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Structure Guidance: ARC Marine - Marine Port
Structure Guidance: ARC Marine - Marine Port
com
White
Paper ARC Marine – Marine Port
Structure Guidance
January
2016
Introduction
The Port infrastructure in mature, well developed, The audience for this document is aimed at Port
countries is often over 100 years old, long before Manager level and not Port Engineers.
international or national marine construction standards
of build were fully documented and routinely updated as It should be noted that whilst the author refers
is commonplace with modern construction methods. primarily to a view with respect to UK standards, it
does also reference other international standards
This document aims to provide an overview of the key which should always be consulted as necessary.
issues typically affecting Marine Port Structures and
provides guidance as to current technical references.
It also provides a brief overview on the maintenance
requirements for port structures and the construction
materials used, specifically concrete, steel, stone and
timber and issues arising from the use of these materials.
General
1. Safety within ports was covered under the Docks 5. Section 5 of the regulation’s introduction states that
Regulations 1988 but this was revoked in April 2014 the time and thought invested at the start of the
and superseded by the Health & Safety Executive’s project will pay dividends not only in improved
(HSE) Approved Code of Practice; L148 Safety in health and safety, but also in:
Docks (2014). It should be noted HSE are looking
into port operations with a number of guides issued a. Reductions in the overall cost of ownership,
in 2014 relating to container operations and general structure is designed with safe & easy
safety in ports. maintenance & cleaning in mind, key
information is readily available in the health &
2. Where a structure was constructed after 1996 the safety file;
project would have been covered under the
Construction (Design & Management) Regulations b. Reduced time finding relevant information;
1994 which have subsequently been replaced with
the Construction (Design & Management) c. More reliable costings & completion dates;
Regulations 2007 and the associated Approved
Code of Practice and as amended in April 2015. d. Improved communication & co-operation
between key parties; and
3. The HSE must be notified where a project is either
expected to last more than 30 working days or e. Improved quality of the final product
involve more than 500 person days, for example 50
people working for over 10 days. This is classed as a 6. This brings in the requirement of the designers to
notifiable project and will be applicable for most think and plan for the future maintenance
port work in view of the nature of such work; For requirements of the structure.
example the ‘Liverpool 2 New Container Terminal’
Project is programmed to take over a year to build 7. Most ports in the UK are historically sited and were
and is classed as a notifiable project. initially built / developed in the last two centuries.
There are some new ports such as London Gateway,
4. The regulations also require a notifiable project to other existing ports have had extensive upgrades to
have a Health & Safety file; this will contain the reflect changes in the size of vessels using the
information needed to allow future construction facilities, notably container vessels.
work, including cleaning, maintenance, alterations,
refurbishment and demolition to be carried out
safely. Information in the file should alert those
carrying out such work to risks, and should help
them to decide how to conduct work safely.
Feasibility
Feasibility studies are used to identify realistic and cost impacts of new developments have been sufficiently
effective options that meet technical, legislative and considered in the decision making process.
environmental requirements for any new development
and are carried out prior to any detailed design or impact Technical feasibilities include those preliminary studies
assessment. Determining the most appropriate place for undertaken to assist in determining detailed design of
a jetty breakwater or terminal requires an understanding port structures. Such studies could consider modelling
of all the factors that might impact or impinge on that the following:
decision. • Significant and extreme wave heights
• Wave induced current
Shoreline and seabed changes (morphological change) • Current speed and direction
can be caused by coastal defences or other structures in • Design wind criteria at a range of averaging periods
the environment or due to changes in wider sedimentary and heights
and hydrodynamic (flow) patterns resulting from human • Extreme values for given return periods
activities or natural processes (including climate change). • Water level variation and tides
Understanding how the shoreline or seabed changes is • Joint Probability Analysis (JPA)
essential for designing and maintaining coastal and • Sedimentation
marine structures as well as a key component of any
Environmental Impact Assessment (EIA). EIAs are
undertaken to ensure the potential environmental
Planning
Early consideration should also be made regarding the • Scoping Opinion. The aim of the scoping opinion is to
legislation and consents that might be necessary. precisely define the detailed areas to be assessed in
Permissions may be required for both the land and water the EIA. Equally, this should also identify and justify
side elements of the development and could include: areas that do not require further assessment. When a
• G
eneral Permitted Development Order screening opinion is not necessary, the project plan
• T
own and Country Planning (Environmental Impact and scoping information should be submitted clearly
Assessment) Regulations 2011) requesting a Scoping Opinion. This will include the
• T
he Marine Works (Environmental Impact Assessment requirements from the MMO or LA statutory
(EIA)) Regulations (2007) as amended 2011 consultees, e.g. Natural England (or Welsh and
• H
arbour Revision Order Scottish equivalents), Environment Agency (or Welsh
• M
arine Licence and Scottish equivalents) and the MMO Scientific
advisors, Cefas; and...
The EIA process has three steps as follows:
• S
creening Opinion. An application is made to the • The EIA addresses the topics identified in the Scoping
Marine Management Organisation (MMO) or Local Opinion.
Authority with basic information of the proposed
development for determination as to whether an EIA is
required for the proposed works. In this case, the scale
of works and the local designations are sufficient to
make an EIA compulsory and therefore this step can
be ignored;
Design
8. The standards for design will be set by one of a number durability. BS 6349-1-4 replaces section 7 within BS
of International Standards Developing organisations. 6349-1:2000 and is now a standalone document.
9. In the UK the British Standards Institution was set up 16. The codes do not generally cover maintenance
to produce national standards. Now known as BSI it although BS 6349-1-1: 2013’s last chapter covers
is an International Standards Developing maintenance and this may reflect the industry need
organisation with their standards used for improved guidance in this area.
internationally, (www.bsigroup.com).
17. The current published BSI standards are1:
10. BSI has developed a number of codes of practice
relating to design of jetties – BS 6349 Maritime a. BS 6349-1-1: 2013 Maritime structures. Code
Structures. These are regularly reviewed and of practice for planning & design for operations
updated as necessary. Indeed this also reflects the
need for more information with BS 6349-1 being b. BS 6349-1-3: 2012 Maritime structures.
split into 4 sub-sections in recent years. Code of practice for geotechnical design
11. It should be noted that depending on the individual c. BS 6349-1-4: 2013 Maritime structures.
country, they may produce their own standard or Code of practice for materials
refer to another, for example Australia provides
guidance which refers to BS 6349. d. BS 6349-2: 2010 Maritime structures. Design of
quay walls, jetties and dolphins (Under revision)
12. The American equivalent is ANSI (American National
Standards Institute) which provides a similar service e. BS 6349-3: 2013 Maritime structures. Design
to that of BSI, (www.ansi.org). of shipyards and sealocks
13. There is an international association responsible for f. BS 6349-4: 2014 Maritime structures. Code of
addressing the issues in the field of navigable practice for design of fendering & mooring
waterway traffic on rivers, ports and canals. The systems
association is called PIANC – Permanent International
Association of Navigation Congresses and is also g. BS 6349-5: 1991 Maritime structures. Code of
referred to as “World Association of Waterborne practice for dredging & reclamation
Transport infrastructure”. (www.pianc.org)
h. BS 6349-6: 1989 Maritime structures. Design
14. PIANC provides a forum for guidance, of inshore moorings & floating structures
recommendations and technical advice through (Temporarily withdrawn – under revision)
technical reports, commissions, technical groups
and congresses, both national and international for i. BS 6349-7: 1991 Maritime structures. Guide to
practitioners. the design & construction of breakwaters
15. Turning back to BSI, changes have been made to the j. BS 6349-8: 2007 Maritime structures. Guide to
concrete section with the clauses being updated to the design & construction of Ro-Ro ramps,
align with BS EN 206-1 (European Standard - Concrete: linkspans & walkways
Specification, Performance, production & conformity)
and BS 8500 (Requirements for standardised k. BS 6349-9: Maritime structures. Guide to the
prescribed & designated concretes). It updates the design & construction of port surfacing (New
durability requirements within the concrete section in standard – currently being developed)
respect to minimum cement, type, cover and water/
cement ratios for 30, 50 and 100 years design life. 18. There are also British Standards for the materials used
These changes incorporate the latest cement and in construction to ensure consistent standards, an
cement replacements as given in BS EN 197-1:2011 example being BS1200 which covers chloride levels
(European Standard – Cement) and provide more in aggregates.
1
www.shop.bsigroup.com accurate data for mix designs to achieve adequate
Asset Management Systems
19. An Asset Management System (AMS) can be used 22. Port specific AMSs cover the following key areas:
to monitor and maintain things of value (assets) for a. Plan
a port group, port or department within a port. It b. Policy
can be applied to tangible assets such as buildings, c. Strategy
cranes and quay walls as well as to intangible assets d. Process Map
such as human capital, intellectual property and e. Asset Creation and Acquisition
financial assets. The level of detail can vary in f. Project Management Process
granularity from the concept of treating a whole g. Procurement of Plant and Equipment
port as an asset down to the finer details of an asset h. Local Asset Management Objectives
within an asset group. i. Utilisation Specification
j. Local Maintenance and Inspection Plans
20. PAS 55 and ISO 55000/55001 Asset Management k. Renewal and Disposal
Systems have been adapted for use in ports to l. Business Planning Process
enable the structured and methodical recording of a
ports asset base throughout the asset lifecycle. 23. The BSI AMS that are adhered to are:
AMSs are broken down into guidance notes, tools a. PAS 55 Optimised management of
and enablers to ensure that ports can: physical assets
b. ISO 55000 Asset management -- Overview,
a. R ecord all of the required information for principles and terminology
each asset c. ISO 55001 Asset management -- Management
b. Assess the current status of their asset base systems – Requirements
c. Review and amend contingency
d. Future plan their assets
e. Link their assets to the port and/or group
5 year plans
f. Assess asset condition and criticality
25. The principles of such a maintenance programme Where a defect has been
Safety Inspection
will cover: identified.
Visual inspection every 24
General Inspection
a. Programmed inspections months.
Close visual inspection every 6
b. Timely inspections of reported damage / defects Principal Inspection
years.
36. OCIMF has developed this as part of their ongoing Above Water ✓
anti pollution and environmental protection stance. Under Water ✓
The result of pollution generally has a high cost and
associated bad publicity. It was recognized that the Table – 3 OCIMF Inspection Frequency – Saltwater Jetty
major risk for pollution is at the interface between
ship and shore – the jetty. 40. A difference can be seen in Tables 1 & 3 between
BD63/07 and OCIMF although Table 3 is the very
basic OCIMF recommendation.
Steel
47. It is also used for machinery and parts such as lock
hinges, bollards, handrails and access ladders. For
machinery the manufacturer will supply the
maintenance procedures.
48. Components such as bollards will have been Fig. 1 Steel Quay Corrosion Profile
installed with a design working load however with
age this should be revisited either through testing or 54. The atmospheric zone is above the splash zone and
use of a civil engineer to survey the structure to below the top of the structure and as such is in a salt
ensure the foundations and fixtures such as bolts laden environment where any bare steel will
are still suitable. corrode. This sort of corrosion will have an average
2
Ocimf Jetty Maintenance rate of 0.1 to 1.4mm over 5 years2.
& Inspection Guide 2008
55. A relatively new identified problem for carbon steel 60. Concrete is susceptible to two main problems;
in port environments is Accelerated Low Water chloride ingress and Alkali Silica Reaction (ASR).
Corrosion (ALWC) caused by microbially influenced
corrosion, ALWC is also known as biocorrosion. a. The impact of chlorides on the structure is
twofold. Firstly the reinforced bars will corrode
56. In reality the problem has been around for many following the ingress of chlorides through
years, identified in the 80’s but was generally whatever source. This mainly happens just
thought to be down to local conditions until the around the high water mark where the
number of cases resulted in a revised opinion. structure is not kept saturated. It can be dealt
with using cathodic protection such as ICCP or
sacrificial anode as with steel. Secondly as the
steel corrodes it also expands causing
secondary damage if contained within the
concrete resulting in cracks.
57. Carbon steel has been used in sheet piles for many b. The second problem found with concrete is
years and ALWC is a widespread problem which ASR where either the cement or aggregate
particularly affects steel between mean low water used for making concrete contained high level
springs and the lowest astronomical tide. ALWC can of chlorides; this problem was identified in the
be very aggressive, greatly reducing the strength of 1940s although guidance was not issued till
a structure in a vertically concentrated section along many years later.
its whole length; Fig 2 shows a severe case where
there is significant reduction in strength. ALWC SR produces a hygroscopic gel that absorbs
A
corrosion rates of up to 4mm per year have been moisture and swells. ASR shows up as surface
reported although 1mm per year appears to be the deposits, swelling and random cracking and is
norm3. associated with wetting and drying cycles. In
some cases it can cause severe concrete
58. A lesser problem in the submerged zone is where deterioration which can result in serviceability
the sheet piles suffer abrasion from a vessel’s loss and lead to the concrete being susceptible
propeller/s wash or wave/tidal action. Where holes to damage from other sources, such as
appear the ballast behind the sheet pile can be chlorides.
washed out causing sinkholes or depressions to
appear at ground level. These symptoms can also 61. In the UK the level of chlorides for aggregate are
appear with stone walls where one or several stones governed by BS 1200 which discusses washing
have been displaced. aggregates etc. to ensure chloride levels are
satisfactory. Cement is classed as low, medium or
Concrete high alkali; low alkali cements have little risk
whereas high alkali cements require greater
59. Concrete is extensively used, often with reinforced management when mixing with aggregates. The
steel bar for a cap on top of steel piles, steel sheet majority of damage from ASR, in Britain, is from
3
Ocimf Jetty Maintenance piles, stone or concrete sides. It is fairly easy to use high alkali cement4.
& Inspection Guide 2008 above and below water provided the correct
4
procedures and standards are used. Fig. 3 below
Concrete Society - July
2009 – Concrete shows a standard use.
magazine
Stone
64. Because of the higher cost with producing and 67. There is plenty of good constructive guidance on
working stone, it’s is largely avoided unless for gabion use in a marine environment for either short
environmental impact or aesthetic considerations or long term, refer to Fig. 6 as an example.
both of which relate more to ports concentrating on
the leisure market. 68. Near vertical gabion walls are more likely to suffer
toe scour and structural collapse as they are less
65. Gabions are a modern use of stones for smaller able to dissipate wave energy during storm waves. A
projects. Gabions are not used for loading surfaces suitable geotextile should be used to prevent
as they are not solid structures, unlike a steel or underlying material from being washed out through
stone wall, the gabion infill can move around and in the gabions.
an active marine environment this will give rise to
accelerated wear. They can be used to protect banks 69. The gabion revetments are also likely to suffer from
or approaches. The containing structure is made up local scour and flanking at the junction between
from either galvanized wire or plastic coated wire. structure and adjacent unprotected bank face.
Regular basket maintenance is required to
maximize the life of gabions.
70. Severely damaged baskets should be refilled and 74. Plastic sheeting is wrapped around timber piles to
closed with mesh panels. Replacement mesh should prevent attack by marine organisms in more
be laid over the entire structure if abrasion or temperate locations than the UK. The sheeting
corrosion is widespread. Under exposed conditions prevents water circulation and reduces oxygen
a maximum life of 10 years should be anticipated, content. The sheeting is susceptible to damage
after which a replacement structure may be from floating debris or ice.
required.
75. Timber structures should be subject to a regular
Timber inspection regime to note any deterioration in
condition and then monitor that over time with
71. The use of timber has many applications in marine repairs conducted as necessary.
structures although construction methods using
timber piles are rarely used for commercial ports in 76. Older timbers would have been treated with
view of the higher maintenance required. creosote which was very effective but is generally
considered unacceptable for use in the marine
environment nowadays. Preservatives do not
penetrate to the centre of piles which leaves them
vulnerable as the preservative starts to age.It is
expected as harbour waters become cleaner marine
borers will become an increased issue.
5
cimf Jetty Maintenance
O
& Inspection Guide 2008
References
OCIMF Jetty Maintenance & Inspection Guide 2008. Accelerated Low Water Corrosion. Report of Working
ISBN-13:9781856093439 Group 44 of the Maritime Navigation Commission,
International Navigation Association (2005)
TT Club – Maintenance Handbook for Non-Engineers
Engineering Standards & Guidelines for Maritime
HSE Approved Code of Practice: L148 Safety in Docks Structures, NSW Maritime (2005)
(2014)
Investigation & Repair Work for Superstructures of Jetty
Inspection, Maintenance& Repair of Maritime Structures Deteriorated by Chloride Induced Corrosion & ASR in the
Exposed to Damage & Material Degradation caused by a Osaka Port Container Terminal. Third International
Salt Water Environment. Revision of PIANC Report by PTC II Conference on Sustainable Construction Materials &
(MarCom) WG 17 (1990) Technologies (2013)
The maintenance of civil engineering structures; A paper Cathodic Protection of Steel in Concrete & Masonry. 2nd
by A. Van Der Toorn (1994) Edition, Paul Chess & John Broomfield
www.bsigroup.com British Standards Institution
Deterioration & Restoration of Concrete Jetties. A paper by
Dr R Ravindraajah & D Kizana presented at Asia-Pacific
Corrosion Control Conference (1999)
Acknowledgements
ARC Marine/AGCS wish to acknowledge the following for their technical assistance in compiling this document:
1.
Mr. Taggart A. Smith 2.
Mr. Peter A. Whitehead
Naval Architect & Senior Project Manager Associate – Applied Marine Scientist
Malin Marine Consultants Ltd ABP Marine Environmental Research Ltd
17 Sandyford Place Quayside Suite
Glasgow Medina Chambers
G3 7NB Town Quay
Southampton
Tel: +44.1412432242 SO14 2AQ
Fax: +44.1412265501
Mob: +44.7435964257 Tel: +44.2380711895
E-mail: t.smith@malingroup.com Fax: +44.2380711841
Web: www.malinmarine.com or E-mail:
pwhitehead@abpmer.co.uk
www.malingroup.com Web www.abpmer.co.uk
Graham Bell
Master Mariner MNI MBACS
Principal Risk Consultant Marine
ARC (Allianz Risk Consulting) Marine
Allianz Global Corporate & Specialty, 60 Gracechurch Street, London, EC3V 0HR
Direct: +44.1904489740 Mobile: +44.7824527577
E-mail: graham.bell@allianz.com
Web: www.agcs.allianz.com
Copyright © 2015 Allianz Global Corporate & Specialty SE. All rights reserved. The material contained in this publication is designed to provide general information only. Whilst every effort has been made to ensure that the
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or omissions. All descriptions of coverage are subject to the terms, conditions and exclusions of the individual policy. Allianz Global Corporate & Specialty SE, Fritz-Schaeffer-Strasse 9, 81737 Munich, Germany
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