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Rice Bran: Chemistry and Technology: University of California, Davis
Rice Bran: Chemistry and Technology: University of California, Davis
Rice Bran:
Chemistry and Technology
Bor S. Luh
University of California, Davis
INTRODUCTION
Milling methods vary from simple hand-pounding with a mortar and pestle
to large-scale processing in highly mechanized mill plants. Hand-pounding
still accounts for a major percentage in many important areas. The re-
maining technologies can be classified under two major categories, de-
pending on whether hulling and whitening are carried out in one or several
steps. The Engleberg huller is widely used to remove hull and bran in a
single operation. Hull and bran are discharged together with the broken
rice (Barber and Benedito de Barber 1980).
In removing bran from brown rice, two kinds of machines are widely
used: (1) the abrasive type of whitening machines, either vertical, like the
European cono mills, or horizontal, the Japanese design; and (2) the
friction type of whitening machines, like the Japanese horizontal jet
pearler. In the abrasive machines, brown rice is whitened as it passes
through the clearance between an abrasive roller and a wire screen (Euro-
pean mill) or perforated cylinder (Japanese mill). The abrasive roller, with
sharp edges of vitrified particles, acts as a blade to cut and remove small
bits of the bran layer from the brown rice. The abrasive type of whitening
machines have a high peripheral roll speed and a low pressure charge to
grains. In the vertical whitening cone, the bran passes through the wire
screen and drops into the bottom of the cone housing, from which it is
scraped by a rotating scraper and unloaded. Air sucked through the ma-
chine serves to cool the system but will remove some bran, which is
recovered by cyclone separation. In the abrasive type of horizontal whiten-
ing machine, jet air is blown through the hollow part of the main shaft into
the milling chamber and, as it cools the rice grains, blows off the bran
adhered to the whitened kernels. In the friction type of whitening ma-
chines, the Japanese jet-pearler type, brown rice is whitened on a different
principle. Pressure is applied to the grains as they pass through the clear-
ance between the screen and the milling roller; the bran layer of the brown
rice is loosened and peeled off by means of friction caused by the action
of grains rubbing together under pressure. Jet air is blown through the
hollow part of the main shaft through the rice grains. It blows off the
adhered bran and removes the freed bran as it leaves the machine through
the perforated screen.
The multipass whitening process is gaining in popularity because it
produces higher head rice output than the single-pass whitening process.
The process of polishing removes from the already whitened rice any
fine particles adhering to the grain, just as the kernel acquires a glossy
appearance. The two types of polishing machines more widely used, the
vertical cone polisher and the horizontal polisher, are based on the same
principle. A cone or a cylinder is mounted on a shaft and is housed in a
screen casing. The space between the cone or cylinder and the screen
forms the polishing chamber. The cone or cylinder is provided with leather
strips on the surface, and the polishing is accomplished by the rubbing
effects produced by these leather strips when the shaft revolves. The
detached loose flour-polish-is sucked out of the machine and recovered
in a cyclone system.
In some countries, calcium carbonate is used as a milling aid, usually
0.25% with reference to the paddy rice.
No matter how well a whitener machine works, some breakage of the
grain is unavoidable. Grain fragments of various sizes are produced. The
316 RICE: UTILIZATION
finest fragments pass, along with the bran and the germ, through the
perforations of the wire screen or cylinder of the milling chamber openings
of 1.30 x 1.25 mm.
Papers dealing with outer layers of the caryopsis have been published
(Barber et al. 1972 a,b, 1976; Little and Dawson 1960; Saio and Noguchi
1983).
The rice caryopsis is a fruit in which the seed occupies the greatest
part. It is covered by two florescent glumes: the lemma, which is the
largest and has an awn or beard, and the palea.
Two small sterile lemmas, the rachilla and the pedicel, can be present
in the paddy rice to be milled. In the process of milling, the caryopsis
becomes disclosed, showing the pericarp or outermost layer. Immediately
under the pericarp, the seed covering known as the testa by some authors
and as the tegmen by others, the aleurone layer and the starchy endosperm
are located. The germ remains in a cavity in the lower abdominal area of
the caryopsis, stuck to the endosperm and outwardly covered by the
aleurone layer, the seed coat and the pericarp and, externally, by the
lemma. The whitening process is intended to remove the pericarp, the
RICE BRAN: CHEMISTRY AND TECHNOLOGY 317
tegmen, the aleurone layers, and the germ, although parts of the starchy
endosperm are also separated.
Pineda (1976) observed 15 kinds of discrete particles (Table 14-1), and
a few small fragments of the abrasive coating of the cono mills were
identified in commercial bran.
200-610 p,long for those of the lemma and 150-630 p,long for those of the
palea.
The parenchymatic layer is made up of several layers of cells. Cells
are of two types, tangentially elongated and short, with sizes varying from
20 to 30 x 10 to 15 p,, and thin cell walls (2 p,). Among the parenchymatic
cells, tube and cross cells are placed. The internal epidermis (6-12 p,
thick) is formed by three thin-walled isodiametric cell layers, tangentially
oriented. Between the esclerenchymatic and parenchymatic layers, the
vascular bundles are located.
Carbohydrates are present in the cell walls of type a particles. Cellu-
lose is the major carbohydrate, along with hemicelluloses, mainly pento-
sans. Lignin appears to be intermingled with the cellulose of the cell walls
and is chemically combined with hemicelluloses. Proteins are apparently
absent, as shown by the mercuric chloride-bromophenol blue reagent.
Black Sudan stains intensely the particle outer surface, indicating the
presence of wax and cutin (Pineda 1976). Silica is abundant in the extracel-
lular cutin-silica layer, the outer epidermis, and the esclerenchymatic
layer.
pound starch granules and protein bodies. The smallest particles come
from the caryopsis nucleus and are cell fragments. The cells are either
. polygonal, generally irregular pentagons or hexagons in cross section, or
slightly elongated. Those of the central core have isodiametric shapes
ranging in size from 45 x 50 to 80 x 105 11-· The mean thickness of
endosperm cell walls is about 0.25 11-·
In the starchy endosperm, starch, cellulose, hemicellulose, proteins,
and lipids have been detected. Cellulose and hemicellulose are located in
the cell walls and starch in the lumen. Starch granules are polygonal,
usually five-sided, and compound. Sizes of individual granules range from
0.3 to 13 11-· Starch granules are small (2-4 JJ-) in subaleurone cells and
larger (5-9 JJ-) in cells of the kernel nucleus. Size of compound granules
varies from 12 x 10 to 20 x 10 11- in the short grain. Proteins occur as
protein bodies about 1 11- in size in the inner cells; as cementing material
between protein bodies and compound starch granules (Del Rosario et
al. 1968); and as a lipoprotein membrane surrounding individual starch
granules.
Ep
Cr
(A) (B)
,
·~
••
(C)
Figure 14-1. Histology and histochemistry of commercial rice bran: (A) and (B)
longitudinal sections of germ; (C) various types of bran particles; (D)
type k particle, composed of pericarp (Pe), seed coat (fe), and
aleurone (AI). AI, aleurone layer; Cl, coleorhiza; Co, coleoptile, Cr,
wrinkle; En, endosperm; Ep, epiblast; ES, scutellum, Ge, epitheliar
gland; Hv, provascular bundle; Ma, apical meristem; Pe, pericarp; PI,
plumule; Ra, primary root; Te, seed coat.
322 RICE: UTILIZATION
The seed coat, except the cuticle, reacts positively to the PAS test for
carbohydrates and to the Hg-BPB test for proteins. Cellulose is the major
constituent of cell walls. The cuticle absorbs Black Sudan, but the remains
of the inner integument and nucella are stained very weakly. The integu-
ment and nucella contain lignin. Neither the pericarp nor the seed coat
reacts positively to the silica test (Yoshida et al. 1971).
Starch, which occurs abundantly only in the endosperm, has been identi-
fied in the germ and the aleurone layers and is apparently absent in the
pericarp and seed coat. Commercial bran contains a fair amount of starch
due to the endosperm present. Reported values range from 10 to 55% (dry
basis). The starch content of bran increases from the first to the last
whitening machine (Table 14-2).
Free sugars are apparently absent in pericarp, tegmen, and aleurone
layers. Nevertheless, reported values for total sugars content of rice bran
range from 3 to 5%, moisture-free basis; presumably the contribution of
germ and endosperm is significant. Nonreducing sugars are more abundant
than reducing sugars, the ratio being 3: 1 to 4: 1. Glucose, fructose, and
sucrose have been reported to be present in rice bran; raffinose has been
found in the 80% ethyl alchohol extract of bran and polish.
Bran is rich in cellulose and hemicelluloses. Data for crude cellulose
of 10 samples of Italian bran partially degermed at the mill site ranged from
9.64 to 12.80%. Corresponding values for rice polish were 2.10-5.25%.
Pentosans ranged from 8.59 to 10.87% in bran and from 3.15 to 6.01% in
polish (Leonzio 1967).
The hemicelluloses are a complex fraction not readily resolved into
polysaccharides of single sugar units. Hemicellulose B of bran has been
reported to contain 67.9% reducing sugars, primarily pentoses (59.6%).
Xylose, arabinose, galactose, and uronic acid were identified as major
components, with the first two predominating. The hemicelluloses of bran
polish have been found to contain 0.1% water-soluble fraction and 1% 0.5
N sodium hydroxide extractable fraction. The former had an arabinose :
xylose ratio of 1.8 and contained galactose and protein; the latter contained
arabinose and xylose in a 1 : 1 ratio as major components, as well as
galactose and minor amounts of glucose. The 4 and 24% KOH-soluble
fractions of hemicellulose, as well as the a-cellulose fraction (residue from
alkaline extractions) of bran (including germ) and polish, have a similar
qualitative sugar pattern. They contain galactose, glucose, mannose, ara-
binose, and xylose.
Lignin
Lignin content ranged from 7.70 to 13.11% in the bran, and from 2.01 to
4.42% in the polish. It decreased from the first to the fourth cone: 12.79,
8.41, 5.94, and 4.28%, dry basis, free of fat.
328 RICE: UTILIZATION
Table 14-2. Proximate Analysis and Some Chemical Constituents of Rice Bran
and Polish and Other Cereal Brans0
RICE
Wheat Rye
Constituent Bran Polish Bran Bran
Crude protein,
% N X 6.25 12.0-15.6 11.8-13.0 14.5-15.7 14.6
Crude fat,% 15.0-19.7 10.1-12.4 2.9-4.3 2.6
Crude fiber, % 7.0-11.4 2.3-3.2 6.8-10.4 6.6
Available
carbohydrates, % 34.1-52.3 51.1-55.0 50.7-59.2 58.0
Crude ash,% 6.6-9.9 5.2-7.3 4.0-6.5 4.2
Calcium, mg/g 0.3-1.2 0.5-0.7 1.2-1.3 0.9-1.2
Magnesium, mg/g 5-13 6-7 5.6
Phosphorous. mg/g 11-25 10-22 9-13 7.2-10.5
Phytin phosphorus, mg/g 9-22 12-17 10 6.9
Silica, mg/g 6-11 2-3 2
Zinc, f.Lg/g 43-258 17;60 105 56
Thiamin (B 1), f.Lg/g 12-24 3-19 5.4-7.0 2.5
Riboflavin (B 2), f.Lg/g 1.8-4.3 1,7-2.4 2.4-8.0 0.2
Niacin, f.Lg/g 267-499 224-389 181-550 22.6
aAdjusted to 14% moisture level.
Data compiled from the National Academy of Science (1971); Gohl (1981).
Table 14-3. Amino Acid Composition of Rice Bran and Polish and Other
Cereal Brans0
RICE
Wheat Rye Oat
Amino Acid Bran Polish Branb Branb Bran
Alanine 6.5- 7.0 6.5; 6.6 5.7; 3.8 5.4 5.1
Arginine 8.6- 9.1 8.9; 9.0 8.1; 5.9 6.3 6.8
Aspartic acid 10.0-11.0 9.7;10.7 8.5; 6.1 7.5 8.6
Cystine 2.5- 2.8 2.7; 2.8 2.8; 1.9 1.9 2.4
Glutamic acid 14.6-15.0 16.1;17.6 21.2;16.8 27.9 21.1
Gycine 5.8- 6.2 5.6; 5.7 6.7; 4.6 5.4 5.4
Histidine 2.9- 3.7 2.8; 2.9 3.2; 2.5 2.2 2.2
Isoleucine 2.9- 4.5 2.9; 4.2 3.4; 2.7 3.7 3.8
Leucine 7.6- 8.4 7.2; 8.4 6.8; 5.1 6.8 7.4
Lysine 5.3- 6.0 4.6; 5.1 4.5; 3.4 4.1 4.1
Methionine 1.9- 2.5 2.4; 3.0 1.7; 1.0 0.4 2.1
Phenylalanine 4.9- 5.3 4.6; 5.0 4.3; 3.1 4.6 5.1
Proline 4.6- 6.1 4.2; 5.7 6.5; 5.7 4.9 6.2
Serine 5.1- 6.0 4.9; 5.9 5.0; 4.3 4.5 4.8
Threonine 4.2- 4.6 3.9; 4.4 3.7; 2.9 3.3 3.4
Tryptophan 0.6; 1.4 1.4 1.7
Tryosine 3.5- 3.8 3.8; 4.3 3.3; 2.4 2.7 3.5
Valine 5.4- 6.6 4.8; 6.2 3.2; 3.7 5.3 5.5
Ammonia 1.9- 7.6 2.2; 6.5 2.1 2.5
aExpressed in g/16 g of N.
U.S. Dept. of Health, Education, and Welfare/FAO (1968, 1972).
Enzymes
Rice bran is abundant in various enzyme systems (Barber and Benedito
de Barber 1980). The following enzymes have been reported to be present:
a-amylase, ,8-amylase, ascorbic acid oxidase, catalase, cytochrome oxi-
dase, dehydrogenase, deoxyribonuclease I, esterase, flavin oxidase, a-
and ,8-glucosidase, ferredoxin NADP reductase, glutamic acid decarboxyl-
ase, glutamine synthetase, glutathion reductase, ,8-glycerophosphatase,
invertase, lecithinase, lipase (Aizono et al. 1976; Shastry and Rao 1976;
Shibuya et al. 1975), lipoxygenase (Shastry and Rao 1975), pectinase,
peroxidase (Barber et al. 1977a,b), phosphatases, phytase, polyphenoloxi-
dase, protease, and succinate dehydrogenase. The more important en-
zymes related to rice-bran stability are lipase, lipoxygenase, and perox-
idase.
The germ and outer covers of the caryopsis are the site of higher
enzymatic activities. Amylolytic activities (mg maltose/10 g) of rice milling
products are brown rice, 39; milled rice, 15; bran, 320; polishings, 250;
and germ, 310. The catalase activity ratio for brown rice: brown rice free
of germ: milled rice was found to be about 40: 16: 1. Proteolytic activities
of degermed brown rice (1), bran (5.9% of 1), polish (4.6% of 1), and germ
were 1.7, 17.4, 4.9, and 31.8 hemoglobin units/g rice, dry basis. Enzymes
in rice bran might also be of microbial origin. Among the enzymes, lipase
merits most attention because it affects the keeping quality of rice bran.
Minerals
Phosphorus is one of the major mineral constituents of bran (Table 14-4).
Also present in decreasing order are potassium, magnesium, and silicon.
The concentration of mineral elements in bran varies with the degree
of milling and growing environment. Some elements (P, K, Mg) increase
initially and decrease with deeper milling; others (Ca, Mn, Fe) exhibit
an early sharp decrease. A decreasing concentration gradient occurs in
subaleurone layers (Kennedy and Schelstraete 1975). The distribution of
phytate and mineral elements in endosperm, germ, and pericarp plus
aleurone in rice has been reported by O'Dell et al. (1972).
Phosphorus in bran occurs as phytic acid, nucleic acid, inorganic
phosphate, carbohydrate, and phosphatide. The reported values, calcu-
lated as percentages of the total phosphorus, are 89.9, 4.4, 2.5, 2.3, and
1%, respectively. The largest part of phosphorus is linked to inositol as
the calcium-magnesium salt of myoinositol hexaphosphate or phytin. Bran
may contain about 1.8% of phytin. Phytin phosphorus contents for bran-
germ range between 2.2 and 2.6%.
RICE BRAN: CHEMISTRY AND TECHNOLOGY 331
Vitamins
Nitrogenous Compounds
Nonprotein nitrogen in rice germ is about 13% of the total nitrogen, inter-
mediate between bran and polish (Baldi et al. 1976). Total free amino acids
range from 24.3- to 106.0-mg amino N/100-g germ. Rice embryo contains
about four times more amino N than bran. The major free amino acids are
alanine (14%), aspartic acid (12%), proline (29.5%), and serine (12%).
Polyamines occur in appreciable quantities in rice germ: cadaverine,
133 ppm; putrescine, 69 ppm; spermidine, 153 ppm, and spermine, 141
ppm (Moruzzi and Caldarera 1964).
Amino acid composition of rice germ protein varies widely (Baldi et
al. 1976). Rice germ contains more lysine than the bran.
The protein fractions in rice germ have been shown to be high in the
brine-soluble fraction, the mean albumin-globulin: prolamin : glutelin ratio
being 71: 1:28 (Baldi et al. 1976). In contrast, 17.4% albumin and 20.0%
globulin have been reported for Japanese rice embryo protein (Morita and
Yoshida 1968). The brine-soluble fraction in Italian rice was much higher
in the germ than in the bran and lowest in the polish.
Much as with bran globulin, embryo globulin has been fractionated
into three components by Sephadex G-200 chromatography. The f frac-
tion, with a molecular weight of 1.5 x 105, is the major one (Morita and
Yoshida 1968). Gamma-globulin has, in turn, been fractionated into three
components by diethylaminoethyl Sephadex A-50 chromatography (Sawai
and Morita 1970a). The molecular dimension and chemical characteristics
of one of these gamma fractions have been reported (Sawai and Morita
1970b; Horikoshi and Morita 1975).
Hemoproteins (cytochrome C and peroxidase 556 as major constit-
uents) and some other cromoproteins (flavoproteins and a blue protein)
have been isolated from rice embryo, purified, and partially characterized
(Morita and Ida 1968, 1972).
Minerals
Rice germ is high in phosphorus and low in calcium, sodium, and silicon.
In pure germ, 75% of the total phosphorus is present as phytate phospho-
rus. In pericarp and aleurone, 91% of the total phosphorus is phytate P
(O'Dell et al. 1972).
Vitamins
The values reported for most of the vitamins of the rice germ fall within
the ranges reported for bran (Table 14-6). The exceptions are thiamin,
which is more abundant in the germ, and niacin, which is more abundant
in the bran.
334 RICE: UTILIZATION
The bulk density of rice bran varies from 0.2 to 0.4 glee. For purified
commercial germ, Japonica-type rice, the bulk density of the bran is 0.51
glee.
The angle of repose in piled material (the angle formed between the
heap of bran and the horizontal surface) has been reported to be 38°, which
is within the range of variation of that for paddy and rice.
Bran exhibits moisture absorption and desorption properties. Data on
equilibrium moisture content of bran, polish, and moist-heat-stabilized
bran (Tables 14-10 and 14-11) are relevant since the stability of the by-
By-product 10 20 30 40 50 60 70 80 90
Bran" 5.0 6.4 8.0 9.0 10.0 11.0 12.4 14.8 18.0
Branb 4.6 5.8 6.6 7.4 8.3 9.2 10.6
Polish" 5.3 7.0 8.2 9.2 10.1 11.0 12.4 14.5 18.0
aField-dried rough rice; initial moisture 16.8%.
hRice artificially dried; initial moisture 12.8%. From undermilled rice.
Source: Barber and Benedito de Barber (1980).
RICE BRAN: CHEMISTRY AND TECHNOLOGY 337
The utilization of rice bran as food is limited by its instability and high
fiber content. In order to solve these problems, alternative processes and
products have been developed: (1) rice-bran stabilization, and (2) rice-
bran fractionation processes.
Rice-Bran Stabilization
Fundamentals of Rice-Bran Stabilization
Bran contains oil, proteins, vitamins, and essential minerals. It also con-
tains enzymes, microorganisms, insects, natural antiprotease constituents,
harmful contaminants, and adulterants. Some components have to be pre-
served; others must be removed or their activity arrested.
Enzymes, microorganisms, and insects are major causes of deteriora-
tion of rice bran. Lipases and, to a lesser extent, oxidases are responsible
for deteriorative changes. Lipases promote the hydrolysis of the bran oil
into glycerol and free fatty acids (FFA). The location of lipases in rice
grain and its characteristics have been reviewed (Desikachar 1977). In the
intact grain, lipases are dormant. The enzyme and the substrate are not
338 RICE: UTILIZATION
together in the resting grain. Lipases are localized in the testa/cross layer
of the rice grains whereas the oil is in the aleurone and subaleurone layers
and germ. A similar compartmentation should occur in the germ, where
60% of the total lipase activity of the grain has been found (Shibuya et al.
1975). When bran is scoured during rice milling, the enzyme and substrate
are brought together, and oil deterioration starts. Rice-bran lipase has
been isolated and characterized by Aizono et al. (1976). It has a molecular
weight of 40,000 daltons. The enzyme is activated by a low concentration
of Ca2 + and inhibited by heavy metals. Its optimum pH is 7.5-8.0, and
the optimum temperature is about 37°C. Peroxidase causes oxidative spoil-
age of bran components (oil, tocopherols) at low moisture levels. Commer-
cial bran has a high microbial population, frequently exceeding several
million microorganisms per gram (Barber et al. 1977a). Molds, including
heat-resistant spores, which are capable of producing active lipases, are
always present. Insects, whether adults, larvae, or eggs, can cause spoil-
age and are usual contaminants of commercial rice bran.
Bran contains protease inhibitors that can cause inhibition of growth
and/or a decrease in food efficiency. More than 90% of total antitrypsin
and hemagglutinating activities of the caryopsis are located in the germ
(Barber et al. 1978; Benedito de Barber and Barber 1978).
In order to process bran into a food-grade product of good keeping
quality and high industrial value, all the components causing deterioration
must be removed or their activity arrested. The enzyme inactivation must
be complete and irreversible. At the same time, the valuable components
must be preserved. Enzymes, microorganisms, insects, and natural prote-
ase inhibitors in bran are heat-labile. Although other inactivating agents
are known, the application of heat is the only method that is safe and
effective. The heat resistance of rice-bran enzymes depends on tempera-
ture and time of treatment, as well as on moisture content. The higher the
moisture content, the lower the heat resistance (Barber et al. 1977a).
Measurement of residual peroxidase activity has been a reliable and conve-
nient method for assessing the effectiveness of stabilization. Peroxidase
appears to be the most heat-stable enzyme and is more resistant to heat
than lipase and other enzymes in bran.
Extrusion Cooking
Extrusion cooking is an effective method for stabilization of rice brans.
Mercier et al. (1989) edited an excellent book on extrusion cooking. Ran-
dall et al. (1985) developed an extrusion-cooking procedure that produces
stable rice bran. The product shows no significant increase in free fatty
acid content for at least 30-60 days. In the optimum process, 500 kg/hr of
12-13%-moisture bran were extruded in a Brady extruder (Brady Extruder
Corp, Torrance, California) at 130°C and held 3 min at 97-99°C before
RICE BRAN: CHEMISTRY AND TECHNOLOGY 339
cooling. The rice bran was diverted from the bran millstream and delivered
within 10 min after milling into the feed hopper of a Brady crop cooker,
Model2160, equipped with a 100-hp motor. Moisture addition to the bran
prior to extrusion was achieved by spraying water from a nozzle into the
feed hopper. Extruded hot bran was expelled onto an insulated conveyor
belt, where it was held for 3 min at 97-99°C before cooling. Stabilized
bran contained 6-7% moisture and was in the form of small flakes with
88% of the particles larger than 0.7 mm (25 mesh). Energy required to
extrude the bran was 0.07-0.08 kW-hr/kg bran. The wear on the extrusion
surface indicated a life of 500 hr for the cone and 1000-2000 hr for other
wearing parts.
Pneumatic Drier
A pneumatic conveying drier may be used for stabilizing rice bran while
bringing down its moisture content below 4%. The recommended tempera-
ture was about 200°C, with the air rate around 200m3/hr. Another process
involves heat treatment of the bran in a fluidized bed, in which a stirrer
340 RICE: UTILIZATION
Moist-Heating Processes
Moist-heating processes generally involve steaming the bran for 1-30 min,
drying the product to 3-12% moisture content, and then cooling. Cooking
and extrusion under high pressure are another alternative. It is generally
recognized that moist heat is more effective than dry heat. Out of the many
processes using steam, few have achieved satisfactory results. To achieve
proper stabilization, every discrete particle of the bran must have a proper
moisture content depending on the processing temperature and time. Bran
agglomerates with moistened surfaces but dry cores are usually formed.
When properly performed, the method of steaming bran for 3 min at 1oooc,
followed by drying to the initial moisture content and cooling, can yield
satisfactory results.
For moist-heat treatment, several types of equipment have been used,
including steam cookers, blanchers, autoclaves, tempering and precondi-
tioning units for oil expellers and parboiling steaming kettles, screw con-
veyors (Yokochi 1977; Barber and Benedito de Barber 1980, 1985), and screw
extrusion units with injected steam and/or water. Treatment time ranges from
1 min to 3 hr, and temperature ranges from 95 to 135°C. Bran passing through
the three sections is steamed at 100-121°C for 1.5 min, its moisture content
being raised by 3-5 percentage points. The product is then held for 3 min at
102-104°C and finally cooled. A Japanese plant (Yokochi 1977) consists of
three successive screw conveyors for the successive steaming (3 min at
95°C), drying, and cooling (3-4% moisture content) of the bran. A Spanish
continuous stabilizer (Barber et al. 1977a; Fito and Sanz 1974) consists of a
U-shaped trough mixer, with live steam injected through its perforated bot-
tom, an insulated screw conveyor, a flash drier, and a flash cooler. The bran
is heated at 100°C for 3 min, during which time its moisture content is raised
RICE BRAN: CHEMISTRY AND TECHNOLOGY 341
by 4 percentage points. The product is then dried to its initial moisture content
and cooled. In a plant using the extrusion method (Williams and Baer 1965),
the bran is conveyed through the barrel by a continuous worm shaft toward
the discharge plate, with water and steam being added, and the bran is finally
extruded from the expander through the die plate, where the expanded bran
is dried and cooled. The bran is heated at 121-163°C and its moisture content
raised by approximately 23% wet basis. After expansion, the product is dried
to 8-10% moisture.
Poststabilization technology
"Stabilization" is generally understood to refer to the heat processing
only. However, stabilization, in a broader sense, includes the process that
commences with heat treatment of the brah after milling and terminates
with its use as an animal feed or as a raw material in further processing
(UNIDO 1977). Heat tratment of bran is therefore only a part of the
process. In fact, well stabilized bran has excellent keeping qualities, with
adequate protection from microbial, insect, and other pest attacks. Like
other food products, heat-stabilized bran demands appropriate storage
technology. Knowledge of packaging, storage, insecticidal treatments,
mold-growth prevention, and rodent protection is needed. There is a need
to develop an appropriate poststabilization technology for rice bran in
regions in which it is handled. Otherwise, the many valuable efforts made
to develop a successful rice-bran stabilization technology will be wasted.
DEFATTED
BRAN
WATER
WASHI!I:G
---~---' -------------, I
I
I
I
snlfds solids
DltYl!I:G
PROTEIN COA<il:LATED
RF.SIDl'E WASTE
CONCF.NTRATfo: PROTEIN
Figure 14-2. Flowchart of wet-alkaline process for rice-bran protein concentrates.
(From Chen and Houston 1970.)
0
0..
50
I
,'
,1/
e
/
I
p
STABILIZED
BRAN
I I
,;:!:;.
0 POl I
I I 8
(/) 30
z
.
• _, I
20
o::-- ,,
... __ ,0' ~,_
,. . •
10
~e==e..-.-e
pH
Figure 14-3. Effects of pH of extraction on nitrogen extractabili1y of raw and heat-
stabilized rice bran. NSI: nitrogen solubili1y index (NSI = % water
soluble nitrogen x 100/% total nitrogen); PDI: protein dispersibili1y
index (PDI = % water dispersible protein x 100/% total protein).
(From Barber and Maquieira 1977.)
83.4, respectively) compare favorably with values for other plant protein
concentrates (Connor et al. 1977). A protein concentrate with 70% protein
has been reported to have a ratio of essential amino acids above the F AO
requirements and a PER of2.6 vs. 2.85 for the casein control (Lynn 1969).
Water-extraction/sedimentation processes
In the Japanese process (Mihara 1970), the rice bran is ground in a suitable
amount of water, and the solids are separated by centrifugation. The
remainder is a colloidal solution containing protein oil compounds and
Table 14-12. Yield and Composition of Wet-Alkaline-Process Rice-Bran Concentrates
YIELD COMPOSITIONc
Original Bran Extraction
and Concentrate pH Weight" Proteinb Proteind Fat Fiber Ash NFE Starch Reference
Defatted rice bran - 100 100 12.1 7.0 8.2 8.9 63.8 - Youseff et
Concentrate 5 45.5 65.1 17.3 5.8 6.8 5.8 64.3 - al. (1974)
Full-fat rice bran - 100 100 12.0 13.7 14.4 12.1 47.8 25.4 Connor et
Concentrate 9 20.5 38.8 22.7 32.7 0.7 11.7 32.2 22.9 a!. (1977)
Full-fat rice bran - 100 100 14.9 17.8 9.6 8.6 49.1 - Barber and
Concentrate 9 18.0 37.8 31.3 46.3 0.9 4.7 16.8 - Benedito de
Barber
(1980)
Full-fat rice bran - 100 100 11.5 12.8 11.5 9.6 54.6 - Lew eta!.
Concentrate 11 6.6 43.7 76.1 14.1 - 3.5 - - (1975)
a Gram protein concentrate/100-g original bran, dry basis.
b Percent protein recovered.
c Percent, dry basis.
d N X 5.95.
e 20-g bran extracted with 180-cc H 20 + 1.6-cc 19% NaOH sol.
c.:>
f;,
346 RICE: UTILIZATION
BRAN
I
!
1
WATER
I MIXING
I ' I J
SOAKING
I SELECTIVE
GRINDING l
- WATER
,
HIGH FIBER-I
FRACTION
FIBER
REl\IOVAL l LOW FIBER
FRACTI0:-.1
I DEWATERING I l DEWATERI~G -,
t
liQUidS
'""'' l • liquids
DRYING DRYING
!
HIGH FIBER HIGH PROTEIN LOW
FLOUR FIBER FRACTIO~
Figure 14-4. Flowchart of lATA rice-bran fractionation process. (From Barber et al.
1977b.)
348 RICE: UTILIZATION
Flavor and color, functional properties, and nutritional properties are the
three major factors determining uses and consumption of rice bran in food
and feed.
Table 14-15. Color of Raw, Stabilized, and Defatted Stabilized Rice Bran;
Tristimulus Color Factors0
3: 1 WATER: BRAN 6.5; 1 WATER-BRAN
DRY POWDER PASTE PASTE, COOKED
L a b L a b L a b
Raw bran 63.8 0.2 14.3 55.4 0.1 13.6 49.0 1.4 14.1
Moist-heat-stabilized 54.2 1.0 15.4 50.3 0.6 13.7 45.9 1.6 13.9
branb
Defatted moist-heat- 70.1 0 11.5 51.4 0.9 13.6 42.3 2.1 13.6
stabilized bran
aHunter Color Difference Meter.
bPilot plant-processed according to Barber eta!. (1977a).
Source: Tortosa and Benedito de Barber (1978).
Functional Properties
Flavor, color, protein extractability, solubility, water absorption, fat ab-
sorption, and foaming capacity are important factors to be considered for
the use of bran in foods. Water absorption is measured by slurrying bran
in water and then centrifuging. Absorbed water, taken as the increase in
bran weight, is close to 200-g water/100-g bran. Fat absorption is deter-
mined in a similar way, using corn-germ oil instead of water. Absorbed
oil, taken as the decrease in volume of free oil, was around 150-g oil/100-
g bran. Emulsifying capacity was measured by mixing water, bran, and
corn-germ oil in a Virtis blender and then centrifuging (Puski 1975). The
350 RICE: UTILIZATION
emulsified layer was 50%, and emulsion stability after a 30-min heating
was almost complete.
Data for water absorption, fat absorption, and the emulsifying capacity
of bran compared acceptably with those for commercially available soy-
bean 70% protein concentrate (270, 110, and 50, respectively) (Barber et
al. 1981). Bran exhibited very low foaming capacity.
Nutritional Properties
The content of essential amino acids, protein efficiency ratio (PER), and
nitrogen digestibility of rice by-products have been reviewed by Barber
and Benedito de Barber (1980) (1985). Differences in individual amino acid
content between raw and parboiled and defatted brans, including X-M
bran, are small, generally within a 10% deviation. Bran polish and germ
have higher levels of lysine than milled rice. Nevertheless, lysine and
threonine generally are the first and second limiting amino acids in regular,
parboiled, and defatted bran. Bran proteins are similar to those of other
cereals and some oilseeds (cottonseed, safflower seed, sunflower seed) for
their deficiency in lysine.
Levels of available lysine and methionine in raw bran are within the
usual range of variation of each individual amino acid. Available trypto-
phan is extremely low. Levels of available amino acids in the bran of
parboiled rices are lower than in the bran of the parent rice; loss of
availability increases with severity of treatment.
Regular bran, X-M bran, rice polish, parboiled rice polish, and high-
protein rice flours have similar PER values (1.70-1.90). Rice-bran protein
concentrates appear to have higher PER values (1.99-2.19). Rice germ
has the highest. Bran protein, although oflower nutritional value than egg
and animal proteins, compares favorably with that of soybeans (0.7-1.8)
and cottonseed, (1.3-2.1) and is much higher than those from corn (1.2)
and wheat (1.0) (Liener 1972).
Data for weight gain, coefficient of apparent digestibility (CDA), coef-
ficient of true digestibility (CDR), biological value (BV), net protein utiliza-
tion (NPU), and productive protein value (PPV) (Table 14-16) show that
the nutritional quality of the protein of raw bran is high and similar to the
feeds of animal origin. Moist-heat stabilization results in a slight increase
in weight gain and other parameters (Varela and Escriva 1977). A biological
value of 78.1 for rice germ compared to 61.4 for milled rice has been
reported (Barber and Benedito de Barber 1980).
Information on digestible nutrients (protein, lipids, fiber, and NFE)
was obtained with sheep on maintenance-level rations, including 50% rice
by-products. Digestibility of proteins in bran was 60.2; in defatted bran,
70.0; in polish 62.2; in germ, 67.9; in defatted germ, 67.8; and in hulls,
RICE BRAN: CHEMISTRY AND TECHNOLOGY 351
11.0. Total digestible nutrients (TDN) calculated from the above figures
by Barber and Benedito de Barber was in bran, 67; in defatted bran, 65;
in polish, 73; in defatted germ, 73; and in hulls, 14. Slightly higher values
have been reported for bran in the case of swine and for bran and polishings
in the case of swine and cattle. Nitrogen digestibility of protein concentrate
from rice bran by wet processing at pH 8.6-9.0 was 89.6 (60.4 for parent
bran), which was similar to protein concentrates from wheat and triticale
brans-93.8 and 95.1, respectively-obtained by the same procedure.
Feed energy values, digestible energy (DE) and metabolizable energy
(ME), of rice bran are high for sheep and swine but relatively low for
cattle. Values for rice polish and defatted rice germ are higher, and those
for defatted rice bran are lower. Rice hulls, a frequent contaminant of
commercial bran, have very low values (Table 14-17).
In addition to proteins and calories, bran, germ, and polish are good
sources of essential unsaturated fatty acids and tocopherols, vitamins B 1
and B2, and minerals. Sodium, potassium, and chlorine are easily absorbed
and easily excreted. Calcium, magnesium, and phosphorus are imperfectly
absorbed, and the amount of each present in bran does not necessarily
reflect its nutritive value. Other essential elements such as manganese,
iron, copper, and zinc are poorly absorbed and poorly excreted. As related
to the daily requirements of humans, the calcium content of bran is low.
Vitamin D and proteins may assist its absorption. However, some bran
components (phytic acid and, to a lesser extent, phosphate and fats) may
352 RICE: UTILIZATION
DE ME DE ME DE ME
Rice branb 2648 2171 3210 2632 3256 3028
Defatted rice branc 2167 1776 2247 1842
Rice polishings 3532 2896 3960 3026 3916 2658
Defatted rice germd 3325 2727
Rice hulls 609 500 609 500
a DE: digestible energy; ME: metabolizable energy, kcal/kg.
b Rice bran with germ, dry-milled, maximum 13% fiber, CaC0 3 declared above 3% minimum.
c Rice bran with germ, solvent-extracted, minimum 14% protein, maximum 14% fiber.
d Source: Barber and Benedito de Barber (1980).
interfere. The Ca/P ratio in food may be important in some diets, such as
in that of infants needing to be fed with formulated milk. Although the
recommendation is between 2 : 1 and 1 : 2, ratios outside this range can be
satisfactory if vitamin D intake is adequate. The availability of iron in bran
is 52%. Phytic acid and phosphates form insoluble salts with this element.
In addition to calcium and iron, phytic acid forms insoluble complexes
with zinc and magnesium, rendering them biologically unavailable. Phytic
acid also forms complexes with proteins, making them less soluble and
more resistant to proteolytic digestion.
The occurrence in rice bran of some antinutritional compounds has
been reported: trypsin inhibitor (Barber et al. 1978), pepsin inhibitor (Mit-
suda et al. 1977b), hemagglutinin (Benedito de Barber and Barber 1978),
antithiamin factor. Although activity is relatively low and generally can
be arrested by heating, much research remains to be done to study utiliza-
tion of rice bran as a food ingredient.
Uses of rice bran vary from fuel to food and include fertilizers, pharmaceu-
ticals, soaps, and feed. The rice-bran-oil production system (oil, soaps,
waxes) is dealt with in Chapter 13 of this book. Bran as a source of
materials for pharmaceuticals has been reviewed (Houston 1972a; Juliano
1985).
RICE BRAN: CHEMISTRY AND TECHNOLOGY 353
Food Uses
Rice bran has been used for feeding animals. Rice polish is used in notable
quantities in baby foods. Rice bran-regular and defatted-is used in
making breads, muffins, pancakes, cookies, cakes, pies, extruded snacks
or breakfast cereals, coatings and crusts for finger foods or confections,
spice carriers, deep-fried preparations, puddings, and milklike products
(Lynn 1969). Koji malt obtained from deoiled bran is suitable for the
manufacture of miso (bean paste) and shoyu (soy sauce) (Yokochi 1977).
Baked goods provide one of the most attractive possibilities. X-M
bran increases dough yields, contributes to an attractive tan crumb and
crust, does not disturb fermentation or mixing tolerances of the dough,
causes baked products to remain fresher and moister, and adds significant
essential amino acids, minerals, and vitamins to the baked goods (Lynn
1969). Nevertheless, the proteins of rice bran do not share with wheat the
property of forming gluten. The incorporation of bran in the bread dough
is limited by the final volume of the bread, which is less than normal with
bran (Barber et al., 1981). X-M bran has been added to bread in amounts
between 5 and 15% of flour weight, using a sponge and dough system.
Greater proportions of bran may be incorporated using the bread-making
system developed with composite flours.
Protein concentrates from bran have been the object of extensive
studies on the formulation of various products, such as paste products,
beverages, and confections (Lynn 1969).
The preparation of a milklike protein beverage is another product of
interest. A 3% protein drink made of X-M rice bran has been developed
as a cow's milk substitute. The inclusion of a suitable fat and an emulsifier
gives a stable oil-water emulsion with the rice protein base. The base used
is a light tan and virtually odor- and flavor-free gel. It is well suited for
flavoring and coloring with fruit and other flavors. Rice milk concentrate
and rice milk made from concentrate are both stable at retort times and
temperatures.
that may accrue from consumption of a foodstuff over and above its
adequate nutritional content, literature reports on rice bran suggest a
plethora of attractive possibilities. Oryzanol in rice oil has been reported
to have hormone-like effects on the autonomic nervous system and to
have beneficial effects on the skin (Yokochi, 1977). Efforts are being made
by the rice-milling industry to add rice bran to the world's food supply.
Rice-Bran Oil
The prime reason for stabilizing rice bran is to extract the rice oil (Randall
et al. 1985). At present, edible rice-bran oil is obtained in Brazil, Japan,
and India only in those cases in which the bran can be extracted within a
short time after milling prior to FFA buildup. In these cases the bran is
steam-agglomerated (Japan) or pelleted (Brazil and India) prior to hexane
extraction. Oil refining to a high degree is practiced in Japan using either
alkali refining or physical refining. Cost-effective stabilization technology
using extrusion is now available on a scale suitable for small and large
two-stage or multistage rice-milling operations. Stabilization at single-
stage rice mills is considered impossible because of the poor economics
in extracting rice bran containing hulls and thus having low oil content.
The extrusion process has the advantage of not requiring additional pel-
leting prior to extraction and, in fact, the cost of stabilizing is probably
similar to the cost of pelleting. Extrusion conditions have a positive nutri-
tional effect on the bran as poultry feed and no negative effects on swine
feed. Most important, the stabilized bran can be stored for long periods
prior to extraction without loss of oil quality.
Since the economics appear favorable, one can expect that production
of edible rice-bran oil will increase in the near future through implementa-
tion of low-cost extrusion technology (Sayre et al. 1982; Saunders 1986).
For details about rice oil, the readers should read Chapter 13 of this book.
Feed Uses
Rice bran, mixed in adequate quantities with other ingredients, can be
used to feed domestic animals. However, because of its composition
and characteristics, it is subject to certain limitations. These are derived
principally from
bran. This, coupled with the lower cost of the diet containing stabilized
bran and the good quality of the resulting carcasses, allowed significant
savings (Tortosa et al. 1977).
Up to 40% bran can be used in the total diet of poultry. The use of
raw bran in poultry feeds is risky. Destruction of tocopherols may cause
vitamin E deficiency, an increase in mortality rate, and a decrease in
masculine fecundity. As concerns broilers, oxidized fats are less danger-
ous if the amount of vitamin E in the diet is increased. In poultry feeding,
the lack of carotenoids in bran, which give color to the skin and the eggs,
should be corrected by the addition of xanthophylls to the feed. Kratzer
et al. (1974) reported that when raw bran was used at 60% of the diet to
replace corn in diets containing fish meal or soybean meal, the growth of
chicks was depressed by approximately 30% but, when autoclaved or
steamed rice bran was used instead of raw bran, a marked improvement
in growth was noted.
The incorporation of rice bran in diets for dairy cows increases milk
and butterfat production. It should be mentioned, however, that diets
containing too much bran affect the properties of the milk, resulting in
poor conservation of cheeses and of the fatty acids in butter. For this
reason, a proportion of 15-20% is recommended. However, up to 60%
bran has been used in the concentrate ration for dairy cows. Good results
have been obtained by feeding bran-containing diets to beef cattle and to
working bullocks and buffalo.
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