highly influenced by bed material, temperature, oxygen con-
2.6 20
Higher heating value MJ/Nm3

Gas yield
centration, and steam flow rate. Using porous medium as bed
2.4 Energy
Higher heating value material was more suitable in gasifying biomass to hydrogen-
2.2 18 rich gas. The physical characteristics of porous structure are
2.0 more favorable to heat transfer to generate the secondary
1.8 16 crack of heavy hydrocarbons and produce more hydrogen and
other permanent gases. Temperature was the most important
1.6
factor influencing hydrogen content. High temperatures
1.4 14
favored hydrogen formation, significantly increased H2 con-
1.2 centration (from 22.52 vol.% to 36.06 vol.%), and reduced
1.0 12 heavy hydrocarbons. Oxygen concentration and steam flow
1.0 1.2 1.4 1.6 1.8 2.0 2.2
rate have complex influences on gas composition. Tests with
Steam flux kg/h
30 vol.% of oxygen concentration or a steam flow rate of
Fig. 4 e Effect of steam flux on corn stalk gasification (with approximately 1.56 kg/h produced higher energy, greater gas
porous bed material, biomass feed rate [ 1.2 kg/h, yields, and gas composition favoring H2 formation. Under
Equivalence ratio [ 0, temperature [ 800  C). proper operating parameters, biomass gasification in a

Please cite this article in press as: Sun Y, et al., Gasification of biomass to hydrogen-rich gas in fluidized beds using porous
medium as bed material, International Journal of Hydrogen Energy (2013), http://dx.doi.org/10.1016/j.ijhydene.2013.08.096
6 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 3 ) 1 e6

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Please cite this article in press as: Sun Y, et al., Gasification of biomass to hydrogen-rich gas in fluidized beds using porous
medium as bed material, International Journal of Hydrogen Energy (2013), http://dx.doi.org/10.1016/j.ijhydene.2013.08.096

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