You are on page 1of 17

Mike Banach Take the Profitable Path to Olefins using

Sr. Business Leader, Olefins &


Detergents
UOP Technologies
2017 Honeywell Oil & Gas Technologies Symposium
May 15, 2017  Cairo, Egypt
May 17, 2017  Alexandria, Egypt
1

Tremendous Opportunities in Light Olefins


Light Olefin Demand
400
Propylene
350
Ethylene
300
Million MTA

250
200
150
100
50
0
2000 2005 2010 2015 2020 2025

 World demand for ethylene and propylene growing (about 4%/yr)


 More than 50 MMTA of additional capacity will be needed by 2020
 Driven primarily by growing middle class in developing regions

Source: IHS Chemical


UOP 7267-1

Population growth continues to drive demand for products


derived from light olefins
2

Tremendous Opportunities in Light Olefins


Light Olefin Supply

330 Propylene - O the r  Growing share from


Ethylene - Ot her “other” sources other
Propylene - Refinery
than steam cracking
280 Propylene - S team Cra cking
and refineries
Million MTA

Ethylene - St eam Crac king

 Propylene gap
230 continuing to grow
 Options for on-purpose
180 olefin production
include MTO, OCP,
and Oleflex
130

80
2000 2005 2010 2015 2020 2025

Source: IHS Chemical


UOP 7267-2

UOP has the technologies to meet your light olefin demands


3

Pathways to Maximize Profitability …

Feedstocks Processes Products

Methane UOP Advanced Ethylene


Coal MTO Process Propylene

Propane UOP OleflexTM Propylene


Butane Process Butylene

UOP 7267-3
4

MTO: Value Chain from Gas or Coal


Gas to Olefins (GTO)
Natural Gas

Synthesis Methanol Ethylene &


Gas
Production
Synthesis MTO Propylene

Coal

Coal to Olefins (CTO)

UOP 7267-4

MTO Connects Natural Gas and Coal to the Largest Commodity


Petrochemicals – Ethylene and Propylene
5

UOP Advanced MTO Technology


Regen Gas
MTO Process Integrated with
Olefin Cracking Process (OCP)

Ethylene
Light
MTO DME Olefin
Recovery Propylene
Recovery
n-Butenes
(optional)
C4+

Air Water
OCP TPC/UOP
OXO-D™
Sep Process
Methanol
Section
 Highest Olefin Yield
 Wide P/E Flexibility Range
 Maximum Single Train Capacity By-product Butadiene
 Opportunity to Produce Butadiene (optional)

UOP 7267-5

All processes licensed by UOP


6

Yield Benefits from OCP Integration


100
Other high value products
90 Ethylene
80 Propylene
2.6 tons of Methanol consumed
70
Carbon Yield %

per ton of light olefin produced


60

Light Olefin Carbon Yields, Wt-%


100
50
40
30 90
20
10
0
80
Naphtha MTP MTO Advanced
MTO

70
1.0 1.2 1.4 1.6 1.8 2.0
Propylene/Ethylene (P/E) Product Ratio, Wt.

OCP integration increases light olefin yields by >15%

UOP 7267-6
7

Commercialization Status
The following projects in China have selected the
UOP/INOVYN MTO™ Process:
kmta LO
# Owner Location Scope Capacity Status
Wison (Nanjing) Clean Nanjing,
1 Jiangsu
MTO / OCP 300 On stream 2013
Energy Company, Ltd.
Ordos,
Jiutai Energy (Zhungeer) Inner MTO 600 SU 2018
2
Company, Ltd. Mongolia

Shandong Yangmei Hengtong Linyi,


3 Shandong
MTO / OCP 300 On stream 2015
Chemicals Company, Ltd.

Lianyunga
MTO / OCP 830
On stream Dec.
4 Jiangsu-Sailboat ng, Jiangsu 2016
Dongying,
5 Shandong Better Energy MTO / OCP 300 Awarded
Shandong

6 Undisclosed China MTO / OCP 300 Awarded

7 Undisclosed China MTO / OCP 300 SU 2019

Liaocheng,
8 LUXI Chemical Group Co. Ltd. MTO / OCP 300 SU 2018
Shandong

Connell Chemical Industrial Co. Jilin City,


9 MTO / OCP 300 SU 2017
Ltd. Jilin

Strong global interest continues – On stream unit operating successes


8

MTO Summary
• Strong demand growth for ethylene and propylene
• MTO opens a new path to ethylene and propylene starting
from cost advantaged gas and coal
– Low cost of production
– High yield of ethylene and propylene (> 89%)
– Flexible product ratio (P/E range 0.9 to 1.8, depending on
configuration)
– Byproduct C4 olefins available for B1, B2, and BD production
• Single train capacity up to 1.8 million MTA of light olefin
• Commercialized in 2013 by Wison Clean Energy,
3 units on stream in 2016, 3 more by 2018
• Best technology available – UOP will help you
evaluate MTO for your situation

UOP 7267-8
9

Pathways to Maximize Profitability …

Feedstocks Processes Products

Methane UOP Advanced Ethylene


Coal MTO Process Propylene

Propane UOP OleflexTM Propylene


Butane Process Butylene

UOP 7267-9
10

LPG to High Value Olefins with Oleflex Process


Feedstocks Products Uses
H2
Fiber

Propane Propylene Packaging

Propane Propylene
+ + High performance plastic
Butane Contained
Butylene Gasoline Blending
Components

Butane Contained
Butylene MTBE ETBE

Iso-Octane
UOP Oleflex Process Synthetic Rubbers
& Acrylics

Dedicated and Mixed Unit Applications

UOP 7267-10
11

C3 Oleflex Complex
Byproduct H2 C2-

Deethanizer Propylene
Oleflex
Unit
P-P Splitter

Depropanizer
C3 LPG

SHP

C4+

 UOP Oleflex Process used in 18 of the 28 operating PDH


Units operating in the world today
(Two C3 Oleflex at 750 KMTA – world’s largest PDH Units)
UOP 7267-11
12

UOP Leads the Way in Dehydrogenation

Chosen in every engagement in 2015


UOP 7864B-12 6 wins out of 7 in 2016
13

Why Customers Choose UOP Oleflex - I


• Lowest Overall Cost of Production:
– Low feed consumption design available <1.15
– Lowest gross / net energy usage
– Lowest coke → Flexible byproduct disposition

• Smaller Investment Required


– Fewest reactors on most compact plot space
– Efficient regeneration requires smaller equipment
– Constant equipment count → Best economy of scale

You can have both!


Get lowest CAPEX and OPEX in one design

UOP 7267-13
14

Why Customers Choose UOP Oleflex - II


• High Reliability / On-Stream Availability
– Constant process conditions
– CCR technology well proven across the industry

• Smallest Environmental Footprint:


– Lowest energy leads to lowest CO2
– Low NOx & VOC emissions
– Proven non-toxic compliant catalyst system

Most environmentally friendly technology

UOP 7267-14
15

Take the Profitable Path with UOP Technologies


• Fundamentals remain strong for on-purpose
olefin investments
– Traditional sources will not meet demand
– Low-cost coal or methane and propane
– Now is the right time to invest in on-purpose technologies
• UOP’s Advanced MTO Process
– Highest Olefin Yields with Flexible P:E Ratio
– Leverage cost advantaged coal or gas to
produce high value light olefins
• UOP’s Oleflex Dehydrogenation Technology:
– Lowest Capital Cost & Energy Usage results in
Lowest Operating Cost (CCOP) and
Highest Return on Investment (ROI)
– Selected in 35 of last 41 projects since 2011
– Process your LPG into
profitable propylene or butenes
UOP 7267-15
16

Question and Answer

You might also like