Professional Documents
Culture Documents
1 Getting Started
A Reference program
User’s Manual
(Field Network)
Read this manual before use.
After you read this manual, keep it in a safe place for future
reference.
Introduction
Introduction
Read this manual before using the product in order to achieve maximum performance.
Keep this manual in a safe place after reading it so that it can be used at any time.
Symbols
The following symbols alert you to important messages.
Be sure to read these messages carefully.
It indicates the reference pages in this manual or the reference pages in separate manuals.
Cautions
(1) Unauthorized reproduction of this manual in whole or part is prohibited.
(2) The contents of this manual may be changed for improvements without prior notice.
(3) An utmost effort has been made to ensure the contents of this manual are as complete as possible. If
there are any mistakes or questions, please contact a KEYENCE office listed in the back of the manual.
(4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit.
(5) Any manuals with missing pages or other paging faults will be replaced.
The company names and product names used in this manual are registered trademarks or the trademarks
of their respective companies.
Ethernet/IP is a trademark of ODVA, inc.
Safety Information for IV-H/IV-HG Series
General Precautions
yyDo not use this product for the purpose to protect a human body or a part of human body.
yyThis product is not intended for use as an explosion-proof product. Do not use this product in
hazardous location and/or potentially explosive atmosphere.
yyYou must verify that the IV-H/IV-HG Series are operating correctly in terms of functionality and
performance before the start and the operation of the IV-H/IV-HG Series.
yyWe recommend that you take substantial safety measures to avoid any damage in the event of
a problem occurring.
yyKEYENCE never warrants the function or performance of the IV-H/IV-HG Series if it is used
in manner that differs from the IV-H/IV-HG Series specifications contained in this instruction
manual or if the IV-H/IV-HG Series are modified by yourself.
yyWhen the IV-H/IV-HG Series is used in combination with other instruments, functions and
performance may be degraded, depending on operating conditions and the surrounding
environment.
yyDo not place the instruments, including peripherals, under the rapid temperature change. It
may cause condensation and may damage instruments or peripherals.
yyRemove the power cable from the power supply if you do not use this product for a long time.
521GB 1
Important Instructions
Important Instructions
Observe the following precautions to prevent malfunction of the IV-H/IV-HG Series
and to ensure that it is used properly.
Precautions on use
yyThe power of this product and instruments connected to this product must be turned off when
the cable is to be installed or removed. Failure to do so may cause an electric shock or a
product damage.
yyUse this product in the correct supply voltage. Failure to do so may cause a product damage.
yyFor instructions
yyDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or
part of the setting data may be lost.
yyDo not let water, dust or oil stick to the camera/light of the sensor. Failure to do so may cause
a malfunction.
yyWhen this product becomes dirty, do not rub it with a wet cloth, benzene, thinner, or alcohol.
Doing so may change the color or shape of the unit.
yyIf the unit is heavily contaminated, disconnect all the cables including the power supply cable,
wipe off the dirt with a cloth soaked with mild detergent, and then wipe with a soft dry cloth.
yyFor external master image registration
If the external master image registration is to be performed frequently, set [Write ROM when
using Ext. Master Save] of the input option to [No] for nonvolatile memory protection of the
internal sensor. When the option is set to [Yes], the nonvolatile memory is guaranteed to write
for 100,000 times.
yyFor automatic focus function
yyAutomatic focus function is used for adjusting the focusing position at the time of installation.
This will not activate during the operation.
yyFocusing position can be registered in each program. The program configurations are
guaranteed to switch for 100,000 times. If the focusing position does not need to change for
each program, set [Auto Focus Adjustment Position] to [Common] for extending the life-span.
yyDo not apply shock or vibration during the focusing position adjustment. Failure to do so may
cause a product damage.
In the following cases, turn the power OFF immediately. Using the IV-H/IV-HG Series in an
abnormal condition could cause fire, electric shock, or malfunction.
Contact our office for repair.
yyIf water or debris enters the IV-H/IV-HG Series.
yyIf the IV-H/IV-HG Series is dropped or the case is damaged.
yyIf abnormal smoke or odor emanates from the IV-H/IV-HG Series.
Precautions on installation
yyTo use this product correctly and safely, avoid installing it in the following locations. Failure to
do so may cause fire, electric shock, or malfunction.
yyOutdoors
yyAltitude above 2000 m
yyLocations that are humid, dusty or poorly ventilated
yyLocations where the temperature is high such as those exposed to direct sunlight
yyLocations where there are flammable or corrosive gases
yyLocations where the unit may be directly subjected to vibration or impact
yyLocations where water, oil, or chemicals may splash onto the unit
yyTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a
malfunction may occur.
yyGround the FG cable of the sensor.
yyDo not mount the unit in a cabinet where high-voltage equipment is already installed.
yyMount the unit as far from power lines as possible.
yySeparate the unit as far as possible from the devices that emit strong electric or magnetic
field (such as solenoid or chopper).
yySeparate the I/O signal line from the power line or high-voltage line.
yyFor power supply
yyNoise superimposed on the power supply could cause malfunction. Use a stabilized DC
power supply configured with an isolation transformer.
yyWhen using a commercially available switching regulator, be sure to ground the frame ground
terminal.
yyDevices including this unit are precision components. Do not apply shock or vibration.
yyWhen connecting to a network, let engineers who are knowledgeable about networks handle it.
UL Certification
For IV-HG500CA/IV-HG500MA/IV-HG150MA/IV-HG300CA/IV-HG600MA/IV-HG10/IV-HG15
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH2, NRKH8
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/External input/Control output shall be connected to a single Class 2 source only.
yyUse copper wire of AWG 16 to 18 (stranded wire) whose temperature rating is 60 ºC or higher for the
power terminal block.
yyEnclosure Type 1 (Based on UL50)
yyUse under pollution level 2.
For IV-H500CA/IV-H500MA/IV-H150MA/IV-H2000MA
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH, NRKH7
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/External input/Control output shall be connected to a single Class 2 source only.
yyUse with an over current protection device which is rated 24 V or more and not more than 1A.
yyEnclosure Type 1 (Based on UL50)
yyUse under pollution level 2.
CE Marking
For IV-HG500CA/IV-HG500MA/IV-HG150MA/IV-HG300CA/IV-HG600MA/IV-HG10/
IV-HG15/IV-H500CA/IV-H500MA/IV-H150MA/IV-H2000MA
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EU Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
zz
EMC Directive
yyApplicable Standard EN60947-5-2
yyThe length of power I/O cable, Ethernet cable and Monitor cable must be less than or equal to 30m.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
You can download the most recent operation software for the sensor (IV-H150/500/2000, IV-HG150/500/300/600)
and IV-Navigator (IV-H1) from the KEYENCE web site.
Please refer to the description on the homepage for the introduction method.
URL : http://www.keyence.com/
Supported versions
Version 5.00.00 or later is the version of this document.
1 Getting Started
This chapter explains the system configurations and
overview of IV-H/IV-HG Series. 1
2 EtherNet/IP
This chapter describes the overview of EtherNet/IP and
the communication specifications and functions of
2
the EtherNet/IP communication in the IV-H/IV-HG Series.
Contents
Introduction
Symbols Chapter 2 EtherNet/IP
Cautions Overview of EtherNet/IP.......................................2-2
Safety Information for IV-H/IV-HG Series................1 What is EtherNet/IP?........................................2-2
General Precautions............................................1 EtherNet/IP communication specifications
Important Instructions..............................................2 and functions in the IV-H/IV-HG Series................2-3
Precautions on use..............................................2 EtherNet/IP communication specifications
Measures to be taken when an abnormality in the IV-H/IV-HG Series...................................2-3
occurs..................................................................2 Overview of the EtherNet/IP communications
Precautions on installation...................................3 functions in the IV-H/IV-HG Series....................2-3
Precautions on Regulations and Standards............4 List of supported PLCs......................................2-4
UL Certification.....................................................4 Keyence PLC.................................................2-4
For IV-HG500CA/IV-HG500MA/ KV series...............................................2-4
IV-HG150MA/IV-HG300CA/IV-HG600MA/ Rockwell Automation PLC.............................2-4
IV-HG10/IV-HG15.............................................4 OMRON PLC.................................................2-4
For IV-H500CA/IV-H500MA/IV-H150MA/
IV-H2000MA.....................................................4
CE Marking..........................................................5
Chapter 3 Cyclic communication
For IV-HG500CA/IV-HG500MA/ Overview of the cyclic communication.................3-2
IV-HG150MA/IV-HG300CA/IV-HG600MA/ What is cyclic communication?.........................3-2
IV-HG10/IV-HG15/IV-H500CA/IV-H500MA/ Cyclic communication setting method..................3-3
IV-H150MA/IV-H2000MA..................................5 Setting the IV-H/IV-HG Series...........................3-3
Version of the IV-H/IV-HG Series............................6 When settings on the monitor (IV-M30).........3-3
Supported versions ..........................................6 When setting by IV-Navigator (IV-H1)............3-4
Structure of This Manual.........................................7 PLC settings......................................................3-6
Contents..................................................................8 Establishing the connection...........................3-6
Keyence KV series settings...........................3-8
Chapter 1 Getting Started Rockwell Automation Control Logix series
settings..........................................................3-9
System Configuration...........................................1-2 Data allocation in the cyclic communication.......3-11
Basic configurations of IV-H/IV-HG Series........1-2 Input Assembly (IV-H/IV-HG Series → PLC)...3-11
Connecting the host device Input Assembly parameter details...................3-13
and single sensor (IV-H Series).....................1-2 Input Assembly Address 0:
Connecting the host device Control result (response).....................3-13
and single sensor (IV-HG Series)..................1-3 Input Assembly Address 1:
Connecting the host device Control error result...............................3-13
and multiple sensors......................................1-4 Input Assembly Address 2 to 3:
Overview of IV-H/IV-HG Series............................1-5 Handshake control/status/
IV-H/IV-HG Series.............................................1-5 error result...........................................3-14
System configuration example......................1-5 Input Assembly Address 4 to 7:
Operation of the indicator light.......................1-6 Status result.........................................3-16
IV-H Series: Operation Input Assembly Address 8 to 23:
of the sensor indicator light....................1-6 Error/status/status result information...3-17
IV-HG Series: Operation Input Assembly Address 24 to 51:
of the sensor head indicator light...........1-7 Statistics information............................3-18
IV-HG Series: Operation Input Assembly Address 52 to 71:
of the sensor amplifier indicator light.....1-7 Position correction information............3-19
Input Assembly Address 72 to 391:
Tool information
(other than OCR tool)..........................3-20
Input Assembly Address 72 to 391:
Tool information (for the OCR tool)......3-21
Output Assembly
(PLC → IV-H/IV-HG Series)............................3-22 Chapter 5 Data I/O communication
Output Assembly parameter details................3-23 Overview of the data I/O communication.............5-2
Output Assembly Address 0 to 1: What is data I/O communication?.....................5-2
Control request....................................3-23 Data I/O communication setting method..............5-3
Output Assembly Address 2 to 3: Setting the IV-H/IV-HG Series...........................5-3
Handshake control...............................3-23 When settings on the monitor (IV-M30).........5-3
Output Assembly Address 4 to 5: When setting by IV-Navigator (IV-H1)............5-4
Program No.........................................3-24 Setting the device name...................................5-6
Output Assembly Address 6 to 11: When settings on the monitor (IV-M30).........5-6
Threshold When setting by IV-Navigator (IV-H1)............5-6
(for a tool other than the OCR tool).....3-24 PLC settings......................................................5-7
Output Assembly Address 6 to 11: Establishing the data I/O communication......5-7
Master text (for the OCR tool)..............3-25 Setting the Siemens TIA Portal......................5-8
Error code list..................................................3-27 Setting the Siemens SIMATIC Manager......5-12
Warning code list.............................................3-28 Data allocations
Operating procedure in the data I/O communication............................5-16
of the cyclic communication...............................3-31 Control Modules
Reading out the overall status result/ (PLC → IV-H/IV-HG Series)............................5-16
each tool’s status result Command Control................................5-16
(Handshake control [Disabled]).......................3-31 Status Modules
When a trigger is successful................3-31 (IV-H/IV-HG Series → PLC)............................5-17
When a trigger is unsuccessful............3-32 Command Status Bits..........................5-17
Reading out the overall status result/ Device Result Bits................................5-17
each tool’s status result Device Status Words...........................5-18
(Handshake control [Enabled]).......................3-33 Device Statistics..................................5-18
Switching the programs..................................3-34 Tool Result Modules
Changing the tool adjustment threshold.........3-35 (IV-H/IV-HG Series→ PLC).............................5-19
Changing the master text................................3-36 Position Adjust Result..........................5-19
Registering a master image externally............3-38 Tool Result (other than OCR tool)........5-19
Tool Result (for the OCR tool)..............5-20
Chapter 4 PROFINET Control Modules parameter details.................5-21
Overview of PROFINET.......................................4-2
Command Control Address 0 to 1:
Control request....................................5-21
What is PROFINET?.........................................4-2 Command Control Address 2 to 3:
PROFINET communication specifications Handshake control...............................5-22
and functions in the IV-H/IV-HG Series................4-3 Command Control Address 4 to 5:
IV-H/IV-HG Series Program No.........................................5-22
PROFINET communication specifications........4-3 Command Control Address 6 to 11:
Specifying the IP address Threshold
using the DCP protocol.....................................4-3 (for a tool other than the OCR tool).....5-23
Overview of the PROFINET communication Command Control Address 6 to 11:
functions in the IV-H/IV-HG Series....................4-4 Master text (for the OCR tool)..............5-24
List of supported PLCs......................................4-5 Status Modules parameter details..................5-26
Siemens PLC.................................................4-5 Command Status Bits Address 0:
Phoenix Contact PLC....................................4-5 Control result (response).....................5-26
OMRON PLC.................................................4-5 Command Status Bits Address 1:
Control error result...............................5-26
Command Status Bits Address 2 to 3:
Handshake control/status/
error result...........................................5-27
Device Results Bits Address 0 to 3:
Status result.........................................5-29
Device Status Words Address 0 to 15:
Error/status/
status result information.......................5-30
Device Statistics Address 0 to 27
(Statistics information).........................5-31
Getting Started
System Configuration........................................1-2
Overview of IV-H/IV-HG Series..........................1-5
System Configuration
IV-H Series
Ethernet cable
OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
OP-87459 (10 m)
OP-88042 (1m:L-type)
OP-88043 (2m:L-type)
OP-88044 (5m:L-type)
OP-88045 (10m:L-type) PC software for
IV-H/IV-HG Series (IV-H1)
24 V DC power
Getting Started
In addition to the status result
Host device such as PLC import, the trigger control and
switching of the set program
number can be performed with
the control output.
IV-HG Series
Ethernet cable
OP-87950 (1m)
OP-87951 (3m)
OP-87952 (5m)
OP-87953 (10m)
PC software for
IV-H/IV-HG Series (IV-H1)
24 V DC power
Ethernet switch
(Example) NE-Q05
Ethernet cable
OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
OP-87459 (10 m)
LAN cable OP-88042 (1m:L-type)
OP-87950 (1 m) OP-88043 (2m:L-type)
OP-87951 (3 m) OP-88044 (5m:L-type)
OP-87952 (5 m) OP-88045 (10m:L-type)
OP-87953 (10 m)
IV-HG Series
Sensor head/
amplifier cable for
IV-HG Series
OP-87903 (2 m)
OP-87904 (5 m)
OP-87905 (10 m)
IV-H Series
PC software for
IV-H/IV-HG Series (IV-H1)
IV-H/IV-HG Series 1
Getting Started
The IV-H/IV-HG Series is a “Vision Sensor”. This sensor can be attached easily so complicated detection
operations such as detecting the shapes of parts with a photoelectric switch can be achieved easily.
Operation conditions settings require the PC software for IV-H/IV-HG Series, IV-Navigator (IV-H1) or
the intelligent monitor (IV‑M30). After setting is completed, the sensor can be operated independently.
The IV-H/IV-HG Series operates as an EtherNet/IP communication adaptor or a PROFINET communication I/
O device.
With EtherNet/IP communication or PROFINET communication, the control output signal and status result,
etc., can be input to the PLC as communication data.
EtherNet/IP communication
adapter, PROFINET
communication I/O device
Sensor Head
Sensor
Sensor Amplifier
IV-HG Series IV-H Series
IV-H Series: Operation of the sensor input of the internal or external trigger.
indicator light yyOrange (Blink)...Flash LED has been required on
Details on operations of the indicator light are the PROFINET communication
shown below. I/O controller. Blinks 4 times
with a period of about a second.
4 5
4 STATUS
Indicates the connecting status to the PC.
yyGreen (ON).......Normally connected with monitor,
PC, EtherNet/IP communication
scanner, or PROFINET
communication I/O controller.
yyGreen (Blink).....IP address has been retrieved
but the sensor is not correctly
1 2 3 connected with monitor, PC,
1 PWR/ERR EtherNet/IP communication
scanner, or PROFINET
Indicates the power supplying status to the communication I/O controller.
sensor and the error status of the sensor. yyRed (Blink)........Timeout has occurred at the
yyGreen (ON).......Operating. communication with EtherNet/
yyGreen (Blink).....Setting processing. Operation IP communication scanner.
is stopped. Blinks once a yyRed (ON)...........IP address coincides with
second. another device.
yyRed (ON)...........Unrecoverable error has yy(OFF)................IP address is not assigned.
occurred. Not correctly connecting with
yyRed (Blink)........Recoverable error has PC.
occurred. yyOrange (Blink)...Indicates the focusing status
yyOrange (Blink)...Flash LED has been required on while adjusting the focusing
the PROFINET communication position with the blinking speed
I/O controller. Blinks 4 times (manual focus type only).
with a period of about a second. 5 LINK/ACT
yy(OFF)................Power is not supplied.
Indicates the linking status within PC or
Adjusting the focusing position
(manual focus only). Ethernet switch.
2 OUT yyGreen (ON).......Normally linked.
Indicates the comprehensive result. yyGreen (Blink).....Normally linked, and the data
yyGreen................Comprehensive result is “OK”. is sending/receiving.
yyRed...................Comprehensive result is “NG”. yy(OFF)................Sensor is not normally linked.
yy(OFF)................Setting processing.
Standby status until the first
judge finishes after starting the
operation or after switching
the program number.
yyOrange (Blink)....Indicates the focusing status
while adjusting the focusing
position with the blinking speed
(manual focus type only).
Flash LED has been required on
the PROFINET communication
I/O controller. Blinks 4 times
with a period of about a second.
IV-HG Series: Operation of the sensor
IV-HG Series: Operation of the sensor 1
head indicator light amplifier indicator light
Getting Started
1
2
3
Indicator
light
4
5
yyGreen (ON).......Comprehensive result is “OK”.
yyGreen (Blink).....Under startup or setting
in progress. Operation is 1 PWR/ERR
stopped. Indicates the power supplying status to the
Blinks once a second. sensor and the error status of the sensor.
yyRed (ON)...........Comprehensive result is “NG”. yyGreen (ON).......Operating.
yyRed (Blink)........An error has occurred. yyGreen (Blink).....Under startup or setting
yy(OFF)................Standby status until the in progress. Operation is
first judgment finishes after stopped. Blinks once a
second.
starting the operation or
yyRed (ON)...........Unrecoverable error has
after switching the program occurred.
number. yyRed (Blink)........Recoverable error has
Version of the sensor head and occurred.
sensor amplifier does not match. yyOrange (Blink)...Flash LED has been
The sensor head of incompatible required on the PROFINET
communication I/O controller.
type is connected.
Or LED Blinking has been
yyGreen and red are ....Flash LED has been required. Blinks 4 times with a
blinking alternately required on the PROFINET
period of about a second.
communication I/O controller.
yy(OFF)................Power is not supplied.
Or LED Blinking has been
required. 2 OUT
Indicates the comprehensive result.
yyGreen................Comprehensive result is “OK”.
yyRed...................Comprehensive result is “NG”.
yy(OFF)................Setting processing.
Standby status until the first
judge finishes after starting the
operation or after switching
the program number.
yyOrange (Blink)...Flash LED has been
required on the PROFINET
communication I/O controller.
Or LED Blinking has been
required. Blinks 4 times with a
period of about a second.
1 3 TRIG
Green light lights up (one-shot) according to
Getting Started
EtherNet/IP
Overview of EtherNet/IP.....................................2-2
EtherNet/IP communication specifications
and functions in the IV-H/IV-HG Series.............2-3
Overview of EtherNet/IP
What is EtherNet/IP?
EtherNet/IP is an open industrial networking standard developed and maintained by the ODVA (Open
2 DeviceNet Vendor Association, Inc.). All supported devices can use the communication network regardless
of the vendor.
EtherNet/IP
Ethernet and an industrial protocol have been combined and standardized as EtherNet/IP (Industrial Protocol).
Communication is achieved by combining a protocol called CIP (Common Industrial Protocol) and the TCP/
IP and Ethernet. This allows the network to be shared and used with standard Ethernet.
To start the Ethernet/IP communication, one device needs to open a communication line called a “connection”
for the other device. The device that will open a connection is referred to as the “scanner”, and the device
whose connection will be opened is referred to as the “adapter” (IV-H/IV-HG Series is an adapter device).
The EtherNet/IP communication offers the following two types of communications: Cyclic communication
for sending and receiving data periodically (Implicit communication), and message communication for
sending and receiving commands/responses at arbitrary timings.
In the cyclic communication, you can set the RPI (Request Packet Interval: communication cycle) based
on the priority of the data to be sent/received, enabling sending/receiving of data with adjusted overall
communication load. Various data including the control output, status result import, trigger control and
switching to the set program No. can be communicated without a ladder program.
In the message communication, you can send/receive the required commands and responses at the required
timings. The message communication is used for applications requiring no punctuality unlike the cyclic
communication, such as for reading and writing the adapter device settings.
EtherNet/IP
communication
scanner
Normal
(Communication
cycle: 100 ms)
EtherNet/IP
Cyclic communication Number of
16
(Implicit messages) connections
Function Content
Trigger input Executes a trigger input for the sensor.
Program switching Executes a program switching for the sensor.
External master registration Executes an external master registration for the sensor.
Error clear input Executes an error clear.
Read out status Allows you to check the unit status (Imaging, RUN, BUSY, Error).
Read overall status result Reads out the overall status result.
Read judgment processing time Reads out the judgment processing time.
Read each tool’s status result Read each tool’s status result
Reads out the number of triggers issued that generated a trigger
Read statistics information
error and the number of trigger errors.
yyIf you are switching programs using the EtherNet/IP communication, set the [Switching method] option
to [Monitor/PC]. For details of the setting, refer to the “IV-H/IV-HG Series User’s Manual (Monitor /
PC Software)”.
yyIf the master registration will be executed using the EtherNet/IP communication, set the [Write to ROM
at external master reg.] option to [No]. For details of the setting,refer to the “IV-H/IV-HG Series User’s
Manual (Monitor / PC Software)”.
KV series
OMRON PLC
communication communication.
Cyclic communication
Overview of the cyclic communication............3-2
Cyclic communication setting method.............3-3
Data allocation
in the cyclic communication...........................3-11
Operating procedure
of the cyclic communication...........................3-31
yyCommunication settings for the cyclic communication, such as the RPI (communication cycle) and the
data size, will be configured on the PLC side.
yyIn a network with many connected devices (including the EtherNet/IP devices), a network delay and/
or packet loss may occur when there is a heavy load on the network. Conduct a thorough verification
before the operation.
This following explains the setting method when 3 Tap the [Settings] button in the “Field
using the cyclic communication. Network”.
Cyclic communication
settings will be greyed out and disabled.
yyIf you have modified the protocol settings, the
connection with the sensor will be terminated
and then restarted.
4 Select [Ethernet/IP] for the protocol.
Setting the IV-H/IV-HG Series
You can configure the following settings for the
IV-H/IV-HG Series using the monitor (IV-M30) or
IV-Navigator (IV-H1).
zz
Disable (default value)
Select if the trigger interval is greater than the
communication cycle (RPI). A status result can
2 Tap the [Environmental] button, and then be obtained in real time. In most situations,
the [Adv. Network Settings] button.
select [Disable].
zz
Enable
Select if the trigger interval is less than the
communication cycle (RPI) and the number of
triggers is 10 or less. If the status result is not
picked up due to the trigger internal being faster
than the communication cycle, the status result
can be saved up to ten times in the buffer.
Cyclic communication
“Operating procedure of the cyclic
communication” (Page 3-31)
zz
Byte swap
To enable byte swap in the data region, check
this check box .
PLC settings
You can set the following settings for the PLC:
(1) Set the connection to be used for the cyclic communication.
(2) Set the device to be used for the cyclic communication.
3 For details of the setting, refer to the instruction manual of each PLC.
Cyclic communication
If you are using the Keyence KV series, (1) and (2) can be set automatically simply by making a selection
in KV STUDIO.
yyA compatibility check is used to check whether the device set by the scanner and the IV-H/IV-HG Series
are in match with one another, in order to prevent the scanner from communicating with a wrong device
when it communicates with the IV-H/IV-HG Series.
yyCommunication settings for the cyclic communication, such as the communication cycle (RPI) and the
data size, will be configured on the scanner side.
In a network with many connected devices (including the EtherNet/IP devices), a network delay and/
or packet loss may occur when there is a heavy load on the network. Conduct a thorough verification
before the operation.
There are many types of connections, and the connection available for each device are defined in the EDS
file. The EDS file can be downloaded from the KEYENCE web site. The EDS file is also included in the
folder in which the PC software for IV-H/IV-HG Series IV-Navigator (IV-H1) has been installed.
Note that the EDS file for the IV-H Series is different from that for the IV-HG Series.
The following shows the list of connections that are available in the IV-H/IV-HG Series. 3
Cyclic communication
Assembly Size
No Connection name Application type I/O RPI
Instance (bytes)
When using the Keyence KV series (EtherNet/IP communication scanner), the names of the connections
with the IV-H/IV-HG Series will be “Monitor/External Input” and “Monitor Data”. The relationship of each
connection name is as described below.
1 : Monitor Data And External Input → Monitor/External input
2 : Monitor Data (Input Only) → Monitor data
yyThe trigger timings of each connection are controlled by the cyclic communications; and both the point-
to-point and Multicast connection types are supported.
yyIf you wish to open “Exclusive Owner” and “Input Only” connections simultaneously, set the connection
type to “Multicast” and match the RPI and the size.
yyThe details of each application type are as described below.
[Exclusive Owner]
yyThis connection allows you to configure the data transmission from the scanner to the IV-H/IV-HG
Series, and vice versa.
yyThis connection type is used when the scanner will not only monitor the data of the IV-H/IV-HG Series
but also provide external input to the IV-H/IV-HG Series.
yyIt is not possible for multiple scanners to open "Exclusive Owner" connections for a single IV-H/IV-HG
Series unit.
[Input Only]
yyThis connection only allows you to configure the data transmission from the IV-H/IV-HG Series to the
scanner.
yyThis connection is used when the scanner will only monitor the data of the IV-H/IV-HG Series.
yyMultiple scanners can simultaneously open “Input Only” connections for a single IV-H/IV-HG Series
unit.
yyIf connections will be opened simultaneously from multiple scanners, set the connection type to
“Multicast” and match the RPI and the size.
zz
Connection name
3 Set the Node address and IP address Select [Monitor Data and External Input] or
[Monitor data].
for the IV-H/IV-HG Series on the [Initial
adapter settings] screen. zz
RPI (communication cycle)
You can set the cyclic communication cycle.
zz
Connection type
Select [Point-to-point] or [Multicast].
Cyclic communication
in the I/O configuration of RsLogix5000,
and then right-click to select [New
Module].
Click [Details].
The [Register unit device] screen will appear.
Cyclic communication
Setting value Statistics Warning Program Master
Reserved Buffer clear Trigger
0 change reset clear switching registration
by system response response
response response response response response
Setting value Program Master
Trigger
1 change Reserved by system switching registration
failed
failed failed failed
Result
Imaging Result
2 Reserved by system Ready RUN BUSY update
status available
complete
Buffer
3 Error Warning Reserved by system
overrun
Overall
Reserved Position Overall
4 judgment LOGIC4 LOGIC3 LOGIC2 LOGIC1
by system correction judgment
NG
5 Reserved by system
6 Tool 8 Tool 7 Tool 6 Tool 5 Tool 4 Tool 3 Tool 2 Tool 1
7 Tool 16 Tool 15 Tool 14 Tool 13 Tool 12 Tool 11 Tool 10 Tool 9
8-9 Error NO. (Unsigned 16-bit integer)
10 - 11 Warning No. (Unsigned 16-bit integer)
12 - 13 Number of remaining buffers (Unsigned 16-bit integer)
14 - 15 Checksum (Unsigned 16-bit integer)
16 - 17 Current program No. (Unsigned 16-bit integer)
18 - 19 Program No. during judgment (Unsigned 16-bit integer)
20 - 21 Result NO. (Unsigned 16-bit integer)
22 - 23 Processing time (Unsigned 16-bit integer)
24 - 25 Processing time MAX (16-bit unsigned integer)
26 - 27 Processing time MIN (Unsigned 16-bit integer)
28 - 29 Processing time AVE (Unsigned 16-bit integer)
30 - 31 Reserved by system
32 - 35 Number of triggers (Unsigned 32-bit integer)
36 - 39 Number of OKs (Unsigned 32-bit integer)
40 - 43 Number of NGs (Unsigned 32-bit integer)
44 - 47 Number of trigger errors (Unsigned 32-bit integer)
48 - 51 Reserved by system
52 - 53 Position correction score (Unsigned 16-bit integer)
Input Assembly Address 0: Control result (response)
The Bits at Address 0 of the Input Assembly have the following functions:
Cyclic communication
response. 1 : ON
Master image registration Stores the master image 0 : OFF
1
response registration response. 1 : ON
Program switching Stores the program switching 0 : OFF
2
response response. 1 : ON
Stores the warning clear 0 : OFF
3 Warning clear response
0 response. 1 : ON
Stores the statistics reset 0 : OFF
4 Statistics reset response
response. 1 : ON
0 : OFF
5 Buffer clear response Stores the buffer clear response.
1 : ON
6 Reserved by system --- ---
Setting value change Stores the setting value change 0 : OFF
7
response response. 1 : ON
Input Assembly Address 1: Control error result
The Bits at Address 1 of the Input Assembly have the following functions:
Input Assembly Address 2 to 3: Handshake control/status/error result
The Bits at Address 2 to 3 of the Input Assembly have the following functions:
can be acquired.
0 <=> 1:
This bit switches the ON/OFF The statuses will
1 Result update complete statuses when the status result be switched when
is updated. the status result is
updated.
This bit is output when the unit
is unable to accept new trigger 0 : The unit is not in
inputs, such as while performing busy status.
2 BUSY
imaging, processing a judgment, 1 : The unit is in busy
registering an external master status.
2 image, switching programs, etc.
0 : The unit is not
performing imaging
This bit is output while the unit
3 Imaging operation.
is performing imaging operation.
1 : The unit is
performing imaging.
0 : The unit is not in
This bit is output when the unit
operation.
4 RUN is “RUN” and no system errors
1 : The unit is
have occurred.
operating normally.
0 : The start-up has
This bit is output when the
not completed yet.
5 Ready start-up sequence of this unit
1 : The start-up has
completes after power-on.
completed.
6 to 7 Reserved by system --- ---
0 to 4 Reserved by system --- ---
If handshake control is 0 : No buffer overrun
[Enabled], this bit is output when has occurred.
5 Buffer overrun status
an overrun of the status result 1 : The buffer is in
has occurred. overrun status.
0 : The unit is not in
3 This bit outputs the warning warning status.
6 Warning status
status of the unit. 1 : The unit is in
warning status.
0 : The unit is not in
This bit outputs the error status error status.
7 Error status
of the unit. 1 : The unit is in error
status.
yyBy monitoring whether the unit is in “Imaging” status, you can determine whether the target object or
the unit can be moved before completion of the image processing.
yy“BUSY” and “Imaging” statuses may be skipped in some cyclic frequency settings. It is therefore
necessary to take the imaging condition into consideration when setting the cyclic frequency.
yyWarning statuses can be cleared from the EtherNet/IP communication. For the warning details, refer to 3
the warning code. The first occurred warning code will be displayed.
Cyclic communication
yyWhen two or more warnings are issued, all subsequent warnings after the first warning will be saved in
the history. If you clear the warnings, the warning code of the highest priority warning will be displayed.
Warning
Warning clear
yyError statuses cannot be cleared from the EtherNet/IP communication. For the error details, refer to the
error code. The error code of the highest priority error will be displayed.
yyThe buffer overrun status can be cleared using a warning clear.
Input Assembly Address 4 to 7: Status result
The Bits at Address 4 to 7 of the Input Assembly have the following functions:
yyIf the position correction/logic/tool is not set, the data content will be “0”.
yyIf the status result of the tool is either “trigger standby” (no judgment) or “judgment not possible”, the
data content will be OFF (0).
Input Assembly Address 8 to 23: Error/status/status result information
The Bits at Address 8 to 23 of the Input Assembly have the following functions:
Data
Address Item Content Data content
type*
Cyclic communication
Displays the currently occurring
10 to 11 UINT Warning code 0 to 128
warning code.
Displays the number of status
Number of remaining
12 to 13 UINT results that can be buffered, if 0 to 10
buffers
handshake control is [Enabled].
Displays the current sensor
14 to 15 UINT Checksum setting status using an arbitrary 0 to 65535
5-digit integer.
Displays the current program
16 to 17 UINT Current program No. 0 to 31
No.
Program No. during Displays the program No. of the
18 to 19 UINT 0 to 31
judgment latest judgment process.
Displays the judgment process
20 to 21 UINT Result No. 0 to 32767
counts.
Displays the processing time of
22 to 23 UINT Processing time 0 to 10000
the latest judgment process.
* UINT : Unsigned 16-bit integer
UDINT : Unsigned 32-bit integer
Input Assembly Address 24 to 51: Statistics information
The Bits at Address 24 to 51 of the Input Assembly have the following functions:
Data
Address Item Content Data content
type*
Input Assembly Address 52 to 71: Position correction information
The Bits at Address 52 to 71 of the Input Assembly have the following functions:
Data
Address Item Content Data content
type*
52 to 53 UINT
Position correction tool
matching rate
Stores the matching rate of the
position correction tool.
0 to 100 3
Stores the maximum matching
Position correction tool
Cyclic communication
54 to 55 UINT rate value of the position 0 to 100
matching rate MAX
correction tool.
Stores the minimum matching
Position correction tool
56 to 57 UINT rate value of the position 0 to 100
matching rate MIN
correction tool.
Position correction tool Stores the threshold value of the
58 to 59 UINT 0 to 100
threshold position correction tool.
60 to 71 --- Reserved by system --- ---
* UINT : Unsigned 16-bit integer
UDINT : Unsigned 32-bit integer
Maximum and minimum matching rate values of the position correction tool will be reset in the same
manner as the statistics information.
If the position correction tool is not set, the data content will be “0”.
Input Assembly Address 72 to 391: Tool information (other than OCR tool)
The Bits at Address 72 to 391 of the Input Assembly have the following functions:
Data
Address Item Content Data content
type*
yyMaximum and minimum matching rate values of the tool will be reset in the same manner as the
statistics information.
yyIf the tool is not set, the data content will be “0”.
yyIf the upper threshold value of the tool is not set, the data content of the tool’s upper limit value will be
“65535”.
yyThe decimal point position when the scaling is enabled is applied to the data results of matching rate,
matching rate MAX, matching rate MIN, lower threshold, upper threshold, pitch present value MAX,
pitch present value MIN.
(Example): When the “Tool 1 matching rate” is 505 and “Tool 1 decimal point position” is 1, the matching
rate of Tool 1 is “50.5”.
Input Assembly Address 72 to 391: Tool information (for the OCR tool)
The Bits at Address 72 to 391 of the Input Assembly have the below functions.
Data
Address Items Description Data content
type*1
Cyclic communication
Enable: 0 to 100
Shade contrast
setting
Stores the lower threshold value
74 to 75 UINT Tool 1 lower threshold Disable: 50 (fixed
of Tool 1.
value)
Enable: 0 to 100
Stores text read (up to 16
letters) by Tool 1. If the number
76 to 91 ---- Tool 1 text read of letters is less than 16, the ASCII
remaining devices are stored as
NULL.
92 to 111 Tool 2 (20 byte)*2
… …
372 to 391 Tool 16 (20 byte)*2
*1: UINT: Unsigned 16-bit integer
*2: 0 is stored for all devices (20 byte) for data for which a tool is not set.
zz
Example of tool 1 text read
Number Address
of Text read
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
triggers
A B C D E F NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL
1st ABCDEF
(0x41) (0x42) (0x43) (0x44) (0x45) (0x46) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
A B F NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL
2nd ABF
(0x41) (0x42) (0x46) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
A B C D E F G H I J K L M N O P
3rd ABCDEFGHIJKLMNOP
(0x41) (0x42) (0x43) (0x44) (0x45) (0x46) (0x47) (0x48) (0x49) (0x4A) (0x4B) (0x4C) (0x4D) (0x4E) (0x4F) (0x50)
2 0 1 9 . 3 . 2 8 NULL NULL NULL NULL NULL NULL NULL
4th 2019.3.28
(0x32) (0x30) (0x31) (0x39) (0x2E) (0x33) (0x2E) (0x32) (0x38) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
---- NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL
5th
(No text read) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
yyAll addresses (72 to 91) are simultaneously updated at each trigger. The previous data is discarded.
yyData with no read text is stored as NULL (0x00).
yyRead text is output as ASCII code.
yyCorrectly set byte swap in accordance with the PLC specifications.
“Cyclic communication setting method” (Page 3-3)
yyIf outputting the data type of STRING, use 15 or fewer characters of the read text. As NULL cannot be
stored for the 16th letter, the text may not be output correctly.
Output Assembly Address 0 to 1: Control request
The Bits at Address 0 to 1 of the Output Assembly have the following functions:
Cyclic communication
Master image registration Requests a master image
1 0 : OFF 1 : ON
request registration.
2 Program switching request Requests a program switching. 0 : OFF 1 : ON
3 Warning clear request Requests a warning clear. 0 : OFF 1 : ON
0
4 Statistics reset request Requests a statistics reset. 0 : OFF 1 : ON
5 Buffer clear request Requests a buffer clear. 0 : OFF 1 : ON
6 Reserved by system --- ---
Setting value change Requests a setting value
7 0 : OFF 1 : ON
request change.
1 0 to 7 Reserved by system --- ---
Output Assembly Address 2 to 3: Handshake control
The Bits at Address 2 to 3 of the Output Assembly have the following functions:
Output Assembly Address 4 to 5: Program No.
The Bits at Address 4 to 5 of the Output Assembly have the following functions:
Data
Address Items Description Data content
type*
Output Assembly Address 6 to 11: Threshold (for a tool other than the OCR tool)
The Bits at Address 6 to 11 of the Output Assembly for tools other than the OCR tool have the following
functions:
Data
Address Items Description Data content
type*
Setting value Stores the destination of reflecting a
6 to 7 UINT 0 to 33
setting No. threshold value change.
Stores the threshold value when a
8 to 11 UDINT Setting value 0 to 99999
threshold value change is requested.
* UINT: Unsigned 16-bit integer
UDINT: Unsigned 32-bit integer
To change the threshold of a tool which is using scaling function, input the value which is 10 times of the
threshold in [Threshold].
Example) 9999 → 99990 99.9 → 999
Output Assembly Address 6 to 11: Master text (for the OCR tool)
The Bits at Address 6 to 11 of the Output Assembly for the OCR tool have the following functions:
Data
Address Items Description Data content
type*
Stores the destination of
reflecting a master text
yyWhen the text is read: 101 to 164
3
change. Divides the 16
Setting value yyWhen the date is read: 301 to 364
Cyclic communication
6 to 7 UINT master letters into groups of
setting No. yyWhen only judging the number
four letters. Specifies a tool
of letters: 201 to 232
number and location of the
text to be changed.
yyMaster text (ASCII) when the
Stores the master text/
text/date reading settings are set
number of letters after a
yyMinimum and maximum number
8 to 11 ---- Setting value change. The master text is
of letters from 0 to 16 when
changed in groups of four
judging only the number of
letters.
letters (UDINT*)
* UINT: Unsigned 16-bit integer
UDINT: Unsigned 32-bit integer
zz
To change the master text/date
yySpecify [Setting value setting No.] and write the text in the applicable address number in the table below.
yyThe master text/date changes in groups of four letters. Also append NULL (0x00) to the end of the text
that you want to change. Overwrite the text from the beginning of the text until NULL (0x00) at the end in
groups of four letters. Not appending NULL (0x00) will not allow you to correctly change the master text/
date. If you overwrite all 16 letters, NULL (0x00) does not need to be appended.
yyFor details of how to change the master text, see “Changing the master text” (Page 3-36).
Stored data
Address
Tool 1 Tool 2 … Tool 16
6 to 7
101 102 103 104 105 … … … 164
(DINT)
8 1st letter 5th letter 9th letter 13th letter 1st letter … … … 13th letter
9 2nd letter 6th letter 10th letter 14th letter 2nd letter … … … 14th letter
10 3rd letter 7th letter 11th letter 15th letter 3rd letter … … … 15th letter
11 4th letter 8th letter 12th letter 16th letter 4th letter … … … 16th letter
Stored data
Address
Tool 1 Tool 2 … Tool 16
6 to 7
301 302 303 304 305 … … … 364
(DINT)
8 1st letter 5th letter 9th letter 13th letter 1st letter … … … 13th letter
9 2nd letter 6th letter 10th letter 14th letter 2nd letter … … … 14th letter
10 3rd letter 7th letter 11th letter 15th letter 3rd letter … … … 15th letter
11 4th letter 8th letter 12th letter 16th letter 4th letter … … … 16th letter
zz
To set the number of letters for judging only the number of letters
Stored data
Address
Tool 1 Tool 2 Tool 3 … Tool 16
6 to 7
3 (DINT)
201 202 203 204 205 … … 231 232
8 to 11
number number number number number … … number number
(UDINT)
of letters of letters of letters of letters of letters of letters of letters
Changing the following settings are guaranteed for 1,000,000 times (life-span).
yyMaster text (When the “Reading Settings” are set to [Character])
yyMinimum/Maximum number of characters in the [Judging number of characters only] (When
the “Reading Settings” are set to [Character])
yyMaster Date (When the “Reading Settings” are set to [Date])
Do not change the above settings frequently.
Error
Content Cause Countermeasure
code
0 No error --- --- 3
yyA data error has
Cyclic communication
occurred in program No. yyInitialize the program No. xx.
xx. yySwitch on the power back ON.
Program No. xx yyThe data corruption may yyDo not switch off the unit while the
1 - 32
corruption error have occurred due to a settings are being saved.
power-off while writing yyIf the error persists, contact your
settings data and/or due nearest KEYENCE office.
to noise.
Non-volatile memory yyA data error has
yyInitialize the settings of this unit.
75 error occurred.
yySwitch on the power back ON.
(EEPROM) yyThe data corruption may
yyDo not switch off the unit while the
have occurred due to a
Non-volatile memory settings are being saved.
power-off while writing
76 error yyIf the error persists, contact your
settings data and/or due
(FLASHROM) nearest KEYENCE office.
to noise.
yySwitch on the power back ON.
An error may have
81-128 System error yyIf the error persists, contact your
occurred in the sensor.
nearest KEYENCE office.
* When the IV-HG Series sensor is used, error code 124 will be displayed if the sensor head is not
connected to the sensor amplifier.
If two or more errors are occurring at the same time, the error code of the highest priority error will be
displayed.
Greater the error code, higher the priority of the error will be.
Warning
Content Cause Countermeasure
code
3 0 No error --- ---
For the new master image, yyCheck if there are any problems with
Cyclic communication
Warning
Content Cause Countermeasure
code
yyProgram switching has
been requested from
EtherNet/IP while the
unit is in “Setting” status. yyDo not request a program switching
yyA program switching
3
while the unit is in “Setting” status.
request to a non-existent yyThe program No. should be set in the
Cyclic communication
Field network bad
program No. was made
64 request error (Program range between 0 and 31.
from EtherNet/IP.
switching) yyA program switching yyIf you are switching programs from
requested was made EtherNet/IP, set the program switching
from EtherNet/IP while via external input to [Disabled].
the program switching
method was set to
[External input].
A trigger has been input
while the unit was in busy
Do not input triggers while the unit is in
65 Trigger error status. (If you have set
busy status.
the trigger error option to
[Enabled])
External master The outline tool is unable
66 registration error to extract the outline of the
(Insufficient outline) new master image.
yyCheck if there are any problems with
External master The color area/area tool is
the registered image and the detection
67 registration error unable to extract the area
tool or the position correction setting.
(Insufficient area) of the new master image.
yyAdjust the brightness of the image to
External master be registered.
The brightness of the new
registration error
68 master image cannot be
(Brightness correction
corrected appropriately.
failed)
yyCheck if there are any problems with
External master The edge tool is unable the registered image and the detection
69 registration error to extract the edge of the tool or the position correction setting.
(Insufficient edge faild) new master image. yyAdjust the brightness of the image to
be registered.
The transfer has failed
FTP Transfer Error because a volume of data
yyModify the trigger cycle of this unit.
70 (Insufficient Data exceeding the remaining
yyCheck the load status of the network.
Buffer) FTP buffer capacity has
been generated.
Warning
Content Cause Countermeasure
code
yyCheck the IP address of the FTP
server.
yyCheck the port number of the FTP
3 72 FTP connection error
Connection to the FTP server.
server has failed. yyCheck the user name for logging into
Cyclic communication
yyWhen two or more warnings are issued, all subsequent warnings after the first warning will be saved in
the history.
If you clear the warnings, the warning code of the highest priority warning will be displayed.
Warning
Warning clear
yyGreater the warning code, higher the priority of the warning will be.
This section explains the method for communicating from the PLC to the IV-H/IV-HG Series using cyclic
communication.
Cyclic communication
Trigger request A B
Trigger response A B
BUSY A B
Imaging status A B
Result available
Result No. A B
yy[Result update complete] will switch (toggle) to “1” if its value was “0” after the previous judgment
update or switch to “0” if its value was “1”.
yy[Result available] will switch from 0 to 1 at the timing when the first judgment process has been
confirmed; and the new value will be retained thereafter.
yy[Result available] will be reset in the following conditions:
yyIf handshake control is set to [Disabled]
- When the program is switched
- When the unit’s status is switched from “Setting” to “RUN”
- When a buffer clear request is issued
yyIf handshake control is set to [Enabled]
- When a buffer clear request is issued
yy[Result No.] will be counted up each time the status result is updated. The upper limit value is 32767. If
the maximum value is exceeded, it will go back to 0 and start counting up again.
yy[Result No.] will also count the judgment process counts that were skipped due to the cyclic frequency
setting.
yy[Busy] and [Imaging] may be skipped in some cyclic frequency settings. It is therefore necessary to take
the imaging condition into consideration when setting the cyclic frequency.
When a trigger is unsuccessful
Trigger request A B C
Trigger response A B C
3 Trigger failed B C
BUSY A C
Cyclic communication
Imaging status A C
Result available
Result No. A C
Warning
yy[Result update complete] will switch to “1” if its value was “0” after the previous judgment update (or
from “0” to “1” if the previous value was “1”).
yy[Result available] will switch from 0 to 1 at the timing when the first judgment process has been
confirmed; and the new value will be retained thereafter.
yy[Result No.] will be counted up each time the status result is updated. The upper limit value is 32767. If
the maximum value is exceeded, it will go back to 0 and start counting up again.
yy[Result No.] will also count the judgment process counts that were skipped due to the cyclic frequency
setting.
yy[Busy] and [Imaging] may be skipped in some cyclic frequency settings. It is therefore necessary to take
the imaging condition into consideration when setting the cyclic frequency.
yy[Number of trigger errors] will be counted up at the timing when the [Result updated] BIT is switched.
Trigger request A B C
3
Cyclic communication
Trigger response A B C
Trigger failed
BUSY A B C
Imaging status A B C
Result update B C
A
complete
Result available A C
Result acquisition A B
complete notification
Result No. A B C
Overall judgment/
each tool’s status result Result of A Result of B Result of C
Number of
10 9 8 9 10 9
remaining buffers
yy[Result update complete] will switch (toggle) to “1” if its value was “0” after the previous judgment
update or switch to “0” if its value was “1”.
yy[Result No.] will be counted up each time the status result is updated. The upper limit value is 32767. If
the maximum value is exceeded, it will go back to 0 and start counting up again.
yy[Result No.] will also count the judgment process counts that were skipped due to the cyclic frequency
setting.
yy[Busy] and [Imaging] may be skipped in some cyclic frequency settings. It is therefore necessary to take
the imaging condition into consideration when setting the cyclic frequency.
yy[Number of trigger errors] will be counted up at the timing when the [Result updated] BIT is switched.
yyIf handshake control has been set to [Enabled], the status result will not be updated until [Result
acquisition complete notice] is set ON/OFF (0 → 1 → 0), even if the next trigger has been input and a
judgment process has been executed.
yyIf a new trigger is input when [Number of remaining buffers] is “0”, [Buffer overrun] will switch from “0” to
“1”. The status result from the new trigger will be ignored.
yy[Buffer overrun] can be cleared using [Warning clear].
BUSY
Cyclic communication
yyDo not cancel (1 → 0) [Program switching request] before [Program switching response] changes from
0 to 1. The program may not be able to switch correctly.
yyWhen [Program switching request] was canceled (1 → 0) before [Program switching response] changes
from 0 to 1, execute (0 → 1) [Program switching request] and cancel (1 → 0) it again.
Cyclic communication
Setting value change reponse
(1) Write the tool number and threshold type of the threshold to be changed to [Setting value setting No.].
For the write range setting, refer to “Control Modules parameter details” (Page 5-21).
(2) Write the threshold to be changed to [Setting value].
(3) Execute [Setting value change request]. (0→1)
(4) You can check the input status in [Setting value change response].
yyIf the setting value change fails, [Setting value change failed] will switch from “0” to “1”.
yyIf the setting value change fails, [Warning] will switch from “0” to “1” and [Warning No.] will be updated
to 61. For details, refer to “Warning code list” (Page 3-28).
(1) Overwrite [Setting value setting No.: Address 6 to 7] with 101 (master text (first to fourth letter) when
the read text settings are set with Tool 1).
(2) Overwrite [Settings value: Address 8] with A (0x41), [Settings value: Address 9] with B (0x42), [Settings
value: Address 10] with C (0x43), and [Settings value: Address 11] with D (0x44).
(3) Execute [Setting value change request] (0→1). The request is retained until [Setting value change
response] can be confirmed.
(4) Once the change is complete, [Setting value change response] changes from 0 to 1.
(5) Setting [Setting value change request] to 0 sets [Setting value change response] to 0.
(6) Overwrite [Setting value setting No.: Address 6 to 7] with 102 (master text (fifth to eighth letter) when
the read text settings are set with Tool 1).
(7) Overwrite [Settings value: Address 8] with E (0x45), [Settings value: Address 9] with F (0x46), [Settings
value: Address 10] with NULL (0x00), and [Settings value: Address 11] with NULL (0x00).
(8) Execute [Setting value change request] (0→1). The request is retained until [Setting value change
response] can be confirmed.
(9) Once the change is complete, [Setting value change response] changes from 0 to 1.
(10) Setting [Setting value change request] to 0 sets [Setting value change response] to 0.
Master text/date
Example of a failure
1st 2nd 3rd 4th 5th 6th 7th 8th
Master text/date before change A B C D E F G NULL
Text to be written 1 2 3 4 None
Master text/date after change 1 2 3 4 E F G
Master text/date
Example of a success
1st 2nd 3rd 4th 5th 6th 7th 8th
Master text/date before change A B C D E F G NULL
NULL NULL NULL NULL
Text to be written 1 2 3 4
(0x00) (0x00) (0x00) (0x00)
Master text/date after change 1 2 3 4
Master text/date
1st 2nd 3rd 4th 5th 6th 7th 8th
3
Cyclic communication
Master text/date before change 2 0 1 9 . 4 . 5
Text to be written None . 4 . 6
Master text/date after change 2 0 1 9 . 4 . 6
yyChanges in groups of four are applied immediately. Do not execute a trigger until all text changes are
complete.
3 BUSY
Cyclic communication
yy[BUSY] will change from 0 to 1 while the master image registration is in progress.
yyIf the master image registration is unsuccessful, [Master registration failed] will change from 0 to 1.
yyIf the master image registration is unsuccessful, [Warning] will switch from “0” to “1” and [Warning No.]
will be updated according to the failure details. For details, refer to “Warning code list” (Page 3-28).
yyYou cannot register a master image from the EtherNet/IP communication while the unit is in [Setting]
status.
yyIf you wish to write the master registration data to the sensor ROM, set the [Write to ROM at external
master reg.] option to [Yes]. For details of the setting, refer to the “IV-H/IV-HG Series User’s Manual
(Monitor / PC Software)”.
Overview of PROFINET......................................4-2
4
PROFINET
PROFINET communication specifications
and functions in the IV-H/IV-HG Series.............4-3
Overview of PROFINET
What is PROFINET?
PROFINET is an open industrial networking standard developed and maintained by the PI (PROFINET
International).
All supported devices can use the communication network regardless of the vendor.
PROFINET allows easy integration with the currently used field bus (such as PROFIBUS), enabling you to
protect the existing assets without modifying the legacy system.
4 The following two types of communication standards exist for the PROFINET communication: PROFINET
CBA communication for data communications between processes and between I/O controllers, and
PROFINET
PROFINET I/O communication for data communications between the I/O controller and I/O device.
The PROFINET communication for the IV-H/IV-HG Series supports the PROFINET I/O communication and
complies with Conformance Class A.
The PROFINET I/O communication offers the following two types of communication methods for cyclic
data: Real-time communication (RT) and isochronous real-time communication (IRT).
Real-time communication provides similar communication performance as the existing field bus, such as
the device control in normal factory automation, using Ethernet. The isochronous real-time communication
is capable of meeting stringent real-time requirements, including synchronized motion control.
The real-time communications offer the following two types of communications: Data I/O communication
for sending and receiving data periodically, and record data communication for sending and receiving
commands/responses at arbitrary timings. In the data I/O communication, you can set the SendCycle
(Communication cycle) based on the priority of the data to be sent/received, enabling sending/receiving of
data with adjusted overall communication load. The record data communication is used for communication
applications that require little punctuality (unlike the data I/O communication).
The IV-H/IV-HG Series supports the data I/O communication provided by the real-time communications (RT).
PROFINET
communication
I/O controller
PROFINET
The DCP protocol offers two methods for setting the IP address.
(1) The IP address can be set by the I/O controller based on the device name information of the I/O
device.
(2) The IP address and device name of the I/O device can be set by the I/O supervisor (PC, etc.).
(1) Check the presence of an I/O device
(2) Response
PROFINET
communication
(3) Set the IP address
I/O Controller
(4) Response
I/O device
yyIf the IP address of the I/O device will be set by the I/O controller, the I/O device name must match the
name in the config of the I/O controller.
yyIf the IP address will be set by the DCP protocol, the IP address of the sensor will be initialized.
yyThe IP address set by the DCP protocol will be stored in the volatile memory. When you restart the
sensor, the sensor will start up with its IP address in “----” (unregistered) status.
Function Content
Trigger input Executes a trigger input for the sensor.
4 Program switching Executes a program switching for the sensor.
External master registration Executes an external master registration for the sensor.
PROFINET
yyIf you are switching programs using the EtherNet/IP communication, set the [Switching method] option
to [Monitor/PC]. For details of the setting, refer to the “IV-H/IV-HG Series User’s Manual (Monitor /
Software)”.
yyIf the external master registration will be executed using the PROFINET communication, set the [Write
to ROM at external master reg.] option to [No]. For details of the setting, refer to the “IV-H/IV-HG Series
User’s Manual (Monitor / Software)”.
Siemens PLC
PROFINET
S7 400 series -
V5.3 or later STEP 7 V5.5.0.0 or later
Example: CPU414-3 PN/DP (Built in the unit)
S7 1200 series - Version V11
V2.0 or later STEP 7 Basic
Example: CPU1212C (Built in the unit) Update 1
OMRON PLC
MEMO
4
PROFINET
PROFINET
communication
5 I/O Controller
Data I/O communication
yyCommunication settings for the data I/O communication, such as SendCycle (communication cycle) and
the data size, will be configured on the PLC side.
yyIn a network with many connected devices (including the PROFINET devices), a network delay and/
or packet loss may occur when there is a heavy load on the network. Conduct a thorough verification
before the operation.
This following explains the setting method when 3 Touch the [Settings] button for the field
using the data I/O communication. network.
zz
Disable (default value)
Select if the trigger interval is greater than the
communication cycle (RPI). A status result can
be obtained in real time. In most situations,
select [Disable].
2 Touch the [Environmental] button, zz
Enable
followed by the [Adv. Network Settings] Select if the trigger interval is less than the
button. communication cycle (RPI) and the number of
triggers is 10 or less. If the status result is not
picked up due to the trigger interval being faster
than the communication cycle, the status result
can be saved up to ten times in the buffer.
zz
Byte swap
To enable byte swap in the data region, check 5
this check box .
PLC settings
You can set the following settings for the PLC:
(1) Establish a real-time communication for setting up the data I/O communication.
(2) Se the I/O device to be used for the data I/O communication.
For details of the setting, Refer to the instruction manual of each PLC.
I/O device
Communication settings for the data I/O communication, such as SendCycle (communication cycle) and
the data size, will be configured on the I/O controller side.
In a network with many connected devices (including the PROFINET devices), a network delay and/or
packet loss may occur when there is a heavy load on the network. Conduct a thorough verification before
the operation.
Setting the Siemens TIA Portal 4 Right-click the selected CPU in [Project
tree], and then click [Open].
This following explains the setting method when
using TIA Portal.
5
Data I/O communication
The [Add new device] screen will appear. 5 Set the IP address and subnet mask of
the CPU from [General] - [PROFINET
3 Select the CPU to be connected. interface] - [Ethernet addresses], and then
click the [Add new subnet] button.
6 Install the GSDML file if you are 8 Connect the PLC with the IV-H/IV-HG
configuring the IV-H/IV-HG Series for the Series by mouse operation.
first time.
11 Click the [Properties] tab. Select 12 Click the [Properties] tab. Select
[PROFINET interface [x1]] - [Ethernet [PROFINET interface [x1]] - [Advanced
addresses] under [General], and then options] - [Real time settings] in
select the IP address setting method for [General], and then set the SendCycle
the IV-H/IV-HG Series. (communication cycle) for the data I/O
communication in [Update time].
zz
To set a new IP address for the IV-H/IV-HG
Series using the DCP protocol
5
Data I/O communication
14 Click the CPU in the [Devices] tab. Select 16 Set the CPU mode switch to “RUN”.
[Download to device] - [All] to download If the connection is successful, the RUN LED
the setting to the CPU. of the CPU will light in green and the data I/O
communication will become enabled.
Setting the Siemens SIMATIC Manager 4 Expand [Object Hierarchy] and select
[SIMATIC 300], and then double-click
This following explains the setting method when [Hardware].
using SIMATIC Manager.
7 Set the IP address and subnet mask of the 10 Install the GSDML file if you are
CPU, and then click the [New] button. configuring the IV-H/IV-HG Series for the
first time.
5
The [Properties-New subnet Industrial Ethernet]
8 Click the [OK] button to return to the yyClick the [Browse] button in the [Install GSD
File] window and specify the folder containing
[Properties-Ethernet interface PN-IO]
window. the GSDML file.
yySelect the GSDML file for the IV-H/IV-HG
Series you wish to install, and then click the
[Install] button.
11 Open [PROFINET IO] - [Additional Field 12 Double-click the IV-H/IV-HG Series icon in
Devices] - [Sensors] - [Keyence Vision the [HW Config] window.
Sensors] from [Hardware Catalog] in the The [Properties - IV-H/IV-HG Series] window
[HW Config] window, and then drag & will appear.
drop [IV-xxxx] onto [PROFINET-IO-System]
in the Station Window. 13 Enter the same character string as the
If the IV-HG Series is used, drag and drop; PROFINET device name of the IV-H/IV-HG
yyIV-HG Main Unit for [IV-HG10] Series to be connected into the [Device
yyIV-HG Expansion Unit for [IV-HG15] name] field.
5
Data I/O communication
The PROFINET communication for the IV-H/IV-HG Series is defined using the following modules:
yyCommand Control Module
yyCommand Status Bits Module
yyDevice Result Bits Module
yyDevice Status Words Module
yyDevice Statistics Module
yyPosition Adjust Result Module
yyTool Result Module
These parameters are responsible for the control instructions for the IV-H/IV-HG Series, clearing of
warnings and handshake control.
For details of each parameter, refer to “Control Modules parameter details” (Page 5-21).
Command Control
Slot No.: 1
Module size: 12 bytes
Command Status Bits
Slot No.: 2
Module size: 4 bytes
Device Result Bits
Slot No.: 3
Module size: 4 bytes
Device Status Words
Slot No.: 4
Module size: 16 bytes
Device Statistics
Slot No.: 5
Module size: 28 bytes
Position Adjust Result
Slot No.: 6
Module size: 20 bytes
Tool Result (other than OCR tool)
Slot No.: 7 to 22
Module size: 20 bytes
*1: When the scaling is enabled with the Width/Diameter/Pitch tool. When the scaling is not enabled, the
data contents is 0.
*2: When using the Pitch tool. When the scaling is not enabled, the data contents is 0.
Tool Result (for the OCR tool)
Slot No.: 7 to 22
Module size: 20 bytes
Command Control Address 0 to 1: Control request
The Bits at Address 0 to 1 of the Command Control have the following functions:
2
Program switching
Requests a program switching.
0 : OFF 5
request 1 : ON
Command Control Address 2 to 3: Handshake control
The Bits at Address 2 to 3 of the Command Control have the following functions:
For details, refer to “Reading out the overall status result/each tool’s status result (Handshake control
[Enabled])” (Page 5-41).
Command Control Address 4 to 5: Program No.
The Bits at Address 4 to 5 of the Command Control have the following functions:
Data
Address Items Description Data content
type*
Stores the program No. when a program
4 to 5 UINT Program number 0 to 31
switching is requested.
* UINT: Unsigned 16-bit integer
Command Control Address 6 to 11: Threshold (for a tool other than the OCR tool)
The Bits at Address 6 to 11 of the Command Control for tools other than the OCR tool have the following
functions:
Data
Address Items Description Data content
type*
Setting value Stores the destination of reflecting a
6 to 7 UINT 0 to 33
setting No. threshold value change.
Stores the threshold value when a
8 to 11 UDINT Setting value 0 to 99999
threshold value change is requested.
* UINT: Unsigned 16-bit integer 5
UDINT: Unsigned 32-bit integer
To change the threshold of a tool which is using scaling function, input the value which is 10 times of the
threshold in [Threshold].
Example) 9999 → 99990 99.9 → 999
Command Control Address 6 to 11: Master text (for the OCR tool)
The Bits at Address 6 to 11 of the Command Control for the OCR tool have the following functions:
Data
Address Items Description Data content
type*
Stores the destination of
reflecting a master text
yyWhen the text is read: 101 to 164
change. Divides the 16
Setting value yyWhen the date is read: 301 to 364
6 to 7 UINT master letters into groups of
setting No. yyWhen only judging the number
four letters. Specifies a tool
of letters: 201 to 232
number and location of the
5
text to be changed.
yyMaster text (ASCII) when the
Stores the master text/
text/date reading settings are set
number of letters after a
Data I/O communication
zz
To change the master text/date
yySpecify [Setting value setting No.] and write the text in the applicable address number in the table below.
yyThe master text/date changes in groups of four letters. Also append NULL (0x00) to the end of the text
that you want to change. Overwrite the text from the beginning of the text until NULL (0x00) at the end in
groups of four letters. Not appending NULL (0x00) will not allow you to correctly change the master text/
date. If you overwrite all 16 letters, NULL (0x00) does not need to be appended.
yyFor details of how to change the master text, see “Changing the master text” (Page 5-44).
Stored data
Address
Tool 1 Tool 2 … Tool 16
6 to 7
101 102 103 104 105 … … … 164
(DINT)
8 1st letter 5th letter 9th letter 13th letter 1st letter … … … 13th letter
9 2nd letter 6th letter 10th letter 14th letter 2nd letter … … … 14th letter
10 3rd letter 7th letter 11th letter 15th letter 3rd letter … … … 15th letter
11 4th letter 8th letter 12th letter 16th letter 4th letter … … … 16th letter
Stored data
Address
Tool 1 Tool 2 … Tool 16
6 to 7
301 302 303 304 305 … … … 364
(DINT)
8 1st letter 5th letter 9th letter 13th letter 1st letter … … … 13th letter
9 2nd letter 6th letter 10th letter 14th letter 2nd letter … … … 14th letter
10 3rd letter 7th letter 11th letter 15th letter 3rd letter … … … 15th letter
11 4th letter 8th letter 12th letter 16th letter 4th letter … … … 16th letter
zz
To set the number of letters for judging only the number of letters
Stored data
Address
Tool 1 Tool 2 Tool 3 … Tool 16
6 to 7
201 202 203 204 205 … … 231 232
(DINT)
Minimum Maximum Minimum Maximum Minimum Minimum Maximum
8 to 11
number number number number number … … number number
(UDINT)
of letters of letters of letters of letters of letters of letters of letters
5
Correctly set byte swap in accordance with the PLC specifications.
Changing the following settings are guaranteed for 1,000,000 times (life-span).
yyMaster text (When the “Reading Settings” are set to [Character])
yyMinimum/Maximum number of characters in the [Judging number of characters only] (When
the “Reading Settings” are set to [Character])
yyMaster Date (When the “Reading Settings” are set to [Date])
Do not change the above settings frequently.
Command Status Bits Address 0: Control result (response)
The Bits at Address 0 of the Command Status Bits have the following functions:
5 2
Program switching
response
Stores the program switching
response.
0 : OFF
1 : ON
Data I/O communication
Command Status Bits Address 1: Control error result
The Bits at Address 1 of the Command Status Bits have the following functions:
Address Bit Item Content Data content
0 : -
This bit is output when the
0 Trigger failed 1 : The external trigger
external trigger is unsuccessful.
has failed.
0 : -
This bit is output when the
Master image registration 1 : Master image
1 master image registration is
failed registration has
unsuccessful.
failed.
1
This bit is output when 0 : -
2 Program switching failed the program switching is 1 : Program switching
unsuccessful. has failed.
3 to 6 Reserved by system --- ---
0 : -
Setting value change This bit is output when the setting
7 1 : The setting value
failed value change is unsuccessful.
change has failed.
Command Status Bits Address 2 to 3: Handshake control/status/error result
The Bits at Address 2 to 3 of the Command Status Bits have the following functions:
yyBy monitoring whether the unit is in “Imaging” status, you can determine whether the target object or
the unit can be moved before completion of the image processing.
yy“BUSY” and “Imaging” statuses may be skipped in some data I/O cycle settings. It is therefore
necessary to take the imaging condition into consideration when setting the cyclic frequency.
yyWarning statuses can be cleared from the PROFINET communication. For the warning details, refer to
the warning code. The first occurred warning code will be displayed.
yyWhen two or more warnings are issued, all subsequent warnings after the first warning will be saved in
the history. If you clear the warnings, the warning code of the highest priority warning will be displayed.
5
Warning
Warning clear
Data I/O communication
yyError statuses cannot be cleared from the PROFINET communication. For the error details, refer to the
error code. The error code of the highest priority error will be displayed.
yyThe buffer overrun status can be cleared using a warning clear.
Device Results Bits Address 0 to 3: Status result
The Bits at Address 0 to 3 of the Device Results Bits have the following functions:
yyIf the position correction/logic/tool is not set, the data content will be “0”.
yyIf the status result of the tool is either “trigger standby” (no judgment) or “judgment not possible”, the
data content will be OFF (0).
Device Status Words Address 0 to 15: Error/status/status result information
The Bits at Address 0 to 15 of the Device Status Words have the following functions:
Data
Address Item Content Data content
type*
Displays the currently occurring
0 to 1 WORD Error code 0 to 128
error code.
Displays the currently occurring
2 to 3 WORD Warning code 0 to 128
warning code.
Displays the number of status
Number of remaining
5 4 to 5 WORD
buffers
results that can be buffered, if
handshake control is [Enabled].
0 to 10
Data I/O communication
Device Statistics Address 0 to 27 (Statistics information)
The Bits at Address 0 to 27 of the Device Statistics have the following functions:
Data
Address Item Content Data content
type*
Displays the maximum
0 to 1 WORD Processing time MAX 0 to 10000
processing time value.
Displays the minimum
2 to 3 WORD Processing time MIN 0 to 10000
processing time value.
Displays the average processing
4 to 5 WORD Processing time AVE 0 to 10000
time value. 5
6 to 7 --- Reserved by system --- ---
Position Adjust Result Address 0 to 19 (Position correction information)
The Bits at Address 0 to 19 of the Position Adjust Result have the following functions:
Data
Address Item Content Data content
type*
Position correction tool Stores the matching rate of the
0 to 1 WORD 0 to 100
matching rate position correction tool.
Stores the maximum matching
Position correction tool
2 to 3 WORD rate value of the position 0 to 100
5 Matching rate MAX
correction tool.
Stores the minimum matching
Position correction tool
Data I/O communication
Maximum and minimum matching rate values of the position correction tool will be reset in the same
manner as the statistics information.
Tool Result Address 0 to 19 (Tool information : other than OCR tool)
The Bits at Address 0 to 19 of the Tool Result have the following functions:
Data
Address Item Content Data content
type*
0 to 1 WORD Tool 1 matching rate Stores the matching rate of Tool 1. 0 to 9999
Stores the maximum matching
2 to 3 WORD Tool 1 matching rate MAX 0 to 9999
rate value of Tool 1.
Stores the minimum matching
4 to 5 WORD Tool 1 matching rate MIN 0 to 9999
rate value of Tool 1.
6 to 7 WORD Tool 1 lower threshold
Stores the lower threshold value
of Tool 1.
0 to 9999 5
Stores the upper threshold
yyMaximum and minimum matching rate values of the tool will be reset in the same manner as the
statistics information.
yyIf the upper threshold value of the tool is not set, the data content of the tool’s upper limit value will be
“65535”.
yyThe decimal point position when the scaling is enabled is applied to the data results of matching rate,
matching rate MAX, matching rate MIN, lower threshold, upper threshold, pitch present value MAX,
pitch present value MIN.
(Example): When the “Tool 1 matching rate” is 505 and “Tool 1 decimal point position” is 1, the matching
rate of Tool 1 is “50.5”.
Tool Result Address 0 to 319 (Tool information: for the OCR tool)
The Bits at Address 0 to 319 of the Tool Result have the below functions.
Data
Address Items Description Data content
type*1
Shade contrast
Stores the matching rate of Tool setting
0 to 1 UINT Tool 1 matching rate
1. Disable: 0, 100
Enable: 0 to 100
Shade contrast
Enable: 0 to 100
Stores text read (up to 16
letters) by Tool 1. If the number
4 to 19 ---- Tool 1 text read of letters is less than 16, the ASCII
remaining devices are stored as
NULL.
20 to 39 Tool 2 (20 byte)*2
… …
300 to 319 Tool 16 (20 byte)*2
*1: UINT: Unsigned 16-bit integer
*2: 0 is stored for all devices (20 byte) for data for which a tool is not set.
zz
Example of tool 1 text read
Number Address
of Text read
triggers 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
A B C D E F NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL
1st ABCDEF
(0x41) (0x42) (0x43) (0x44) (0x45) (0x46) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
A B F NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL
2nd ABF
(0x41) (0x42) (0x46) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
A B C D E F G H I J K L M N O P
3rd ABCDEFGHIJKLMNOP
(0x41) (0x42) (0x43) (0x44) (0x45) (0x46) (0x47) (0x48) (0x49) (0x4A) (0x4B) (0x4C) (0x4D) (0x4E) (0x4F) (0x50)
2 0 1 9 . 3 . 2 8 NULL NULL NULL NULL NULL NULL NULL
4th 2019.3.28
(0x32) (0x30) (0x31) (0x39) (0x2E) (0x33) (0x2E) (0x32) (0x38) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
---- NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL NULL
5th
(No text read) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00) (0x00)
yyAll addresses (0 to 19) are simultaneously updated at each trigger. The previous data is discarded.
yyData with no read text is stored as NULL (0x00).
yyRead text is output as ASCII code.
yyCorrectly set byte swap in accordance with the PLC specifications.
“Data I/O communication setting method” (Page 5-3)
yyIf outputting the data type of STRING, use 15 or fewer characters of the read text. As NULL cannot be
stored for the 16th letter, the text may not be output correctly.
Error
Content Cause Countermeasure
code
yyIf two or more errors are occurring at the same time, the error code of the highest priority error will be
displayed.
yyGreater the error code, higher the priority of the error will be.
Warning
Content Cause Countermeasure
code
For the new master image, yyCheck if there are any problems with
External master the characters and date
the registered image and the detection
58 registration error tool or the position correction setting.
cannot be read with the
(OCR) yyAdjust the brightness of the image to
5 OCR tool. be registered.
yyUse the monitor or PC application
Data I/O communication
The master date in the OCR to set the sensor add date and time
59 Sync error tool failed to synchronize information function to [Enable].
with the calendar. yyCheck the connection with the monitor
or PC application.
yyInput settings in the correct range
while the device is running.
yyInput valid setting values or numbers.
In the following situations, input setting
yyA setting change has values and numbers are invalid:
been requested from --The settings number is outside of
PROFINET while the the range of the data content
Field network bad --The specified tool is not being used
60 unit is in “Setting” status.
request error (OCR) --The specified tool is not the OCR tool
yySetting values or --The specified OCR tool detection
numbers that are not operation (character/date/character
valid are entered. count) does not match the change
request
--When only judging the number of
characters, the number of characters
is outside of the data content range
yyThreshold changing has
been requested from
yyWhile running, enter a threshold which
Field network PROFINET while the unit
is in the correct range.
61 bad request error is in “Setting” status.
yyEnter a valid threshold or threshold
(Threshold changing) yyAn invalid threshold or
setting No.
threshold setting No. has
been entered.
Request a result acquisition completion
Field network overrun An overrun of the status
62 notice to permit the updating of the
error result has occurred.
status result.
External master registration
Field network bad Do not request an external master
has been requested from
63 request error (Master registration while the unit is in “Setting”
PROFINET while the unit
registration) status.
is in “Setting” status.
Warning
Content Cause Countermeasure
code
yyProgram switching has
been requested from
PROFINET while the
unit is in “Setting” status.
yyDo not request a program switching
yyA program switching
while the unit is in “Setting” status.
request to a non-existent
Field network bad yyThe program No. should be set in the
program No. was made
64 request error range between 0 and 31.
from PROFINET.
(Program switching) yyIf you are switching programs from
yyA program switching
PROFINET, set the program switching
requested was made
from PROFINET while
via external input to [Disabled]. 5
the program switching
Warning
Content Cause Countermeasure
code
External master
registration error There is insufficient work
73 Delete one or more detection tools.
(Insufficient work memory.
memory)
External master There are no registered Perform the master image registration
74 registration error images for master after having captured the image to be
(No images) registration. used for the registration.
5
yyWhen two or more warnings are issued, all subsequent warnings after the first warning will be saved in
Data I/O communication
the history. If you clear the warnings, the warning code of the highest priority warning will be displayed.
Warning
Warning clear
yyGreater the warning code, higher the priority of the warning will be.
This section explains the method for communicating from the PLC to the IV-H/IV-HG Series using data I/O
communication.
When a trigger is successful
Trigger request A B
Trigger response A B
BUSY A B 5
Imaging status A B
Result available
Result No. A B
yy[Result update complete] will switch (toggle) to “1” if its value was “0” after the previous judgment
update or switch to “0” if its value was “1”.
yy[Result available] will switch from 0 to 1 at the timing when the first judgment process has been
confirmed; and the new value will be retained thereafter.
yy[Result available] will be reset in the following conditions:
yyIf handshake control is set to [Disabled]
- When the program is switched
- When the unit’s status is switched from “Setting” to “RUN”
- When a buffer clear request is issued
yyIf handshake control is set to [Enabled]
- When a buffer clear request is issued
yy[Result No.] will be counted up each time the status result is updated.
The upper limit value is 32767. If the maximum value is exceeded, it will go back to 0 and start counting
up again.
yy[Result No.] will also count the judgment process counts that were skipped due to the data I/O cycle
setting.
yy[BUSY] and [Imaging] may be skipped in some data I/O cycle settings. It is therefore necessary to take
the imaging condition into consideration when setting the data I/O cycle.
When a trigger is unsuccessful
Trigger request A B C
Trigger response A B C
Trigger failed B C
BUSY A C
Imaging status A C
5 Result available
Result No. A C
Data I/O communication
Warning
yy[Result update complete] will switch to “1” if its value was “0” after the previous judgment update (or
from “0” to “1” if the previous value was “1”).
yy[Result available] will switch from 0 to 1 at the timing when the first judgment process has been
confirmed; and the new value will be retained thereafter.
yy[Result No.] will be counted up each time the status result is updated.
The upper limit value is 32767. If the maximum value is exceeded, it will go back to 0 and start counting
up again.
yy[Result No.] will also count the judgment process counts that were skipped due to the data I/O cycle setting.
yy[BUSY] and [Imaging] may be skipped in some data I/O cycle settings. It is therefore necessary to take
the imaging condition into consideration when setting the data I/O cycle.
yy[Number of trigger errors] will be counted up at the timing when the [Result updated] BIT is switched.
Trigger request A B C
Trigger response A B C
Trigger failed
5
BUSY A B C
Imaging status A B C
Result available A C
Result acquisition
complete A B
notification
Result No. A B C
Overall judgment/
each tool’s status result Result of A Result of B Result of C
Number of 10 9 8 9 10 9
remaining buffers
yy[Result update complete] will switch (toggle) to “1” if its value was “0” after the previous judgment
update or switch to “0” if its value was “1”.
yy[Result No.] will be counted up each time the status result is updated. The upper limit value is 32767. If
the maximum value is exceeded, it will go back to 0 and start counting up again.
yy[Result No.] will also count the judgment process counts that were skipped due to the data I/O cycle setting.
yy[BUSY] and [Imaging] may be skipped in some data I/O cycle settings. It is therefore necessary to take
the imaging condition into consideration when setting the data I/O cycle settings.
yy[Number of trigger errors] will be counted up at the timing when the [Result updated] BIT is switched.
yyIf handshake control has been set to [Enabled], the status result will not be updated until [Result
acquisition complete notice] is executed (0 → 1), even if the next trigger has been input and a judgment
process has been executed.
yyIf a new trigger is input when [Number of remaining buffers] is “0”, [Buffer overrun] will switch from “0” to
“1”. The status result from the new trigger will be ignored.
yy[Buffer overrun] can be cleared using [Warning clear].
BUSY
yyDo not cancel (1 → 0) [Program switching request] before [Program switching response] changes from
0 to 1. The program may not be able to switch correctly.
yyWhen [Program switching request] was canceled (1 → 0) before [Program switching response] changes
from 0 to 1, execute (0 → 1) [Program switching request] and cancel (1 → 0) it again.
(1) Write the tool number and threshold type of the threshold to be changed to [Setting value setting No.].
For the write range setting, refer to “Control Modules parameter details” (Page 5-21). 5
(2) Write the threshold to be changed to [Setting value].
yyIf the setting value change fails, [Setting value change failed] will switch from “0” to “1”.
yyIf the setting value change fails, [Warning] will switch from “0” to “1” and [Warning No.] will be updated
to 61. For details, refer to “Warning code list” (Page 5-36).
5 (1) Overwrite [Setting value setting No.: Address 6 to 7] with 101 (master text (first to fourth letter) when
the read text settings are set with Tool 1).
Data I/O communication
(2) Overwrite [Settings value: Address 8] with A (0x41), [Settings value: Address 9] with B (0x42), [Settings
value: Address 10] with C (0x43), and [Settings value: Address 11] with D (0x44).
(3) Execute [Setting value change request] (0→1). The request is retained until [Setting value change
response] can be confirmed.
(4) Once the change is complete, [Setting value change response] changes from 0 to 1.
(5) Setting [Setting value change request] to 0 sets [Setting value change response] to 0.
(6) Overwrite [Setting value setting No.: Address 6 to 7] with 102 (master text (fifth to eighth letter) when
the read text settings are set with Tool 1).
(7) Overwrite [Settings value: Address 8] with E (0x45), [Settings value: Address 9] with F (0x46), [Settings
value: Address 10] with NULL (0x00), and [Settings value: Address 11] with NULL (0x00).
(8) Execute [Setting value change request] (0→1). The request is retained until [Setting value change
response] can be confirmed.
(9) Once the change is complete, [Setting value change response] changes from 0 to 1.
(10) Setting [Setting value change request] to 0 sets [Setting value change response] to 0.
Master text/date
Example of a failure
1st 2nd 3rd 4th 5th 6th 7th 8th
Master text/date before change A B C D E F G NULL
Text to be written 1 2 3 4 None
Master text/date after change 1 2 3 4 E F G
Master text/date
Example of a success
1st 2nd 3rd 4th 5th 6th 7th 8th
Master text/date before change A B C D E F G NULL
NULL NULL NULL NULL
Text to be written 1 2 3 4
(0x00) (0x00) (0x00) (0x00)
Master text/date after change 1 2 3 4
Master text/date
1st 2nd 3rd 4th 5th 6th 7th 8th
Master text/date before change 2 0 1 9 . 4 . 5
Text to be written None . 4 . 6
Master text/date after change 2 0 1 9 . 4 . 6
yyChanges in groups of four are applied immediately. Do not execute a trigger until all text changes are
5
complete.
BUSY
5
yy[BUSY] will change from 0 to 1 while the master image registration is in progress.
Data I/O communication
yyIf the master image registration is unsuccessful, [Master registration failed] will change from 0 to 1.
yyIf the master image registration is unsuccessful, [Warning] will switch from “0” to “1” and [Warning No.]
will be updated according to the failure details. For details, refer to “Warning code list” (Page 5-36).
yyYou cannot register a master image from the PROFINET communication while the unit is in “Setting”
status.
yyIf you wish to write the master registration data to the sensor ROM, set the [Write to ROM at external
master reg.] option to [Yes]. For details of the setting, refer to the “IV-H/IV-HG Series User’s Manual
(Monitor / PC Software)”.
This section introduces a reference program for when using EtherNet/IP communication in the
IV-H/IV-HG Series.
In the actual operation, programming must be performed taking the error processing, etc. into
consideration.
Keyence KV series
REQ Trigger response Trigger request
Line 1
A Trigger request
Line 2
Result update
Result available complete MOV
Tool score DM2000
Line 3
Result update
complete
Line 4
Description of the reference program
zz
Line 1/Line 2
Sets “REQ” to ON and executes a trigger request.
“Trigger response” ON will set “Trigger request” to OFF (“Trigger request” is retained until “Trigger
response” is set to ON).
zz
Line 3/Line 4
“Result available” ON + Rising or falling of “Result update complete” will copy the data that have been
written to the tool score to DM2000.
Trigger
MOV
Result Ready Complete Toggle Move
ONS Source Tool Score
Rung1
Dest Result
Complete Toggle
A
ONS
Description of the reference program
zz
Rung0
Sets “REQ” to ON and executes “Trigger”.
“Trigger Ack” ON will set Trigger to OFF (“Trigger” will be retained until “Trigger Ack” becomes ON).
zz
Rung1
“Result Ready” ON + Rising or falling of “Complete Toggle” will copy the data that have been written to “Tool
Score” to “Result”.
To ensure synchronicity between Input Data and Output Data, use the CPS instruction at the beginning of
the ladder.
Keyence KV series
REQ Trigger response Trigger request
Line 1
Trigger request
Line 2
Result acquisition
Result available Result available complete notification
Line 4
Result acquisition
complete notification
Line 5
Description of the reference program
zz
Line 1/Line 2
Sets “REQ” to ON and executes a trigger request.
“Trigger response” ON will set “Trigger request” to OFF (“Trigger request” is retained until “Trigger
response” is set to ON).
zz
Line 3
The result available bit becomes ON to copy the data written in the tool score to DM2000.
zz
Line 4/Line 5
“Result available” ON will execute a result acquisition completion notice.
“Result available” OFF will set “Result acquisition completion notice” to OFF (“Result acquisition completion
notice” will be retained until “Result available” becomes OFF).
Trigger
MOV
Result Ready Move
ONS Source Tool Score
Rung1
Dest Result
Description of the reference program
zz
Rung0
Sets “REQ” to ON and executes “Trigger”.
“Trigger Ack” ON will set Trigger to OFF (“Trigger” will be retained until “Trigger Ack” becomes ON).
zz
Rung1
“Result Ready” ON will copy the data written in “Tool Score” to “Result”.
zz
Rung2
“Result Ready” ON will execute “Result Ready Ack”.
“Result Ready” OFF will set “Result Ready Ack” to OFF (“Result Ready Ack” will be retained until “Result
Ready” becomes OFF).
To ensure synchronicity between Input Data and Output Data, use the CPS instruction at the beginning of
the ladder.
Program switching
Keyence KV series
REQ MOV
DM1000 Program No.
Line 1
Line 2
Program switching
request
A Line 3
Description of the reference program
zz
Line 1
This line sets “REQ” to ON and copies the DM1000 data, which contains the program No. to be set, to the
program No.
zz
Line 2/Line 3
Sets “REQ” to ON and executes a program switching request.
“Program switching response” ON to will set “Program switching request” to OFF (“Program switching
request” will be retained until “Program switching response” becomes ON).
MOV
REQ Move
ONS Source Number
Rung0
Dest Program Number
Program Change
A
Description of the reference program
zz
Rung0
This line sets “REQ” to ON and copies the Number data, which contains the program No. to be set, to the
program No.
zz
Rung1
Sets “REQ” to ON and executes “Program Change”.
“Program Change Ack” ON will set “Program Change” to OFF (“Program Change” will be retained until
“Program Change Ack” becomes ON).
Keyence KV series
MOV
REQ DM1000
Line 1
Threshold setting No.
MOV
DM1004
Line 2
Threshold
A
REQ Threshold changing response Threshold changing request
Line 3
Description of the reference program
zz
Line 1
This line sets “REQ” to ON and copies the DM1000 data, which contains the threshold setting No. to be
set, to the threshold setting No.
zz
Line 2
This line sets “REQ” to ON and copies the DM1004 data, which contains the threshold to be set, to the
threshold.
zz
Line 3/Line 4
Sets “REQ” to ON and executes a threshold changing request.
“Threshold changing response” ON will set “Threshold changing request” to OFF (“Threshold changing
request” will be retained until “Threshold changing response” becomes ON).
MOV
REQ Move
ONS Source Number
Rung0
Dest Limit Setting No.
MOV
Move
Source Value
Dest Upper/Lower Limit
Upper/Lower Limit
Change
Description of the reference program
zz
Rung0
This line sets “REQ” to ON and copies the Number data, which contains the Limit Setting No. to be set, to
the Limit Setting No. This line also copies the Value data, which contains the Upper/Lower Limit to be set,
to the Upper/Lower Limit.
zz
Rung1
Sets “REQ” to ON and executes “Upper/Lower Limit Change”.
“Upper/Lower Limit Change Ack” ON will set “Upper/Lower Limit Change” to OFF.
(“Upper/Lower Limit Change” will be retained until “Upper/Lower Limit Change Ack” becomes ON.)
This section introduces a reference program for when using the PROFINET communication in the
IV-H/IV-HG Series.
In the actual operation, programming must be performed taking the error processing, etc. into consideration.
Siemens PLC
REQ Trigger Ack Trigger
P
Network1
A Trigger
MOV
Result Ready Complete Toggle
P EN ENO
Network2
Tool Score IN OUT Result
Complete Toggle
N
Description of the reference program
zz
Network1
Sets “REQ” to ON and executes “Trigger”.
“Trigger Ack” ON will set “Trigger” to OFF (“Trigger” will be retained until “Trigger Ack” becomes ON).
zz
Network2
“Result Ready” ON + Rising or falling of “Complete Toggle” will copy the data that have been written to “Tool
Score” to “Result”.
Siemens PLC
REQ Trigger Ack Trigger
P
Network1
Trigger
MOV
Result Ready
Network2
P EN ENO A
Tool Score IN OUT Result
Description of the reference program
zz
Network1
Sets “REQ” to ON and executes “Trigger”.
“Trigger Ack” ON will set “Trigger” to OFF (“Trigger” will be retained until “Trigger Ack” becomes ON).
zz
Network2
“Result Ready” ON will copy the data written in “Tool Score” to “Result”.
zz
Network3
“Result Ready” ON will execute “Result Ready Ack”.
“Result Ready” OFF will set “Result Ready Ack” to OFF (“Result Ready Ack” will be retained until “Result
Ready” becomes OFF).
Program switching
Siemens PLC
MOV
REQ
P EN ENO
Network1
Number IN OUT Program Number
A
Program Change
Description of the reference program
zz
Network1
This line sets “REQ” to ON and copies the Number data, which contains the program No. to be set, to the
program No.
zz
Network2
Sets “REQ” to ON and executes “Program Change”.
“Program Change Ack” ON will set “Program Change” to OFF (“Program Change” will be retained until
“Program Change Ack” becomes ON).
Siemens PLC
MOV
REQ
P EN ENO
Network1
Number Limit
IN OUT Setting
No.
MOV
EN ENO
Value
IN OUT
Upper/
Lower
A
Limit
Upper/Lower Limit
Change
Description of the reference program
zz
Network1
This line sets “REQ” to ON and copies the Number data, which contains the Limit Setting No. to be set, to
the Limit Setting No. This line also copies the Value data, which contains the Upper/Lower Limit to be set,
to the Upper/Lower Limit.
zz
Network2
Sets “REQ” to ON and executes “Upper/Lower Limit Change”.
“Upper/Lower Limit Change Ack” ON will set “Upper/Lower Limit Change” to OFF (“Upper/Lower Limit
Change” will be retained until “Upper/Lower Limit Change Ack” becomes ON).
Index
B O
Basic configurations of IV-H/IV-HG Series...........1-2 OMRON PLC................................................ 2-4, 4-5
Operating procedure
C of the cyclic communication...............................3-31
Operating procedure
Changing the master text......................... 3-36, 5-44
of the data I/O communication...........................5-39
Changing the tool adjustment threshold... 3-35, 5-43
Operation of the indicator light.............................1-6
Connecting the host device
Output Assembly parameter details...................3-23
and multiple sensors............................................1-4
Output Assembly (PLC → IV-H/IV-HG series)....3-22
Connecting the host device and
Overview of EtherNet/IP.......................................2-2
single sensor (IV-HG series)................................1-3
Overview of IV-H/IV-HG Series............................1-5
Connecting the host device and
Overview of PROFINET.......................................4-2
single sensor (IV-H Series)...................................1-2
Overview of the cyclic communication.................3-2
Control Modules parameter details....................5-21
Overview of the data I/O communication.............5-2
A
Control Modules (PLC → IV-H/IV-HG series).....5-16
Overview of the EtherNet/IP communications
Cyclic communication setting method..................3-3
functions in the IV-H/IV-HG series........................2-3
Overview of the PROFINET communication
D functions in the IV-H/IV-HG series........................4-4
Data allocation in the cyclic communication.......3-11
Data allocations P
in the data I/O communication............................5-16
Phoenix Contact PLC...........................................4-5
Data I/O communication setting method..............5-3
PLC settings................................................. 3-6, 5-7
PROFINET communication specifications
E and functions in the IV-H/IV-HG series.................4-3
Error code list........................................... 3-27, 5-35
Establishing the connection..................................3-6 R
Establishing the data I/O communication.............5-7
Reading out the overall status result/
EtherNet/IP communication specifications and
each tool’s status result
functions in the IV-H/IV-HG series........................2-3
(Handshake control [Disabled])................ 3-31, 5-39
EtherNet/IP communication specifications
Reading out the overall status result/
in the IV-H/IV-HG series.......................................2-3
each tool’s status result
(Handshake control [Enabled])................. 3-33, 5-41
I Reference program (EtherNet/IP)....................... A-2
Input Assembly (IV-H/IV-HG series → PLC).......3-11 Reference program (PROFINET)...................... A-10
Input Assembly parameter details......................3-13 Registering a master image externally..... 3-38, 5-46
IV-H/IV-HG Series................................................1-5 Rockwell Automation Control
IV-H/IV-HG series PROFINET communication Logix series settings.............................................3-9
specifications........................................................4-3 Rockwell Automation PLC....................................2-4
K
Keyence KV series settings..................................3-8
Keyence PLC.......................................................2-4
L
List of supported PLCs................................. 2-4, 4-5
S
Setting the device name.......................................5-6
Setting the IV-H/IV-HG series....................... 3-3, 5-3
Setting the Siemens SIMATIC Manager.............5-12
Setting the Siemens TIA Portal.............................5-8
Siemens PLC.......................................................4-5
Specifying the IP address
using the DCP protocol.........................................4-3
Status Modules (IV-H/IV-HG series → PLC)......5-17
Status Modules parameter details......................5-26
Switching the programs............................ 3-34, 5-42
System Configuration...........................................1-2
System configuration example.............................1-5
T A
Tool Result Modules
(IV-H/IV-HG series→ PLC).................................5-19
Tool Result Modules parameter details..............5-32
W
Warning code list...................................... 3-28, 5-36
What is cyclic communication?............................3-2
What is data I/O communication?........................5-2
What is EtherNet/IP?............................................2-2
What is PROFINET?............................................4-2
When settings on the monitor
(IV-M30)................................................. 3-3, 5-3, 5-6
MEMO
Copyright notice
/*
* EDMA3 LLD
*
* Copyright (C) 2009 Texas Instruments Incorporated - http://www.ti.com/
*
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* Redistribution and use in source and binary forms, with or without
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*
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* "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
* LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
* A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT
* OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
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* OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
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E 1101-3
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