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陕西艾潽机械制造有限公司
Shaanxi Aipu Solids Control Co., Ltd
www.aipusolidcontrol.com
Content
Thanks for choosing HUNTER-D series shale shaker made by Aipu Solids Control !
You will find that HUNTER-D series shale shaker perform excellent. They are easy to
operate and maintain.
To operate this equipment better and develop its effectiveness and function at the highest
level, as well as ensure operator safe please read this manual carefully. We kindly remind
you paying more attention on content of equipment and personnel safe
Within warranty period any quality or failures happened under legal operation we’ll repair or
send parts for free.
If any question or any troubles occurred during you operating equipment, please feel free to
contact us. We are more than pleased to help you.
NOTE: We kindly request your forgiveness if we can’t inform you in time about any revision
HUNTER-D shale shaker is the first solids control equipment in the whole control system. It
separates the large amount of solids separated from mud for convenience to enter the 2rd
separation equipment. This equipment can be used with one, two or many decks. AIPU also
provides the divided-flow manifold.
AIPU HUNTER-D shaker is a HF linear machine. It includes three screen frame and two
vibration motor. It features handle adjustable while drilling (AWD). The personnel can adjust
screen frame from -1°to+5°(usually standard) as the work proceeds. HUNTER-D shakers can
separate the cuttings due to the special structure and design. Fix the vibration motor on screen
frame by strong support bar and situate it on screen bed.Using base frame, the vibration motor
can affect the vibration force (G-force)on screen cloth directly. Avoid the shaking effects on
screen basket by isolation mounting. The screen bed is raised lightly for better to tension the
screen cloth. Longer life and perfect performance can be combined using this way.
For giving play to equipment and ensuring the safety of personnel and equipment, any change
is prohibited without written permission of AIPU. Only AIPU spare parts can be used.
2.1Main components
The main components of HUNTER-D shakers include screen basket, vibration motor, screen
tensioning system, AWD angle adjustment system, lock device, feeder and electric system.
This operation manual gives a full explanation to these components.
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9 8 7 6 5
EX
1 2 3 4
2.2 Specification
Standard equipment specification of HUNTER-D shale shaker is as following:
Dimension
With different configuration, the dimension is different.
Technical data
For detail technical data like model, please refer the nameplate.
Screen deck size
695 mm x1051 mm
Fast screen cloth tensioning system
Model: Changeable draw bolt
Note: For more information about screen cloth tensioning system, please refer to Chapter 11.
Vibration motor(prepared by customer)
AWD angle adjustment system: -1°to +5°.
Note: For more information about AWD, please refer Chapter 9.
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Box feeder
Inlet connection is behind the 10” 1 MPa flange
For playing a perfect performance and reality of AIPU equipment, the following standard
equipment and supporting facilities should be provided in site.
Standard equipment
Electricity
Note: For meeting the requirements of electricity 400V -50Hz -3Phase
Supporting facilities
Users should provide the adjustable flow mud supply piping (If it is provided by our company,
the agreement should be remarked) for providing the required flow. The practice flow
(capacity) is decided by mud density and viscosity, vibration intensity (adjusted by vibration
force of shaker) and the area & mesh of screen. Refer the following data for details:
Concerning single shale shaker, the ratio of pure liquid plastic viscosity and density is 1. If the
screen area is 0.72mX1.05mX3=2.268m2, coverage is 67%, screen cloth is 100 mesh,
vibration intensity is 4.5g and the average flow of inlet is 140m3/h.
4.2 Hosting
Notice! Lock the equipment tightly before hoisting and transporting it to prevent the parts
from being damaged. Refer to Chapter 8.
Notice! Use balancing bar to prevent the parts from being damaged while hoisting.
Notice! For guaranteeing the balance and direction of equipment, the hook should be hung in
set hoisting point to prevent the parts from being damaged. Hanging the hook on motor or any
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5.0 Installation
HUNTER-D shakers should be installed following the installation program. It is installed with
a whole and without added devices.
Notice! Concerning the explanation of hoisting point and balance bar, refer to Chapter 4.2
before installation and movement
5.3 Leveling
Leveling the shale shaker to ensure the mud layout is even. The leveling should be along the
length and width of the base.
Use the hard spacer when level the equipment.
Operation safety
Notice! Open the lock equipment before starting. Otherwise, the equipment will be damaged
seriously or occur other accidents.
Notice! All personnel should be far away the equipment before the equipment is in running.
Notice! The shell will be hot and cause a hurt during the motor is in running. Don’t touch the
shell of motor during the equipment is in running or just stopping.
Notice! All the personnel should be far away the equipment before the angle of it is adjusted.
Daily maintenance can ensure the longer life and make the equipment run without any trouble.
The daily operation schedule is flexible. The users can change it according to their use
experiences.
The following factors must be considered when establishing a maintenance schedule:
• Work Circulation
• Ambient Temperature
• Operating Environment
Daily operation includes proper inspection and clean. The daily maintenance is recommended
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as following:
Check the feeder inlet connection pipe whether there is leakage. Tight the inlet connection
pipe according to demands. One time for each shift.
Clean the sediment from inner wall and screen bed on the water hose while the equipment is
in running. These sediments will increase the snubbed block load and reduce the shaker
separation capacity for solids. One time for each shift or according to demands to decide.
Inspect the screen tension and work status. The connection of screen and screen basket should
be reliable. Any hole or deficiencies in screen is prohibited. Otherwise, the solids will be
drained. If the screen is damaged, change it in time. One time for each shift.
Inspect the horizontal support , support strip and side support to make sure whether they are
damaged or deteriorated. If these parts are ineffective, change the damaged screen.
Inspect tension parts whether they are damaged or deteriorated. Tension parts of screen are
fixed in base of basket with tension screen safely. If the screen tension is not proper, the life
will be reduced.
The daily maintenance for motor is based on chapter 12.3.
(the screen in spigot opening). Thus, the AWD operator should refer to the Fig. 006. Adjust
the angle of screen basket in time according to the change of mud aggregation area in screen.
Fig. 006
Notice! The range form 0°to -1°is suitable for cleaning the screen and inner sludge on the
screen wall.
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Fig. 009
1. Locating block; 2. Side support; 3. Hard-edged screen; 4. Edged strip
5. Side wall of screen; 6. Spherical washer ; 7. Spring washer ; 8.Nut
9. Tension bolt
3.Clean screen strip and the parts that contacts with edged strip, horizontal support, support
strip and side support.
4.Insert the tension bolt from inner into aligning hole of screen basket side. Install the spacer,
spring spacer and nut from the screen basket outer side. Put the nut between screws of bolt
ends. This step is suitable for the first installation or quick bolt change.
5.One edged strip of screen putted on screen bed is contacted with locating block in the side
of table surface. The side that vertical to slip screen should slipped to horizontal supporting.
6.Ensure whether the head of draw bolt is in loosen position (refer to Fig. 010).
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Fig. 010
6.The edged strip installed is combined with strip of screen. Then, the tensing bolt crosses the
striped hole. The head of draw bolt is turned 90°and in lock position.
7.Tighten the nut in outer screen basket in the side of welded locating block by wrench.
Fasten the draw bolt according to order of Fig. 010.
8.Fasten the raw bolt in the side of basket according to the tighten steps.
9.Ensure the screen is dinged to screen basket by hand after the draw bolt is tighten. Adjust it
if requiring
Notice: Locating block is on the inner wall of screen is better for guaranteeing an even
tensing. Fasten the binding bolt from the side of locating block when installing the screen.
Disassemble the loosen bolt from the position without locating block when disassemble the
screen.
5.Loosen the binding bolt according to Fig. 010 by wrench in the outer screen basket of weld
locating block.
6.Disassemble the edged strip after the bolt end is in vertical position(un-lolcked) by whirling
the draw bolt.
7.Disassemble the screen from the table surface of screen basket.
8.After disassembly, inspect the horizontal support and flow protection parts whether they are
normal. Change the discarded or damaged parts.
9.Before installation of new screen, wash the horizontal supporting and side supporting as
well as residual or fragments in supporting strip.
Vibration motor is power resource for shaker system with advantages such as wider vibration,
reliable performance and easy maintenance. The installation and adjustment in this chapter is
only for shaker system.
3.Hoisting the vibration motor to the installing position and fasten the fastening piece
according to location and installation steps. Fasten force moment is 500 NM.
12.1.2 Adjustment
Read and comprehend Power Connection & Equipment Installation concerning operation
safety and the first start. Adjustment in this section is only suitable for newly changed vibrator
motors.
Notice: The direction of two motors in shaker should be opposite normally.
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3.Add the LGHP2 lubrication once with filling gun. The filling is no more than 26g for each
shaft. One time for 2000 hours
4.Observe the temperature raising of motor (the temperature raising means the running
temperature subtract ambient temperature ) one time for half a month, if the temperature
raising is abnormal, Motor Bearing should be maintained following the first chapter of
lubrication for Motor Bearing in time. If the running temperature of bearing of motor shell
exceeds 100℃consult the AIPU in time.
5.Check the cable scored or damaged. Change it if it is damaged in time. One time for three
months
6.Ensure the grounding resistance of motor shell is no more than 0 ohms. One time for three
months
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Notices
1.Turn off the power to avoid the motor if the motor fails to work.
2.Observe the motor if normal. Turn off the motor to shoot the trouble and switch on to start.
3.The guarantee will be failed if maintain the vibration motor or change the bearing by
yourself.
13.1 Transportation
a Before long-distance transportation, need to use transport support to support and protect
equipment.
b When loading and unloading the whole vehicle, the lifting position should be determined,
and the impact should be avoided during transportation;
c When transporting equipment, the car or cargo compartment should be reliably operated,
sealed truck or protected canvas should be used to avoid the impact of bad weather on the
machine, and avoid any rough handling or oversight collision.
13.2 Storage
The equipment should be put in dry surroundings (relative humidity below 50% ) if it is not to
be installed immediately. Storing it in dry surroundings can keep the performance.
Notice! If the equipment is put outdoor, please pack it with UV tarp or shrink wrap. Open the
vent with shrink wrap.
Notice! If the relative humidity is higher (relative humidity exceeds 50%), the vibration motor
is easier to be damaged. The vibration motor that is not to be used immediately should be
stored in the surroundings with a lower humidity.
Notice! When store equipment, avoid any rough handling or oversight collision.
13.3 Warranty
We will guarantee the products of this supply for a period of 12 months from the date of start
up at site (Russia) or 26 months from delivery date, whichever comes first.