Professional Documents
Culture Documents
Tomorrow.
Corporate Brochure FY 2019-20
Contents
Innovation 42
Technology 46
Sustainability 50
we make
structures of tomorrow
~40,000 km
of our steel cables –
equal to the Earth’s
circumference – helped
build the iconic bridge
over open seas in India.
we make
landmarks of tomorrow
we make
solutions of tomorrow
We commissioned India’s
first steam ageing facility at
Jamshedpur for accelerated
weathering of LD slag to develop
environment‑friendly aggregates
for road construction, replacing
natural aggregates.
we make
tomorrow greener
A vision for
Steel is one of the few global steel
operations that is fully integrated –
tomorrow
from mining to manufacturing and
marketing of finished products.
HIGH-RISE IN EUROPE
10 11
TATA GROUP OVERVIEW
Businesses at a glance
Automotive Infrastructure
12 13
TATA GROUP OVERVIEW
A look back
and mutual respect. the people many times over. 2000 Tata Tea (now Tata Global Beverages)
acquired the erstwhile 160-year-old British
Tetley group
14 15
TATA GROUP OVERVIEW
London Europe
China
Beijing
Singapore
16 17
TATA STEEL GROUP OVERVIEW
We make steel
Tata Steel is one of the world’s Growing from strength to strength
most geographically diversified
steel producers. With raw material • Phase II of expansion of capacity at our Kalinganagar plant in Odisha, from
3 MnTPA to 8 MnTPA, will help us enter the automotive, general engineering
operations in India and Canada, and and other value-added segments.
manufacturing units spanning India, • The integration of Bhushan Steel, renamed Tata Steel BSL, has helped us
Europe and South-East Asia, we are expand our footprint in India significantly.
self-sufficient in iron ore. • We acquired the steel business of Usha Martin, through Tata Sponge Iron,
renamed Tata Steel Long Products. This will enable us to participate in the
growing market for long products.
1910 Obtained the first colliery for Tata Iron & Steel,
adding six more in the course of time
Mission 1912 Rolled out the first ingot of steel from the Sakchi
Consistent with the vision and values of our founder plant; introduced an 8-hour working day
Jamsetji Nusserwanji Tata, Tata Steel strives to
strengthen India’s industrial base through effective 1918 Established India’s first steel (coke) plant on
utilisation of staff and materials. June 18, as an enterprise financed by Indian
The means envisaged to achieve this are cutting- capital and built by Indian workers
edge technology and high productivity, consistent
with modern management practices. 1955 Signed an agreement with Kaiser Engineers for a
Tata Steel recognises that while honesty and integrity 2 MnT expansion programme
are essential ingredients of a strong and stable
enterprise, profitability provides the main spark for 2007 Acquired the London-based steel manufacturer
economic activity. Overall, the Company seeks to Corus Group, thereby becoming one of the most
scale the heights of excellence in all it does in an geographically diversified and leading steel
atmosphere free from fear, and thereby reaffirms its producers in the world
faith in democratic values.
• Commemorated 100th year, with the
Indian Prime Minister unveiling the centenary
postage stamp
Vision
2012 Created history by becoming the world’s first
We aspire to be the global steel industry integrated steel company to be awarded the
Deming Grand Prize
benchmark for Value Creation and
Corporate Citizenship. 2016 Began commercial production in Kalinganagar,
our second integrated steel plant in India
We make a difference through:
2018 Acquired Bhushan Steel
• Our People • Our Policies
• Our Offerings • Our Innovative Approach 2019 • Undertook the second phase of capacity
expansion programme at Kalinganagar
• Our Conduct • Acquired Usha Martin’s steel business through
our subsidiary, Tata Sponge Iron Limited
Integrity Responsibility
Excellence Pioneering
Unity
DOWNSTREAM, JAMSHEDPUR
20 21
TATA STEEL GROUP OVERVIEW
Diversified
global footprint
THE NETHERLANDS
MANUFACTURING WORKS
Tata Steel Ijmuiden
CANADA
MINING OPERATIONS
Iron ore
THAILAND
MANUFACTURING WORKS
Tata Steel Thailand
THE UK
Established in India as Asia’s MANUFACTURING WORKS
Port Talbot Steel Works
first integrated private steel
company in 1907, Tata Steel,
today, has flourished across
five continents. Continuous
improvement in our product
and service portfolio, along
INDIA
with success in value-added MINING OPERATIONS
services for customers, Iron ore
Coal
allows us to serve global Chromite
growth markets. Manganese
Dolomite SINGAPORE
Read more on P 24 MANUFACTURING WORKS
MANUFACTURING WORKS
NatSteel
Tata Steel Jamshedpur
Tata Steel Kalinganagar
Tata Steel BSL, Dhenkanal
22 23
TATA STEEL GROUP OVERVIEW
TATA STEEL
One of the most A new high-tech
profitable and 15 MnTPA robotic welding 12.4 MnTPA THAILAND
2.2 MnTPA
CRUDE STEEL CRUDE STEEL rolling (finished)
lowest cost CAPACITY line, the largest in PRODUCTION CAPACITY
Largest capacity
24 25
TATA STEEL GROUP OVERVIEW
DOWNSTREAM, JAMSHEDPUR
Upstream Downstream
Outbound Logistics
Inbound Logistics
PROCESSED
IRON MAKING STEEL MAKING ROLLING (FLAT AND PROCESSING CENTRES CUSTOMERS
RAW MATERIAL
LONG PRODUCTS)
BY-PRODUCTS PRODUCTS
MINING
26 27
TATA STEEL INDIA OVERVIEW
155
NEW PRODUCTS DEVELOPED
SHARE IN TOTAL DELIVERIES (MnT)
12.32 1.50
Exports
total
0.94
Transfer to
downstream units
1.45
Automotive &
special products
9.88 4.61
domestic
Industrial products
& projects
3.82
Branded products
& retail
28 29
TATA STEEL INDIA OVERVIEW
Operational strength
In India, Tata Steel operates integrated
manufacturing facilities in Jamshedpur
and Kalinganagar, with captive iron ore and coal
mines, a dolomite mine, a chromite mine and
manganese mines spread across Jharkhand,
West Bengal and Odisha.
Raw materials
The making of steel depends on natural resources such
as iron ore, coal and other minerals, which constitute
our key raw materials. Our steelmaking operations at
Jamshedpur and Kalinganagar secure 100% of their iron
ore requirement from captive sources and this remains
one of our biggest operational strengths. It helps us
maintain cost-competitiveness and derive production
efficiencies, while insulating us against volatility in the
open market.
30 31
TATA STEEL INDIA OVERVIEW
Availability of critical
manufacturing units
Our focus on asset management using
data analytics and predictive modelling,
has resulted in >90% availability of our key
manufacturing units at Jamshedpur.
GALVANISED COILS REBARS
32 33
TATA STEEL INDIA OVERVIEW
The project configuration and costs include investments in raw material NOTE: ALL FIGURES ARE FOR FY 2019-20
capacity expansion, upstream and mid-stream facilities, infrastructure
and downstream facilities. This will help us make value-added products
like cold rolled galvanised and annealed products, as well as meet the
ARTIFICIAL INTELLIGENCE 3D PRINTING PREDICTIVE MAINTENANCE requirements of automotive, general engineering and other high-end
MODELLING DEPLOYMENT quality product market segments.
34 35
TATA STEEL INDIA OVERVIEW
Market Sub-segments Products and brands STEELIUM PANEL GALVANO PANEL LPG (B2B) Hot-rolled (HR)
36 37
TATA STEEL INDIA OVERVIEW
Board of Directors
The trust that Tata Steel has garnered in the past
110+ years is an irreplaceable asset created through
the efforts of colleagues. Our leaders guide us towards
a better tomorrow, as we take this legacy forward and
seek opportunities to create new value in the age of
accelerating change.
STANDING (LEFT TO RIGHT) T. V. Narendran V. K. Sharma Petrus Blauwhoff Deepak Kapoor Saurabh Agrawal Koushik Chatterjee
Chief Executive Officer and Non-Executive Director Independent Director Independent Director Non-Executive Director Executive Director and
Managing Director Chief Financial Officer
38 39
Building on the three pillars of
Innovation, Technology and
Sustainability, we have embarked
on a journey to not only make
superior quality steel, but a better
tomorrow as well.
Innovation
Our patents, new products, new
A vision
materials and in-house technologies
are aimed at making a positive
beyond
difference to the society.
operations
Technology
Our efforts to leverage both steel
technology and digital interface are
targeted at achieving service excellence.
DOWNSTREAM, JAMSHEDPUR
40 41
Innovation
Creating
new value Key support units
• Enhanced research facilities
with state-of-the‑art
laboratories, an R&D
team of 200+ researchers
and collaborations/
memberships with 50 premier
technical institutes
• Innovation council that
incubates novel ideas, enables
implementation and advances
research on new materials
• In-house platforms, such as
Innovent, that identify key
customer insights and translate
them into tested and scalable
business models
VISION
2025
42 43
INNOVATION
We are creating solutions that make a positive difference In-house platforms such as Innovent focus on
to the society with patents, new products, new materials identifying key customer insights and translate them
and by developing in-house technologies for sustainable into tested and scalable business models.
performance.
Pravesh Vista windows Smart trash bins Solar panels
These are hybrid windows with dual These help the municipality segregate Our first-of-its-kind solar panels, made
functionality features, which swing and waste at source into two collection bins. with extremely thin steel sheets, eliminate
slide open. the thick, toughened glass with high‑end
• Variable sizes and vandal proof
polymers. This makes the panels practically
• Give 95% uninterrupted opening space
• Provide garbage-level information to the unbreakable and are used in rooftops,
to the user
command centre for necessary action mobile portable units, facades and solar
• Provide integrated security features bags.
• Durable and easy to maintain
Smart bus shelters • Steel integrated solar panels with all
• Provide Wi-Fi connectivity and phone
associated accessories as standard
• Termite resistant and rust proof charging sockets
ready-to-use roof-top kits
• Hassle-free, professional installation • Accessibility for the differently abled
• State-of-the-art mechanism for diverting
• CCTV and hooters to ensure safety of solar power
French doors passengers
• Doors with aesthetic look and greater • Easy and quick installation on flat roofs
security for areas leading to balconies, • Enable emergency access to a central with no invasion to existing roof and no
gardens and lobbies command centre welding
• Are being piloted in Punjab and Kerala • Modular structures that are light-
weight, robust and wind- resistant, with
complete safety features
NEW PRODUCTS NEW & ADVANCED MATERIALS PROCESS IMPROVEMENTS ROAD AHEAD
• Developed 155 new products in FY 2019- Graphene TMining • Continue to enhance our new product
20, including those for high-strength • ~
1,500 tonnes of graphene-coated ‘cut • An insight development on application portfolio, cost competitiveness and
automotive structural applications. and bend’ superlinks (GFX Ultima) were of blast free mining technology (Surface environmental performance through
sold. Miner) in hard rock (Underground Coal capability building and collaboration
• On the long products front, we
Study: ~80 Mpa) such as overburden with technology and research partners
commercialised high-strength, Fibre Reinforced Polymer (FRP)
material (sandstone, shale etc.) near • Co-develop and adopt new business
high‑ductility rebar grade - Fe600 HD. products
West Bokaro has been conducted. This models that can bring about a paradigm
We also developed low nitrogen steel • In the infrastructure segment, a wide
would be a first of its kind in the world shift through world-class partners and
grade (WR3M) wire rods through the range of FRP solutions were launched,
for removing materials that create start-ups
Electric Arc Furnace (EAF) route for including FRP street furniture, gazebos,
overburden.
welding electrode wire application. fencing, and a range of decorative and
translucent poles. CProcess Visualisation and Diagnostics
• Continuous efforts towards enriching
(PV & DT)
customer experience by delivering • B
uilding on the success of installing
• Developed a virtual pile-making model
innovative products resulted in Tata India’ first FRP foot overbridge in March
using real time data for Noamundi iron
Steel winning the `Innovative supplier of 2019, our New Materials Business (NMB)
ore pile, facilitating visibility of chemical
the year 2019’ award for developing the completed two more successful FRP
composition and material mix of every
S460MC grade of steel. bridge projects in FY 2019-20.
location of 100 kilo tonne pile, to identify
• In Europe, 22 new products were • In the industrial segment, FRP pressure and take corrective action in order to
launched during the year, which include vessels for water filtration, FRP tanks reduce standard deviation of iron ore
major developments for engineering, and chemical equipment for paper and fines quality.
automotive and construction markets. pulp, textile and iron and steel industries
were supplied. These products are best
• The Packaging department has further
equipped to tackle corrosion and are
developed and commercialised its
lightweight, thereby offering a long
already launched polymer laminated
maintenance-free service life.
steel Protact® range of products.
• F ollowing the initial success of supplying
FRP components to the Indian Railways,
NMB has entered into railway coach
interiors and is working closely with key
production units of the Indian Railways.
SOLAR PANEL FIELDS, INDIA
44 45
Technology
Achieving
excellence in
cost and service
Reach production
capacity of 30 MnTPA
364 kg/tonne of hot metal 100+ in India
IMPROVEMENT IN COKE RATE AT KALINGANAGAR DATA ANALYTICS MODELS DEPLOYED TO
ENHANCE OPERATIONAL EFFICIENCIES
Maintain cost leadership
SECURITY OPERATIONS CENTRE, KALINGANAGAR | NOTE: ALL FIGURES ARE FOR FY 2019-20
46 47
TECHNOLOGY
Manufacturing Digitalisation
Key outcomes
We have moved away from being capex-
heavy to capex-light by opting for managed
services to augment the IT layers of
connectivity, infrastructure and cybersecurity.
PREDICTIVE ANALYTICS
We have built and deployed over 100+ data analytics
models to enhance operational efficiencies.
CUSTOMER INTERFACE
Our customer-facing digital platforms, Aashiyana,
DigECA and Compass, have resulted in additional
revenue and improved customer satisfaction.
DOWNSTREAM, KALINGANAGAR
48 49
Sustainability
Committing to
Environment
Ranked fourth in the Dow Jones
Sustainability Indices for the global
steel sector in 2019
People
~6.9% women in the workforce
NOTE: ALL FIGURES AS OF FY 2019-20
VISION
2025
50 51
SUSTAINABILITY
Environment
At Tata Steel, we are in constant pursuit of minimising
our environmental footprint and conserving the natural
environment around us. Our philosophy of resource
efficiency guides our investment decisions to monitor
and mitigate the impact of our operations.
52 53
SUSTAINABILITY
VISION
2025
54 55
SUSTAINABILITY
56 57
SUSTAINABILITY
VISION
2025
58 59
SUSTAINABILITY
Leadership capability building at Competency and capability building Process safety management to ensure
all levels to achieve zero harm and to mitigate hazards and manage risks effective control of risks at high-hazard
promote a safety-positive behaviour operations
Outcomes Outcomes Outcomes
• ~300 supervisors and senior associates
~44% from various Centre of Excellence (CoE) 1.2%
REDUCTION IN HIGH POTENTIAL departments trained on Process Safety IMPROVEMENT IN HEALTH INDEX
INCIDENTS Management
• Improvement in Health Index from 12.62 in
• 10 safety standards simplified, including
FY 2018-19 to 12.70 in FY 2019-20
development of e-learning modules
• ~7,600 employees trained to improve
competency on first-aid and CPR
• 15 hazard control projects implemented
in TSJ and Jharia Division for reduction of
exposure level
NOTE: ALL FIGURES ARE FOR FY 2018-19 FOSTERING DIVERSITY AND INCLUSION | NOTE: ALL FIGURES ARE FOR FY 2019-20
60 61
SUSTAINABILITY
62 63
Directory of group companies
Name Holding Type Holding (%)
Tata Steel Special Economic Zone Limited Subsidiary 100
Tata Steel Utilities and Infrastructure Services Limited (formerly Jamshedpur Utilities & Services Subsidiary 100
Company Limited)
Kalimati Global Shared Services Limited Subsidiary 100
Rujuvalika Investments Limited Subsidiary 100
T S Alloys Limited Subsidiary 100
TSIL Energy Limited Subsidiary 100
Tata Steel Downstream Products Limited (formerly Tata Steel Processing and Subsidiary 100
Distribution Limited)
The Tata Pigments Limited Subsidiary 100
Tata Steel Foundation Subsidiary 100
Jamshedpur Football and Sporting Private Limited Subsidiary 100
Bhubaneshwar Power Private Limited Subsidiary 100
Bamnipal Steel Limited Subsidiary 100
Bhushan Steel (Orissa) Limited Subsidiary 100
Bhushan Steel (South) Limited Subsidiary 100
Bhushan Steel (Madhya Bharat) Ltd. Subsidiary 100
The Indian Steel & Wire Products Ltd. Subsidiary 95.01
Subarnarekha Port Private Limited Subsidiary 50.41
Adityapur Toll Bridge Company Limited Subsidiary 88.50
The Tinplate Company of India Limited Subsidiary 74.96
Tata Steel BSL Limited Subsidiary 72.65
Haldia Water Management Limited Subsidiary 60
Tata Metaliks Limited Subsidiary 55.06
Tayo Rolls Limited Subsidiary 54.91
Tata Steel Long Products Limited (formerly Tata Sponge Iron Limited) Subsidiary 54.50
Creative Port Development Private Limited Subsidiary 51
Angul Energy Limited (formerly Bhushan Energy Limited) Associate 99.99
Bhushan Capital & Credit Services Private Limited Associate 42.58
Jawahar Credit & Holdings Private Limited Associate 39.65
TRF Limited Associate 34.11
Tata NYK Shipping (India) Private Limited Joint Venture 100
TKM Global Logistics Limited Joint Venture 100
Naba Diganta Water Management Limited Joint Venture 74
TM International Logistics Limited Joint Venture 51
Jamshedpur Continuous Annealing & Processing Company Private Limited Joint Venture 51
SEZ Adityapur Limited Joint Venture 51
Mjunction Services Limited Joint Venture 50
Tata BlueScope Steel Private Limited Joint Venture 50
Jamipol Limited Joint Venture 39.78
Himalaya Steel Mills Services Private Limited Joint Venture 26
Industrial Energy Limited Joint Venture 26
Medica TS Hospital Private Limited Joint Venture 26
Nicco Jubilee Park Limited Joint Venture 25.31
NEW PRODUCTS DEVELOPMENT, KALINGANAGAR
NOTE: ALL FIGURES ARE AS ON MARCH 31, 2020.
64
Tata Steel Limited
BOMBAY HOUSE, 24 HOMI MODY STREET,
MUMBAI - 400 001, INDIA
www.tatasteel.com