MAG digital high-performance ultrasonic generator

Compact design for integration into automation lines for

joining, sealing and cutting technology

Advantages at a glance
 Easy to configure and real-time
results available via state-of-the-
art bus systems
 Constant power output over
voltage range
 Switch between 16 different
resonance units
 Space-saving design optimised
for 300 mm deep switch cabinet
 Process control with quality
windows

T H E P O W E R H O U S E   O F   U L T R A S O N I C S
 MAG digital ultrasonic generator
The MAG ultrasonic generator
family is designed with the clear
aim of accomplishing both
straightforward and complex
welding and cutting tasks in
special-purpose systems, on
production lines and at single
workstations.
State-of-the-art bus systems enable
welding parameters to be adapted
and results to be available in real
time.
System costs can also be optimised
with the option to switch between
different resonance units.
The external setpoint default for
amplitude, time, energy and Pmax
as well as soft start for large
sonotrodes and frequency
autotuning are just some of the
additional features that provide
maximum process stability and a
cost-effective solution to be
achieved.
MAG Generator 1.2–4.8 kW
Application and industries
Optimised for installation into switch
cabinets or 19” rack modules, the
MAG generator is used for linear,
torsional welding and cutting
requirements.
Typical areas of application include:
 Riveting, flanging, seam welding
and spot welding thermoplastics
 Welding non-ferrous metals such as
copper and aluminium
 Portioning food products
 Cut’n’seal processes for textiles,
fleeces and foils
 Sealing flexible and rigid packaging
 Die cutting and cutting plastic and
rubber
 Embedding metal parts
Features and benefits
 Space-saving «module-to-module»
installation, optimised for 300 mm
deep switch cabinets
 Cost savings and less cabling
required due to optional bus
modules
 Process control with quality
windows
 Constant power and amplitude
over the voltage range from 180 V
to 260 V
 Switch between resonance systems
with individual frequency and
process parameters
 Very quick response time to changes
in resonance and load conditions
 Configuration and diagnosis via USB
interface
 LED indicator for power, frequency,
amplitude and I/Os
 Minimum network load due to
PFC (power factor correction)
 Amplitude regulation from 10% to
100%
 Soft start for large sonotrodes
 Solder and crimp-free connections
 Technical features

MAG ultrasonic generator for installation in switch cabinets

Frequencies 20 kHz 30 kHz 35 kHz

Maximum power 0.6 kW 1.2 kW 2.4 kW 3.6 kW 4.8 kW 1.2 kW 2.4 kW 1.2 kW

Continuous power 375 W 750 W 1.5 kW 2.25 kW 3.0 kW 750 W 1.5 kW 750 W

Dimensions W  x  H  x D 75 x 355 x 75 x 355 x  147.5 x 355 x   220 x 355  x  295 x 355 x 75 x 355 x  147.5  x 355 x   75 x 355 x 
265 mm 265 mm 265 mm 265 mm 265 mm 265 mm 265 mm 265 mm

Mains supply 180 – 260 V, 50 – 60 Hz / Cos ϕ > 0.95

Interface USB port

Amplitude adjustment 10 – 100 %, internal and external

Amplitude accuracy Stabilised ± 3 %

Display of frequency, LED light bar

power or amplitude

Status indicator for LED green, red, yellow

inputs and outputs

Generator status indicator LED green, red, yellow

Version Standard Extra

Welding mode External on/off External on/off, time, energy, Pmax

Quality windows for each resonance unit – Energy, time, Pmax

Frequency switch For 4 resonance units For 16 resonance units

Amplitude rise time and – For 16 resonance units

frequency bandwidth configurable

Configuration via USB interface – With «TelsoSave for MAG»

Actual value output (0 – 10 V) Power Power, frequency, energy, Pmax

Setpoint default (0 – 10 V) Amplitude Amplitude, time, energy, Pmax

Bus module (optional) – ProfiBus, ProfiNet, EtherNet/IP

Available options and accessories
Options
 Bus module for EtherNet/IP
 Bus module for ProfiBus
 Bus module for ProfiNet
A software example code is provided to enable fast and straightforward integration of the bus modules in the PLC.
Alternative product and housing variants
 TCS5 controller combined with MAG generator in 19” rack module
 MAG generator in 19” rack module
TELSONIC AG
Industriestrasse 6b
9552 Bronschhofen
Switzerland
Tel. +41 71 913 98 88
Fax +41 71 913 98 77
E-Mail info@telsonic.com
TELSONIC GmbH
Gundstrasse 15
91056 Erlangen
Germany
Tel. +49 9131 687 89 0
Fax +49 9131 687 89 77
E-Mail info.de@telsonic.com
TELSONIC UK Ltd.
Units 12a–15 Birch Copse
Technology Road
Poole, Dorset BH17 7FH
United Kingdom
Tel. +44 1202 697340
Fax +44 1202 693674
E-Mail info.uk@telsonic.com
T H E P O W E R H O U S
TELSONIC doo TELSONIC Ultrasonic Equipment
Atar 95 Co., Ltd.
21241 Kac 3rd Floor, JunXiangDa Building A,
Serbia No. 9, ZhongShan Park Road,
Tel. +381 21 621 0010 NanShan District
Fax +381 21 621 3738 ShenZhen, 518055,
E-Mail info.rs@telsonic.com China
666004008 / 1115 / en / Subject to technical modifications / ISO 9001 quality system
Tel. +86 755 2731 0238
TELSONIC Ultrasonics, Inc. Fax +86 755 2731 0239
The original German language version provides the basis for all translations.
50350 Rizzo Drive E-Mail info.cn@telsonic.com
Shelby Township, MI 48315
USA
Tel. +1 586 802 0033
Fax +1 586 802 0034
E-Mail info.us@telsonic.com
TELSONIC Solutions, Inc.
10 Ossipee Road, P.O.Box 38
Newton Upper Falls,
MA 02464-0001
USA
Tel. +1 617 244 0400
Fax +1 617 415 1555
E-Mail info@telsonicmetal.com
You can locate our
worldwide representatives
at www.telsonic.com
E O F U L T R A S O N I C S