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FOCUS ON JULY/AUGUST 2011

JOINTS IN
CERAMIC TILING OTTOSEAL®
Experience teaches us that, during Therefore we would like to provide
the planning phase, in the realiza- indications for a correct execution
S U M M AR Y : tion of ceramic tiling it is very im- of the joints in ceramic tiling and
portant to assess the installation of illustrate the products which Litokol
the dilatation joints. To guarantee proposes to satisfy both needs.
Introduction 1
the durability of the ceramic sur-
What is a face, suggesting with the term du-
2
joint? rability the capacity of the ceramics
to maintain in time its initial fea-
Construction tures, the technical function and
2-3-4
type of joints
aesthetics must find the right bal-
ance.
Field mounted
5-6
joints
OTTOSEAL S100 and S105
are two silicon sealing
Applications 6 products with matching col-
ours for cement sealing Li-
Prefabricated
7 tochrom 1-6 and 3-15 and
joints
the entire series of colours
of epoxy sealing Litochrom
Starlike®. Used for sealing
joints connecting coatings
and bathroom fittings and
to seal of dilatation joints.
FOCUS ON JOINTS IN CERAMIC TILING

What is a joint?
A joint can be considered a cushion for the Fraction joints
movement of ceramics, which supports the Fraction joints must be made to support every
dilatations, contractions and various stimu- 20-25 m² by the means of a mechanical cut
which must concern 1/3 of the depth. To these
lus which the material is subjected to due
joints the continuation of other tiling joints must
to the variation of temperature, structural
correspond.
movement, dynamical stimulus, traffic vi-
Dilatation joints
brations, etc… Dilatation joints must be predisposed to subdi-
In the sector of ceramic laying, there are vide extended tiling into smaller sections which
four different types of joints identified: in average must not exceed 9m² (3x3 linear
Structural joints meters) in the case of external area and 25m²
A structural joint represents the interruption of ( 5x5 linear meters) in case of internal areas.
the continuity of the work. Perimetric joints – Perimetric joints must al-
This detachment is sometimes necessary to: ways be predisposed along the perimeter of
● avoid that the variation of temperature caus- the tiling, where the tiling confines with walls or
es tension; other elevations from the plane such as col-
● allow free dilatation of the pavement; umns and stairs, and interest the width of the
● avoid earthquake damage. support and of the ceramic covering.

Type of construction joints


Joints are divided into two categories: field mounted joints and prefabricated joints.

OTTOSEAL®
Field mounted elastic joint with silicone Prefabricated movement joints available in dif-
sealing of the same colour of gap. ferent materials such as PVC, brass, aluminium,
steel and different internal finishing's.
FOCUS ON JOINTS IN CERAMIC TILING

Sizing of the fractionation and dilation joints


For correct sizing of the joints in exam, the will have a ΔL lengthening respectively
greatest possible size variations of the tiling will of:
have to be considered. In particular we must ΔL cement support = 0.012x5x50 = 3
consider : mm
● materials dilation coefficient (support and tile) ΔL porcelain grès = 0.007x5x50 = 1.75
● tile type and format; mm
● lay out design;
Obviously the contractor will have to ac-
● adhesives and leak materials used for the lay
count for the maximum possible move-
out ;
ment meaning that of the cement sup-
● environmental conditions (thermal variation,
port.
humidity conditions) ;
Once the maximum possible movement
 distance between fractionation and dilation
is known, it is now possible to calculate
joints.
Thermal dilation means the length variation of the width between the joint borders with
an element caused by a variation of its tempe- the following formula:
rature. The lengthening entity of a material de- L = ΔL/m where:
pends on a specific constant of the material, L : minimum width of the joint which al-
also called linear dilation coefficient or thermal lows the sealant to deform in elastic field
dilation coefficient. To calculate the lengthe- ΔL : movement between the joint bor-
ning of a material based on a certain tempera- ders
ture variation, it is necessary to know the linear m : operational lengthening of the sea-
dilation coefficient which is indicated with the lant
letter α. This dilation coefficient describes in by looking at the previous example and
which measure a solid body lengthens or shor- considering use of an elastomeric sealant
tens in ratio to the overall length, following a 1° with a 25% operational lengthening, the
C temperature variation (normally it is expres-
minimum width of the joint will be:
sed in 1K when a 1K thermal variation corre-
L = 3/0.25 = 12 mm
sponds to a 1°C thermal variation). In case of
The following graph allows to simply and
ceramic tiles, the movement between the joint
quickly determine both the movement of
borders can be calculated as follows:
the joints and the minimum width
ΔL = LxαxΔt where:
between the borders of the joint when
ΔL : movement between the joint borders
distance between the joints, foreseen
L : distance between the joints
temperature range and percentage of
α : dilation coefficient
sealant movement are known. This graph
Δt : expected temperature range
can be used for structures made up of
Example: in an exterior flooring mad up of a concrete or for materials with similar di-
cement based screed with thermal dilation lation coefficients (α = 0.010 mm/m/K).
coefficient α=0.012 mm/m/K and porcelain grès
tiles with α=0.007 mm/m/K where the distance
between the joints is 5 meters and with Δt
expected thermal variation of 50°C, one
FOCUS ON JOINTS IN CERAMIC TILING

GRAPHIC METHOD FOR QUICK JOINT SIZING

PERCENTAGE
OF OPERATIONAL
SEALANT
LENGTHENING

Movement of joint in mm.


Necessary joints width in mm.

Distance between joints in m.


FOCUS ON JOINTS IN CERAMIC TILING
5

Field mounted joints


Fig. 1/A Field mounted fraction, dilatation and
Permetric joint
perimetric joints, are prepared directly on
Fig. 1/B site and are made of a spacing filled by
Fraction joint
a compressible material and on surface
SUPPORT

TILE

CEMENT by a elastomer sealing which can dilate


ELASTOMER
OR EPOXY
ELASTOMER and compress itself (fig.1/A - 1/B):
SEALING SEALING SEALING

TILE

SUPPORT

For the realization of this type of joint


COMPRESSIBLE MATERIAL
(LITOSIDE) Litokol proposes:
Litogap: compressible cord in closed
Photo 1 cell polyethylene available in 6, 15, 15,
Fraction joint 20, 25, 30 mm diameters.
Litoside: band of expanded polyeth-
ylene for the realization of perimeter
separating joints.

SUPPORT

Elastomer sealing These silicone sealers can be used internally,


Collaborating with leading company OTTO- on pavements and walls, in bathrooms, on
CHEMIE, Litokol can supply silicone sealing bathtubs, sinks and showers. To seal natural
with matching colours to the cement Litochrom rock use neutral reticule sealers instead such
1-6 sealers and the entire epoxy Litochrom as Litosil Neutro.
Starlike® sealing series (Photo 2,3), obtaining
elastic joints in the same colours as the gaps.

Elastic joint realized with


silicone sealing
OTTOSEAL®
Of the same colour of the
gaps

Elastic joint realized with sili-


cone sealing
OTTOSEAL®
Of the same colour of the gap
photo 2 photo 3
FOCUS ON JOINTS IN CERAMIC TILING

6
Water-resistant joints on balconies
Photo 4
and terraces.
5
In this case the Litoband Maxy sealing
band must be entered by reversed
Omega inside the joint and drowned at
FIELD MOUNTED JOINTS

the extremities between the two hands 1 1


of the water-resistant membranes Elas- 4
2 3
tocem e Coverflex (photo 4). In this 3 2
case use a low modulus polyurethane
sealing product such as Polyurethane
Litosil. SUPPORT

4 - LITOGAP 2 - FIBER-
GLASS NET

1 - COVERFLEX
5 - Elastic joint
realized with
silicone sealing
POLURETHANE
LITOSIL

3 - LITOBAND MAXI

1- ELASTOCEM

Application
First of all clean the joint and the side of the tiles from
dust, small rubble, etc. If the joint is humid you must dry it
or wait until it is completely dry. Then the ceramics or
natural rock positioned on the side of the joint, must be
protected by applying a tape band along the corners of
the joint. At this point you may expel the sealer from the
cartridge using a special pistol with the correct angle and
with a continuous application. The surface finishing can
be executed with special metal or plastic spatulas.
JOINTS IN CERAMIC TILING
7

Prefabricated joints are profiles industrially produced and composed of different materials
(PVC, aluminium, steel, brass) according to its use. Generally for light weight traffic, joints in
PREFABRICATED

PVC are used, whilst in intense heavy weight traffic, aluminium profiles or steel profiles are
used. All these types of prefabricated joints are composed of two internally L shaped an-
chorage elements in which a compressible material is inserted, available in different col-
ours. Litokol has been distributing Genesis profiles for many years, all the types of prefabri-
cated joints with different widths according to the materials used, if ceramic or stoned, are
comprised in the series.

The Genesis movement joints are classified in three categories, light, medium, heavy ac-
cording to the level of resistance needed and level of protection that they can offer.
The Genesis movement joints are available in different materials such as pvc, brass, alu-
minium and steel and with different finishing's inside.
MLC
Compression joint PVC
MLB
Compression joint PVC - Light traffic
MSA - MSI
Movement joint Aluminium
Optimax line - Intense traffic
MMA
Movement joint Aluminium
MHB
Movement joint Brass - Intense traffic
MHS
Movement joint Steel - Intense traffic

LITOKOL S.p.A. Tel: +39 0522 622811


Via G. Falcone 13/1 Fax: +39 0522 620150
42048 Rubiera (RE) Italy info@litokol.it www.litokol.it

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