OCU Plan, Progress Execution and Closing

Design Approval
1. Obtaining Approval of Design of OCU System by vendor from Client

Site Visit and General Survey

2. General Survey of Site upon Permit Approval

Project Schedule
3. Preparation of Schedule and updating as required

Drawings for All System (Progressively)

4. Preparation of IFA and IFC drawings for Civil and Electro-mechanical system
5. Submission for Drawings and obtaining approval upon Comments compliance

Quotation from Subcontractors for All system (Progressively)

6. Request Quotation for Civil and Mechanical Subcontractors, Negotiating, Finalizing and Approval

Material submittals and Method Statements for Each Material and System (Progressively)
7. Preparation of Material Submittals – Preparation of Compliance Sheet, Collection of Technical Details &
Profile, required documentation from Vendor/Supplier
8. Preparation of Method Statement for Construction, Installation, Testing and Commissioning– Execution
Method, Inspection Testing Plan and Risk Assessment
9. Submission of Material Submittals and Method Statements for Civil, Electrical and Mechanical System
10. Complying Comments on submission review to obtain Client Approval

Site Survey and Report

11. Site Survey, Locating GPS Coordinates, Preparing Cable Scanning Report and Trial Pit

Permit Application for Each Activity (Progressively)

12. LOA Application and obtaining approval for Civil, Electro-Mechanical and T&C works – Preparation of
Activity Sequence, Job Safety Analysis (ERICPD), Lifting plan, Traffic Diversion Plan, Collecting TPCs for
Equipment, , LOTO permit, Operators & First Aiders, Obtaining approval from relevant stakeholders and
Permit Authority

Material Delivery (Progressively)

13. Receiving Material Delivery, internal inspection and Signing Delivery Note

Civil works – Foundation

14. Preparation for Foundation – Safety compliance, Site Preparation, Placing Signage, Excavation,
Compaction and Field Density Test from approved Independent Testing Laboratory
15. Construction of Foundation – Polyethylene Sheet, Bedding, Waterproofing, Screed, Re-bar, Formworks,
Concrete Pouring, Surface Repair, Waterproofing on sides, Coating, Final Finishes, Curing, formwork
removal and Backfilling

OCU System Installation

16. Installation by Vendor for GRP vessel, Fans, Internal Ducting, Tray containment, Control Panel, Field
Instruments and Wiring/Cabling Connections

Underground Utility laying - UPVC Electrical duct and HDPE Vent line
17. Excavation – Preparation, Safety barricade, signage, limit marking, manual excavation, preserving
existing warning tapes, Sand/aggregate bedding
18. UPVC duct – Duct laying, socket jointing, using suitable joints at bends
19. HDPE pipe – Identifying Tie-in points for existing line connection, HDPE laying by boom truck, butt-weld
jointing
20. Backfilling – Surround backfill with sand, Warning tape, 2 or 3 layers of Compaction, Field Density Test,
Backfilling and Re-instatement

Underground utility protection in Road crossing and Asphalt Re-instatement in Week duration
21. Preparation of pre-cast slab for HDPE protection – Re-bar, formworks, concrete pouring, curing and
formwork removal
22. Road cutting and Excavation – Preparation, Barricade protection, traffic diversion with proper signage,
Asphalt cutting, excavation and Sand/Aggregate Bedding
23. UPVC duct and HDPE Pipe – Placing HDPE vent line and UPVC duct with spares, No joints
24. UPVC duct Protection – SRC20 Concrete pouring around UPVC duct and curing
25. HDPE Pipe protection - Backfill around HDPE pipe, placing of pre-cast slab with boom trucks
26. Backfilling – Warning Tape, Compaction Layer, Backfilling and Re-instatement
27. Asphalt Paving – Transport of asphalt, Placing base and Wearing course, Road markings

Manual Flow Damper and HDPE Tie-in

28. Spool Fabrication – Fabrication drawing as per requirement and site condition, fabrication
29. Critical permit – Due to H2S gas presence in line
30. Damper Installation – Blind flange installation, Gas Check, Supporting of existing line, SS line cutting,
Spool Welding and Damper Installation
31. HDPE Tie-in – Existing Line Cutting, Condensed/Overflow water drain, Tee joint and fusion welding, Joint
wrapping
32. Backfilling – Surround backfill, Warning tape, Layer of compaction, Backfill and Re-instatement

Cable Pulling and Termination

Earthing and Bonding

 Testing
1. Cable Test – Insulation Resistance Test
2. HDPE Vent line – 24 Hour Pneumatic Test of 1 bar
3. HDPE Tie-in – Soap Leak Test
4. OCU System
5. H2S and NH3 limit
6. PLC/SCADA

Client Inspection
33. Inspection by HIA MPD, FM, SME, FM Contractor, for material and each work activity upon deliverables