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Article history: Shunt reactors are designed in the form of cores with air gaps which are distributed along the legs. It
Received 29 August 2012 is crucial to determine the height of blocks based on its impact on the magnitude of the fringing flux,
Received in revised form 4 March 2013 the number of blocks and other size-related parameters. This study has applied three-dimensional finite
Accepted 18 March 2013
element method to a single-phase reactor which is calculated by well-known equations of magnetic
circuit theory. This is done to analyze the effects of the fringing flux on the inductance.
Keywords:
In this work, air gaps are distributed along the legs in order to determine the effects of the number
Core blocks
and height of core blocks on the inductance. The analytical equations, which are used to calculate the
Distributed gapped-core, Fringing effect,
Shunt reactor, Optimum design
optimum heights of core blocks based on the Schwarz-Christoffel transformation, are developed.
These equations are derived from the size-related parameters of the reactor and their validity has been
fully confirmed by the outcomes of the finite element analysis. There is a good agreement between the
height calculated by empirical relations and that estimated using the proposed method in this paper.
© 2013 Elsevier B.V. All rights reserved.
1. Introduction reactive power (Q) of the reactor, (b) the maximum magnetic flux
density (Bm in the core, (c) frequency (f), (d) the amount of increase
Shunt reactors are usually installed to overcome power system in the inductance caused by the fringing effect, and (e) the energy
problems caused by the capacitive reactive power. These include: stored in the space between the core leg and the winding. The
over voltages that occur during low load periods of long transmis- increase rate of the inductance caused by the fringing flux can be
sion lines as a result of the inherent capacitance of the line; leading controlled by the number of core blocks in each leg. Therefore, it is
power factors at generating plants resulting in lower transient essential to pay attention to the correlation between the inductance
and steady-state stability limits; and open-circuit line charging of the windings and the number of core blocks at every step of the
kVA requirements in extra-high-voltage systems that exceed the design. In addition, it is crucial to determine the height of the blocks
available generation capabilities [1]. Nowadays, shunt reactors are based on (a) its impact on the magnitude of the fringing flux, (b)
designed in the form of cores with air gaps. To reduce the fring- the number of blocks, and (c) other size-related parameters of the
ing effects of the flux, air gaps are distributed along the leg; as a reactor. It is worth mentioning that the diameter of the core blocks
result, the legs of the reactor are divided into several laminated will be equal to the diameter of the air gap, which in turn will be
magnetic steel disks called core blocks, which are separated by air- determined by the specified volume and financial considerations
gap wedges [2]. Fig. 1 shows this structure. The fringing effect is [5]. Regarding this subject, there are no remarkable works about
modeled as a permeance parallel to the main air gap, which leads the above mentioned problem and most of the research is related
to a higher inductance in the winding than was originally calculated to the interaction between shunt reactors and the power system in
from the length of the main air gaps. Further, flux leakage around different transient conditions [6,7], the nonlinear dynamic model-
the air gap results in an increase in the Eddy current losses in the ing [8,9], and the manufacturing of core blocks and the materials
winding, core blocks and other iron components [3,4]. [10].
For designing the reactor, the volume of the air gap is deter- Firstly, this study will apply three-dimensional finite element
mined by taking the following into consideration: (a) the required method (FEM) to a single-phase reactor in order to analyze the
effects of the fringing flux on the inductance. After that, the air gaps
will be distributed along the legs of the reactor to determine the
∗ Corresponding author. Tel.: +49 2224 14200; fax: +49 2224 14398. effects of the number and height of core blocks on the inductance.
E-mail addresses: abbas.lotfi@ntnu.no (A. Lotfi), Then, the analytical equations used in calculating the inductance
ebrahim.rahimpour@de.abb.com (E. Rahimpour). and the optimum height of core blocks will be presented. These
0378-7796/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.epsr.2013.03.006
64 A. Lotfi, E. Rahimpour / Electric Power Systems Research 101 (2013) 63–70
to overall energy stored in all the regions. Then the best value for the
height of blocks is found by minimizing the ratio of stored energy
in the main gap to all the regions in terms of corresponding induc-
tances. Thus, for analytically calculated reactor in this section, it is
not necessary to consider the energy stored in other regions. How-
ever, economically determining of the above mentioned design
parameters is not significant for the purpose of this paper, and so
the Ag /lg ratio has been presumed to be 1.1. The validity of the equa-
tions in various designs can be confirmed by changing the values
Fig. 1. Gapped core shunt reactor. once the equations have been sufficiently developed. Therefore, the
number of turns can be achieved by:
equations are derived from the size-related parameters of the reac-
tor and their validity has been fully confirmed by the outcomes of
N=
L
the FEM.
(7)
Ag
0 lg
2. The case study and FEM
The cross-sectional area of the winding can be reached through
2.1. The design and structure of the modeled reactor the current density equation as below:
N
I
For the purposes of the present study, a single phase shell-type Ku · Aw = N · Acu → Aw =
e
(8)
reactor of 10 kV, 100 kVAR is designed using the equations based ku J
on magnetic circuit theory. Neglecting the reluctance of iron and
where Aw , Ku , Acu and J represent the area of the winding, the
the copper losses, the equations below determine the volume of
filling factor, the cross-sectional area of the wire, and the current
the air gaps.
density, respectively.
Q = Ve · Ie (1) Incorporating Eq. (7) into Eq. (8) provides the following:
2
Ie
L
Ve = √ N · Bm · Ag · f (2) Aw =
Ku · J
(9)
2 Ag
0 lg
1 B · l
m g
Ie = √ (3)
2 0 · N After Aw has been determined, the height of the winding is calcu-
lable by obtaining the Hw /Bw with a view to technical and financial
By manipulating the above equations: considerations [5]. In this paper, the above mentioned ratio regard-
Q less of these considerations is selected to be 2.1. It is necessary
Ag · lg = 2 ·f
(4) to mention that the wire insulations as well as number of cooling
0 · Bm
channels between winding discs for thermal considerations have
where Q, Ve , Ie , lg , Ag „ f, Bm and 0 represent the reactive power, the a direct impact on the value of the filling factor. In the optimiza-
effective nominal voltage, the effective nominal current, the total tion process the dimensions of the winding will be changed. So, the
length of the air gap, the area of the air gap, number of turns, the power loss of winding and finally number of cooling channels will
frequency, maximum flux density in the air gap, and the free space be changed. As a result, the filling factor is not a constant. For the
permeability, respectively. The left-hand side of Eq. (4) is the gap sake of simplicity, Ku is considered constant. Table 1 displays the
volume and will be constant if the reactive power, flux density and specifications of the reactor derived from the equations mentioned
frequency are kept constant. Also, it assumes that all the magnetic above, the inputs of the problem, and values of 0.6, 1.1 and 3 for Ku ,
energy is stored in the main air gap. Consequently, by disregarding Ag /lg , and J, respectively.
the fringing flux, the inductance of the winding can be obtained as The distance from the winding to the middle and side legs as
below: well as to the top and bottom yokes (Bi , Bs , Hu and Hd according
to Fig. 1) is 20 mm, and is finally decided by the insulation design.
Ag
Pg = 0 → L = N 2 · Pg (5) Further, the yoke is rectangular with a width (dy ) equal to the outer
lg diameter of the leg (Doc ) and a thickness (Hy ) of 70 mm, the height
where Pg , N and L represent the permeance of the air gap, the num- (Hw ) and the width (Bw ) of the winding are 146.13 mm and 70 mm.
ber of turns, and the inductance of the winding, respectively. The Fig. 2 shows the calculated reactor. The main gap can be seen along
inductance of the winding, moreover, can be obtained by means of the middle leg.
the reactive power and the nominal voltage, both of which are the
inputs of the design problem, as follows:
Table 1
Ve2 Specifications of the modeled reactor.
L= (6)
ω·Q Parameters Symbol Value
Since the proportion of Ag /lg affects the size of the reactor, dif- Reactive power Q [kVAR] 100
ferent values for this ratio lead to different design in terms of the Voltage Ve [kV] 10
Current Ie [A] 10
consumed and losses of copper and iron [5]. Ultimately, these val-
Outer diameter of leg Doc [m] 0.1774
ues are decided according to economical considerations. As it can Length of air gap lg [m] 0.0225
be seen, the stored energy in the spaces between the winding and Inductance L [H] 3.19
leg for inductance calculation is not considered. As a matter of fact, Number of turns N [t] 1519
the method of this paper is to make a comparison of the inductance Width of winding Bw [m] 0.07
Height of winding Hw [m] 0.14613
corresponding to the main air gap with inductance corresponding
A. Lotfi, E. Rahimpour / Electric Power Systems Research 101 (2013) 63–70 65
Fig. 4. FEM results, (A) Distribution of magnetic energy, (B) Distribution of magnetic flux.
66 A. Lotfi, E. Rahimpour / Electric Power Systems Research 101 (2013) 63–70
Fig. 5. Energy variation along the line at the middle of air gap.
way to the leg through the sides, and owing to the fact that the According to Table 3, increasing the value of m up to 6 brings
layers of the core are grain-oriented, these fluxes lead to excessive a decrease in the inductance of the winding; however, for values
iron losses [3,4]. larger than 6, the magnitude of the inductance remains unchanged.
The air gap length between two consecutive core blocks for m = 10
2.2.3. Investigating the effects of distributing the air gap along is equal to 22.5/(10 + 1) = 2.045 mm. At this point, the difference in
the leg magnitude between the inductance of the winding and the induct-
As mentioned before, the air gap is divided into several smaller ance of the main air gap is mostly due to the energy stored in the
gaps along the leg to reduce the fringing effect by decreasing the space between the winding and the core leg; the fringing flux exerts
effective length of the air gap. Consequently, the effects of the num- no significant influence. It is worth noting that the obtained val-
ber of core blocks and their height on decreasing the fringing flux ues indicate that the proportion of the height of the winding (Hw )
and the inductance of the winding are studied at different steps of to the number of air gaps (m + 1) closely approximates the value
applying the FEM. To this end, 10 different states of the modeled of lC,p . Of course, this equation is not generalizable, and may not
reactor with different numbers of core blocks are used. In this anal- work in other designs. The validity of this equation can be fur-
ysis, m and lC will represent the number of core blocks and the ther explored by using various values in Ag /lg to design a variety
height of each block, respectively. of reactors. The appendix includes the optimum values of lC for
The total length of the air gap has been kept constant. Besides, Ag /lg = 2 and Ag /lg = 0.5, as well as the proportion of the height of
as Fig. 7 illustrates, for different values of m, the total inductance the winding to the number air gaps, which proves that the equation
of the winding is obtained according to the increase in lc. Fig. 8 is satisfactorily accurate.
shows the magnetic flux lines for three different values of lC , where In addition to the FEM-based equation used for calculating the
m = 3. As demonstrated in Fig. 7, for all values of m, an increase in lC optimum lC , a new equation is developed in the next section. To do
causes a decrease in the inductance of the winding which follows so, an equation is derived from the Schwarz-Christoffel transforma-
from the decrease in the fringing effect in the air gaps; however, tion and used to model the fringing flux. Besides the optimum lC , the
after reaching a specific amount, it starts to cause an increase in inductance value is also determined. It is necessary to mention that
the inductance of the winding. The findings indicate that to reduce this equation confirms the results obtained from the FEM-based
the fringing effect, there is an optimum value for the height of the calculations.
core blocks in the leg. The changes in the inductance can also be
observed in the magnetic flux lines drawn in Fig. 8. Table 3 gives the 3. Analytical modeling of the fringing flux path
values of lC corresponding to the minimum inductance (indicated
by lC,p ) and the total inductance of the winding for different values 3.1. Analytical method for considering the fringing effect
of m. In this table Lm , L0 , and Hw represent the inductance of the
reactor corresponding to m number of core blocks, the inductance There are a number of analytical methods to measure the effect
of the reactor without distributing the air gap, and the height of the of the fringing flux, most of which incorporates an equivalent per-
winding, respectively. meance in the mentioned flux path [15–18]. The equation below
Table 3
Results of the FEM with distributed air gaps.
Fig. 7. The changes in the inductance versus the height of blocks for different values of m.
which is derived from the Schwarz-Christoffel transformation rep- where Ptot , Pfring , Pg and Pw are the permeance of the total flux path
resents this [15]: of the winding, the permeance of the fringing flux path, the perme-
ance of the main air gap, and the permeance for the energy stored
l in the space between the winding and the core leg, respectively. In
Pfring = 0 D 1 + Ln (14)
2lg this equation, Pfring is obtained from Eq. (14) and Pg from Eq. (5).
However, to determine Pw , the equivalent surface should be calcu-
where, as shown in Fig. 9, D, l, lg and Pfring represent the diameter
lated by considering the shape of the fringing flux. To this end, if
of the core, the length of the leg, the length of the air gap, and the
the permeance of the fringing flux is geometrically assumed to be
permeance of the fringing flux, respectively. Eq. (14) can be used to
an empty cylinder, then the outer diameter equaling the flux arc
calculate the permeance of the fringing flux when the air gap is not
can be obtained as follows:
distributed. This equation helps to correct the inductance equation
given in Eq. (5). o 2 2
Pfring = ([Dfring ] − Doc ) (16)
Thus, all that needs to be done is to add the above permeance, 4
the permeance of the fringing flux, and the permeance for the space
between the winding and the limb to Eq. (5), which will result in
the following: o 4 2
Dfring = P + Doc (17)
fring
Ptot = Pg + Pfring + Pw (15)
Considering Eq. (14) will result in:
o 4 lC 2
Dfring = Doc · lg 1 + Ln + Doc (18)
2lg
Fig. 8. The changes in the flux path caused by increasing the lC for m = 3. Fig. 9. The fringing flux path considered in calculating the permeance.
68 A. Lotfi, E. Rahimpour / Electric Power Systems Research 101 (2013) 63–70
Table 4 1
The values of the permeances and inductance obtained from the analytical equations l = (H − mlC − lg − lC ) (22)
2 f
for the modeled reactor.
Fig. 11. Comparing the values of lC obtained from the analytical method with those
Fig. 10. The fringing flux path used in calculating lC . from FEM.
A. Lotfi, E. Rahimpour / Electric Power Systems Research 101 (2013) 63–70 69
Table 5
The inductance calculated by the analytical equations and the FEM.
Table 6
Validation by the built and tested shunt reactor.
and the core. However, according to Eq. (20), this will lead to an
inductance of 3.43 H. In this state, the error percentage in related
to the inductance obtained from the FEM for m = 10 will be 8.77%,
which is acceptable. Obviously, this error will be lower and more
acceptable if the inductance is calculated by FEM for a large value
of m.
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