INSTALLATION GUIDE for the CNC PRECISION LATHE HiT - 8G AHYUNDAI PRECISION & IND.CO..LTDContents, a 12 13 14 24 22 23 Bt BAA B12 513 64 62 63 7A 72 73 734 732 733 734 74 a1 a2 ag INTRODUCTION Pupose and content of manual Installation precaution Environmental Conditions Safety precautions MACHINE DESCRIPTION Name of each part Machine layout Axis orientation SPECIFICATION STANDARD ACCESSORIES MACHINE INSTALLATION REQUIREMENTS Environmental requirements Machine side NC side Required air source ELECTRICAL POWER REQUIREMENTS Gross Power capacity Checking machine before power on Foundation requirements INSTALLATION Installation procedure Fork liting method Installation method Foundation ‘Adjustment of temporary centering Inter-machine connection Inspection before operation start Final centering and adjustment MAINTENANCE OF INSTALLATION Maintenance immediately after installation Inspection of inter-machine connection Inspection of electrical control pane! Pages 14 1 141 14 12 at 24 24 24 at Bt 54 5A 5A Bt Bt St St 51 7A TA 7A m TA 7 7A 7A 72 at et 84AHYUNDAI 1. INTRODUCTION 1.4 Pupose and content of manual 1. INTRODUCTION 1.1 Purpose and content of manual This instruction manual is written for those who operate or maintain the Hit - 8G equipped with the HiTROL - 805, Please understand the caution items for safe operation of tis machine. It is our plessure if this manual is made the best use of as the safety check list for daily operation We would like to have your understanding beforehand that there may be some diference between the contents of this manual and the mactine due to betterment. 1.2 Installation precautions To ensure the safe opsraton of the NC machine, note the fallowing during instalation: 4.2.1. Wiring (1) Be sure to use electrical conductors. with performance ratings equivalent or superior to those described in the Maintenance Manual (@ Do not connect to the power stibution pane! any power cables for devices which can cause line noise, uch as are welders and high frequency quenching machines. (@) Arrange for a qualified engineer to connect the power lines. 1.2.2, Grounding Use, a grounding wire with a cross section of more than 14 mm? and a resistance to ground of less than 100 ohms. This wire size should be greater than AWG (American Wire Gauge) No. 5 and SWG (Brsh Legal Standard Wre Gauge) No 6. Generally, the NC machine should be grounded to a separate ‘rounding rod. if an independent ground can not be provided for the machine, prepare the ground connection as folows: (1) Connect a single conductor ots own grounding terminal This will avoid possible serious accidents resulting from ‘ground currents which might otherwise flow in the NC machine if a peripheral device should maltuncton, (2) Be caroful when using concrete reinforcing rods as rounding points. These reinforcing rods often are used to ground equipment because they usually offer a resistance to ground of less than 100 ohms. In doing so, ‘make the connection as follows This also applies. to connecting ground wires to regular grounding terminals 1) Do not use the same grounding reinforcing rod or {grounding terminal for other devices since this could lead 1a line noise such as produced electric weiders and high frequency quenching machines. 2) Use @ grounding terminal with en adequate electical performance rating and which is durable. @ A separate grounding wire should be used, one whose length is as short as possible. (Check the resistance to ground by actual measurement This Should measure less than 100 ohms ifthe single device is connected to its own grounding rod, Desirable Independent Grounding Earth resistance Less than 100 ohms ‘Common Grounds : osistance to ground = 100 / the number of devices connected to the grounding fost (2) "Never ground equipment as shown in the following figure 1.3 Environmental Conditions Generaly, the mactine wil be installed on the following conditions, However, these may change over a period of time oF in response to seasonal changes. (1) Supply voltage : 90% ~ 110% of nominal supply votage (2) Source frequency > 1 Hz of nominal frequency (8) Ambient temperature = Oto 4510 (92°F to 113°F) (4) Relative Humidity: Less than 75% Temperature changes should not cause ‘condensation (6) Ammosphere : Free from excessive dust, acid fumes corrosive gases and salt (6) It shoud be avoided to expose the machine to direct ‘sunight or heat rays which can change the environmental temperature. (7) Avoid exposing the NC machine to abnormal vibration. It it Is dificult to observe meet these conditions, contact Us immediately. © HYUNDAI 1996 ALL RIGHTS RESERVED ‘Subject to change without price notice PAGE No: 1-1 REV No. 1 (@506) "BOOK No. - ZO9HP? 70060AHYUNDAI 1. INTRODUCTION 1.4 SAFETY PRECAUTIONS 1.4 SAFETY PRECAUTIONS ‘This machine Is provided with a number of safety devices to protect personnel and equipment from injury and damage. ‘Operators should not, however, rely solely upon these safely ‘devioes but should operate the machine after fully Understanding what special precautions to take by reading the following remarks thoroughly. 1.4.1 Basic Operating Practices DANGER : (1) Some control panels, transformers, motos, junction boxes and other parts have high voltage terminals, these should Trot be touched, or @ severe electic shock will be sustained. (2) Do mot touch a switch with wot hands. This, too, can produce an electic shock WARNING (1) The emergency stop push-button switch location should tbe well known so that it can be operated at any time without having to look for (2) Belore replacing a fuse, switch off the machine. (@ Provide a clean and neat working area to avoid potentially hazardous falls, (4) Water or ot can make floors stppery and hazardous. To prevent accidents, all lors should be dry and clean (6) Belore operating switches, always check that they ate the fight ones. (6) Never touch a switch accidentally (7) Work benches near the machine must be strong enough to prevent accidents. Arles should be prevented from sipping off bench surface. (@ If @ jb is 1 be done by two or more persons, coordinating signals should be given at each step of the ‘operation. Unless a signal is given and acknowledged, the next step should not be taken, CAUTION : (1) In the event of power failure, tum off the main circuit breaker immediatly. @) Use the recommended hydraulic ils, Iuvicants and ‘grease or acceptable equivalents. (@) Replacement fuses should have proper current ratings (Protect the NC unit, operating panel electric control panel tc. trom stocks. ‘since this could cause @ failure or ‘malfunction. (8) Do not change parameters, volumes and other electrical seting unnecessarly. If such changes are unavoidable, record the values prior to the change so that they can be retuned to their orignal settings it necessary (6) Do not sol, scratch oF remove the caution plate. Should it become ilegitle or be missing, order another caution late from the supplier speciying the part number shown at the lower right ofthe plat, © HYUNDAI 1996 ALL RIGHTS RESERVED Subject to change without prior notice 1.42 Before Switching On DANGER : (1) Cables, cords or electric wires with damaged insuiation can produce current leaks and oloctic shocks. Before powering the machine up, check theit condtion. WARNING : (1) Be sure the instuction manual and the programming manual are {uly understood. Every function and operating procedure should completely dea. (2 Use safety shoes which are not damaged by ol, safety ‘goggles with side covers, safe clothes and other safety protection. (@ Keep the NC unit, operating panel and electrical control panel doors and cover closed ! (CAUTION : (1) The poner cable from tho factory feeder switch to the machine main cout breaker should have a suficient sectional area to handle the electic power used. (@) Cables which must be laid on the floor must be protected against chips so that shortcuts wil not ocur (Before frst operating the machine ater unpacking or after keeping the machine ide for a long peti, each sliding par must be freshly lubricated. For lubrication, keep the hubeicatng oil pump working unt oll oozes out from the viper. Contact our Service Department in connection with what procedures shoukl be taken, due to the meny different machine models. That is, if there is any questions, (4) Oil reservoirs should be filed to indicated levels. Check ‘and add oil if necessary. (8) For lubricating points, oil brands and appropriate levels, ‘see the various instruction plates. (8) Switches and levers should operate smoothly. Cheok that they do. (7) When switching the machine ON, tun ON the factory fecder switch, the machine main circuit breaker and the ‘power suitch on tha operating panel in that order. (@) Chock the coolant level, and add coolant, if necessary, 1.4 Alter the Control Power Switch has been Tumed On CAUTION = When the power switch on the operating panel is ON as described in 7 above, the READY lamp should also be on check that itis 1.4.4 Routine Inspections WARNING : When checking bat tensions, be careful not to get your fngors caught in between the bet and puley PAGE No: 1-2 REV No. = 1 (508) ‘BOOK No, : Z88HP170060AHYUNDAI 1. INTRODUCTION 1.4 SAFETY PRECAUTIONS CAUTION : a @ 8 @ 6 ‘Check pressure gages for proper readings. ‘Check motors, gear boxes and other parts for sbnormal noises. ‘Chock the motor lubrication, evidence of proper tubrication ‘Check safety covers and safely devices for proper operation. CCheck belt tensions. Replace any sot of belts that has become stretched with a fresh matching set (or L M) ‘and siding parts for 1.45 Warm Up CAUTION : 0 @ e Warm up the machine, especially the spindle and feed shaft by running them for 10 to 20 minutes at about half or cnettird the maximum speed in the automatic ‘operation mode. ‘This automatic operation program should cause each machine component to operate. At the same time, check their operations. Be particulary careful to warm up the spindle which can tum above 4000 rpm. if the machine is used for actual machining immediately after being started, following a long idle period, siding parts may be wom due to lack of oil. Also, thermal exparsion of the machine components can jeopartize machining accuracy. To prevent this condtion, aiways warm the machine up. 1.46 Preparations WARNING = o) @ ® @ 6 © TTeoling should conform to the machine specifications, dimensions and types. Setiously worn tools can cause injuries. Replace all such to's with new ones beforchand. The work area should be adequately lighted to facitate safety checks. Tools and other items around the machine or equipment should be stored to ensure good footing and clear aisles. Tools or any items must not be placed on the headstock, turret, cover and similar places (for L/M). IW the conter holes of heavy cylindrical workpiece are 100 small, the workpiece can jump out when loaded. Be careful about center holes and angles (for L/M) ‘CAUTION : (1) Tool lengths should be within specified tolerences to @ reve interference. After instaling a tool, make a tial run. 1.4.7 Operation WARNING : O) @ Do not work with long hair that can be machine. Tee it up at the back, out of the way. Do not operate switches with cloves. on cause mattuncions, ete HYUNDAI 1995 ALL RIGHTS RESERVED ‘Subject to change without prior notice ° ® Whenever a heavy workpiece must be moved, ‘wo or ‘more persons should always work together if there is any risk involved. Only trained, qualified workers should operate forkitt trucks, cranes or similar equipment and slings. (©) Whenever operating a forkitt tuck, crane or siilar equipment, special care should be taken to prevent collisions and damage to surroundings (© Wire ropes or slings should be strong enough to handle the loads to be ited and shoud conorm to the mandatory provisions (2) Giip workpiece securely. (@) Stop the machine belore adjusting the codlant nozzle at the ti. (®) Never touch a tuming workpiece or spindle with bare hhands of in any other way. (10) To remove a workpiece from the machine other than by ‘a palet changer, siop the tool and provide plenty of distance between’the workpiece and the tool (tor M/C). (11) While a werkpicce is turing, do rot wipe it olf or remove chips wit @ doth or by hand. Always stop the machine frst and then use a bush and sweeper (for Mo) (12) Do not operate the machine with safety front end chuck ‘covers removed (for YN (13) Use a brush to rerrave chips from the tool tip-not bare hands (or YM) (14) Stop the machine whenever instaling or removing @ tool (lor Um), (15) Whenever machining magnesium alloy parts, wear a protective mask (lor LM) CAUTION : (1). During automatic operation, never open the machine door {2} When performing heavy-duty machining, caretuly prevent Chips fom being accumulated since ot chips can catch fir. 1.4.8 To Interrupt Machining WARNING = When leaving the machine temporary after completing 2 job, tum off the power switch on the operation panel ‘and the main circuit breaker. 1.49 Completing a Job ‘CAUTION : 0 @ @ @ 6 Always dean the machine or equipment. Remove and dispose of chips and clean cover windows etc Do not clean the machine or equipment, before it has stopped. FRetum each machine component to its inital condition. (Check wipers for breakage. Replace broken wipers. Gheck coolants, hydraulic oils and lubricants for contamination. Change them if they are seriously contarinated, Check coolant, hydraulic oll and lubricant levels. Add, i necessary Gean the oll pan fier. - PAGE NO 1-3 REV No: 1 (9500) BOOK tio,» 289H170080AHYUNDAI @ _Betore leaving the machine at the end of the shit. turn fff the emergency switch on the operating panel, the machine main oicut breaker, and the factory feeder site in that order 1.4.10 Safety Devices (1) Emergency stop push-button switch, (@ Front cover, rear cover and coolant cover @ Over travel limit switches, (@) Chuck barr, tail barrier and took barrier (NC sofware) (6) Software kimi. 1.4.11 Maintenance Operation Preparations (1). Maintenance should be done by qualified personnel onty ! (2) Those not engaged in the maintenance work should not operate the main circuit breaker or the contrcl power ON, switch on the operating panel. For this purpose,’Do Not Touch the Switch, Maintenance Operation in Progress !* or similar working should be indicated on each power ‘wich and all other appropriate areas on the machine. Each indication should be attached to the machine by semipemanent means in openidear view of all other personnel (@) With the machine tured on, any maintenance operation can be dangerous. In principle, the main cicuit breaker should be turned off throughout the operation. ‘CAUTION (1). Thoroughly read and understand the safety precautions in the instruction manual (@) Thoroughly read the whole maintenance manual and fuly understand the princples, construction and precautions involved. 1.4.12 Maintenance Operation DANGER (1) Those not engaged in the maintenance work should not operate the main cteut breaker or the control power ON Sitch on the operating panel. For this purpose, “Do not Touch the Switch. Maintenance Operation in Progress |" or similar wording. should be indicated on such savtch and at any other eporopriates locations. Such indication should be secured by @ serri-pormanent means in the reading direction. (@ With the machine tuned on, any maintenanoe operation ‘can be dangerous. In prncple, the main circuit breaker should be tumed off trughout the operation. WARNING = z (1). The electrical maintenance should be done by a quai person or by cthers competent to do the job. Keep ‘contact with the responsible person. Do not decide at yoursal, @ Overravel limit and proximity switches and interlock ‘mechanisms incuding funcional parts shoud not be removed or modified. (@) When working at 2 height, use steps or ladders. which ‘ae maintained and controlled daily for safety © HYUNDAI 1995 ALL RIGHTS RESERVED Subject to change without pir notice 1. INTRODUCTION 1.4 SAFETY PRECAUTIONS: (4) Fuses, cables, etc. rade by qualifed manulacturers should be employed. 1.4.13 Until Operation is Begun after Maintenance WARNING = (1) Arrange things in order around the section to receive the maintenance, incduding working environments. Wipe water and oll off parts and provide safe working environments. @ All parts and waste ols shoud be removed by the ‘operator and placed far enough away from the mactine to be safe ‘CAUTION (1) The maintenance person should check that the machine operates safely (@) Maintenance and inspection data should be recorded and kept for reference, PAGE No. REV No. © 1 806) [BOOK No. - 288HP170060: 2: acim: neacrieTion AHYUNDAI a ht sc fat 2 MACHINE DESCRIPTION 2.1 Name of each part 23 Axis orientation fanart ©) HYUNDAI 1995 ALL RIGHTS RESERVED PAGE No: 2-1 Subject to change without price note REV Na. (9506 — iH BOOK io. 288HP! 700602. MACHINE DESCRIPTION AHYUNDAI 21 Name ol each part BLANK HVUNOAI 1985 ALL RIGHTS RESERVED PAGE No 22 je age wat pot nice reve? etm = i BOOK No. : 299HP170060AHYUNDAI 3. SPECIFICATION Tem (TRAVEL, Xaxis Zais CAPABILITY Standard outing ia Max. cuting dia Max. cuting length Distance betnwan spine face and table end Max. weight (includes chuck weight) Cl SPINDLE Spindle speed Spindle nose ‘Spinde bore dia Max. toque Spindle moor power 30 rin. rating + Continuous rating 0 TABLE Gang type No. of tool stations Ol FEEDRATE Rapid traverse Xeaxis Zais Cutting feecrate X-axis Zexis (Cl MACHINE SIZE Machine height Floor space requirements (Lx W) ‘Net weight of machine (C1 POWER SOURCE REQUIREMENT Electrical power supply Preumatic source 3. SPECIFICATION 341 Standard machine specification SPECIFICATION 420 mm (igz0" ) 305 mm (2) 400 mam @) 160 mre 6s") 460 mm 63") 145 ~ 449 mm = (7 ~ 17.67") ho (65 tbs) 60 ~ 6.000 rm » JIS A2- 5 A 50 mm (196°) 104 gm (5 fabs) AC 94 KW (19 HP) AC 75 BW (10 HP} Como. Type TOOL PLATE 8 tools 24 mimi. (246 ipm) 30 mimin (4,181 pm) 5,000 mm/min (196.8 ipe) 5,000 mamfmin, (1968 igen) 4.810 mm (71.25) 41,780 % 1,893 mm (69.29" x 78.10" ) 2.700 kg (6.950 tbs) 28 KVA 5 kgjom? (71.4 gin’) © HYUNDAI 1996 ALL RIGHTS RESERVED ‘Subject to change without prior notice PAGE No. : 8-1 REV No. t 2506) BOOK No, Z89HP1700603, SPECIFICATION AHYUNDAI 241 Standard machine speciation BLANK HYUNDAI 1995 ALL RIGHTS RESERVED "PAGE No. 3-2 jes 1 change without prior notion REV No. 1 (508) = id aa BOOK No. » Z99HP170060AHYUNDAI 4. STANDARD ACCESSORIES 4, STANDARD ACCESSORIES 6'power chuck (with 1. set of soft jaws) 1 unit TOOL EYE 1 unit 2 Cutting lubricant unit 1 unit ® Cutting hricant tank (100 2) Pump 180Wv 1 set urination unit To be mounted on the upper part at machine {in the operation box of electical contol panel) unit wert ave vt setirg + base poo pac at 1g Fn iC fon (07) se Fon hae 2 fon ay 07) Tear fn) 00 (37a ‘a Deg jn (6080) im Borsa ern (G0erm) Bowe tr sat Gren (9088n) este Pas Te Paine [Sap cat >| maw | SD | in o| wa | 4 oes © HYUNDAI 1995 ALL RIGHTS RESERVED ae a PAGE NO 4-1 Sj ene ep tc Ae? fab 'B00K to. Z06H1 700604, STANDARD ACCESSORIES AHYUNDAI BLANK © HYUNDAI 1995 ALL RIGHTS RESERVED PAGE No: 4-2 Suge o change without por noice Rev No 1 608) a ™ BOOK No. ; 299HP1700805. NACHNE INSTALLATION REOUREMENTS AHYUNDAI 21 nee espace 5, MACHINE INSTALLATION REQUIREMENTS ‘The folowing subjects outine the items that drecty affect the ‘machine instalation and startup. To ensure an efficient and ‘timely installation, please follow these recomendations before cling to schedule a service engineer. 5.1 Environmental requirements, 5.1.1 Machine side In instaling the machine tool, avoid instaing it to such places ‘as mentioned below (1) Places exposed to direct sunshine, near to hest sources, and where temperature fluctuation is remarkable, (2) Places where itis extremely humid (8) Places where itis very dusty (8) Places near from vibration sources. (6) Places where the ground is soft and weak Note 1: In the case where the machine tool is installed out ‘of necessity to a place near to vibration source, it is recommended to provide the place with vibration root pit oF the like. 2: In the case where the machine tool Is installed to place where the ground is soft and weak reinforoe the ground bearing force by executing 2 pling work (oF the tke to prevent the machine tool installation place from setting oF incining 5.1.2 NC side (1) Ambient temperature During operation 0 to 45% Humid FRelatve hurry in normal cases : 75% or below. High humidity wil cause deterioration of insulation, leading 10 accelerated parts deterioration. There is rot a partcuar necessity for dehuriiication, however, avoid nstaling NC equipment to a humid place Vibration During operation : 0.5G or lass During trensportaton : 3.56 or less (4) Atmospheres Consult us anytime when using the NC equipment in an environment where it is particularity dusty or sprayed ‘organic and corrosive gas concentrations are high, (8) The HITROL 805 uses button cells (batter) with higher ralabilty than the conventional ones. t0 store data on Processing programs which ere kept after the power is fut off. However, the backup function may be disablod ue to expired service life or matfunction of the battery oF due 10 other unexpected accidents. Therefore, we ask our users to always presenve the machining programmes, tool data, and parameter data 5.1.3 Required air source (1) Requires air source Pressure : 5 kglom (71 1 ibsfin?) Discharge : 100 N min. or greater (Use a compressor with 1 HP or the equivalent) © HYUNDAI 1995 ALL RIGHTS RESERVED PAGE No. 5-4 Subject to change without prior notice FEV No.” 1 (506) - wen BOOK No, - 229HP170505, MACHINE INSTALLATION REQUIREMENTS AHYUNDAI ea ein ih BLANK HYUNDAT 1995 ALL RIGHTS RESEAVED PAGE No: 5-2 © Subject to change without prior notice FEV No. : 1 (2506) BOOK No, > 299HP170060AHYUNDAI 6, ELECTRICAL POWER REQUIREMENTS 8.1 Gross Power capacity 6. ELECTRICAL POWER REQUIREMENTS 6.1 Gross Power capacity Te Power capacty (ew Frequency Ce AC Z2nBONeAD = 1 Voge Simuse Note 1: ln adation to the above conditions, there should be no external noise (due to electric welding, etc). ‘A ground rod of the grounding cass 3 or above, separated trom the commercial power source must be provided near the machine 2: The above figures are applicable only to the Standard machine, without optional equipment, 6.2 Checking machine before power on (1) Check wiring and hoses (2) Gheck supply voltage and frequency. The machine is set to moet tho customer's specications. For confirmation very that the votage and frequency of the power source 19 be used conform to the specificaions of the machine. (3) Check relays and connectors in NC unit and main ‘ransforne: terminals. Connections are securely tightened before shipment. However, they may be loosened during trarsportaton. (4) Phase sequence confirmation of the main power supoly. Applying power to the NC unit with the incoming main power supply phase order incorrect may cause problems, such as uncontrolled motor rotation and blown fuses. "Never tur NC unit power on unt the main power supply phase order is confirmed. 6.3 Foundation requirements For high machining accuracy, the foundation must be firm and rigid. This is typicaly accomplished by seourely fastening the ‘machine to the foundation with anchor bolts. In addition, the depth of concrete should be as deep as possible (minimum 6 ~B inches) Note the following (1) There can be no cracks in the foundation concrete or surrounding area. (Vibration prooting material (such as asphalt) shoud be put all around the concrete pad. @ Form a “cone” in the foundation for J-bolt anchors, or use expansion anchors. (4) With’ the foundation anchor bolt holes open pour the primary concrete at a minimum thickness of 6~B inches. Typlealy, the concrete must have a minimum compression rating of 2500 lbs. @ 250 Ibs. compression | ‘and stengtrened with reinforcing rods. When the Cconorete has cured, rough level the machine, and install the J-bolts, levaling blacks, etc, and pour grout into foundation bot holes. Subject to change without prior notes © HYUNDAI 1995 ALL RIGHTS RESERVED (9) Mix an anistrinkage agent such as Denka CSA with concrete, of use Embeco grout t fil he foundation bolt holes {8) In pouting gout, fasten the leveling block base plates wit the collar reizing screws 10 prevent the base Bates from droping. When the grout has. completely hardened, level the mactine propery, and tighien M2E rns to secure the maine to the foundation Note: The machine must be anchored to the foundation with “baits, expansion bots oF other suitable method. The machine acowacy and algnirent specications ‘quoted by HYUNDAI can usualy be obtained when the minimum foundaton requirements are met. However, production of close tolerance parts requres the use of an appropriate certified foundation. Foundations that do not meet certified spectications may require more frequent machine redeveling and re-aligament, which can not be provided under terms of waranty 1 any of these conditions cannot be met, contact the HYUNDA office immediately. PAGE No. = 6-1 REV No. = 1 (0508) ‘BOOK Wo,» Z88HP1700606. ELECTRICAL POWER REQUIREMENTS AHYUNDAI 6:1 Gross Power cepacty BLANK © HYUNDA’ 1995 ALL FIGHTS RESERVED PAGE No. : 6-2 ‘Subject to change wine por notes EV Wo: 1 500) _ BOOK No. : Z99HP170060AHYUNDAI 7. INSTALLATION 7.4 Instalation procedure 7. INSTALLATION 7.1 Installation procedure Performances of machine tools are totaly subject to the proper instalation of those machine tools, and this is also tue of the HITROL 805 that has an elaborately finshed sideway and it becomes utterly impossible for this machine to achieve Its inital purposes unless it is installed propery, Some users might have experienced in having had difcuties to secure the precision of @ machine tool which was just purchased. The majority of these causes are boled down to the problem of Proper. instalation. Therefore, please read this instalation Procedure caretuly and install the machine in the same state as It was frst assembled so that a highty precise machining ‘can be performed. 7.2. Fork lifting method It is important to balance the machine both depthnise and \idthwise whenever ft may be lihed. Lit the machine ite above the floor and make certain that itis well balanced. 7.3 Installation method Performances of machine tools are totally subject to the propor installation of those machine tools, and this 18 also tue of the HITROL - 805 that has an elaborately finished sideway and it becomes uttely impossible for this machine to achieve its inital purposes unless i is installed propery. Some users might have experienced in having had difcuties to secure the precision of a machine tool which was just purchased: The ajay of these causes are boled down to the problem of Proper. instalation, Therefore, please read this instalation procedure carefully and install the machine in the same state {5 it was first assembled so that a highly precise mactining ‘can be performed. 7.3.1 Foundation Select a fiat place for installation of the machine while ‘avoiding places where external vibration is inevitable, where it js unusually hurd, where heat source is near, and where the ‘machine wil be exposed to direct sunshine. ‘Though the foundation work method changes depending upon soll properties, fully consolidate the ground with conezete so that ‘setlement or ingination of the ground on which the ‘machine is installed should not occur. [Note 1: In the case where there is a vibration source near the installation place and its influence cannot be neglected, give consideration to the machine by ‘digging a pit around it. 2: In order to maintain the machine, the installation ‘area needs a floor area induding a maintenance ‘rea 2s. shown in the foundation drawing other than the machine projection area 7.3.2 Adjustment of temporary centering In the state where the machine is lied up, mount the foundation bots as well as the ion plate for floor plate into the leveling bot holes. Nex, lower the machine slowfy with ‘care so that the foundation bolts can be set at the foundation holes which are provided in aceerdance with the foundation drawing. As the leveling bolts cannot be used at this stage, ‘keep them pulled up trom the bottom face of bed. Adjustment ‘of temporary centering is carried ot by hammering in the wedges into tha bostom face of bed. Carry out rough evan. ‘Ator centering work is completed, solidly the foundation bots with morte 7.33 Inter-machine connection ‘After horizontal entering is completed, confirm the following bore inputing the power source (1) Check that the earth fine is securely connected. (Earthing work of the 2rd kind) (2) Be sure to relighted machine screws of the terminal comecting portion. (3) Confirm again tat the cannon connectors and other comectors are retightened (4) Confirm thatthe relays and timers are mounted. (6) Confirm the set values of timers and volumes. (6) Confirm that the printed plate in the NC equipment is tightened, (7) Confirm the input power source phase. If the phase is improper, trouble may occu at the NC. equipment and the AC inverter contol panel. accordingly, pay attention to the proper phase. 7.34 Inspection before operation start ‘After the inter-machine connection is completed, check the falioning machine and electrical devices : (1) Inspection of machine 1 I rot there any damage to each part of machine ? % Is not there any lacking pat or acoessory ? % 18 each part of machine suppied with lubricant and operating tic? 4% 18 connection of hydraulic hoses and pipes perfect 2 (2) Electrical inspection before inputting the power source Perform “inspection before inputing the power source’ {and “inspection after inputting the power source.” (3) Caution as to operation shutdown for a long period time After the machine is unpacked, and in case of inital operation or of operation shutdown for a Period of time, be sure to operate the manval han: the sliding face lubricating pump several tmes 10 that oil oozes out of the siding face, Hat Note : Do not pull the manual handle but pul and release it ‘only. The handle will return by itself with the action of spring © HYUNDAI 1995 ALL RIGHTS RESERVED ‘Subject to change without prior notice PAGE No: 7-1 REV No. 1 (9505) ‘BOOK lo, Z86HP1 70060AHYUNDAI (4) Preliminary setup 1) These plates, bots and others mounted for the of trenspont, which have been removed after instaling the ‘machine, should be kept without fll 2) In order to make transportation secure, mount covers and so forh which have been removed and ‘separately. And, when mounting the cover (front cover), firmly seal it with the seal bond that is provided as an aocessory to the standard tools Kit. Cthenise, water leak wil result. i Note : When the dearance between the bottom face of ‘machine and the floor face is 10 mm (039 in), secure a 10 mm (0.33 in} clearance between the front cover and the chip pan to inst the machine. (Clearing Fust preventive coating has boon applied 10 the siding faces of the machine and others for protection of metalic surfaces from rusting. During transportation the rust Preventive oll is liable to penetration of sand dust, ‘and dit, therefore, donot operate each pafol the machine before each part is not deened completely. Dip waste cloth inte tested oll io wipe off the rust-preventive coating ‘Aker the cleaning, apply 2 specified lubricating oil thin to the siding faces. Note 1: While cleaning take care not to allow the teated ol to penetrate the inside of wiper 2: Discard the waste coth to @ spected plain (8) How to connect the main power source 10 the NFS Remove the cover from the upper, lit side of machine. Connect the main power source connector to the cover. Remove the NFB cover and te upper lid from the Upper, left side of the machine and connect the source to the NFB, (Also connect the earth line securely.) eee © HYUNDAI 1995 ALL AIGHTS RESERVED Subject to change without prior notice 7. INSTALLATION 7.4 Final centering and adjustment i iE i z 7.4 Final centering and adjustment When the mortar begins to become solid, conduct leveling ‘again using leveling bolts. Ptace levelers as shown in the i lustration of “Temporary Centering Adusiment" Refer to the precision table which is attached to each machine for the leveling method and its permissible values. Note In carrying out the horizontal centering finally, it is ‘needed to perform leveling in the siate where the foundation bolts and leveling nuts are firmly tightenad. Use levelers with a minimum graduation of 0.02 mm (20008 in), PAGE No. FEV No, ‘800K No. + Z98H170050 7.2 4 2506)AHYUNDAI 8. MAINTENANCE OF INSTALLATION 8.1 Maintenance immediately aftr installation 8, MAINTENANCE OF INSTALLATION ‘AND INTER-EQUIPMENT CONNECTIONS {In ordor to maintain precision of machine for a long period of time and to operate it always in the best condition, it is necessary to properly maintain te machine. Giving careful attention to the operating state, conducting periodic inspection, ‘and replacing worn-out parts in thait early stage will prevent Unexpected aocident from happening 8.1 Maintenance immediately after installation ‘In the intial stage when the machine is installed, the machine is largely subject to change in the bed level due to change in the foundation ground as well as to unstable solidification of the ground, ail of which have a serious influence to machine predésion and at the same time the machine itself undergoes inital wear and other changes. resuming in an outstanding fouling inside the machine, accordingly, itis under a. condition where an accident tends to be induced. lin operating the machine, therefere, it is necessary to pay a Particular attention, Hereafter, we wil describe items of caution as to the inital ‘maintenance, (1) Running in Aer installation and when operating the machine for the frst time, itis needed to pay a parioular atention to the machine before running it in. Alow approximately 100 how's for the running in, It should be avoided applying a big load to the machine during the running in (2) Inia inspection of bed level ‘Check the bed level and the foundation for their changes at least once a month for a period of six months after instalation. And. be sure to correct any disorder and always make effort to maintain the bed level propety ‘After the sx months, gradually extend the checking period as appropriate depending on the change of state then camry out the check once or twice @ year along with decrease of change. 82 Inspection of inter-machine connection Inspection of the state of electical connections among respective units of the NC equipment, the machine proper, the hydraulic unit, the coritol panel, etc (1) Loosened connectors lectical conection among respective units is carried out with cannon connectors. Check each comecting portion for loosening and relighted it if loosened, (2) Loosened screws at each terminal Check elecrrcal terminals of machine relay regions and leach operation panel for loosened screws, and relighted them as required i! they are found loose. (9) Check terminal screws and mounting screws of micro itches for loosening and relighted them, 8.3 Inspection of electrical contro! panel When inspecting the electrical control panel, be sure to tum OFF the main breaker before pertrming each check (1) Terminal screws and soldered potions Check terminal screws of each electrical components for loosening and reighted them if loosened. ‘And, bahty pull soldered portion of relay panel with a hand to check soldering strength. © HYUNDA 1965 ALL RIGHTS RESERVED Subject to change without prior noes @ @ © Plug type fuse (Check the fuse for loosened cap and firmly reighted it ‘Spark killer Check each spark killer. If discoloration is found, it is ‘needed to repace such sperk kil (leaning Dust and chips in the electrical control pane! will ead to ‘an accident, 59 dean thom with care. When the air fiter is dry.clean it ighty with water. PAGE No. = 8-1 REV Now: 1 (9506) BOOK No: 289H170080‘8, MAINTENANCE OF INSTALLATION AHYUNDAI 6.1 Matancera fe talon BLANK HYUNDAI 1995 ALL RIGHTS RESERVED PAGE No: 8.2 ‘Subject to change without prior noice EV No. 1 (9506) [BOOK No, : Z58HPI70060Paani,AHYUNDAI PRECISION & IND.CO.,LTD. HEAD OFFICE 140-2, GYE-DONG, CHONGRO-KU, SEOUL, KOREA TEL) 2746-3960~2 FAX) 2.746-4208 OPERATION CENTER 1162 TOWER LANE, BENSENVILLE, IMLINOIS, 60106 USA TEL) 708-595-4587 FAX) 708-595-0697 REGIONAL OFFICE cHicago 1162 TOWER LANE, BENSENVILLE, ILLINOIS, 60106 US.A TEL) 708-595-4587 FAX) 708-595-0697 NEW YORK 300 SYLVAN AVENUE ENGLEWOOD CLIFFS, NU, 07632 USA Tel) 201-816-4000 FAX) 201-816-4095, LOS ANGELES 19401 SOUTH MAIN ST. 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