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2ZR 988F WHEEL LOADER Specification

Media Number SENR1017-02 Publication Date 2003/04/01 Update Date 2003/04/03

Type 1

Illustration 77

Typical example

Note: Refer to Guideline for Reusable Parts for information on the pistons, the piston pins, and the
retaining rings.

Top Piston Ring

The 4C-8169 Gauge (Piston Ring Groove) is used for measuring the ring grooves in keystone style
pistons. Refer to the Special Instruction that is supplied with the Piston Ring Groove Gauge.

(1) Top piston ring

Install the piston ring with "UP-1" mark toward the top of the piston.

There is a clearance between the ends of the piston ring. When the piston ring is installed in a
cylinder liner with a bore of 137.16 mm (5.400 inch), the clearance is the following value. . . . 0.724
± 0.190 mm (0.0285 ± 0.0075 inch)

There is an increase in the clearance between the ends of the piston rings for each 0.030 mm (0.0012
inch) increase in the cylinder liner bore. Increase . . . 0.08 mm (0.003 inch)

Intermediate Piston Ring

The 1U-6431 Piston Ring Groove Gauge is used for measuring the ring grooves in keystone style
pistons. Refer to the Special Instruction that is supplied with the Piston Ring Groove Gauge.

(2) Intermediate piston ring

Install the piston ring with "UP-2" mark toward the top of the piston.

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There is a clearance between the ends of the piston ring. When the piston ring is installed in a
cylinder liner with a bore of 137.16 mm (5.400 inch), the clearance is the following value. . . . 1.080
± 0.190 mm (0.0425 ± 0.0075 inch)

There is an increase in the clearance between the ends of the piston rings for each 0.030 mm (0.0012
inch) increase in the cylinder liner bore. Increase . . . 0.08 mm (0.003 inch)

Oil Control Ring

(3) Oil control ring

The spring ends of the oil control ring should be assembled 180 degrees from the ring end gap.

The 5P-3519 Piston Ring Groove Gauge is available for checking the ring grooves with straight
sides. Refer to the Guideline for Reusable Parts for instructions on the use of the Piston Ring Groove
Gauge.

Width of groove in new piston for oil control ring . . . 3.21 ± 0.01 mm (0.126 ± 0.001 inch)

Thickness of new piston ring . . . 3.137 ± 0.013 mm (0.1235 ± 0.0005 inch)

There is a clearance between the ends of the piston ring. When the piston ring is installed in a
cylinder liner with a bore of 137.16 mm (5.400 inch), the clearance is the following value. . . . 0.572
± 0.190 mm (0.0225 ± 0.0075 inch)

There is an increase in the clearance between the ends of the piston rings for each 0.030 mm (0.0012
inch) increase in the cylinder liner bore. Increase . . . 0.08 mm (0.003 inch)

Orientation of the piston ring gaps after the piston rings have been installed onto the piston. . . . 120
degrees

Immerse the entire piston body in clean engine oil prior to installing the piston into the engine.

Piston Pin Bore

(4) Piston pin bore

Bore in the piston for the piston pin . . . 50.858 ± 0.075 mm (2.0023 ± 0.0030 inch)

Diameter of the new piston pin . . . 50.795 ± 0.005 mm (1.9998 ± 0.0002 inch)

Copyright 1991, 2005 Caterpillar Inc.

All Rights Reserved.

file://C:\SIS\TMP\sis691prt.html 15.02.2005