Traffic Light system.

Quality Control Department.

Traffic Light System.

(Base on A.Q.L. 1.5)

RED = STOP THE PRODUCTION.

YELLOW = PAY ATTENTION & BEING IMPROVED.

GREEN = OK – CONTINUE THE PRODUCTION.

WHITE = NO WORK.
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Inspection
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Standard

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 COMMON DEFECTS & ROOT CAUSE’S
S.L NAME OF ALTER ROOT CAUSE'S REMARKS
 1) Excess shape in pattern.  
2) Improper machine adjustment.
3) Operator handling.
1 Puckering
4) Small front rise.
4) Two needle top stitch.
5) More SPI.  
1) Needle size mistake  
5) Needle head
2) Needle sharp edge
2 Needle mark broken.
3) Feed-dog sharp edge.
4) Frequently alter repairing.  
1) Consume in line  
2) Pen mark.
3 Dirty spot 3) Cutting numbering dirty spot.
4) Machine area dirty.
5) Operator & Supervisor's negligence  
1) Oil sweating by the needle bar.  
2) Negligence of workers.
4 Oil spot
3) Mom chalk marking.
4) Poor quality soap marking.  
Machine
1) Guide set not proper. adjustment
5 Uneven improper. 
2) Operator Handling.  
3) Pattern not accurate  
Hi-Low 1) Pattern setting problem Back pocket &
 2) Marking problem
6 Mouth
3) Workers negligence
1) Scissor & cutter not using properly  
7 Reject
2) Feed not adjustable  
1) Feed not adjustable  
8 Brocken stitch
2) Workers negligence  
1) Machine adjustment  
9 Skip stitch 2) Needle size & quality  
3) Low quality thread  
10 Join stitch 1) Operators negligence  
11 Point Up-down 1) Operators negligence  
12 Loose tension 1) Machine adjustment  
1) Marker problem  
13 Check Up-down 2) Cutting problem  
3) Operator handling.  
14 Uncut thread 1) Workers negligence  
Label placement 1) Marking problem  
15 wrong 2) Operator handling.  
1) Pattern improper  
16 Slanted 2) Marking wrong  
3) Workers negligence  
17 Down stitch 1) Operators Handling  
18 Over stitch 1) Operators Handling  
19 Inside lob visible 1) Operators Handling  
20 Thread color mistake 1) Operator & Supervisors negligence  
MEASUREMENT PROBLEM & FINDINGS

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