Document / Drawing and the design it covers are property of INDIAN OIL CORPORATION LIMITED.

They are merely loaned and on the borrower’s express

agreement that they will not be reproduced, copied, loaned, exhibited, not used except in the limited way and private use permitted by any written consent given
TECHNICAL SPECIFICATIONS Page 1 of 4

PERMANENT CATHODIC PROTECTION WORKS Rev : 00

Attachment-4

PROJECT SPECIFIC INFORMATION / REQUIREMENT

1.0.0 Location & Site conditions

1.0.1 This section outlines the project specific requirements for the Permanent Cathodic
Protection system for Muzaffarpur Motahari LPG Pipeline Project.

1.0.2 The Owner intends to cathodically protect the underground coated newly laid pipelines
and the underground piping at stations with impressed current based Permanent
Cathodic Protection system.

1.0.3 At the Originating, Delivery station locations of the above pipeline, above ground
insulating joints/couplings are provided and for RCP/SV station location of above
pipeline, underground insulating joints/couplings are provided, for an independent
Cathodic Protection system for the mainline pipes.

1.1.0 Pipeline details for Mainline Permanent Cathodic protection system

Sl. Mainline section Pipeline Coating details Approx.

No details Length [Km]

1 Muzaffarpur to Motahari API5L X-60, PSL2 3LPE, Min. coating

OD 12.75” thickness 3.5mm 107
WT 0.25”

1.1.1 Locations of CP stations

Tentative locations of C.P. stations (CPTR-Cathodic Protection Transformer Rectifier

& CPPSM – Cathodic Protection Power Supply Module) for the new pipeline along
with their respective chainages are tabulated below: -

GROUP A:

Approx.
Sl. Type of Cathodic Protection Description of Location /Other
Chainage from
No. Location Station no. information
by the lender to the borrower.

Paradip (Km)
Origin station (CP for Station
1. 0.000 CPTR Muzaffarpur Station
protection
Origin station (CP for mainline
2. 0.000 CPPSM Muzaffarpur Station
protection)
RCP station (CP for mainline
3. 33.92 CPPSM SV-3
protection)
RCP station (CP for mainline
4. 76.77 CPPSM SV-7
protection)
End station (CP for mainline
5. 107.06 CPPSM Motahari Station
protection)
End station (CP for Station
6. 107.06 CPTR Motahari Station
protection)

IOCL-PL-ELEC-PCP-11

PIPELINES
Document / Drawing and the design it covers are property of INDIAN OIL CORPORATION LIMITED. They are merely loaned and on the borrower’s express
agreement that they will not be reproduced, copied, loaned, exhibited, not used except in the limited way and private use permitted by any written consent given
TECHNICAL SPECIFICATIONS Page 2 of 4

PERMANENT CATHODIC PROTECTION WORKS Rev : 00

1.0.0 Permanent Cathodic Protection System for Station Piping and other station facilities are
envisaged for Muzaffarpur & Motahari stations.

1.1.0 Permanent Cathodic Protection System for mainline section from Muzaffarpur to
Motahari.

1.2.3 Scope of work

The Scope of work shall include, but not limited to, the following:

1. The entire length of mainline pipe shall be coated with Dual Layer Fusion Bond
Epoxy (Dual Layer FBE) coating/ 3 LPE coatings.

2. Flameproof Ex’d and weatherproof (minimum IP-55) TLP Type E shall be provided
near insulating couplings as per approved engineering document. The TLP shall
house 01 nos. of Solid state diode decoupling devices and zinc grounding cell shall
be connected for grounding of the insulating coupling as per specifications and
approved engineering document.

3. Flameproof Ex’d’ and weatherproof TLP Type DMV shall be provided at mainline
valves (located inside station premises only) as per approved engineering document.
RCP/SV stations valves are to be provided with DMV type TLPs. The TLP shall
house Solid state diode decoupling device and Zinc Anodes shall be connected for
grounding of the Valve actuator as per specifications and approved engineering
document.

4. Weatherproof TLP Type DAC shall be provided at points of AC interference where

HT line of Voltage 66 KV and above is crossing/running parallel (within 20 meter of
ROW) the pipeline as per approved engineering document. The TLP shall house
Solid state diode decoupling device and shall also be used for connecting Zinc
Anodes for grounding of the Valve actuator as per specifications and approved
engineering document.

5. Supply and installation of Solid state diode decoupling device in the existing DAC
type TLP and supply and termination of Zinc Anodes in the same.

6. DC interference (DC traction areas, HVDC power line etc.) and AC interference
surveys (for detecting presence of any AC voltage induced owing to proximity of any
by the lender to the borrower.

HT transmission line of 66 KV and above, crossing or running parallel within a

distance of 20 M from the pipeline alignment) shall be conducted

7. Flame proof surge diverter shall be provided and installed at insulating couplings as
per standard drawings.

8. Supply & installation of Silent DG set with AMF panel with exhaust piping meeting
the SPCB norms at prescribed locations i.e, RCP and SV locations.

9. Preparation of engineering document considering enclosed soil resistivity survey

report & specification shall be prepared & submitted for review & approval of owner,
before procurement of equipments & commencement of execution of PCP work at
site.

IOCL-PL-ELEC-PCP-11

PIPELINES
Document / Drawing and the design it covers are property of INDIAN OIL CORPORATION LIMITED. They are merely loaned and on the borrower’s express
agreement that they will not be reproduced, copied, loaned, exhibited, not used except in the limited way and private use permitted by any written consent given
TECHNICAL SPECIFICATIONS Page 3 of 4

PERMANENT CATHODIC PROTECTION WORKS Rev : 00

10. Supply and Installation of A.C. distribution board at independent MOV locations shall
be carried out as per SOR and tender specifications.

11. All TLP’s to be supplied and installed within station area of Pumping, scrapper,
terminal, SV and RCP shall be flameproof & weatherproof type.

12. Preparation and submission of detailed engineering including design data, drawings,
material specifications procedures for surveys etc., for the owner's approval.

13. Supply, installation, testing and commissioning of 230V AC cum 48V DC operated
automatic type CPPSM unit with output rating of 25 V, 25 A DC with SCADA linkage,
with unit efficiency more than 70% at full load.

14. Supply, installation, testing and commissioning of 230 V AC operated manual type
Cathodic Protection Transformer Rectifier unit of output rating 50 V,& 75 A DC as
per specifications of approved make.

15. Supply, installation, testing and commissioning of Copper/ Copper sulphate

permanent reference cells.

16. Identification of anode bed locations for each CP station. Supply, installation, testing
& commissioning of swallow (horizontal / vertical) / deep well type anode beds at CP
locations and integration with CP units.

17. Conducting AC interference survey and mitigation thereof through supply,

installation, testing and commissioning of solid state decoupling devices & zinc
anodes.

18. Conducting DC (Mutual) interference survey with other pipelines/ Railways/DC

system in mainline and mitigation thereof.

19. Conducting Close Interval Computerized (“on”/”off”) Potential Logging (CIPL) Survey
after commissioning of the CP system.

20. Conducting post construction Direct Current Voltage Gradient (DCVG) Survey to
identify / pin point area of drainage of CP current through coating damages, so as to
take remedial measures.

21. Conducting Coating Resistivity Survey

by the lender to the borrower.

22. Measuring, recording and submitting PSP values & CP station data to assess the
status of protection in the stretches of pipeline.

23. Supply, installation & testing of Bond stations wherever required for maintaining the
pipelines at equi-potential level to avoid any mutual interference.

24. Protection of Hot Spot areas through galvanic anodes or by adjusting the CP current
through CP units along the pipeline stretches.

25. Repair of all coating damages occurred during connection of cables to the piping
intended to be protected cathodically.

IOCL-PL-ELEC-PCP-11

PIPELINES
Document / Drawing and the design it covers are property of INDIAN OIL CORPORATION LIMITED. They are merely loaned and on the borrower’s express
agreement that they will not be reproduced, copied, loaned, exhibited, not used except in the limited way and private use permitted by any written consent given
TECHNICAL SPECIFICATIONS Page 4 of 4

PERMANENT CATHODIC PROTECTION WORKS Rev : 00

26. Retesting, measuring, recording data of all the stretches after mitigation of
interference and extending protection at Hot spots for full protection of the pipeline
stretches.

27. Submission of complete documentation, consisting of design guidelines, drawings,

procedures and other relevant data for owner's approval & record.

28. Supply, installation, testing & commissioning of distribution board ACDB /DCDB at
RCP/SV locations, as required.

29. Installation, testing and commissioning of 25 KVA 3-Phase 3-phase DG sets at 9

locations.

1.2.4 Associated works under scope of other contractor

All associated works as per tender specification shall be taken care of by the contractor.
The contractor may be asked to provide work of cathodic protection in mainline at any
chainage of the petroleum pipeline for MAPL Project for items covered under SOR of the
project for various groups.
by the lender to the borrower.

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PIPELINES