Event Codes ‘Symbols Gente enn eat ba loa aan Pe pereneran aan fan a Cc > fase Seana = Foro Static Return to Off (SRO) Messages ‘SRO messages usvally occur when you operate the truck out of correct sequence. Aer you correct the Condition fat caused the message, the conltion wi be removed. Ais ofthe messages as seen onthe ds- ley gauge wih a descripon of he message function {allows etn ony Pe Appears i Access 8 (X10 Han le8) is moved inthe operating posiion and then the tuck Is fumed ON, Low EVENT Conec Fol N&wee. Chown TREES Cou ChLowns DO _| NOT Dispiny Copes 4 .2730-01 (2 Rev. 213 77ELECTRICAL SYSTEM Event Code 312 Event Code 312 ‘Acoass 3™ Over Current Phase cuent U,V, W exceeds limits Note: Possible eects ofthis event code are + MT isnot operational +The line contactor is open. + BRK is rat leasing + POT is not operational + Mis not operational Step : Disconnect the U, Vand W cables frm ‘Access 2 anc the raciionmator (Mt), Check Mt and the cabling for phage to phase and phase 10 tuck frame short. 1+ IEThe U,V or W eables are shored together orto the track rae. “Then repair or replace as necessary. + thThe U, Vor W eabies are not shorted. = Than check Mt for sort. 1 teat is shod = Then replace M1. + EM and he cabling are OK andthe event code = Then replace Access 3 Fig. 1(23005) Event Code 313 Acetss 3™ Internal Currant Sensor Issue ‘Access 2 cuentsonsor has aninvala offset reas. Note: Possible effects ofthis event code are: + M1 isnot operational + Theline contacter is open. + BRK isnot reeasing. OT is not operational Manzr30.002 2 ev. 1219 178 noun M2 snot operational Faliow the troubleshooting steps for Event Code 312 —— i) ut) Fs 28805 Event Code 314 recharge Issue ‘Access 3™ capacitors are not charging Io the key ‘wich (CYS) voltage. Note: Possible eflecs ofthis event cade ae: + Mt fot operations +The ne contacoris open + BRK isnot eeasing. POT isnot operational + N2s nt operational. "Note: Pre-charge vols can be read using the handset. Energize the line contactor (L) and sera down fo the Nonior menu. From tere sro tothe Battery menu and then to the Capactor Voltage menu. Step 4: Check i ruck accessories are connected to the *BV tominat and drawing excessive current. 1+ The tuck accessories re connected and draw ing excessive curant. = Then dcomedt the tuck accessories or corect the issue. ‘Step 2: Check the ine contactor energizes. + eThe line contactor does not eneraize. = Then check for @ short athe tine contactor cot + eT tne contactor energies and the event code continues, ‘Then replace Access 3 Event Code 315 ‘Access 30 Severe Under Temperature ‘Access 3™ healsink temperature < 40 °C (40 F) Note: Possible effects ofthis event code are:crown «Mt is not operational. 1 -Teline contactor i open. + BRK is not easing {POT snot operational. + Mainot operation. ‘Sep ts Using the handset, scot down to the Monitor Step * fom thre, self the Controller menu and met ihe Temperature menu. Check oe heatsink temperate Step 2: Determine the ambient temperature of the er- + feTne ambient temperature < 40°C (-40 °F) and the tek has std. oan warm Access 3% hetsink to allow opers- tion «+ tcThe ambient temperature > 40°C (-40 *F).2n6 the event code continues. = Then replace Access 3. Event Code 316 ‘Access 3™ Severe Over Temperature ‘fovess 3 heatsink temperature > 85 °C (208 Note: Possible effects ofthis event code ae’ + Mtisnot operational +The tine contactor i open. 1+ BRK isnot easing POT isnot operational. {+ Nis not operational ‘Stop t: Using he handset, scroll downto the Monitor Sees fom inere, sero Io the Control menu ane then ia the Temperature menu. Check the healsink temperature ‘Step 2: Check the load weight. {The load weight excaeds the raed capac ofthe trek — Then reduce the lad weight + ieThe load weights OK = Then continue to Step 3 Stop 3: Determine the ambient temperature of the vironment. + fsTae ambient temperature > 95°C (203 °F) = Then alow the ruck o cool «+ fsToe ambient temperature < 95 °C (203 “F) nd the event code continues. Event Code 316 = Then replace Access 2™ Event Code 317 Severe Under Voltas ‘Access 3 capacitor’ vllage < 12.8 V. Note: A possible effec ofthis event code is reduced deve toave. ‘Stop {: Check battery votage wit he battay discon nected 1+ HeBatory voltage is tw. — Then charge oF repace the battery + teatery vallage is OK. = Then continue to Step 2 ‘step 2: Check for wing for *BV or BNEGIs shorod to the tuck frame. + IfsBV or BNEG Is shores. Than repair or replace 3s necessary. + BV and BNEG are OK. ~ Then continue to Step 3 ‘tap : Check fora bad battery under ata. +The battery is bed = Then replace the batty + MsThe battery's OK. Event Code 318 ‘severe Over Voltage toy ‘access 3” capacitors’ voiage > 40. Note: Possible effects ofthis event code ae ‘+ M1 i nt operation “The line contactors en + BRK is rot releasing + POT isnot operational + Nis not operations. ‘Btep 1: Check battery volage wit he battery discon- recto. ‘+ Bator voltage Is high. <= Then charge or replace the battery. + attery votage Is OK. = Then continue to Step 2. m4 8.2730203 a2 Row 1213 179 ———=LECTRICAL SYSTEM Event Code 322 itep 2: Connect the batery, tun th ruck ON ané, us ing he handset, sro down tothe Monitor ‘menu. From there, seolte the Battory mens ‘and then to the Capacitor Voltage menu Check the vltage on the handset while per forming a regen brake. 1teThe voltage > 40 V. = Than cheek the batier resistance. The regen ‘needs a path tothe beter. Chock the power c= ‘ul including the traction power fuse (FUT), ‘which alows regen a path ote batery. Ian ieve exes inthe power ccut “Then repair replace as necessary. + HENo ive in the power cc exit. = Then replace Access 3™ Event Code 322 Centrolter Overtemp Access 3™ healsink temperature > 85°C (185 °F) Note: Possible eflecs ofthis event code ae reduced and arivetraue 1: Determine the maximum opersting tempera- Shp te of Access 3 heatsink E:The maximum aperaling temperature > 85 °C (19877) = Then allow the tuck to cool + eThe maximum operating temperature «85 °C (85°F, = Then continue lo Step 2. Stop 2: Check the load weight. +The load weight exceeds erated capac ofthe truck, = Than reduce the load weight + eT load weight OK = Then continue to Stop 3. Step 3: Using the handset, scroll down tothe Monitor tment, From there, eral the Motor menu and then othe MotocSpeed A and Motor ‘Speed B menus. Chack he inputs while ve ing an empty tuck. No inputs exist, “= Then check the wing fom the traction speed en coder (ECR) (CA208-1, CA209-2, CA20G-3 and ‘CAZ09-8) 1 Access 3 (CAZOL7, CAZD1-28, A201-31 and CAzO1-32), 1u43.2720.006 Or Rev. 1213 cqnawn +The wing Is ba “Then repair or replace as necessary. + HsThe wig i OK. ~ Then continue to Step 6. Stop 4: Check Access 3™ mounting lo make sur i's tight enough to allow heatsink heat transfer + texccess 2 mounting had, = Than repair of replace as necessary + teaccess 3™ mounting is OK. = Then conte to Step 5. Stop 5: Using the handset, sero down othe Meritor ‘menu. From there, serolte the Controler ‘menu and then tothe Curent (RMS) menu CCheck he exerent wile diving an empty truck + Tha current > 100 A ‘Then check the ceive unit fr bad bearings, bad gears, and s0 on + H:The bearings, gears, and £0 on are OK. = Then continue to Step 6. ‘Stop 6: Check the wiring from CA208-1 to CA208-2for BV. + SV exits. Thon replace ECR, ete curent playedin the Curent (FS) menu ‘<100 A and EGR i OK = Then replace Access 3™, mel a ee access @ —= Event Code 323 Under Voltage Cutback [Acoess 3 capacitor’ volage < 16.8 V.EBB BR BRR Ree eee Vw eww Ye =e = = cngwn Note: A possible effect ofthis event code is reduced eve toque. Foliow the troubleshooting stops for Event Code 317 Event Code 324 ‘ver Voltage Cutback ‘Access 3™ capaclior! voltage > 30. Note: A possibie effact ofthis event code i reduced rake torque, Follow the troubleshooting stops for Event Code 318 Event Code 325 5V Supply Out of Range Note: A possibe affect ofthis event codes ited op- ‘Stop 1: Using the handset, scr down to the Monitor menu. From here, solo the Outputs menu and then to he 5 Volls manu. Cheek for V + WS V exits and the ovent code continues, ‘Thon replace Access 3™ + tiles than 5V xis “Then continue to Step 2. ‘Step 2: Disconnect CAZ09, Using the handset, sol own to the Monitor meno, From thee, scroll Yo the ‘Outputs menu and then tothe Volts menu. Check for 5v. V exit ‘Thon replace ECR. + iLess than 8 V exis, “Thon continue to Stop 2 Step: Disconnect the wiring from Access 3™ {C£201-26) Using the handset, scroll down to the Montor menu. From there, seroltothe Outputs menu and then to the 5 Vots menu. Check for 5 V. + HSV exis — Then repair oF replace the wing fom ‘aovass 3™ (CA201-26). Less than $V exis — Then replace Access 3™, ELECTRICAL SYSiEM Event Code 324 Fa. 4 25608) Event Code 327 Digital Output Over Current “The evel alarm (ALM) output curantexcoeds 15m. Note: A poste elect ofthis ever code is cisabied ‘ALM exver output ‘Step 4: Check the wing fom Access 9™ (CAZD1-20) to he line contactor fr shorts. + MsThe wiring is shorted = Then repair rrepace as ne2essary + The wiring is OX. “= Thon continue to Step 2 Step 2: Check ALM fr shorts + WALMisshortod “Then teal oF replace as necessary. + ALM 8 OK, “Then replace Access 3 fom | a lg 5 25807) Event Code 328 Motor Temperature Hot Cutback Mt temperature > 145 °C (208 hs.22720008 2 Rev 1213 181ECTRICAL SYSTEM vent Code 329 [A possible eet ofthis event code i reduced tap 4: Check the load weight TE-Theload weight axcoeds the rated capacty of he truck — Then reduce the load weight Toe fad weights OK. = Them continue o Stop 2 step 2: Using the handset, srol down tothe Monitor ‘menu. From there, seal othe Motor menu tnd then othe Temperature menu, Check the temperature. Ie Te temperature > 148 °C (299). = Then allow the truck to coo +The temperature < 145 °C (293 °F) = Thon continue to Step 3. ‘Step 3: Check Mt for proper operation. + MT is bad (2. condlions suchas vibration or 8 tagh pitch sound exis), ~ Then repair or replace as necessary. + HMA is OK. = Then continue to Step 4 ‘Step 4: Check ECR for proper operation (see Event Code 336). + MHECR is bod — Then repo replace as necessary. + {ECR is OK and the event code continues. “Then replace Access 3™. Event Code 329 Motor Temperature Sensor (TS) Out of Range ‘Sin Mt is at voltage ra(0 V or 12 V) veto an open era shor. ote: Possible effects of his eventcode are limited op. ‘ration and maximum speed Step 1: Using the handset, scroll down tothe Monitor menu. From there, ecolto Dw Motor menu and then the Temperature menu, Check te temperature. + HeThe temperate i 200 C (382 "Fhor 0 °C. G2) ~ Then check TS for opens or shorts. Repak oe + MeThe temperature Is not 200 -C (982 F) or 0 (2). m49-2730.008 2Rew. 1273, 482 cnquin = Then continue to Stop 2 ‘Step 2: Check the wing from TS (CAZ08-1 and (6A200-2) to Access 31 (CA2O17 and (CAz01-8) and mi, + sThe wing i bad ~ Then repair or replace as necessary. + sTne wiring s OK. = Then continue to Step 3 Step 3: Disconnect CA208 and place resistor across {GA208-1 (wire 101) and CAZO8-2 (wie 508) (approximately £000). Then, using the hand- sel, seroll down tothe Monitor menu. From there, serltothe Motor menu andthen tothe “Temperature menu. Check he temperatu +The temperature reading in the handset reads 200°C (292 °F} when open and changes depend: ing on resistance. ~ Then Access 3” i reading corti. +The temperature reading doesnot change and a waing is OX. = Then replace Access 3™ Puc ooocoasee | teats | jovecn ur ts shou 222 |. exenfs—f kas] sag : Fae Event Code 331 Line Coll Driver Open or Short ‘The ine contactor divers open or shor. Note: Possite effects ofthis event code te: + Mt ig not operational + Teline conlsctoris open, + BRK isnot releasing POT isnot operational, + M2isnot operational~— mie = We ne eS wee ees 2S = cnguwin Step tz Check if this event code occurs with Event Codes 332, 333,335 0 381 + More tan one evert codes occur. ‘Thon check the wing rom Access 9 (CA201=13) to tha ine contacior for opens or Shoris. Rep or pace as necessary. + Ory this event coe occurs. = Than contioue to Step 2 ‘Stop 2: Check the wing om Access 3™ (CA201-8) to te line contactor andthe ine contactor for opens or shots + MsThe wiring or ne contactors open or shorted ‘Then repair or replace 2s necessary. +The wing and ine contactor are OK end the ‘event code continues. Tense cos Sf enconnen have as 9.725807 Event Code 332 Brake Coll Driver Open or Short “The park beake (BRK) crveris open or short Note: Possible elects of ths event code are: +B isnot operational +The line contactors open. BRK isnot releasing, + POT isnot operations M2 snot operational ‘Step 4: Check this event code occurs with Event Coes 331, 333, 335 or 361 + HeMore than one event codes occu. Then check the iting ftom Access 2° (CA201-13) othe ine contacior and the wring from the ne contacter to BRK for opens or shorts, Reps orreplace as necessary. + ony this event ede occurs. = Then continue Step 2. ELECTRICAL SYSTEM Event Code 332 ‘Step 2: Check the wing rom Access 3 (CAZ01-5) {© BRK and BRK for opens or shorts. ‘+The wing or BRK ls open or shorted. ‘Then repair o° replace as necessary. HfeThe wiring and BRK are OK and the event code continues. = Then replace Access 3™ Oe elena 9.8 25000) Event Code 333 Pump Coil Driver Open or Short Note: Posibe affects of this event code are + Mt is nat operations + The line contactor i open. + BRK isnot releasing OT isnot operational + Mais nt operational Step 4: Check f this event code occurs with Event Codes 331, 332, 335,361 0 362, + tMore than one event codes occur = Then chock the wiing fom Access 9™ (CA201-13)o he line contactor ae the wig from the line contacter tothe pump contactor (P) for opens o shor: Repair oF replace as neces sayy. nly this event cade occurs, = Then continue to Step 2 Step 2: Check the wing rom Access 3™ (CA201-4) {othe pump contacter an the pump contactor foropens or shorts. + H:The wiring o pump contactor is open or shorted, = Than repair rrepace as necessary. E:The wing and pump contacior are OK andthe ‘event code continues. ~ Then replace Access 3™ 1w.6:2730007 oe Rew 23, 183ELECTRICAL SYSTEM Event Code 335 ep Orme Fo. 9(501 Event Code 335 Solenoid Valve (SV) Coll Open or Short Note: Possible effec ofthis + Mt isnot operational “The line contactors open. + BRK isnot releasing + POT isnot operational + M2 isnot operational ‘Step 1: Checks Event code occurs with Event Codes 222, 338,961 0 382. + WeMore than one evant codes occur = Then check he witag fom Access 3™ (CA201-18) the tne contactor and the wing from the ine contactor to SV or opens or shorts. Repair replace as neceseary. + MRO this event code occurs ~ Thon continue to Stop 2. ‘tap 2: Check te wing from Access 3 (CAZ01-2) {0 SV and SV for opens or shots. + HsTHewitng oF SVs open or shorted ~ Then repair or replace as necessary. +The witng and SV are OK andthe event code nt code ae = Than replace Recess 3™ Se Fa. 10 05012) wee-2r30.008 ‘onRen 1213, 424 qcnawnh Event Code 336 Motor Encoder Issue ECR counts are inconsistent, Note: Possible effects ofthis event code are M1 is not operational The ine contactors open. + BRK isnot releasing + POT isnot operational + Mais not operational ‘Step 4: Check if tis event code occurs with Event Coes 328, 369.0° 373, More than one event codes occur. — Then solve those event codes belore continuing ‘Stop 2: Using the handset, sro down to the Monitor ‘menu, From ther, scl to the Motor menu and then to the MoorSpeed A and Motor ‘Speed B menus. Check the npuls, + HChannel input is missing “Then check the wiring between Access 3™ (€A201-31) and EGR (CA200-4 for opens or shor, Repair or replace as necessary + t:ChannelB input is missing = Then check he wiring between Access 3"* (CA201-32) and ECR (CA208:3) fr opans or shorts, Rept o replace as necessary + HeThe wiring is OK Then replate ECR. + HeThe wing and ECR are OK ard the event code continves, ~ Then replace Access 3™ one eel |svecnourts} cenonals ED oe Fp 1 (25006)ELECTRICAL SYSTEM Event Code 351 + Nis not operational, ‘Step 1: Check th condition of FU + WeFUT isbad, = Thon repair or replace as necessary: + IEFUTis OK, = Then continue to Step 2. Step 2: Check he line contacter tps for obstaces or corosion The line contactor tips are obstructed or cor- reed ~ Then replace the ips rine contacto. + MeT ie contactor ps are OK. = Then contaue to Stop 3, ‘step 3: Check for extemal loads on the +BV terminal thal would prevent it tom charging (Le. 2 short al CA201-13). + thn extemal ood onthe +BV trial exists ~ Then repair or replace as necessary. + HNo external load on the +BV term the event code continues = Ten replace Access 3™ =) Hil» Fi. 1425013) Event Code 351 Raise Timeout Raise is requested beyond the alowsble ime. Note: A posable effect of tis event code I @non-op- ‘atonal pump contactor ‘Step 1: Relese the raise switch (RAS). ‘Stop 2: Using he handset, sll down othe Monitor Mas2raco%0 (2 Rew. 1218 106 crown ‘menu. From there, sro tothe Switch Inputs ‘menu and then tothe RAS-Lif Switch menu (Check RAS i stuck ON. + ERAS ie suck ON. ‘Then repair or replace as necessary. + ERAS ie not stuck ON. “Then replace Accoss 3™ Event Code 361 Horn (HN) Driver Open or Short Nota: A possible etec ofthis event code i @cisabled HN. Note: fe ths event code corected, turn the tuck (OFF and back ON to reset the event code. ‘Stop 1: Check if this event code occurs with Event (Codes 392,199, 935 of 362, + tore than one event codes occur. = Then check the positive signal from Access 3™ (CA201-3) to HN for opens or shots. Repair replace as necessary + thOnl this event code occurs. — Then continue 1 Step 2 ‘Step 2: Check the wing rom Access 3™ (CAZO1-8) to the ine contactor for opens cx shots. + HeTWe wing i open or shot. = Then repair or replace a8 necessary. + THe wiring is OK Then continue to Step 3. Stop 3: Check HN for opens or shorts HN is open or shorted = Thon repair or replace as necessary. + IHN s OK andthe event code contin. ~ Then replace Access 3™. aoe | Fo. 15 25014) Boake ae EERE EES ES 2EE cngwty Event Code 362 Pump Drveris Open or Short Note: Possible effects ofthis event code are + Mt isnot operational “The ine contactors open. BRK isnot leasing. + POT isnot operational Mais not operational ‘Step 4: Checkif tis event cose occurs with Event Codes 822, 238, 85 or 361 “+ teMore than one event coves oxcur Then eheck the wring fom Access 3 {CAzOt-4) to the pump contactor fr opens or Shorts. Reps o replace as necessary + WOniy thie event code ocr. ~ Then continue to Sten 2. Step 2: Check the wing rom Access 9” (CAZ01-6) to the ne canactr for opens or hors +The wings open or shorted = Then repair or replace as necessary, + sTne wing i OK. = Then continue to Step 3 ‘step 3: Check the pump contactor for opens or shots + feThe pump contactoris open ar shoes Ten rego eplace as necessary «+ feThe pump contactors OK and the event code continues. = Then replace Access 3™ i. 1625818) Event Code 363 Line Contactor Open or Short Note: Possible effec ofthis event code ae: Mt is not operational, Event Code 362 +The tine contactors open {BRK isnot releasing. + POTisnot operational + Mais not operational Note: Alter this event code is comected, return the {vot o neil to eset he event code Folow the troubleshooting sop for Event Code 334 ee | Oe Siaowen | on 2et dren at | re.sr@s0 Event Code 368 ‘Vol (Vehicle Central Language) Runtime Issue Internal sofware lsue in Access 3 ‘ote: Possible effects of his event code are: + Mt isnot operational ‘The ine contactors ope. + BRK isnot releasing + POT isnot epertiona. + N2\6 not operations. Step 4: Replace Access™ Event Code 369 External Supply Out of Range ‘The combined current (6V and 12 V)iyostside of tho expected range. Note: Possible oct alts event code arelimited oP- tration and maximum s9e8. ‘Step 1: Using the handset, sro downto the Monin ‘ono, From there, sro to he Outputs menus end then Toine 5 vols menu. Check fr 5 V. Then sl tothe ‘2 Vaits monu and check fr 12 V. Map-2rs0att 2 Rew. 122 ‘ereo Fi 10125017) Event Code 373 ‘Stoll Detected NOECR movements detected Note: Posse effects of his aven code are limited op- eration and maximum speed ‘Step 4: Check the lead weight * HeTheloas weight excoeds the rated capacty ofthe truce ~ Then rede the load weight, + eT load weights OK. ~ Then continue to Step 2. ‘Step 2: Using the handset, Sol down fo the Mentor ‘menu. From thre, seal tothe Contioter ‘menu and then tothe Curent (RMS) men Sec the curont while ving an empty tre. + HT cument> 100 A. ‘Then chock the cive unit fr bad bearings, bad ears, and 8a on "The bearings, gears, nd goon are OK. = Then continue te Step 3, ‘Step 3: Using the handset, sol down fo the Monitor ‘menu, From there, scolo the Motor menu and then to the MotorSpeed A and Motor. ‘Speed B menus. Check heinous while dr Ing an empiy track + HEN inputs exist, ~ Then check the wing fom ECR (CA206-4, (6A209-2, CA208.3 and CA200-4) 0 Access 3™* (CA201-7, €A201-26, CA204-31 and CA2O'-32). + WeThe wing is bad Then repair or replace as necessary + eT wiring i OK. ‘Then continue to Step 4, Step 4: Check the wiring fem CA209-1 to CA208-2for Event Code 373 5y. + SV exes, = Then replace ECR, + IEThe current displayed inthe Curent (RIMS) menu 100.8 and ECR is OX. ~ Then replace Access 3™ [cont | | Fg 20 (508) Event Code 389 Motor Type tesue M1 type and parameter issue. Note: Possible eects ofthis even code are: + Mt isnot operational + Then contactors open. BRK isnot releasing {POT snot operational “ M2is not operational Step't: Replace Access 3, Event Code 391 ‘Software Mismatch # \YOL and 0S software do nat match s Nota: Possible efecs ofthis event sade ae + Mt is nt opertona. + Tholine contactors open, + BRK isnot releasing + POTis not operational, + Mais not operational, | | Step 1: Replace Access * maazrs0.013 02 Rew 1213, 189ELECTRICAL SYSTEM Event Code 392 Event Code 392 Electric Brake Issue ‘Movement occurs after the request o engage BRK. Note: Possbe effets of his event code are BRK not ‘eteasing and the (acon accelerator potentiometer (POT) not operating ‘Stop 4: Check fhe trucks requesting BRK ona ramp vila load weight that exeseds the rated capac of the tuck +The trucks requesting BRK. = Thon reds the led weight and move away from ihe ramp. +The event code continues. ‘Then refer to the Brake section and repair or re- place as necessary. Event Code 393 Encoder LOS (Limited Operating Strategy) LOS contol mode's ON 2s a osu ofa motor encoder ‘vent (Event Code 336) oF the tuck s stalled (Event Dede 373), Note: Possible causos of this event code are + ECRis bad The ECR wires ae bad +The tuck's sted Fotow te troubleshooting steps for Event Code 338 or Event Code 373. Event Code 853 “Throtle Mismatch POT! > Owith FS and RS OFF 0: ON, Note: Possible elects of his event code are: Mt isnot operational + Theline conlactors open, + BRK isnot releasing + POT not operational ‘2, M2 nt operational. 7 ‘kept; Check the constion ofthe con! cut fuse {(F U3) (thie provides power othe X10 Handiew), + teFUB is bse. a Then rept or replace as neces a.82790-014, 02 Raw 1213 * 100 cngun + IGFUie OK, = Then continue to Siop2. ‘Step 2: Check the wing fem the postive signal (CA206-3 and BNEG to CA205-2 for epens oF shat 1+ eTHe wiring is open or hore = Then repair replace as nacossary, + HeTHe wiring is OK = Thencontiueto Steps, Step 3; Using he handset, scroll down othe Monitor menu. From Ur, sro to the Tier Troe meng and then tote Raw Tiler Theotle menu. Check the value: the POT values 0 with te POT in neutral and changes with theotle movement, + tMsTne event code contiues. = Then replace POT, The event code contirues air replacing POT. = Ten cotinue to Step 4 Step 4: Check the connactons between CAZ05 and casio, + MeThe connections are bad, ~ Then repalor replace agpecessary + H:The connections are Ok’and the event code con inves, ~ Then continue to Step 6 ‘op 5: Check the main PC boar in the X10 Hendle®. + sThe main PC board is ba. “= Then replace the main PC board. ‘+ :The main PC boars OK and the 0 continues. = Thien the esue exisb within the X10 Handie®. (Check the wiring 2s wel 2s the operation ofthe 2X10 Handie® companents and rept o replace ‘as necessary. cote me ig 21 25018)qnown Event Code 854 “Throttle POT Out of Range POT voltage ie ouside ofthe expected range. Note: Pesibe eects of tis event code are + Mt is notoperational + The ine contactors open. + BRKis not releasing + POT isnot operational + Mis net operational Step 1: Check the condition of FU3 (tis provides power to the X10 Handle), + WEFUSis bed = Then eps or replace 9s necassary. U3 is. OK. = Then continue to Step 2. ‘Step 2: Check the wiring rom the postive signa to GA205-3 and BNEG to CA20S.2 for opens or shor. + HsThe wing is open or shorted = Then repair or replace as necessary + HsTHe Wings OK. = Then continue to Step 3. Step 3: Using the handset, soll down to the Monitor ‘menu. From thee, scrl to the Tiler Throttle ‘menu and then tothe Raw TlerThotle menu. Check the valve: he raw valve should ‘90 rom 0-256. + MeThe event code continues. = Then replace POT. + eThe event code continues afer replacing POT. = Then continye to Stop & Step 4: Check the connections between CA20S and casio, + MsThe connections are bed. = Then repair or repace as owl + eThe connections are OK and the eenttade con- tives. = Then continue to Step 5. ‘Step 8: Check the main PC boardin the X10 Hance. 1+ HsThe main PC board is bad. = Then replace the main PC board. ELECTRICAL SYSTEM Event Gode 854 + Msthe main PC board is O« and te event code contin, = Then replace the X10 Handle® switch cap, Par [=e Event Code 855. Note: Possible ofecs ofthis event code are + Mt isnot operational + Tnetine contactors open + BRK isnot releasing. + POT isnot operational + N26 not operational ‘Step 4: Check the conectns between CAZ0S and casio, + HeThe connections are ba. = Then repair o° replace s necessary. + eThe connections are CK and the event code con- = Tren contin to Step2. ‘Step 2: Check the main PC boarin the X10 Hancle®. + MeThe main PC board is bad. ~ Then replace the mala PC board, + ethe main PC board is OK and the event code contives. “Then the issue exists within the X10 Handle®. Check the wiring as wel asthe operation of the X10 Handle® components and repair or replace ‘as necessary Event Code 856 jer Com Loss ‘Communication othe X10Handle® hes been ost. "Note: This event cade cout appearinthe Fault History trenu due (0-2 timing issue during the initial ruck Startup. This causes no uriavorable effects during oP- Mazro0s (2 Rew 23 191ELECTRICAL System ELECTRICAL SYSTEM Event Code 856 Note: Possible effects of his event code ar + Mi isnot operation +The fine contactors open. + BRK snot releasing + POT isnot operations + Mais not operation! ‘step te Check the coneton of FUS (his provides power fo the X10 Handle®) + tRFUSIs bad. Then rpatr or replace 2s necessary. + FUBI6 OK. — Then continue to Sep 2 ‘step 2: Check the CAN communication path. Wh the tevck OFF, check the CAN plug resistance ftom CA2O5-1 lp CA203-2. Te valve should be approsimatdy 600. + MeThe value = 60 ©. = Thon continue to Step 3 + fsThe value #600 “Then disconnect 2A204 atthe play GaSe Trryand check be resistance from CA203-1 0 Roos the vaue should be approximately yon. + eThe values 1209. Fen te issue inthe wiring from Recess 3™. Check all CAN wing iT value # 1200. Then check the resistance from CAZ01-28 to Gag0%-38 and check hat the jumper st {GA201.21 and CA201-34 i in pace «fe The jumper isin pace and the voluo # 120 0. ~ Then feplace Access 3™ +e The vale = 120 0. on ynen reve tte connector at CA201 and recon That ine connector at CAZO4. Check the reis- {ance fem CAI04-S to CAZ04- + teThe vahe #1200, — Thon replace TT. +e The vale = 1200. yen check the wing from CA203 to CAZO4 «ME The wing 6 open or shorted. = Than repair orreplice a necessary + Me The wiring 9K = Then continue to Step 3 asarsoore qnguwny step 3: Check the wring from the positive signa to {GAZ053 and BNEG to CAZOS-2 for Opens or shorts. «+The wiring is open or shorted. ~ Then repair or replace as necessary + Hee wiring is OK. ~ Then continue to Step 4. Step 4: Gheckthe wig from Access 3™ (CA201-35) to CA205- for opens oF shart. «+ HeThe wing is open o shorted. Then repro place as necessory «+ eThe witng fs OK and the ode continues, = Then continue o Step 5. ‘step 5: Check the connections between CA205 and casio, +The connections are bad. = Then rep orkeplace as necessary 1 eTae connections are OK end the event code con tives. , = Then continue to Step 6. Step 6: Check the main PC boardin he X10 Handle® + sThe main PC board is ed. = Then replace the main PC B99 «+ fsThe main PC beard is OK ane the event code continues ‘Then the issue exits within the X10 Handle. Check the wiring as wll asthe operation of he Sto Haneie® components and reper or replace 1s necessaryELECTRICAL SYSTEM Event Code 856 Note: Possible effets ofthis event code ar: + Mt isnot operational +The line contactors open, + BRK ie not easing. + POT isnot operational + Mais not operational ‘Sep 1: Check the condion of FU (this provisos power to he X10 Hendle). + IGFUSis bad. ~ Thon repal or replace as necessary + WeFUSis OK. = Then contin to Step 2 ‘step 2: Checkthe CAN communication path, Wit the lruck OFF, check the CAN plug resistance from CAZ09- 9 CA203-2. The value should be approximataly 800. + HeThe vate = 600. = Then continue fo Step 3. + ieThe veue # 600, = Then disconnect CAZ04 at the display gauge (rn) and eneck the resistance rom CA203-1 0 {GA200-2. The value should be approximataly 90. + MeThe values 1200. “= Then the issues inthe wing fom Access 3™. (Cheek all CAN wring Ss eThe value #1200, = Thon check the resistance ftom CAZ01-25 10 GAZ0135 and check that the jumper ot (Ga01-24 and CAZOI-3¢ is in pce. +f: The jumper sn place and the valve # 120 0. — Then replace Accass 9. + fe The vale = 120 0, = Then remove the connector at CA201 and recon reat the connector at CAZ04. Check the resi {ance fem CAZ08-9 10 CAZOS-4 +: The valve # 1200. = Then replace TT. + ti Thevabe= 1200. = Then check the wis fom'CA20S to CA204, +: The wing i open or shored. ~ Then repair or replace as necessary. The wing OK. = Then continue fo Step 3. Masarsoore 2 Row 1213, anon ‘Step 3: Check the wing rom the postive signal (GA206-3 and BNEG to CAZ0S-2 for opans oF shorts +The witig is open or shorted ~ Then repair or repace as necessary + ene wig is OX. = Then continue to Step 4 ‘Step 4: Check the wiring from Access 3™ (CAZ01-35) to CA205- for opens oF shox. + MeThe wing is open or shorted = Then repair or replace as necessary. THe wing is OK ana the code continues. = Then continue to Step 5. ‘tap 5: Check the connections between CA20S and como. + MsThe connections are bad — Ten rep orFeplace as necessary. «+ sTne connections are OK and the event code con- tives. , = Then continue to Step 6. Step 6: Check te rain PC boar inthe X10 Handie®. + MeTne main PC bosrdis bas. — Then replace the main PC boar. + MsTae main PC board is OK and the event code continues. then the ise exets within the X10 Handie®, {Check the wing a8 well asthe operation ofthe X10 Hancie® components and repair or ceplace ‘a necessary. a» ELECTRICAL SYSTEM Event Code No Indication + HeTHe witing is open o shorted — Then ropa or replace as necessary + Mstne wings OX. ~ Then continue to Step 3, ‘Step 3: Using the handset, sol down to the Monitor ‘menu. Fram there, seolte the Swich Inputs ‘menu and then tothe SAS-Emergency Re- verse CAN menu, Chock fhe input 0 ‘Access 3™is na stuck ON. Then scroll othe ‘SAS-Emergency Reverse Keouncant menu ‘and check the input to Access 3 i not stuck ON. + HsThe SAS-Emerpency Reverse CAN menu input 's not stuck ON. = Then heck the wing inthe X10 Handl® and repat eplace as necessary 1+ MsThe SAS-Emergency Reverse Redundant menu Inputs not stuck ON. = Then cheek the wig from Access 9™ (CA208-26) to CA205-6 and repair or rplace 36 necessary, chown ‘menu. From thee, sol tothe Motor man ‘and then tothe MotorSpeed A and Motor- Speed 8 menus. Check the inputs while ceive ing an empty tuck + HEN inputs exist. = Then check the wiring fom ECR (CA208-1, (CA200-2, CA208-3 and CA20S-4) to Accoss 3™ {(GAz0"-7, CA201-26, CAZ01-31 and CAZDI-32), + HeTHe wiring i bad = Then repro replace ae nacoueary. + HeTHe wing is OX. = Then continue to Step 3. Step 3: Check the wing om CAZ00-1 to CA208-2or 5v. + HS Vedsis = Then replace ECR. + HeThe curret spayed inthe Current (RMS) menu +<100 A and ECR i OX. — Then replace Access 3™. e men inp ar ck ON andthe event Ty | sce | ‘code continues. wool rs} = Then replace Access™ al = lv enoun trons a 506) Event Code No Indication Truck speed is timited. ‘Step 1: Using the handset, sre down tothe Monitor ‘menu. From tne, sl (othe Contler menu and then to the Curt (RMS) menu. Check the curent he diving an empty truck ‘The curent> 100 A = Than check the ove unit for bad bearings, bad eas, and s0 on, + feTne bearings. gears, and so on are OK = Then continue to Step 2 ‘Step 2: Using the handset, sero down to the Monitor mas2rsoor8 mit em 2Rev. 1213 194 foi. mall —— ee