Professional Documents
Culture Documents
0 No protection.
Protected against solid objects up to 50mm, e.g. accidental touch by
1
hands.
2 Protected against solid objects up to 12mm, e.g. fingers.
3 Protected against solid objects over 2.5mm (tools and wires).
4 Protected against solid objects over 1mm (tools, wire, and small wires).
5 Protected against dust limited ingress (no harmful deposit).
6 Totally protected against dust.
IP Second number - Protection against liquids
0 No protection.
1 Protection against vertically falling drops of water e.g. condensation.
2 Protection against direct sprays of water up to 15o from the vertical.
3 Protected against direct sprays of water up to 60o from the vertical.
Protection against water sprayed from all directions o limited ingress
4
permitted.
Protected against low pressure jets of water from all directions o limited
5
ingress.
Protected against low pressure jets of water, e.g. for use on ship decks -
6
limited ingress permitted.
7 Protected against the effect of immersion
IP Third number - Protection against mechanical impacts (commonly omitted)
0 No protection.
Protects against impact of 0.225 joule (e.g. 150g weight falling from
1
15cm height).
Protected against impact of 0.375 joule (e.g. 250g weight falling from
2
15cm height).
Protected against impact of 0.5 joule (e.g. 250g weight falling from 20cm
3
height).
Protected against impact of 2.0 joule (e.g. 500g weight falling from 40cm
4
height).
5 Protected
An LEL meter detects the concentration of all combustible gases and translates
it into percentage of an LEL limit. Typically, LEL meters are calibrated to
Methane(CH4). Methane LEL limit is used as a reference for all other gasses.
Most plants will set %LEL limit at 10% for hot works. This means that since
methane LEL is 4.4%, if the gas detected is methane, the LEL limit will be
0.44%. From the view of an LEL meter, it will give 10%. 10% LEL is used as a
safe level so that whatever the gas is, it is always safe to work since the LEL is
still far away.
Equipment Protection
Area in a plant is usually divided into
· Classes or Zone
· Zone 2 = Not always available and for short durations only (<10 hours)
· Class is used in US
· Gas group
· Refers to a group of gas which has similar propertie as the group gas. The main
property is the ignition energy
· Group I = Methane
· Temperature Classes
· An area can be classified from T1 and T6. T1 has the highest auto ignition
temperature hence it is safest.
· An equipment can be certified as T1 to T6. This is the worst case temperature the
equipment can get hot
· Ex ‘d’ = Flame proof – Not designed to be gas tight, energy is released through
flame path, Large design to prevent explosion.
· Ex ‘d’ = Flame proof , explosion is confined within box– DC motors, Zone 1 and 2
· Ex ‘e’ = Increased safety, it is not possible for explosion to happen. The box is
designed in such a way to prevent
· Connections oversized
For zone 0