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CLIENT CONTRACTOR

FIELD GATHERING SYSTEM


TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 1 of 10

BILL OF MATERIAL - CATHODIC PROTECTION

TRUNKLINES DETAILED ENGINEERING PROJECT

0 08th March 2022 Issued for Design NV GP MK

APPR. BY
REV DATE REVISION DESCRIPTION PRPD. BY CHKD. BY APPR. BY
CLIENT
CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 2 of 10

TABLE OF CONTENTS

1. INTRODUCTION .................................................................................................................................... 3

2. SCOPE OF WORK ................................................................................................................................. 4

ABBREVIATIONS .................................................................................................................................. 4

3. REFERENCE DOCUMENTS.................................................................................................................. 6

PROJECT DOCUMENTS ....................................................................................................................... 6

COMPANY STANDARDS / SPECIFICATIONS ..................................................................................... 6

INTERNATIONAL CODES & STANDARDS .......................................................................................... 6

4. BILL OF MATERIALS ............................................................................................................................ 8

PRE-DESIGN SITE SURVEY, DESIGN AND DETAILED ENGINEERING ............................................ 8

MATERIAL SUPPLY FOR TEMPORARY CATHODIC PROTECTION.................................................. 8

MATERIAL SUPPLY FOR PERMANENT CATHODIC PROTECTION .................................................. 9

INTERFERENCE SURVEY AND TESTING AND COMMISSIONING .................................................. 10


CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 3 of 10

1. INTRODUCTION

Griffin Energy Ltd. is pleased to support OMV (Yemen Block S2, Shabwah, Yemen)
Exploration GmbH (OMVY) to carry-out the Trunkline Detailed Engineering for two (2) 12”
Trunklines and one (1) 6” Trunkline buried between the existing Central Processing Facility
(CPF) and future three (3) Remote Manifold Stations (RMS) located at the existing EPF’s in
the field, covering an overall distance of approximately 22.443 km.

On completion of installation it is anticipated that the Trunklines shall only be progressed up


to Ready for Commissioning (RFC) and not go in to service until upstream and downstream
facilities are completed.

Approx.
SN Trunk Line No. From To
Length (Km)
1 TL-1 (6”) Planned RMS-1 Location CPF 3.550 km

TL-2a (12”) - Option 1 Planned RMS-2 Location EPF-4 8.633 km

2 TL-2b (12”) - Option 2 BVS-1 @ TL Diversion Station Area CPF 1.765 km

TL-2c (12”) - Option 3 EPF-4 BVS-1 1.890 km

TL-3a (12”) - Option 1 Planned RMS-3 Location EPF-4 6.730 km

3 TL-3b (12”) - Option 2 BVS-2 @ TL Diversion Station Area CPF 1.765 km

TL-3c (12”) - Option 3 EPF-4 BVS-2 1.890 km


CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 4 of 10

2. SCOPE OF WORK

Corrosion protection of the external surface of the pipelines shall be provided with high
integrity coating systems, supplemented by cathodic protection.

This document defines bill of materials for temporary and permanent cathodic protection
associated with trunklines .

ABBREVIATIONS

Abbreviation Description

3LPP 3 Layer Poly Propylene


AC Alternating Current
AJB Anode Junction Box
BOQ Bill of Quantities
CIPS Closed Interval Potential Survey
CP Cathodic Protection
CS Carbon Steel
Cu-CuSO4 Copper-Copper Sulphate
DC Direct Current
DCVG Direct Current Voltage Gradient
EPBB Equipotential Bond Box
FEED Front End Engineering Design
FSBB Foreign Service Bond Box
GEL Griffin Energy Limited

ICCP Impressed Current Cathodic Protection


IP Degree of Protection as per IEC 60529
IR Voltage Drop
IJ/IF Insulating Joints/Insulated Flange
Mg Magnesium
NACE National Association of Corrosion Engineers
NDB Negative Distribution Box
CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 5 of 10

Abbreviation Description

OHL Overhead Power Transmission Line

OMV OMV (Yemen Block S2) Exploration GmbH (COMPANY)


RP Recommended Practice
SP Standard Practice
TCP Temporary Cathodic Protection
TR Transformer Rectifier
UV Ultra Violet
XLPE Cross Linked Polyethylene
CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 6 of 10

3. REFERENCE DOCUMENTS

PROJECT DOCUMENTS

Document No. Document Title Rev

Scope of Work – Trunklines Installation Field


YS2-03-D09035-SOW-Y-002-05 05
Gathering System

Proposed Pipeline Route of Trunkline 1 from


YS2-03-TL1-C10017-AS-L-001 A
RMS-1 to CPF

Proposed Pipeline Route of Trunkline 2 from


YS2-03-TL2-C10017-AS-L-001 A
RMS-2 to CPF

Proposed Pipeline Route of Trunkline 2 from


YS2-03-TL2-C10017-AS-L-002 A
Diversion Station ( BVS-1) to EPF-4

Proposed Pipeline Route of Trunkline 3 from A


YS2-03-TL3-C10017-AS-L-001
RMS-3 to CPF

Proposed Pipeline Route of Trunkline 3 to from A


YS2-03-TL3-C10017-AS-L-002
Diversion Station ( BVS-2) to EPF-4

GE-OMV-FGS-TLX-CPS-6-001-A Cathodic Protection Specification A

COMPANY STANDARDS / SPECIFICATIONS

Reference No. Description

YS2-03-D09035-BOD-P-001-02 Field Gathering System Project Basis of Design

INTERNATIONAL CODES & STANDARDS

Reference No. Description

NACE SP0169 Control of External Corrosion of Underground or


Submerged Metallic Piping Systems

NACE SP0177 Recommended Practice of Alternating Current and


Lightning Effect on Metallic Structures

NACE SP0286 The Electrical Isolation of Cathodically Protected Pipelines


CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 7 of 10

Petroleum and Natural Gas Industries - Cathodic Protection


ISO 15589-1 of Pipeline Transportation Systems - Part 1: On-land
Pipelines
CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 8 of 10

4. BILL OF MATERIALS

PRE-DESIGN SITE SURVEY, DESIGN AND DETAILED ENGINEERING

S.No Description Unit Qty

1 Pre Design Site Survey Km 22.443

2 Design and Detailed Engineering Km 22.443

MATERIAL SUPPLY FOR TEMPORARY CATHODIC PROTECTION

S.No Decsription Unit Qty

4.1 Kg Prepacked High Potential Magnesuim


1 Anodes c/w 10mm2 XLPE/PVC, Red colour code × Ea 28
10m long.
Prepacked Permanent Reference electrode(Cu/Cu-
2 So4 ) c/w 10mm2 XLPE/PVC, Yellow colour code Ea 5
× 10m long.
Junction Box, Stainless Steel type heavy duty welded grades 316L and painted
as per DGS-6600-010, IP 65 in accordance with IEC60529 , Powder Coated /
Electro Polish.

Internal circuit comprising Cu Bus bar, shunt, grid coil resistor, 6mm phenolic
panel, brass nut & bolts etc.,

3 Mounting comprising galvanised steel frame, 2 nos vertical angles size of 75 x 75


x 6mm, minimum height of 1.5 m height from ground level, 2” / 3” GI conduit (one
or two no’s)

Cable glands to be provided against no of Circuits and no of cables entry.

Earthing provision 2 nos. ½" or m12 earthing bolts and security lock with SS316 l
material
FSBB c/w one copper bus bar to connect five (7)
3.1 individual circuits with 5A-50m V shunt. Incluisve of Ea 1
cable gland for access in the bottom
FSBB c/w one copper bus bar to connect five (3)
3.2 individual circuits with 5A-50m V shunt. Incluisve of Ea 5
cable gland for access in the bottom
CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 9 of 10

FSBB c/w one copper bus bar to connect five (2)


3.3 individual circuits with 5A-50m V shunt. Incluisve of Ea 18
cable gland for access in the bottom
3.4 Equi Potentail Bond Box ( 3ckts ) Ea 2
Test Stations : Potential monitoring type, Cott Big
4 Fink type, 8 terminals, post mounted with 3 inch Ea 82
diameter × 2m long GI conduit.
Cables : IEC 60502-1/ 600/1000 V/ Circular stranded conductor, plain annealed
5
Copper wireswith XLPE / PVC insulation
Monioring Cable : 1C × 10 mm2 Cable Black
5.1 Mtr 2688
Colour
Monioring Cable : 1C × 16 mm2 Cable Black
5.2 Mtr 2304
Colour
5.3 Monioring Cable : 1C × 10 mm2 Cable Red Colour Mtr 1500
5.4 Monioring Cable : 1C × 16 mm2 Cable Red Colour Mtr 2304
6 Pin Brazing Set of M10 Cu Lug, Pin, Ferrule Ea 280
Weld Pad 50*50 mm and M10 hole for nut and bolt
7 Ea 8
( EPC Scope )
8 Reed Switch Ea 5
1cm2 Dual Coupon (AC & DC) c/w 3×1C × 10
9 mm2, 7 strand, annealed (No tinned) copper with Ea 5
XLPE/PVC insulations – Black Colour.
Surge Diverter Model Ex FS KU Nominal
10 Discharge Current 100 kA Lightning impulse Ea 8
current 50kA
Integrated Coating Repair Material - Part A & Part
11 Kg 70
B
Miscellanous Items
Cable Lugs M6,M10,M25,M50 , Cable Tie,
12 Insulation Tap, Sealing Compound, Numbers and Lot 1
Letters Ferrule,
Name Plate etc..
MATERIAL SUPPLY FOR PERMANENT CATHODIC PROTECTION

S.No Decsription Unit Qty

Cathodic Protection Power Source


Transformer Rectifier, AC Input Supply :
230V±10%, 1φ,50 Hz ±5%, DC Output : 50V/ 30A
1 Ea 1
Manual variac control, Oil Cooled Type, Degree of
Protection : IP55 (min), Suitable for outdoor
installation with canopy (or) sun shade
CLIENT CONTRACTOR
FIELD GATHERING SYSTEM
TRUNKLINES DETAILED ENGINEERING
OMV (YEMEN BLOCK S2) BILL OF MATERIAL - CATHODIC PROTECTION GRIFFIN ENERGY LTD. /
ZEN CHEMTECH / RISK WRITERS
EXPLORATION GMBH

Project Code: FGS Doc. No. YS2-03-C10017-TL-BOQ-Z-001 Rev 0 Page 10 of 10

Impressed Current Cathodic Protection Anode


Material: Mixed metal oxide , Geometry : Tubular
anode (Center connected), Dimension: 25.4 x 1000
2. mm (Nominal), Single core 16mm2 Cu/PVDF/ Ea 1
HMWPE tail cable - Black with average cable
length of 65m, 70m, 75m,80m,85m including
headwork accessories
Anode Junction Box, Painted 316L SS sheets
enclosure, accordance with IP 65 Hot dip
3. galvanized MS frame Support, Cable tray and Ea 1
Suitable Glands, Minimum 7 No. of Circuits (Shunt
and Resistor)
Negative Junction Box, Painted 316L SS sheets
enclosure, accordance with IP 65 Hot dip
4. galvanized MS frame Support, Cable tray and Ea 1
Suitable Glands, Minimum 3 No. of Circuits (Shunt
and Resistor)
Permanent Reference electrode. Cu/Cuso4
5. Electrodes W/ annealed ( No tinned ) copper Ea 2
10mm2 XLPE/PVC, Yellow colour code × 50m long

Colour Cables, IEC 60502-1/ 600/1000 V/ Circular stranded conductor, plain


6
annealed Copper wireswith XLPE / PVC/SWA insulation

6.1 1C × 50mm2 Cable Black Colour Cables, Mtr 300

6.2 1C × 25mm2 Cable Black Colour Cables, Mtr 250

6.3 2C × 4mm2 Cable Black Colour Cables, Mtr 250


Weld Pad 50*50 mm and M10 hole for nut and bolt
7 Ea 3
( EPC Scope )
Integrated Coating Repair Material - Part A & Part
8 Kg 2
B
9 DCVG Survey Km 22.443

10 CIPS Survey Km 22.443

INTERFERENCE SURVEY AND TESTING AND COMMISSIONING

S.No Decsription Unit Qty

1 Ac/Dc Interfernec Survey Km 22.443

2 Testing and Commissioning Km 22.443

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