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Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Axial Piston Fixed Pump RA 91401/03.08


Replaces: 07.05
/28

AA2FO (A2FO)

Technical data sheet

Series 6
Sizes Nominal pressure/Peak pressure
5 4550/5100 psi (315/350 bar)
10 to 200 5800/6500 psi (400/450 bar)
250 to 1000 5100/5800 psi (350/400 bar)
Open circuits

Contents Features
Ordering Code / Standard Program 2...3 – Fixed pump with axial tapered piston rotary group of bent
axis design, for hydrostatic drives in open circuits
Technical Data 4...9
– For use in mobile and stationary applications areas
Ordering Code / Unit Dimensions, Size 5 10
– Output flow is proportional to drive speed and displacement
Unit Dimensions, Sizes 10, 12, 16 11
– The drive shaft bearings are designed to give the service life
Unit Dimensions, Sizes 23, 28, 32 12
expected in these areas of operation
Unit Dimensions, Size 45 13
– High power density
Unit Dimensions, Sizes 56, 63 14
– Compact design
Unit Dimensions, Sizes 80, 90 15
– High overall efficiency
Unit Dimensions, Sizes 107, 125 16
– Economical conception
Unit Dimensions, Sizes 160, 180 17
– One piece pistons with piston rings
Unit Dimensions, Size 200 18
Unit Dimensions, Size 250 19
Unit Dimensions, Size 355 20
Unit Dimensions, Size 500 21
Unit Dimensions, Size 710 22
Unit Dimensions, Size 1000 23
Installation Notes 24
General Notes 28
/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Ordering Code / Standard Program (ordering code size 5 see page 10)
O / 6 – V
01 02 03 04 05 06 07 08 09 10 11 12

Hydraulic fluid
Mineral oil and HFD. HFD for sizes 250 to 1000 only in combination with long-life bearing “L“ (no code)
01 HFB-, HFC hydraulic fluid Sizes 10 to 200 (no code)
Sizes 250 to 1000 (only in combination with long-life bearing “L“) E-

Axial piston unit 10 to 180 200 250 355 to 1000


Bent axis design, Version SAE – – AA2F
02
fixed Version ISO – – A2F

Drive shaft bearing 10 to 200 250 to 500 710 to 1000


Standard bearing (no code) –
03
Long-life bearing – L

Operation mode
04 Pump, open circuits O

Size
≈ Displacement Vg (cm3)
Size 10 12 16 23 28 32 45 56 63 80
05 in3/rev. 0.63 0.73 0.98 1.40 1.71 1.95 2.78 3.42 3.84 4.91
Size 90 107 125 160 180 200 250 355 500 710 1000
in3/rev. 5.49 6.51 7.63 9.79 10.98 12.20 15.25 21.66 30.51 43.33 61.02

Series
06 6

Index
sizes 10 to 180 1
07 size 200 3
sizes 250 to 1000 0

Direction of rotation
Viewed from shaft end clockwise R
08
counter-clockwise L

Seals
09 FKM (flour-caoutchouc) V
RA 91401/03.08 AA2FO Bosch Rexroth Corp. /28

Ordering Code / Standard Program (ordering code size 5 see page 10)
O / 6 – V
01 02 03 04 05 06 07 08 09 10 11 12

Shaft end 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250


SAE Version SAE – – S
(AA2F) Splined shaft – – – – – – – – – – – – – – T
– – – – – – – – – – – – U
– – – – – – – – – – – – – – Q
Parallel keyed shaft – – – – B
DIN 6885 – – – – – – – – – – – – – – – P
10
SAE parallel keyed shaft – – – – – – – – – – – – – – – K
200 355 500 710 1000
ISO Version Splined shaft – – – – A
(A2F) DIN 5480 – Z
Parallel keyed shaft – – – – B
DIN 6885 – P

Mounting flange 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250


SAE Version 2-hole – SAE – – – – – – – – – – – – – C
(AA2F) 4-hole – SAE – – – – – D
– – – – – – – – – – – – – – DN
11
200 355 500 710 1000
ISO Version 4-hole – ISO – – – – B
(A2F) 8-hole – ISO – H

Service line ports


AA2F 1) 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250
SAE flange ports A and B, at side and
– – – 55
SAE flange port S, rear
Threaded ports A and B, at side and
– – – – – – – – – – – – – 56
SAE flange port S, rear
12
A2F 2) 200 355 500 710 1000
SAE flange ports A and B, at side and
– – – – 05
SAE flange port S, rear
SAE flange ports A and B, rear and
– 11
SAE flange port S, rear
1) Fastening threads resp. threaded ports are SAE (UN/UNF)
2) Fastening threads are metric
= available – = not available
/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Technical Data
Hydraulic fluid Selection diagram

Before starting project planning, please refer to our data sheets (-40) (-20) (0) (20) (40) (60) (80) (100) 7400
7000 (1600)
RE 90220 (mineral oil), RE 90221 (environmentally acceptable 5000 (1000) (1600)
3000 (600)
hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed 2000 (400)
information regarding the choice of hydraulic fluid and application 1000 (200)

VG 46
VG 68
VG

VG 32
VG 2
conditions.

ViscosityN SUS (mm2/s)

10
2
500

0
(100)
The fixed pump AA2FO is unsuitable for operation with HFA. 300 (60)
If HFB, HFC and HFD or environmentally acceptable hydraulic 200 (40) 170 (36)
150
fluids are being used, the limitations regarding technical data and

Nopt.
100 (20)
seals mentioned in RE 90221 and RE 90223 must be observed. 80 80 (16)
70
When ordering, please indicate the used hydraulic fluid. 60 (10)
50
Operating viscosity range
40 (5) 42 (5)
For optimum efficiency and service life, select an operating (-40) (-25) (-10) (0) (10) (30) (50) (70) (90) (115)
viscosity (at operating temperature) within the optimum range of
-40 -13 0 20 40 60 80 120 160 195 240
νopt = optimum viscosity 80...170 SUS (16...36 mm2/s)
tmin = -40F Fluid temperature range t in F (C) tmax = +240F
depending on the tank temperature (closed circuit) and tank (-40C) (+115C)
temperature (open circuit).
Details regarding the choice of hydraulic fluid
Limits of viscosity range The correct choice of hydraulic fluid requires knowledge of the
The limiting values for viscosity are as follows: operating temperature in relation to the ambient temperature: in
an open circuit the tank temperature.
Sizes 5 to 200:
The hydraulic fluid should be chosen so that the operating vis-
νmin = 42 SUS (5 mm2/s) cosity in the operating temperature range is within the optimum
short-term (t < 3 min) range (νopt.) - the shaded area of the selection diagram. We
at max. perm. temperature of tmax = +240°F (+115°C). recommended that the higher viscosity class be selected in
νmax = 7400 SUS (1600 mm2/s), each case.
short-term (t < 3 min) Example: At an ambient temperature of X°F (X°C) an operating
at cold start (p ≤ 435 psi / 30 bar, n ≤ 1000 rpm, temperature of 140°F (60°C) is set. In the optimum operating
tmin = -40°F / -40°C). viscosity range (νopt; shaded area) this corresponds to the
Only for starting up without load. Optimum operating viscosity classes VG 46 or VG 68; to be selected: VG 68.
viscosity must be reached within approx. 15 minutes.
Please note:
Sizes 250 to 1000: The case drain temperature, which is affected by pressure
and speed, is always higher than the tank temperature. At no
νmin = 60 SUS (10 mm2/s), point in the system may the temperature be higher than 240°C
short-term (t < 3 min) (115°C) for sizes 5 to 200 or 195°F (90°C) for sizes 250 to
at max. perm. temperature of 1000.
tmax = +195°F (+90°C)
If the above conditions cannot be maintained due to extreme
νmax = 4600 SUS (1000 mm2/s), operating parameters, we recommend flushing the case at port
short-term (t < 3 min) U (size 250 to 1000).
at cold start (p ≤ 435 psi / 30 bar, n ≤ 1000 rpm,
tmin = -13°F / -25°C).
Only for starting up without load. Optimum operating Filtration
viscosity must be reached within approx. 15 minutes. The finer the filtration, the higher the cleanliness level of the hy-
draulic fluid and the longer the service life of the axial piston unit.
Note that the maximum hydraulic fluid temperature of 240°F
(115°C) (195°F (90°C) at size 250 to 1000) must not be excee- To ensure functional reliability of the axial piston unit, the hy-
ded locally either (e.g. in the bearing area). The temperature in draulic fluid must have a cleanliness level of at least
the bearing area is - depending on pressure and speed - up to 20/18/15 according to ISO 4406.
22 °F (12 K) higher than the average case drain temperature.
At very high hydraulic fluid temperatures (195°F (90°C) to max.
Special measures are necessary in the temperature range from 240°F (115°C), not permitted for sizes 250 to 1000) at least
-40°F and -13°F (-40°C and -25°C) (cold start phase), please cleanliness level
contact us.
19/17/14 according to ISO 4406 is required.
For detailed information about use at low temperatures, see If the above classes cannot be observed, please contact us.
RE 90300-03-B.
RA 91401/03.08 AA2FO Bosch Rexroth Corp. /28

Technical Data
Operational pressure range

Inlet
Pressure at port S
The minimum inlet pressure depends on speed. The following limits must not be exceeded.
pabs min___________________________________ 12 psi (0.8 bar)
pabs max__________________________________ 435 psi (30 bar)

Outlet
Maximum pressure on port A or B (pressure data according to DIN 24312)

AA2F Sizes 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250 Nominal pressure Peak pressure
Shaft end: S 5800 psi (400 bar) 6500 psi (450 bar)
S 5100 psi (350 bar) 5800 psi (400 bar)
Q 4350 psi (300 bar) 5100 psi (350 bar)
Q 4000 psi (280 bar) 4550 psi (315 bar)
T 5800 psi (400 bar) 6500 psi (450 bar)
U 5800 psi (400 bar) 6500 psi (450 bar)
B 5100 psi (350 bar) 5800 psi (400 bar)
P 5100 psi (350 bar) 5800 psi (400 bar)
K 5100 psi (350 bar) 5800 psi (400 bar)
A2F Sizes 5 200 355 500 710 1000 Nominal pressure Peak pressure
Shaft end: Z 5100 psi (350 bar) 5800 psi (400 bar)
A 5800 psi (400 bar) 6500 psi (450 bar)
P 5100 psi (350 bar) 5800 psi (400 bar)
B 5100 psi (350 bar) 5800 psi (400 bar)
B 3050 psi (210 bar) 3600 psi (250 bar)
C 4550 psi (315 bar) 5100 psi (350 bar)
With pulsating loads over pN = 4550 psi / 315 bar (pmax = 5100 psi / 350 bar);
we recommend the use of a splined shaft (AA2FO 10 to 250: S, T or U / A2FO 200: A / A2FO 355 to 1000: Z)
Attention: sizes 10 to 200: shaft end with drives of radial force loads at the drive shaft (pinion, V-belt drives) necessitate reduction
of the nominal pressure to pN = 4550 psi (315 bar)! Sizes 250 to 1000 please contact us.

Minimum inlet pressure at suction port S with increased speed


In order to avoid damage of the pump a minimum inlet pressure at the suction port must be assured. The minimum inlet pressure
is related to the rotational speed of the fixed pump.
psi bar
60 (4)
sizes 250 to 1000
45 (3)
inlet pressure pabs. min

30 (2) Note:
sizes 5 to 200
- max. permissible speed nmax limit (speed limit)
15 (1)
- min. permissible pressure at port S
0 (0) - admissible values for the drive shaft seal (see next page).
0.8 1.0 1.2 1.4 1.6 1.8 2.0

speed n/nmax in rpm


/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Technical Data
Direction of flow Shaft seal ring
Direction of rotation, viewed on shaft end Permissible pressure loading
clockwise counter-clockwise
The service life of the shaft seal ring is affected by the speed of
S to B S to A the pump and the case drain pressure. It is recommended that the
average, continuous case drain pressure at operating temperature
Long-life bearing (sizes 250 to 1000) 45 psi (3 bar) absolute not be exceeded (max. permissible case
drain pressure to 90 psi (6 bar) absolute at reduced speed, see
For long service life and use with HF hydraulic fluids. Same diagram). Short-term (t < 0.1 s) pressure spikes of up to 145 psi
external dimensions as pump with standard bearing. A long-life (10 bar) absolute are permitted. The service life of the shaft seal ring
bearing can be specified. Flushing of bearing and case via port decreases with an increase in the frequency of pressure spikes.
U recommended.
The case pressure must be equal to or greater than the external
Flushing volumes (recommended) pressure on the shaft seal ring.
Sizes 10 to 200
Size 250 355 500 710 1000
qv flush gpm 2.6 4.2 4.2 4.2 4.2
psi bar
145 (10)
L/min 10 16 16 16 16
130 (9)
sizes 10, 12, 16
Symbol
Perm. pressure pabs. max. 115 (8)
T1 B (A) 100 (7)
Connections sizes 23, 28, 32
90 (6)
A, B Service line port size 45
S Suction port 75 (5)
T1, T2 Drain ports sizes 80, 90
60 (4)
R/U Port for bearing flushing R/U T2 S
sizes 107, 125
45 (3)
sizes 160, 180 sizes 56, 63
30 (2)
size 200
15 (1)
0 1000 2000 3000 4000 5000 6000 7000 8000
Speed n (rpm)
Sizes 250 to 1000
psi bar
60 (4)
size 250
size 355
Perm. pressure pabs. max.

45 (3)
size 500

sizes 710
30 (2)

sizes 1000
15 (1)
0 300 600 900 1200 1500 1800 2100
Speed n (rpm)
Temperature range
The FKM shaft seal ring is permissible for a case temperatures of
-13°F to +240°F (-25°C to +115°C) at sizes 5 to 200 and
-13°F to +195°F (-25°C to +90°C) at sizes 250 to 1000
Note:
For application cases below -13°F (-25 °C) a Buna-N (NBR)
shaft seal ring is necessary (permissible temperature range
-40 °F to +195 °F / -40 °C to +90 °C). Please contact us.
RA 91401/03.08 AA2FO Bosch Rexroth Corp. /28

Technical Data
Table of values (theoretical values, without efficiency and tolerances; values rounded)
Size 5 10 12 16 23 28 32 45 56 63 80
Displacement Vg in3 0.30 0.63 0.73 0.98 1.40 1.71 1.95 2.78 3.42 3.84 4.91
cm3 4.93 10.3 12 16 22.9 28.1 32 45.6 56.1 63 80.4
Max. speed nmax1) rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800
nmax limit 2) rpm 8000 6000 6000 6000 4750 4750 4750 4250 3750 3750 3350
Max. flow at nmax qV max gpm 7.3 8.6 10.0 13.2 15.1 18.5 21.1 27.0 29.6 33.3 38.0
L/min 27.6 32.4 37.8 50 57 70 80 102 112 126 144
Power at Δp = 5100 psi Pmax HP 19.53) 25 30 39 44 55 63 80 88 99 113
Δp = 350 bar Pmax kW 3
14.5 ) 18.9 22 29.2 41 47 59.5 65 73.5 84
Δp = 5800 psi Pmax HP – 30 34 45 51 63 71 91 100 113 129
Δp = 400 bar Pmax kW – 22 25 34 38 47 53 68 75 84 96
Torque at Δp = 5100 psi T lb-ft 18 3) 42 50 65 94 116 132 189 232 260 331
Δp = 350 bar T Nm 24.7 3) 57 67 88 126 156 178 254 312 350 445
Δp = 5800 psi T lb-ft – 48 56 75 107 131 150 214 263 295 377
Δp = 400 bar T Nm – 65 76 101 145 178 203 290 356 400 511
Rotary stiffness c Nm/rad 625 922 1250 1590 2560 2930 3120 4180 5940 6250 8730
Moment of inertia JTW lbs-ft2 0.0014 0.0095 0.0095 0.0095 0.0285 0.0285 0.0285 0.0569 0.0997 0.0997 0.1708
for rotary group kgm2 0.00006 0.0004 0.0004 0.0004 0.0012 0.0012 0.0012 0.0024 0.0042 0.0042 0.0072
Angular acceleration max. a rad/s2 5000 5000 5000 5000 6500 6500 6500 14600 7500 7500 6000
Filling capacity V gal 0.045 0.045 0.045 0.053 0.053 0.053 0.087 0.119 0.119 0.145
L 0.17 0.17 0.17 0.20 0.20 0.20 0.33 0.45 0.45 0.55
Mass (approx.) m lbs 5.5 12 12 12 21 21 21 30 40 40 51
kg 2.5 5.4 5.4 5.4 9.5 9.5 9.5 13.5 18 18 23

Size 90 107 125 160 180 200 250 355 500 710 1000
Displacement Vg in3 5.49 6.51 7.63 9.79 10.98 12.20 15.25 21.66 30.51 43.33 61.02
cm3 90 106.7 125 160.4 180 200 250 355 500 710 1000
Max. speed 1
nmax ) rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950
nmax limit 2) rpm 3350 3000 3000 2650 2650 2750 1800 1600 1500 1500 1200
Max. flow qV max gpm 42.8 44.9 52.8 61.2 69.0 81.9 99.1 123.9 158.5 218.2 251.0
L/min 162 170 200 232 261 310 375 469 600 826 950
Power at Δp = 5100 psi Pmax HP 127 134 157 183 205 244 295 368 472 670 747
Δp = 350 bar Pmax kW 95 100 117 135 152 181 219 273 350 497 554
Δp = 5800 psi Pmax HP 145 153 179 208 233 277 – – – – –
Δp = 400 bar Pmax kW 108 114 133 155 174 207 – – – – –
Torque at Δp = 5100 psi T lb-ft 372 442 517 664 746 828 1036 1470 2070 2940 4141
Δp = 350 bar T Nm 501 594 696 893 1003 1114 1393 1978 2785 3955 5570
Δp = 5800 psi T lb-ft 422 500 586 752 845 938 – – – – –
Δp = 400 bar T Nm 572 678 795 1020 1145 1272 – – – – –
Rotary stiffness c Nm/rad 9140 11200 11900 17400 18200 57300 73100 96100 144000 270000 324000
Moment of inertia JTW lbs-ft2 0.1708 0.2753 0.2753 0.5221 0.5221 0.8377 1.4475 2.4205 4.2240 13.052 13.052
for rotary group kgm2 0.0072 0.0116 0.0116 0.0220 0.0220 0.0353 0.061 0.102 0.178 0.55 0.55
Angular acceleration max. a rad/s 2 6000 4500 4500 3500 3500 11000 10000 8300 5500 4300 4000
Filling capacity V gal 0.145 0.211 0.211 0.291 0.291 0.713 0.660 0.925 1.110 2.113 2.113
L 0.55 0.8 0.8 1.1 1.1 2.7 2.5 3.5 4.2 8 8
Mass (approx.) m lbs 51 71 71 99 99 145 161 242 342 715 741
kg 23 32 32 45 45 66 73 110 155 325 336
1) The values shown are valid for an absolute pressure (p
abs) of 15 psi (1 bar) at the suction inlet S and when operated on mineral
oil (with a specific mass of 7.36 lbs/gal (0.88 kg/L)).
2) By increase of the input pressure (p
abs > 14.5 psi / 1 bar) the rotational speeds can be increased to the max. admissible speeds
nmax limit (speed limits) (see diagram page 8).
3) Torque at Dp = 4550 psi (315 bar)
/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Technical Data
Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the destruction
of the axial piston unit.
Other permissible limit values with respect to speed variation, reduced angular accelaration as a function of the
frequency and the permissible startup angular acceleration (lower than the maximum angular acceleration) can be
found in data sheet RE 90261.

Determining the size

Flow qv =
Vg • n • ηv
231
gpm
( qv =
Vg • n • η v
1000
L/min
)
Input torque T =
Vg • Δp
24 • π • ηmh
lb-ft
( T =
Vg • Δp
20 • π • ηmh
Nm
)
Input power P =
2π•T•n
33 000
=
qv • Δp
1714 • ηt
HP
( P =
2π•T•n
60 000
=
qv • Δp
600 • ηt
kW
)
Vg = Displacement per revolution in in3 (cm3)
Δp = Differential pressure in psi (bar)
n = Speed in rpm
ηv = Volumetric efficiency
ηmh = Mechanical-hydraulic efficiency
ηt = Overall efficiency
RA 91401/03.08 AA2FO Bosch Rexroth Corp. /28

Technical Data
Permissible radial and axial loading on the drive shaft
The specified values given are maximum values and do not apply to continous operation.

Size 5 10 12 16 23 28 32 45 56 63 80
Radial force, max. 1) Fq max lbf 160 472 562 730 865 1079 1214 1630 1832 2057 23042)
Fq
at distance a N 710 2100 2500 3250 3850 4800 5400 7250 8150 9150 10250
a
(from shaft collar) a in 0.47 0.63 0.63 0.63 0.63 0.63 0.63 0.71 0.71 0.71 0.79
mm 12 16 16 16 16 16 16 18 18 18 20
Axial force, max. 3) +Fax max lbf 40 72 72 72 112 112 112 142 180 180 225

Fax N 180 320 320 320 500 500 500 630 800 800 1000
+
–Fax max lbf 40 72 72 72 112 112 112 142 180 180 225
N 180 320 320 320 500 500 500 630 800 800 1000
Permissible axial force/psi (bar) ±Fax per./psi lbf/psi 0.023 0.05 0.05 0.05 0.08 0.08 0.08 0.11 0.13 0.13 0.16
operating pressure (bar) N/bar 1.5 3.0 3.0 3.0 5.2 5.2 5.2 7.0 8.7 8.7 10.6

Size 90 107 125 160 180 200 250 355 500 710 1000
Radial force, max. 1) Fq max lbf 25742)2720 3170 3664 4114 5148 270 337 427 674 584
at distance a N 11450 12100 14100 16300 18300 22900 12004) 15004) 19004) 30004)26004)
(from shaft collar) Fq
a in 0.79 0.79 0.79 0.98 0.98 0.98 1.61 2.07 2.07 2.66 2.66
a
mm 20 20 20 25 25 25 41 52.5 52.5 67.5 67.5
Axial force, max. 3) +Fax max lbf 225 281 281 360 360 360 450 562 674 989 989
N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400

Fax –Fax max lbf 225 281 281 360 360 360 450 562 674 989 989
+
N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400
5) 5) 5) 5) 5)
Permissible axial force/psi (bar) ±Fax per./psi lbf/psi 0.16 0.20 0.20 0.26 0.26 0.26
operating pressure (bar) N/bar 10.6 12.9 12.9 16.7 16.7 16.7
1) During intermittent operation (sizes 5 to 200)
2) Value for Q-shaft: Fq max = 2023 lbf (9000 N)
3) Max. permissible axial force when at standstill or when axial piston unit working in pressureless conditions.
4) When at standstill or when axial piston unit operating in depressurized condition. Higher forces are permissible when under

pressure. Please contact us.


5) Please contact us

When considering the permissible axial force, the force-transfer direction must be taken into account:
– Fax max = increase in service life of bearings
+ Fax max = reduction in service life of bearings (avoid)

Effect of radial force Fq on the service life of the bearings Toothed gear drive V-belt drive
By selecting a suitable force-transfer direction of Fq, the stress t ϕop
ϕ op t
on the bearing caused by the internal transmission forces can
be reduced, thus achieving the optimum service life for the
ϕo
bearings. Recommended position of mating gear is dependent t pt
op
ϕ

on direction of rotation. Examples:

Toothed gear drive V-belt drive


Size ϕopt. ϕopt.
10 to 180 ± 70° ± 45°
200 to 1000 ± 45° ± 70°
Clockwise Counter-clockwise Clockwise
direction of rotation direction of rotation direction of rotation
Pressure on port B Pressure on port A Pressure on port B
10/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Ordering Code / Standard Program – Size 5


A2F 5 / 60 – 7
01 02 03 04 05 06

Axial piston unit


01 Bent axis design, fixed A2F
Size
Size 5
02 ≈ Displacement Vg max in3/rev. 0.30
cm3/rev. 4.93
Series
Additional instructions in text form
03 60
Seals
Direction of rotation
Viewed from shaft end clockwise R The fixed pump A2F5 is equipped with
04 Buna-N (NBR) seals in standard design.
counter-clockwise L
In case of need FKM- (fluor-caoutchouc)
Shaft end
seals please indicate when ordering in
Parallel keyed shaft DIN 6885 B plain text:
05
Tapered shaft with spigot and spring washer DIN 6888 C
"with FKM-seals"
Service line ports
06 Threads A and B at side, metric 7

Unit Dimensions, Size 5 – ISO Design Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation
Counter-clockwise rotation: 3.31 (84)
port plate is rotated 2.68 (68) Detail Y
through 180° 0.94 (24)
2.05 (52) 0.39 (10)
0.31 (8) 45° 45° 2.36 (60)

B S
(DIA 60 -0.046 )
DIA 2.3604

IA 94 7
DIA 2.3622

0.29
1.10 (7.4)

(D 2. .956

2.76 (70)
75 88

0.25 (6.4)
.1
)
±0
DIAIA 2
25°

(28)

D
2.01 (51)

Y .24
0.16 (4) R0 6) 2.76 (70)
T1 (T2) (R
2.01 (51) B(S)

Shaft ends Ports


B Parallel keyed shaft C Tapered shaft with spigot and B (A) Service line port M18x1.5; 100 lb-ft 3)
DIN 6885 – A4x4x20 (mm) spring washer (3x5 mm) DIN 6888 DIN 3852 0.47 (12) deep (140 Nm)
pN = 3050 psi (210 bar) (taper 1:10) pN = 4550 psi (315 bar)
S Suction port M22x1.5; 155 lb-ft 3)
+0.001)

0.39
(DIA 12 +0.012

M10x1 2) 3)

1.30 (33) DIN 3852 0.55 (14) deep (210 Nm)


(DIA 12.8)
DIA 0.50

(10)
(13.5) DIA 0.473
DIA 0.472

M4x0.71) 3)

0.13 0.87 T1, T2 Case drain ports M10x1; 20 lb-ft 3)


(3.2) (22) DIN 3852 0.31 (8) deep (30 Nm)
DIA 0.59
(DIA 15)
DIA 0.59
(DIA 15)

1)Centering bore according to DIN 332


0.53

(thread according to DIN 13)


2) Thread according to DIN 3852,
(R 0.02

0.16
(7.3)
0.29
)
0.4

(4) max. tightening torque: 20 lb-ft (30 Nm)


R

0.95 3) Please observe the general notes for the max.


(24) tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 11/28

Unit Dimensions, Sizes 10, 12, 16 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°

4.25 (108)
0.47 (12) 6.85 (174)
0.31 (7.9) 5.75 (146)
(DIA 101.6 -0.05)
T1

4.76 (121)
DIA 4.0000
DIA 3.9980

2.20 (56) 1.14


2.72 (69) (29)
40 °
(53.5)
2.11
(49)
1.93

3.70 (94)
0.38 (9.7) R 0.56 (14.3)
1.42 (36)
T2 Y
2.83 (72)
Flange SAE J744 5.63 (143) Detail Y
101-2 (B) 6.26 (159)
7.09 (180)
B(A)
S

1.67 0.55
(42.5) (14)

Shaft ends
S Splined shaft 7/8 in 13T 16/32 DP 1) B Parallel keyed shaft
(SAE J744 – 22-4 (B)) DIN 6885 – AS8x7x32 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
5/16-18UNC-2B 2) 4)

+0.002 )
M10x1.5 3) 4) (DIA 25 +0.015
DIA 0.9848
DIA 0.9843

0.75 0.87 (22)


DIA 1.10

0.3150
DIA 1.10

0.27 (7)

(DIA 28)
(DIA 28)

0.24 (19) 0.3135 0.30 (7.5)


(6) (8h9)
1.10
(28)

0.31
(8) 1.57
1.32 (40) E1x0.2
(33.5) DIN 509

Ports
B (A) Service line port ISO 11926 1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 4)
S Suction port ISO 11926 1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 4)
R Air bleed (plugged) ISO 11926 5/16 in -24 UNF-2B; 0.93 (10) deep 7 lb-ft (10 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 28
12/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Unit Dimensions, Sizes 23, 28, 32 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°

4.92 (125)
45°
0.31 (7.9) 45°
0.79 (20) 5.75 (146)

T1
8
6.3 62)
(DIA 127 -0.05 )

5.75 (146)
A
DI IA 1
DIA 5.0000
DIA 4.9980

0
40°

2.76 (70) 1.06


(27)
(1 .72

0.56 (14.3)
8.2 (D
)

(1 1
(4 .59

0.5

3.58 (91)
)
(60)

3)
2.36

0.5

4.72 (120)
1

0.50 1.22 R T2
(12.7) (31)
2.32 Detail Y

0.87 (22.2)
(59)

0.75 (19)
Flange SAE J744 6.34 (161)
B(A) Y
127-4 (C) 7.32 (186)

4.17 (106)
S
8.27 (210)

0.55
(14)
1.87
(47.6)

Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1) B Parallel keyed shaft
(SAE J744 – 32-4 (C)) DIN 6885 – AS8x7x40 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
+0.002 )
(DIA 30 +0.015
7/16-14 UNC-2B 2) 4)

1.10 (28) 0.87 (22)


DIA 1.182
DIA 1.181

0.3150
0.27 (7)

0.37 (9.5) 0.3135 0.30 (7.5) E1x0.2


(8h9) DIN 509
1.30 (33)

DIA 1.38
(DIA 35)
(DIA 35)
DIA 1.38

M10x1.5 3) 4)

0.31 (8) 1.97


(50)
1.89 (48)

Ports
B (A) Service line port (high pressure series) SAE J518 1/2 in
Fastening threads B/A ISO 68 5/16 in-18 UNC-2B; 0.71 (18) deep 4)
S Suction port (standard pressure series) SAE J518 3/4 in
Fastening threads S ISO 68 3/8 in-16 UNC-2B; 0.79 (20) deep 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in-16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
R Air bleed (plugged) ISO 11926 5/16 in-24 UNF-2B; 0.39 (10) deep 7 lb-ft (10 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 13/28

Unit Dimensions, Size 45 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


5.24 (133)
0.31 (7.9) 45° 45°

0.79 (20) 5.75 (146)

(DIA 127-0.05 ) T1
0.9

5.75 (146)
DIA 5.0000
DIA 4.9980

3.15 (80) 1.18


4(

4.02 (102) (30)

0.56 (14.3)
40°
23
.8)
8
6.3 62)

(5 2.00

(1 5
2.56 I A 1
(65)

0.7
)
D IA

0.8

9)

5.20 (132)
(D

0.50 4.51 (114.6)


(12.7) 1.34 R T2
(34)
2.60 Detail Y

1.03 (26.2)
0.98 (25)
Flange SAE J744 (66) 7.05 (179) Y B(A)
127-4 (C) 8.07 (205)

(118)
9.06 (230)

4.65
S

0.79 (20)
2.06
(52.4)

Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1) P Parallel keyed shaft
(SAE J744 – 32-4 (C)) DIN 6885 – AS8x7x50 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
M12x1.75 3) 4) (DIA 30 +0.002)
+0.015
7/16-14 UNC-2B 2) 4)

(28)
DIA 1.181
DIA 1.182

1.10 (28) 1.10


0.27 (7)

0.3150
0.37 (9.5) 0.3135 0.37 (9.5) E1x0.2
(8h9) DIN 509
1.30 (33)

DIA 1.38
(DIA 35)
(DIA 35)
DIA 1.38

0.31 (8) 2.36


(60)
1.89 (48)

Ports
B (A) Service line port (high pressure series) SAE J518 3/4 in
Fastening threads B/A ISO 68 3/8 in-16 UNC-2B; 0.82 (21) deep 4)
S Suction port (standard pressure series) SAE J518 1 in
Fastening threads S ISO 68 3/8 in-16 UNC-2B; 0.79 (20) deep 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in-16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
R Air bleed (plugged) ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 28
14/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Unit Dimensions, Sizes 56, 63 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°

5.63 (143) 45° 45°


0.31 (7.9)
5.75 (146)
0.79 (20)

1.30
T1

(33)
(DIA 127-0.05 )

5.75 (146)
DIA 5.0000
DIA 4.9980

0.56 (14.3)
0

(71.6) 0°
(2 .94
3.8

4
) 8
6.3 62)

3.43 (87)
(65.4)

(5 .00

4.29 (109)
2.82

( 1 75
A
2.57
I 1

)
D IA

5.55 (141)
0.8

9)
0.
2
(D

0.50 (12.7)
1.42 (36)
R T
2
2.91 Detail Y
Flange SAE J744 (74) Y 0.98 (25)
7.68 (195)
127-4 (C) 8.70 (221)

(26.2)
B(A)

1.03
9.76 (248)

(128)
5.04
S
2.68 0.91 (23)
(68) 2.06
(52.4)

Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1) T Splined shaft 1 3/8 in 21T 16/32 DP 1) B Parallel keyed shaft
(SAE J744 – 32-4 (C)) pN = 5800 psi (400 bar) DIN 6885 – AS10x8x50 (mm)
pN = 5100 psi (350 bar) pN = 5100 psi (350 bar)
+0.002 )
7/16-14 UNC-2B 2) 4)
7/16-14 UNC-2B 2) 4)

M12x1.75 3) 4) (DIA 35 +0.018


DIA 1.379
DIA 1.378

1.10 (28) 1.10 (28) 1.10 (28)


0.3937
0.31(8)

0.3923 E1x0.2
0.37 (9.5) 0.37 (9.5) 0.37 (9.5)
(10h9) DIN 509
DIA 1.57

1.50 (38)
(DIA 40)
DIA 1.57

DIA 1.57
(DIA 40)

(DIA 40)

0.31 (8) 0.31 (8) 2.36


1.89 (48) 1.89 (48) (60)

Ports
B (A) Service line port (high pressure series) SAE J518 3/4 in
Fastening threads B/A ISO 68 3/8 in-16 UNC-2B; 0.82 (21) deep 4)
S Suction port (standard pressure series) SAE J518 1 in
Fastening threads S ISO 68 3/8 in-16 UNC-2B; 0.79 (20) deep 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in-16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
R Air bleed (plugged) ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 15/28

Unit Dimensions, Sizes 80, 90 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°

6.34 (161)
0.31 (8) 45° 45°

0.79 (20) 5.75 (146)


T1
(DIA 127-0.05 )

5.75 (146)
0.56 (14.3)
1.61
(41)
DIA 5.0000
DIA 4.9980

40°
(2 .09
7.8
)

IA1 8
(70.9)

3.90 (99)
2.79

(2 8
(5 .25

(D IA6.3
3.27

4.80 (122)

)
(83)

0.9

62
)

5)
7.2
2

6.22 (158)

D
0.50 (12.7)
1.57 (40) R
T2 Detail Y
3.66
Flange SAE J744 (93) 8.86 (225) 2.87 0.98
127-4 (C) (73) (25)
9.96 (253) Y
11.10 (282)
B(A)

(30.2)
1.19

5.43 (183)
S
1.26 (32)
2.31
(58.7)

Shaft ends
U Splined shaft 1 3/8 in 21T 16/32 DP 1) Q Splined shaft 1 1/4 in 14T 12/24 DP 1)
pN = 5800 psi (400 bar) (SAE J744 – 32-4 (C))
Size 80: pN = 4350 psi (300 bar)
Size 90: pN = 4000 psi (280 bar)
7/16-14 UNC-2B 2) 3)

7/16-14 UNC-2B 2) 3)

1.10 (28)
1.10 (28)
0.37 (9.5)
0.37 (9.5)
DIA 1.77
(DIA 45)

DIA 1.77
(DIA 45)

0.31 (8) 0.31 (8)


1.89 (48) 1.89 (48)

Ports
B (A) Service line port (high pressure series) SAE J518 1 in
Fastening threads B/A ISO 68 7/16 in-14 UNC-2B; 0.87 (22) deep 3)
S Suction port (standard pressure series) SAE J518 1 1/4 in
Fastening threads S ISO 68 7/16 in-14 UNC-2B; 1.02 (26) deep 3)
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in-14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 3)
R Air bleed (plugged) ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 3)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Please observe the general notes for the max. tightening torques on page 28
16/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Unit Dimensions, Sizes 107, 125 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


6.89 (175) 45° 45°
0.31 (7.9) 7.87 (200)
0.98 (25)

T1
(DIA 152.4 -0.05)
DIA 6.0000
DIA 5.9980

7.87 (200)
4.33 (110) 1.69
(43)
40°
1

0.81 (20.6)
(3 .25
1.8 0
) 9.0 .6)
(76.5)
3.01

3.39 I A
(86)
D 228

(3 6
(6 .63

5.35 (136)
1.2
)

6.81 (173)
6.7

2)
IA

2
(D

0.50 (12.7) R T2
1.73 (44) Detail Y
3.81 3.50 (89) 0.79 (20)
Flange SAE J744 (96.9)
9.69 (246) Y B(A)
152-4 (D) 10.91 (277)

(35.7)
1.41

5.91 (150)
12.05 (306)

S
1.97 (38)
2.75
(69.9)

Shaft ends
S Splined shaft 1 3/4 in 13T 8/16 DP 1) U Splined shaft 1 1/2 in 23T 16/32 DP 1) B Parallel keyed shaft
(SAE J744 – 44-4 (D)) pN = 5800 psi (400 bar) DIN 6885 – AS14x9x63 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
+0.002)
M16x2 3) 4) (DIA 45 +0.018
5/8-11UNC-2B 2) 4)

DIA 1.772
DIA 1.771
5/8-11UNC-2B 2) 4)

1.42 (36) E1x0.2


0.35 (9)

1.42 (36) 1.42 (36) 0.5512


0.47 (12) 0.5495 0.47 (12) DIN 509
0.47 (12) (14h9)
1.91 (48.5)
DIA 1.97

DIA 1.97
(DIA 50)
(DIA 50)

(DIA 50)
DIA 1.97

0.47 (12) 0.31 (8) 3.15 (80)


2.64 (67) 2.44 (62)

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in
Fastening threads B/A ISO 68 1/2 in -13 UNC-2B; 0.75 (19) deep 4)
S Suction port (standard pressure series) SAE J518 1 1/2 in
Fastening threads S ISO 68 1/2 in -13 UNC-2B; 0.95 (24) deep 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 4)
R Air bleed ( plugged) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 17/28

Unit Dimensions, Sizes 160, 180 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


7.48 (190) 45° 45°
0.31 (7.9)
7.87 (200)
0.98 (25)

(DIA 152.4 -0.05 ) T1


DIA 6.0000
DIA 5.9980

7.87 (200)
4.76 (121) 1.85
5.87 (149) (47)
1

40°
(3 .25

0.83 (21)
1.8
)

IA2 2
(6 .63
3.78

(D IA9.0
(96)

(3 6

)
29
3.43

)
1.2
(87)

6.7

2)

7.44 (189)
2

D
0.50 (12.7) R
1.77 (45) T2
4.09 Detail Y
(104) 3.98 (101) 0.59 (15)
Flange SAE J744 10.59 (269)
152-4 (D) 11.93 (303)
Y

(35.7)
12.83 (326)

1.41
B(A)

7.09 (180)
S
1.65 (42)
2.75
(69.9)

Shaft ends
S Splined shaft 1 3/4 in 13T 8/16 DP 1) B Parallel keyed shaft
(SAE J744 – 44-4 (D)) DIN 6885 – AS14x9x70 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
+0.002 )
M16x2 3) 4) (DIA 50 +0.018
DIA 1.969
DIA 1.968
5/8-11UNC-2B 2) 4)

0.5512 1.42 (36)


0.35 (9)

1.42 (36) 0.5495


R0 1.6

0.47 (12)
(R

0.47 (12)
.06 )

(14h9)
2.11 (53.5)

DIA 2.36
DIA 2.36

(DIA 60)
(DIA 60)

0.47 (12) 3.54 (90)


2.64 (67)

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in
Fastening threads B/A ISO 68 1/2 in-13 UNC-2B; 0.75 (19) deep 4)
S Suction port (standard pressure series) SAE J518 1 1/2 in
Fastening threads S ISO 68 1/2 in-13 UNC-2B; 0.95 (24) deep 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in-14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 4)
R Air bleed (plugged) ISO 11926 9/16 in-20 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 28
18/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Unit Dimensions, Size 200 – ISO Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


45
1.58 (40) 6.18 (157) 45
0.35 1.26 9.29 (236)
(9) (32) T1
1.
(31. 25
.84 )

2.95 (75) 3.03 (77)


8)
(DIA 200 -0.029 )

A 9 250

9.29 (236)
I
DIA 7.8728
DIA 7.8740

D IA
(D

0.87 (22)
25

3.94 (100)
3
(102.5)

)
1.26 66.7
4.04

2. 6
4.76
(121)

6.65 (169)
(
)
(32
1.26 (32) R T2 Y
0.63 (16) Detail Y
3.50 (89)
Flange 10.43 (265)
ISO 3019-2 12.56 (319)

4.75 (120.7)
3.54 (90)

8.31 (211)
13.82 (351) S

2.75
4.25 (108) (69.9)

Shaft ends
A Splined shaft DIN 5480 B Parallel keyed shaft
W50x2x30x24x9g DIN 6885 – AS14x9x80 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
+0.002 )
M16x2 1) 2) (DIA 50 +0.018

1.42 (36)
DIA 1.968
2.11(53.5) DIA 1.969
M16 1) 2)

0.47 (12) 0.5512 1.42 (36) R


0.35 (9)

0
0.5495 0.47(12)(R1. .06
(14h9) 6)
DIA 2.76
(DIA 70)

DIA 2.76
(DIA 70)

0.43 (11)
2.17 (55) 3.94 (100)

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in
Fastening threads B/A DIN13 M14x2; 0.75 (19) deep 2)
S Suction port (standard pressure series) SAE J518 3 1/2 in
Fastening threads S DIN13 M16x2; 0.95 (24) deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M22x1.5; 0.55 (14) deep 155 lb-ft (210 Nm) 2)
R Air bleed (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) Centering bore according to DIN 332 (thread according to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 19/28

Unit Dimensions, Size 250 – SAE Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


60°)
4.88 (124)
0°(=3
0.63 (16) 2.52 4x9 45°
0.31 (7.9) (64)
U T1
1.2
5(

4.13 (105) 4.13(105)


31

DIA IA31
.8)

(D
(DIA 165.1-0.05 )

12 7.5

10.31 (262)
(DIA 140)
DIA 5.51

.50 )
DIA 6.498
DIA 6.500

26.5°

0.81 (20.6)
(32 6
1.2
)

3.23 (82)
(66 3
.7)

6.77 (172)
2.6
0.98 T2
(25) 4.88 (124) Y
Flange SAE J744 10.31 (262)
12.17 (309)
165-4 (E) 13.82 (351) Detail Y
14.61 (371) 4.65 (118) 0.47 (12)

(50.8)
2.00
B(A)

8.27 (210)
S

2.48 (63)
3.50 (88.9)

Shaft ends
S Splined shaft 2 in 15T 8/16 DP 1) K Parallel keyed shaft
(SAE J744 – 50-4 (F)) 0.5x0.5x3.0 (in) 12.7x12.7x76.7 (mm)
pN = 5100 psi (350 bar) pN = 5100 psi (350 bar)
5/8-11UNC-2B 2) 3)
(DIA 50.8 -0.03)
5/8-11UNC-2B 2) 3)
-0.89 )

DIA 2.000
(DIA 50.8 -0.74

DIA 1.998
0.5 (12.7)

0.5010 1.42 (36)


DIA 1.964
DIA 1.970

1.42 (36) 0.5000


0.47 (12)
(12.7 +0.025 )
0.47 (12)
2.22 (56.3)

DIA 2.36
(DIA 60)
DIA 2.36
(DIA 60)

.06
R0 1.6)
0.59 (15) ( R
2.63 (66.7) 3.13 (79.4)

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in
Fastening threads B/A ISO 68 1/2 in -13 UNC-2B; 0.79 (20) deep 3)
S Suction port (standard pressure series) SAE J518 2 1/2 in
Fastening threads S ISO 68 1/2 in -13 UNC-2B; 0.79 (20) deep 3)
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 3)
U Port for bearing flushing (plugged) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 3)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Please observe the general notes for the max. tightening torques on page 28
20/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Unit Dimensions, Size 355 – ISO Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


3.27 (83) 22° 30
' 8
1.89 (48) 0.93 (23.5) x4

U T1
= 36

6.73 (171)
'

32 0
DIA
(DIA 280 -0.081 )

IA 2.6
°3
DIA 11.0236
DIA 11.0204

(128)
5.04

0)
DIA 14.1
26

(D IA 1

13.19 (335)
36 7

0.71
D

(18
0)

)
(102)
(128)

4.02
5.04

7.80 (198)
0.55 (14) 1.10 T2 Y
(28) 13.19 (335)
1.97 3.27
Flange (50) (83) Detail Y
12.60 (320)
ISO 3019-2
MB (MA) MS
13.78 (350)

(50.8)
2.00
(79.4) 1.57
(40)

9.65 (245)
B

2.48
3.13

(63)
S

1.44 (36.5) 3.50


(88.9)
2.36 (60) 1.97 (50)
9.84 (250)

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W60x2x30x28x9g DIN 6885 – AS18x11x100 (mm)
pN = 5100 psi (350 bar) pN = 5100 psi (350 bar)
+0.011)
(DIA 60 +0.030
DIA 2.363
DIA 2.362

1.65 (42)
0.43 (11)

1.65 (42) 0.7087


0.7070 0.59 (15)
0.59 (15) (18h9)
M20x2.5 1) 2)
M20x2.5 1) 2)

2.52 (64)

DIA 2.76
(DIA 70)
DIA 2.76
(DIA 70)

6
R0.0.6)
0.43 (11) (R1
3.23 (82) 4.13 (105)

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/2 in
Fastening threads B/A DIN13 M16x2; 0.83 (21) deep 2)
S Suction port (standard pressure series) SAE J518 2 1/2 in
Fastening threads S DIN13 M12x1.75; 0.67 (17) deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 0.71 (18) deep 400 lb-ft (540 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MA, M B Gauge ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
M S Gauge port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) Centering bore according to DIN 332 (thread according to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 21/28

Unit Dimensions, Size 500 – ISO Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


3.86 (98)
1.89 (48) 1.08 (27.5) 22° 30
0.8 ' 8x4
U T1 (22 7 5°
) (=
3 60

4.43 (112.5)

7.56 (192)
7.44 (189)
°)
DI )
(D A 15 .17
14 60)

'
0
(DIA 315 -0.081)

5.59
(142)
IA .7
DIA 12.3984
DIA 12.4016

°3
IA 3

14.76 (375)
40 5

26
0) (D IA
(D

8.66 (220)
(142)
5.59 Y
0.55 (14) 1.18 T2
(30) 14.76 (375)
1.97 4.37
Flange (50) (111) Detail Y
ISO 3019-2 MB (MA) MS

(62) 2.95 (75)


14.25 (362)

1.58 (40)
15.59 (396)

10.63 (270)
B S

(79.4)

2.44
3.13
1.44 (36.6) 4.19 (106.4)
2.56 (65) 2.17 (55)
10.87 (276)

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W70x3x30x22x9g DIN 6885 – AS20x12x100 (mm)
pN = 5100 psi (350 bar) pN = 5100 psi (350 bar)
+0.011 )
(DIA 70 +0.030
DIA 2.7570
DIA 2.7563

1.65 (42) 1.65 (42)


0.47(12)

0.59 (15) 0.7874


0.7854 0.59 (15)
(20h9)
M20x2.5 1) 2)

M20x2.5 1) 2)
2.93 (74.5)
DIA 3.15
(DIA 80)

DIA 3.15
(DIA 80)

0.51 (13)
.06
3.15 (80) R0 1.6)
(R
4.13 (105)

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/2 in
Fastening threads B/A DIN13 M16x2; 0.95 (24) deep 2)
S Suction port (standard pressure series) SAE J518 3 in
Fastening threads S DIN13 M16x2; 0.95 (24) deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 0.71 (18) deep 400 lb-ft (540 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1.5; 0.47 (12) deep 100 lb-ft (140 Nm) 2)
MA, M B Gauge ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Gauge port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) Centering bore according to DIN 332 (thread according to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 28
22/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Unit Dimensions, Size 710 – ISO Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


5.16 (131) 22°30'
1.85 (47) 1.63 (41.5) 8x4

U
T1

(=
3
60
9.29 (236)

°)
DI

(183)
(D A19

7.21
(DIA 400 -0.089 )

18.31 (465)
DIA 15.7480
DIA 15.7445

IA .69
50
0)

.72

(102)
4.02
17 50)

9.92 (252)
(183)
A
7.21
DI IA 4

´
°30
(D

0.87 (22)
18
Y

0.55 (14) 1.38 2


T
(35) 18.31 (465)
1.97 6.14
Detail Y
Flange (50) (156) 19.13 (486) B (A)
ISO 3019-2 19.96 (507) MB (MA) MS

(100)
3.94

13.39 (340)
(77.8)
S

(96.8)

3.06
3.81

1.97
(50)
1.75 (44.5) 5.13 (130.2)
3.35 (85) 2.76 (70)
13.54 (344)

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W90x3x30x28x9g DIN 6885 – AS25x14x125 (mm)
pN = 5100 psi (350 bar) pN = 5100 psi (350 bar)
M24x3 1) 2) (DIA 90 +0.013 )
+0.035
DIA 3.5447
DIA 3.5438

1.97 (50) 1.97 (50)


0.55 (14)

0.9843
M24x3 1) 2)

0.71(18) 0.9822 0.71 (18)


(25h9)
(DIA 100)
DIA 3.94

(DIA 100)
3.74 (95)

DIA 3.94

0.55 (14) 6
R0.0 6)
4.13 (105) (R1.
5.12 (130)

Ports
B (A) Service line port (high pressure series) SAE J518 2 in
Fastening threads B/A DIN13 M20x2.5; 1.18 (30) deep 2)
S Suction port (standard pressure series) SAE J518 4 in
Fastening threads S DIN13 M16x2; 0.95 (24) deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M42x2; 0.79 (20) deep 530 lb-ft (720 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1.5; 0.47 (12) deep 100 lb-ft (140 Nm) 2)
MA, M B Gauge operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Gauge port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) Centering bore according to DIN 332 (thread according to DIN 13
2) Please observe the general notes for the max. tightening torques on page 28
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 23/28

Unit Dimensions, Size 1000 – ISO Design


Before finalizing your design, please request a
binding installation drawing.
Dimensions in inches and (millimeters)

Clockwise rotation Counter-clockwise rotation: port plate is rotated through 180°


5.16 (131)
1.85 (47) 1.63 (41.5) 22 30' 8
0.8 x4
U (22 7 5°
(=
) 3
T1 60
°)

9.29 (236)
D

45 .72
(D IA 19
(DIA 400 -0.089)

0'
DIA 15.7480
DIA 15.7445

0)
IA 7
(183)
7.20
3

(D IA 1
6° IA .6

18.31 (465)
2 50 9

D
0)

(143)
5.63

10.91 (277)
(183)
7.20
Y
0.55 (14) 1.38 T2
(35)
1.97 6.14 18.31 (465)
Flange (50) (156)
ISO 3019-2 18.43 (468) Detail Y

(100)
(77.8) 3.94
20.12 (511)

1.97
(50)

13.39 (340)
B

(96.8)

3.06
3.81
S
MB (MA) MS
1.75 (44.5) 5.13 (130.2)
3.35 (85) 2.76 (70)
13.54 (344)

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W90x3x30x28x9g DIN 6885 – AS25x14x125 (mm)
pN = 5100 psi (350 bar) pN = 5100 psi (350 bar)
M24x3 1) 2) (DIA 90 +0.013 )
+0.035
DIA 3.5447
DIA 3.5438

1.97 (50) 1.97 (50)


0.55 (14)

0.9843
M24x3 1) 2)

0.71(18) 0.9822 0.71 (18)


(25h9)
(DIA 100)
DIA 3.94

(DIA 100)
3.74 (95)

DIA 3.94

0.55 (14) 6
R0.0 6)
4.13 (105) (R1.
5.12 (130)

Ports
B (A) Service line port (high pressure series) SAE J518 2 in
Fastening threads B/A DIN13 M20x2.5; 1.18 (30) deep 2)
S Suction port (standard pressure series) SAE J518 4 in
Fastening threads S DIN13 M16x2; 0.95 (24) deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M42x2; 0.79 (20) deep 530 lb-ft (720 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1.5; 0.47 (12) deep 100 lb-ft (140 Nm) 2)
MA, M B Gauge ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Gauge port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) Centering bore according to DIN 332 (thread according to DIN 13), tightening torque see safety instructions
2) Please observe the general notes for the max. tightening torques on page 28
24/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Installation Notes
General
The pump case must be completely filled up with hydraulic fluid during startup and during operation (filling the case chamber). The
pump must be started up at low speed and no load until the system has been bled completely.
If stopped for an extended period, fluid may drain out of the case through the service lines. When restarting, make sure that the
case contains sufficient fluid.
The leakage fluid inside the case chamber must be drained off to the tank through the highest case drain port. The min. suction
pressure at port S must not fall below 12 psi (0.8 bar) absolute (see page 5).

Installation position
Optional.

Installation below the tank Installation above the tank


Pumps below min. fluid level in the tank (standard) Pump above minimum fluid level in tank
– Fill axial piston pump before startup via the highest – Proceed in same way as below the tank installation
case drain port
– Additional measures for installation positions 1 and 2:
– Run the pump at low speed until the system is bled If stopped for an extended period, fluid may drain out of the
completely. case chamber through the service lines (air enters through
the shaft seal). The bearings will therefore not be properly
– Minimum immersion depth of leakage line in tank:
lubricated when the pump is started up again. Fill the axial
7.9 in (200 mm) (relative to the min. fluid level in the tank).
piston pump before restarting via the highest case drain port.
– Additional measures required for installation position 2 (shaft Installation position 2: bleed at port R (sizes 10 to 200) resp.
facing up): with installation position 2, make sure that the U (sizes 250 to 1000).
pump case is completely full before starting up. Bleed at
– Additional measures required for installation position 2 (shaft
port R (sizes 10 to 200) resp. U (sizes 250 to 1000). An air
facing up):
pocket in the bearing area is leading to damage of the axial
In this installation position the bearings will not be properly
piston pump.
lubricated, even if there is still some fluid in the case cham-
– Recommendation: Fill up suction lines ber. Putting a non-return valve (opening pressure 7.5 psi
(0.5 bar)) in the leakage line can prevent the system emp-
tying through the line.
– Note: min. admissible pressure at port S (min. suction pres-
sure see page 5 and 8)
T1 Installation position 1
S
T2
T1
S
T2

S
S
Installation position 2

R (U) Installation position 2


S
7.5 psi (0.5 bar)

T1 S R (U)

T2 T1

T2

S
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 25/28

Notice
26/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

Notice
RA 91401/03.08 AA2FO Bosch Rexroth Corp. 27/28

Notice
28/28 Bosch Rexroth Corp. AA2FO RA 91401/03.08

General Notes
– The AA2FO pump is designed to be used in open circuits.
– Project planning, assembly, and commissioning of the pump require the involvement of qualified personnel.
– The service line ports and function ports are only designed to accommodate hydraulic lines.
– During and shortly after operation, there is a risk of burns on the pump. Take suitable safety precautions, e.g. wear protective
clothing
– There may be shifts in the characteristic depending on the operating state of the pump (operating pressure, fluid temperature).
– Tightening torques:
- The tightening torques specified in this data sheet are maximum values and must not be exceeded
(maximum values for screw thread).
Manufacturer's instruction for the max. permissible tightening torques of the used fittings must be observed!
- For ISO 68 / DIN 13 fixing screws, we recommend checking the tightening torque individually according to VDI 2230
Edition 2003.
– The data and information contained herein must be adhered to.

Bosch Rexroth Corporation © 2007 Bosch Rexroth Corporation


Hydraulics All rights reserved. Neither this document, nor any part of it, may be reproduced,
Axial & Radial Piston Units duplicated, circulated or disseminated, whether by copy, electronic format or any
8 Southchase Court other means, without the prior consent and authorization of Bosch Rexroth Corp.
Fountain Inn, SC 29644-9018, USA The data and illustrations in this brochure/data sheet are intended only to descri-
Telephone (864) 967-2777 be or depict the products. No representation or warranty, either express or imp-
Facsimile (864) 967-8900 lied, relating to merchantability or fitness for intended use, is given or intended by
www.boschrexroth-us.com virtue of the information contained in this brochure/data sheet. The information
contained in this brochure/data sheet in no way relieves the user of its obligation
to insure the proper use of the products for a specific use or application. All
products contained in this brochure/data sheet are subject to normal wear and
tear from usage.
Subject to change.

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