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Extending recycling
Research s h o w i n g that the
properties of recycled plastics
consumer waste usually con-
tain metallic fragments and
Cahn's
are more comparable to those present perceptions are that
of the virgin material than had
previously b e e n thought will
give engineers and designers
they have to be cleaned thor-
oughly before they can be re-
used in demanding applica-
Column
greater c o n f i d e n c e to use tions. Cleaning p r o c e d u r e s tn~i~ edition of Cahn's Column,: Professor'Cahn examines the
r e c y c l e d materials in n e w such as melt filtration or role of a vivid imagination in scientific discovery and also the
applications. h y d r o c y c l o n e s are usually value Of sticking to your guns in the face of adversily...
expensive, increasing overall
good
In a project supported by the process costs.
he attributes m one Thomas Thomley):
UK Department of Trade and
Industry's Materials Measure- NPL's research shows that this A candidprofEssor confesses
ment programme, the National added expense may not be That the secret of half his success is
Physical Laboratory (NPL) has necessary, making it easier for Not his science, as such
investigated the processability companies in the packaging, Or its marvels, so much
and mechanical properties of a u t o m o t i v e and electrical/ As his wild, irresponsibte guesses.
high-density polyethylene con- e l e c t r o n i c sectors to m e e t This ~olendid, cynical piece has set me thinking...
taining up to five per cent by, required targets for the use of Guesses axe an indispensable part of scientific research: the classical
weight fragments of copper. recycled plastics. procedure is the invention of a hypothesis (i.e., a guess) followed by
Plastics recovered from post- a calculation of what the logical consequences of that hypothesis
would be, so that these consequences can be compared with experi-
ment. As Karl Popper pointed out, if a hypothesis is not in principle
falsifiable, it is useless for scientific purposes.
W'dd guesses can be the most productive of all: Alfred Wegener's
Protecting the environment hypothesis of continental drift was perhaps the most famous. It was cas-
tigated as irresponsible, but it was not that...onty wild. The obvious
implications, the fitting together of the shapes of widely separated con-
A recent Frost and Sulivan mould production. Staff at the tinents, did not carry conviction, but later on, Blackett's introduction of
report concluded that envi- university's Centre for Fibre palaenmaguetic measurements did. The creation of a wild, new experi-
ronmental responsibility will Reinforced Plastics have dis- mental approach often does carry profound conviction.
drive innovative process and covered that 'sealing' the coat- We are all taught that when experiment does not agree with the pre-
material developments so that ing surface, for example w i t h dictions deduced from a hypothesis under test, so much the worse for
current growth in the use of an inert atmosphere, speeds the hypothesis. Not necessarily... For one thing, the predictions may
composites will not b e c o m e up cure by excluding the oxy- result from flawed theoretical methods so that the deduction from the
original hypothesis is faulty. Again, in Nature, not long ago, Lewis
stunted over the next decade. gen w h i c h inhibits the
Wolpert cited his fellow-biologist Francis Crick: "A theory that fits all
process. Less styrene is conse- the facts is bound to be wrong, as some of the facts will be wrong~,
The reinforced plastics indus- quently evaporated. and he went on to quote a great historian of science, Gerald Holton:
try is having to 'clean up' in "The graveyard of failed scientists is littered with those who did not
order to comply with increas- Using an inert atmosphere is suspend disbelief when their ideas were first shown to be wrong".
ingly stringent environmental normally impractical but the There is a lot to be said for those who have the courage of their con-
victlons in the face of discouragement, so long as they remember that
guidelines. Introduction of researchers have n o w devel-
courage too long sustained in the face of mounting evidence may lead
low-styrene emission (LSE) o p e d a spray-on sealer which to their dismissal as pigheaded extremists,
resins and moves away from has b e e n shown to reduce
emissions by at least 40 to I conclude that the candid professor had something, and that the best
o p e n mould lay-up to closed-
wild, irresponsible guesses can lead on to fame and fortune; the tran-
mould processes s u c h as resin 50%. A solution of ingredients
sistor is perhaps the most notable historical example. Dislocations
transfer m o u l d i n g (RTM) such as urea, ascorbic acid were invented (not discovered) in 1934 and it took some 15 years
exemplify the trend. and sodium p-toluene- before this wild hypothesis was generally accepted and urilised - not,
sulphonate in 1,3-propandiol, in fact, until dislocations were discovered experimentally and also
Researchers at Fontys operates w i t h o u t degrading theoretical methods were found to predict their properties quantita-
University of Professional b o n d i n g strength or o t h e r rively~ so that there were some detailed, reliable predictions to com-
pare with experiment. Mismatch between predictions and observa-
Education in The Netherlands properties of the material to
tions can be due to faulty observations, or to faulty theor~ or beth.
have discovered ways of pre- w h i c h it is applied. !thas happened before now that faulty experiment and faulty theory
venting emissions of styrene : have compensated each other and generated fictitious accord.
from gel coats during the ini- Though the m e t h o d is there-
The conclusion is that imagination is art indispensable part of sci-
tial stages of cure. This could fore promising, other factors ence, and that the best scientist is the one who first makes every effort
help control one of the major such as osmotic b e h a v i o u r to prove himself right, and then every effort to prove himself wrong.
sources of styrene emission have yet to be investigated. 'Him' includes 'her', before anyone writes in.
into the air, namely open-
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12 Materials Today

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