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Inspection and Test Plan For Piping Fabriction and Erection: I.E.M.S.A
Inspection and Test Plan For Piping Fabriction and Erection: I.E.M.S.A
Owner : ENPC
Main contractor : Uhde
Project name : AMMONIA UREA PROJECT
S : Surveillance
W : Witness
H : Hold
R : Report Review
A : Approval
Rev Status Description Date Prepared Date Checked Date Approved Acc.
CC Category Code: Status Code:
1 = for approval A = Issued for Design
2 = for review D = Issued for Inquiry
3 = for information E = Issued for Order
4 = for internal use F = Issued for Prefabrication
G = Issued for Construction /
AC Acceptance Code: Fabrication
Space for Bar Code label
1 = approved / reviewed H = Issue for Work
2 = approved / reviewed as Preparation
noted I = As- built
3 = not accepted
4 = received M = General Issue
3 – Material control
Receiving
Material
Material From
3.1 Visual Inspection controlle H W S S
Main Contractor
r
Store
Be Sure That Materials
100 %
Identification are Stamped or Mat. H W S S
Material Marked on All Parts Controlle
3.2
traceability Report Will Be Attached To Each be r & QC
Identify The Heat Numbers For All dep. H R R R
Parts
4 - Piping Supports
Check construction DWG. Revs Tech. H R R S
4.1 Drawings 100 %
Check shop Dwg. Revs. Office H R R S
6.6 PWHT (if required) Code Check Parameter and Chart H W S/R R/A
requir
6.7 NDT after PWHT e ment Perform Required NDT H W W/R R/A
7 –NDT
Inspect and approve H W S S
7.1 Test Equipment 100 %
Check calibration certificates H R R S
NDT Operators ( UT,
7.2 RT, MT,PT& Review operator qualification H R R S
Hardness)
9-Pressure Test
Inspect and approve
9.1 Test Equipment 100 % H S/R S S
Check calibration certificates
Release for Hydro
9.2 100 % Approved Test Package H S/R S/R H/R
test
Review test package H A A R/A
Confirm pre-test inspection is
H W S S
complete including test media
Check vents and drains H W S S
9.3 Before Test 100 %
Confirm item removals /for test
H W S S
purposes
Hydro
Confirm test limits test Eng. H W W W
Sign on chart H R S S
Confirm pressuring up time H W S W
Confirm test pressure H W W W
9.4 During test 100 % Check for leaks H W W W
Confirm test duration H W S W
Confirm depressurization rate H W S S
Sign off and review chart H W W W
Confirm reinstatement of
9.5 After test 100 % H W W W
removed items
10- Golden joint
10.1 Fit up 100 % All Members H H H H
10.2 Welding 100 % Check Weld Map & WPS H W S S
QC dep.
Welding Parameters H W S S
10.3 NDT NDT Perform Required NDT H H W/R W/R
SCOP -100% visual inspection for every
E pass
- Perform PT after root and hot
pass
-Perform PT on cap
-Perform RT or UT (After PWHT
if required)
10.4 PWHT (if required) Project Check Parameter and Chart H W S R
requir
10.5 NDT after PWHT e ment Perform Required NDT H W W/R R/A