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Keywords: Stay-in-place formwork (SIPF) systems represent a conventional formwork-free, corrosion-resistant substitute for
Stay-in-place formwork construction of new reinforced concrete walls. The composite of infill concrete and thin-walled fibre cement
Finite element modelling board (FCB)/steel studs SIPF consists of a core concrete, filled between two FCBs that are connected to each other
Nonlinear analysis
using steel studs, embedded to the concrete infill. Similarly, the concrete-filled Polyvinyl Chloride (PVC) hybrid
Axial-flexural behaviour
system is comprised of extruded PVC interlocked encasements core-filled with concrete. These lightweight
structural SIPFs are utilised in modular construction in which the system is prefabricated in the factory, trans
ported to the site, erected and assembled for concrete casting. Further, the SIPF-encased wall is a composite
system that facilitates taking advantage of mixed effects of reinforced concrete and SIPF. These are the major
benefits of these systems compared to conventional formwork systems. However, there is a gap in knowledge
regarding the strength and ductility measurement of SIPF-encased walls under eccentric axial loads that is
presented in this paper. A series of tests was conducted to failure on both composite walls and compared with the
reference specimens, i.e. standard walls (STWs). Substantial finite element (FE) studies considering material and
geometric nonlinearities as well as contact behaviour are also performed. After a reasonable model verification
against test results, a comprehensive parametric investigation accounting for the concrete compressive strength,
the thickness of SIPF components (i.e. steel studs, FCB, and PVC), longitudinal bar reinforcement, and axial load
ratio is performed. Further, the experimental and numerical results are used to assess the suitability of the
theoretical formulation specified in the current Australian Standard (AS3600) for the axial-flexural interaction
resistance of SIPF-encased walls. It is demonstrated that the predictions from the current design specifications are
overall conservative. Further, it is found that FCB/steel studs SIPF effectively contributes to improve curvature
ductility index and axial-flexural strength compared to STWs.
* Corresponding author.
E-mail address: k.kildashti@westernsydney.edu.au (K. Kildashti).
https://doi.org/10.1016/j.jobe.2020.102131
Received 23 September 2020; Received in revised form 2 December 2020; Accepted 25 December 2020
Available online 29 December 2020
2352-7102/© 2020 Elsevier Ltd. All rights reserved.
K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
encased walls under eccentric axial load. classification were discussed thoroughly [37,38]. Tomlinson et al. [39,
A diverse range of materials have been demonstrated the feasibility 40] investigated the validity of a new Basalt FRP shear ties, connecting
on creating novel SIPFs such as fibre-reinforced polymers (FRP), two internal and external concrete layers. A hybrid fibre cement board
galvanised steel, Polyvinyl Chloride (PVC), to name a few. Preceding (FCB) and steel studs SIPF consists of lightweight panels created by
research studies have proven that the composite performance of FRP connecting resilient FCBs to galvanised steel stud frames using a pro
SIPFs and concrete columns can influence the axial-flexural performance prietary adhesive [34]. Longitudinal and transverse reinforcements can
of columns [15–20]. Despite the fact that FRP tubes represent lower easily be inserted into panels, being eventually core-filled with concrete.
efficiency in confining concrete core compared to FRP wraps with fibres In other words, the composite systems consist of concrete infill sand
oriented in hoop direction, FRP tubes could serve as a SIPF, core wiched between two FCBs that are connected to each other and to the
confinement, and protective casing for concrete columns [15,21]. The concrete infill using inner light gauge steel studs, refer to Ref. [34].
confinement effect and the flexural behaviour of FRP SIPFs were These panels are appropriate for construction modularisation as well,
modelled by Fam and Rizkalla [22]. Karimi et al. [23] investigated the since panels consisting of FCBs and steel studs can be prefabricated in
composite performance of a glass FRP, surrounding the steel I-section the factory, transported to the site, pulled together, reinforced with bars,
and core-filled concrete. The glass FRP tubes in their study acted as a and core-filled with concrete. This system can also accelerate the con
SIPF, in addition to providing confinement to the concrete core. Cao struction process by leveraging modular approach associated with pre
et al. [24] conducted experimental and analytical studies on the fabrication of panels and reducing on-site labour activities for
expansive concrete-inner core steel composites, encased with FRP SIPF. assembling and dismantling formwork system. Research on
They explored how the prestressing effects could affect compressive SIPF-encased concrete walls under eccentric axial loads must still be
behaviour of the composite. Li et al. [25] conducted FE analyses to undertaken to comprehend their behaviour and performance due to lack
obtain the optimal fibre direction and the efficient interfacial bonding of experimental and numerical investigations. Further, the interaction
strength. Seismic performance of concrete columns encased with FRP between SIPFs and concrete walls has not clearly been identified to
SIPFs has been studied to show ductility improvement of FRP-confined calculate axial-flexural interaction envelop and moment-curvature
concrete [13,26]. Zaghi et al. [27] conducted shake-table tests to fail curves.
ure on a large-scale model of bridge pier encased with FRP tubes as a This paper presents experimental and numerical investigations on
SIPF. They found that larger spread of plasticity, through potential the axial-flexural performance of PVC-encased and FCB/steel stud-
plastic hinge region for FRP-encased columns, led to a better seismic encased concrete walls, which are respectively called AFS-RW and
performance compared to conventional columns. AFS-LW walls from this section onwards. AFS-LW represents FCB/steel
Steel tubular encasements could serve as a composite system with stud panel SIPFs and AFS-RW represents PVC SIPFs. A total of six wall
infill concrete, offering improved ductility and axial-flexural capacity as samples of AFS-LW walls, AFS-RW walls, and corresponding STWs,
well as permanent formwork for concrete placement [28,29]. Varma designed as per AS3600 [41], were tested to failure to determine the
et al. [30] conducted investigations on structural performance of structural performance under axial-flexural loading. STWs were desig
concrete-filled steel plate shear walls. They concluded that the system nated as reference walls, targeting at comparing AFS-encased wall re
can properly be utilised not only as a modularised system, but also as a sults with conventional walls in common practice. A finite element (FE)
SIPF for concrete casting. Eltayeb et al. [31] utilised a double skin numerical modelling technique is employed and validated against test
profiled steel encasement as a structural SIPF as well as an exterior wall data in order to predict moment-curvature curves and axial-flexural
reinforcement to eliminate using reinforcing bars for concrete place interaction strength diagrams for AFS-LW- and AFS-RW-encased walls.
ment. Xiao et al. [32] investigated a concrete filled steel tubular system The FE model is then employed to study the influence of different pa
for seismic design of composite structures. With the aim of controlling rameters on the structural behaviour of AFS-encased walls.
concrete spalling in the potential plastic hinge regions, they concluded
that the composite system could enhance the seismic performance of 2. Development of numerical simulation
concrete columns.
The PVC SIPFs have recently been utilised as an economical and A detailed three-dimensional FE model was established on the basis
durable permanent formwork system. Fakhrifar and Chen [33] com of actual dimension and boundary conditions to predict the axial-
bined the effectiveness of FRP wraps to confine concrete columns flexural behaviour of STW and SIPF-encased walls. The numerical FE
encased with PVC tubes. They concluded that FRP wraps can produce model was simulated and analysed using commercial ABAQUS [42]
additional confinement to the concrete core and delay outward local platform, being specifically appropriate for this kind of analysis due to
buckling of the PVC tube as well as lateral dilation of the encased con the wide variety of available material constitutive laws as well as nu
crete. The PVC SIPFs may consist of extruded PVC interlinked panels, merical solution techniques.
acting as permanent formworks for concrete components. The PVC
panels have punched holes through the webs to facilitate the placement 2.1. Element characterisation
of horizontal bars and for the wet concrete to flow easily between
panels, refer to Ref. [34]. The PVC-encased walls may demonstrate The concrete, FCB, and PVC were all modelled using eight-node
increased axial-flexural capacity compared to standard walls (STWs) linear brick elements (C3D8R) with reduced integration formulation
due to more concrete confinement. Experiments on the structural per and hourglass control criteria. Further, four-node doubly curved thin
formance of PVC-encased columns loaded either concentrically or shell elements (S4R) with reduced integration formulation and finite
eccentrically can be found in the literature [1–3,12,35]. In these studies, membrane strains were employed for modelling of steel studs. The
utilisation of PVC SIPFs led to improvement in cracking strength and reason why the shell elements were used to model steel studs was to
ultimate bearing capacity under pure flexure. Chahrour and Soudki [36] engage the stud’s flanges with FCB and concrete core. Accordingly, the
proposed a theoretical formulation to predict load bearing capacity of composite actions between AFS SIPF systems and concrete core were
PVC-encased columns under axial-flexural loads. Kildashti et al. [34] realistically modelled. Longitudinal and transverse bars were finally
conducted experimental and numerical studies to identify structural modelled using two-node linear beam elements (B31). The composite
performance of PVC-encased concrete columns under pure axial load. behaviour between both AFS-LW and AFS-RW encasements and inner
Precast concrete insulated wall panels have been introduced as a concrete was simulated using the interaction algorithm, built-in ABA
double-skin building envelope by leveraging thermal and structural ef QUS. The mesh sizes of 20 mm were used for concrete, FCB, and PVC in
ficiencies [37]. These panels can be designed as either fully composite or this study. The reason to select the same mesh density is the need to
non-composite walls and pros and cons associated with each make a compatibility between various elements to reflect the interaction
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Fig. 1. (a) Uniaxial concrete stress-strain curve (b) uniaxial stress-strain curve for FCB (εcy , εty , and E0 are, respectively, FCB yielding compressive, tensile
strain, and elastic modulus).
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
built-in ABAQUS material model library was employed to simulate PVC the procedure in AS2908.2 [51], refer to Ref. [34] for more details.
encasements [48]. Linear elastic material parameters, i.e. modulus of Further, compressive and tensile strength of PVC encasements were 60
elasticity and Poisson’s ratio, ν, must be defined as elastic input pa Mpa and 35 MPa, obtained in accordance with specification of ASTM
rameters. By knowing k = σ 0c /p0c , kt = pt /p0c , and σ0c , the “Crushable D695-15 [52] and ASTM D638-14 [53]. For AFS-LW and AFS-RW, punch
Foam” model was fully established, in which, σ 0c is the initial yield stress outs through stud webs were vertically positioned at 200 mm and 240
in hydrostatic compression, p0c is the initial value of yield stress in hy mm, respectively, in order to place transverse U-bars. The detailing of
drostatic compression, and pt is the yield strength in hydrostatic tension. reinforcement combined with steel stud (or cross PVC ribs) worked to
Steel studs and reinforcing bars were modelled using Von Mises yield confine concrete core. In other words, for AFS-encased walls under
criterion, considering bilinear kinematic behaviour for uniaxial tensile concentric or eccentric loads, outward concrete dilation tended to
behaviour. impose pressure on U-bars, fitted in the steel stud punched holes. The
steel studs were positioned in a way that their webs needed to support
3. Specimen design and material properties reaction forces. Steel studs herein acted similar to crossties in standard
walls and partially restrained longitudinal reinforcement against buck
The experimental program involved testing a total of six reinforced ling and concrete core against spalling off.
concrete samples, of which two AFS-LW and two AFS-RW SIPFs were
used to cast AFS-encased concrete walls and the other two STWs were 4. Experiment setup and instrumentation
cast as references, representing conventional walls.
All experimental tests were undertaken to obtain axial-flexural ca The test facility for the compressive test was a 10,000-kN-capacity
pacity of AFS-encased walls subjected to eccentric axial loading. At Hong Shan machine, at the Laboratory of the Centre for Infrastructure
tempts were made to compare the axial-flexural behaviour of AFS- Engineering at Western Sydney University, Australia. The loading rate
encased walls to the conventional counterpart with the same cross- was 1.4 mm/min with stroke control. The corbel-like heads were cast at
sectional dimensions, concrete strength, and reinforcing steel rebar. both ends of each sample in order to apply eccentric axial load to the
Details of the samples tested in the current study are depicted in Fig. 2. walls and avoid forming of premature end failures. Further, the loading
One batch of concrete was casted for samples and the compressive heads consisted of cast-in ferrules to secure the specimens over the
strength of 25 MPa was determined by uniaxial compressive tests on course of axial-flexural tests, using countersunk socket head cap screws,
nine cylinders. Plain bars were chosen for horizontal reinforcing steels, clamping machine adaptor plate to the corbels, as shown in Fig. 3. In
relevant to Class 250 N as per AS4671 [49] and deformed bars classified order to guarantee uniform distribution of applied load, the end faces of
as Class 500 N, were chosen for longitudinal reinforcement. The mate all samples were grinded and levelled using high-strength plaster.
rial properties of steel studs used in the present study were relevant to All AFS-encased walls as well as STWs were cast as 1.8 m tall with
G300 in accordance with AS4600 [50]. Mechanical properties of FCB two end corbel-like connections, 0.55 m each, and the total wall height
encasements, whose nominal thickness is 6 mm, was obtained according is 2.9 m. Two eccentricities of 75 mm and 125 mm were adopted for
axial-flexural loading tests. All test samples are labelled in Table 1.
Fig. 2. Cross-sectional view of AFS LW, AFS RW, and STW specimens.
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
sound was given before the maximum load was reached. The failure of
Table 1
AFS-RW-encased walls was initiated by the ripples formation on the PVC
Specimen description for test program.
encasement and subsequently separation between concrete and the PVC
Specimen Test name Sample description layers occurred once the abrupt decrease in the load was observed; see
No.
Fig. 8.
1 STW256D STW relevant to AFS-RW256D-encased wall;
eccentricity = 75 mm
2 AFS-LW1 AFS-LW200D-encased wall; eccentricity = 75 mm 5.1. AFS-LW- and AFS-RW-encased wall structural behaviour
3 AFS-RW1 AFS-RW256D-encased wall; eccentricity = 75 mm
4 STW200D STW relevant to AFS-LW200D-encased wall; The capping axial load and corresponding axial shortenings and
eccentricity = 125 mm
5 AFS-RW2 AFS-RW256D-encased wall; eccentricity = 125 mm
lateral displacements were measured during the eccentric axial load
6 AFS-LW2 AFS-LW200D-encased wall; eccentricity = 125 mm tests and the results are reported in Table 2. Both axial ductility factor
and curvature ductility factor were measured using the procedure re
ported in Ref. [54], given by:
Different monitoring systems were used to measure the displacements
and strains of the walls. Six strain gauges, SG1-6, were glued to the wall μax. =
δ0.85
(3)
at one-quarter, mid- and three-quarter height (three on each wider side δy
of the wall), as shown in Fig. 4, to capture longitudinal strains. Four
κ0.85
linear variable differential transducers (LVDTs) were glued to each end μcur. = (4)
κy
side of the wall, LP-V1-4 in Fig. 4, to measure the axial shortening. To
measure the lateral deflection of the walls, three LVDTs were attached to where δ0.85 and κ0.85 , respectively, represent the axial shortening and
both ends and mid-height, LP-H2-4 in Fig. 4. Further, two LVDTs and LP- curvature of the wall when the axial load or flexural moment reduce to
H1&5 were installed in the vicinity of the loading head. Once the 85% of their ultimate axial capacity or moment capacity in the post
specimen was locked in the testing rig and the instrumentation was capping range of load-displacement curve.
installed in place and the initial calibration was done, the axial-flexural As reported in Table 2, the AFS-LW2 and the corresponding
testing then started. A displacement-controlled mode utilising a servo- STW200D show capping loads of 700 kN and 596 kN, respectively,
hydraulic actuator was setup for the testing machine. A load cell, indicating that increase in the maximum axial load of 17% relative to the
attached to the machine crosshead, was used to measure compressive STW is achieved for the AFS-LW-encased wall. This increase in the level
loads. A photo of the typical compression testing is shown in Fig. 5. of axial strength is obtained due to the composite performance between
the AFS-LW encasement and the inner concrete core. On the other hand,
5. Experimental results and discussion the AFS-RW1 axial capacity is 1928 kN, which roughly equals to 1950
kN obtained from the STW256D counterpart. The reason for the minimal
The failure of STWs was triggered by sudden concrete cover spalling, change in the axial capacity of AFS-RW is that the PVC encasement
followed by outward buckling of longitudinal reinforcement and failure display less flexural stiffness than concrete core in order to restrain
of fitments; see Fig. 6. The failure was very sudden and explosive and outward concrete expansion. In Table 2, the ductility factor of AFS-LW2
occurred near the mid-height. The failure of the AFS-LW-encased walls shows 8% improvement compared to that of STW200D. Conversely,
was initiated by the appearance of hairline cracks on FCB, followed by a there is a minimal change in the ductility factor once comparison is
FCB wrinkles once the load approached the capping point. The rupture made between AFS-RW1 and STW256D. Test results obtained for AFS-
of the FCB and separation between concrete and FCB revealed excessive LW1 and AFS-RW2 are used to calibrate FE model in the next section.
concrete outward expansion; see Fig. 7. Little warning in the way of Fig. 9 illustrates load-displacement curves for STWs and AFS-encased
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Fig. 5. Testing machine used in the current study (a) an AFS-LW wall locked in testing rig (b) machine platen to impose eccentric load.
Fig. 6. Failure modes of STW (a) concrete crushing near mid-height (b) concrete cover sheared off.
changed from R10 to N12, while the vertical spacing was unchanged. for STWs was taken into account as well. In the FE numerical model, for
Concrete compressive strength was assumed to be 32 MPa and short a given AFS-encased wall, the interaction diagram was constructed by
walls were considered, 1.2 m in height, to avoid formation of secondary selecting successive choices of axial load eccentricities. For each axial
moment due to slenderness effects. Axial-flexural interaction envelops load eccentricity, FE analysis was incrementally conducted, and a
were developed to numerically investigate the axial load and flexural database of steel stresses and concrete strains was created. For each
moment capacity of the AFS-encased walls. Any point on the interaction selected eccentricity value, the steel stresses (i.e. for both compression
diagrams may characterise a condition of a wall under a concentric load, and tension steel bars) and concrete strains at the cross-sectional
an eccentric load, or a pure bending. For the sake of comparison, the outermost fibres were obtained from the model output database for
procedure set out by AS3600 for constructing the interaction diagrams each FE analysis increment. Constraint values for steel bars yield stress
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Fig. 7. Failure modes of AFS-LW wall (a) FCB failure initiation near mid-height (b) FCB wrinkling near corbel-like connection.
Fig. 8. Failure modes of AFS-RW wall (a) PVC ripples (b) concrete crushing at the point of PVC failure.
in tension and compression (i.e. fy = 500 MPa) and ultimate crushing eccentricities to establish the curve defining the strength limit. As dis
strain for concrete (i.e. εu = 0.003) in accordance with requirements of cussed in Ref. [55], the analysis to develop the interaction diagram of
AS3600 was checked simultaneously. The nominal axial force and the the conventional walls was carried out based on principles of equilib
nominal flexural moment, relevant to the selected axial load eccentric rium and compatibility in accordance with AS3600. It is worthwhile
ities can then be calculated at the constraint point, and thus a single noting that all flexural moments calculated to construct interaction di
point on the strength interaction diagram was established. The calcu agrams were around 3-3 axis as depicted in Fig. 2. Further, the
lations were then repeated for successive choices of axial force AFS-encased concrete walls were confined with AFS SIPFs, and the
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Table 2
AFS-encased wall and STW test results.
Specimen Capping load (kN) At capping load δy (mm) δ0.85 (mm) μax.
Axial shortening (mm) Mid-height lateral displacement (mm)
Fig. 9. Load-displacement curves for walls under concentric load and comparison with FE results (STW200D*-FE and STW256D*-FE are respectively corresponding
to FE results of STWs with 75 mm and 125 mm load eccentricities).
Fig. 10. Comparison of axial load versus axial strain relationships obtained from the strain gauge readings at mid-height.
Table 3
Parameters used to calibrate “Concrete Damaged Plasticity” model for concrete material.
ψ ε σb0 / Kc ν
σc0 Eci (MPa) fcm (MPa) εc1 (%) εc,lim (%) fctm (MPa) GF (N/mm) wc (mm)
Ec1 (MPa) lt (mm)
30◦ 0.1 1.16 2/3 29,180 11,905 0.2 25 0.21 0.41 2.6 0.13 0.25 20
Table 4
Parameters used to calibrate “Concrete Damaged Plasticity” model for FCB material.
ψ ε σb0 /σc0 Kc ν
E0 (MPa) σcu (MPa) εcu (%) εcr (%) σty (MPa) σtu (MPa) εtu (%) εtr (%)
′ ′
30◦ 0.1 1.16 2/3 5000 0.2 52 – 1.0 4.95 5.95 0.5 1.5
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Table 5 confining pressure applied to the concrete wall was explicitly obtained
Model parameters to construct “Crushable Foam” model. with consideration of triaxial stresses across all sections.
E0 (MPa) ν k kt σ0c (MPa)
Fig. 12. (a) Equivalent plastic strain contour for FCB at peak load (b) Equivalent plastic strain contour for steel studs at peak load (c) Von Mises stress contour for
PVC at peak load.
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
while the other parameters were unchanged. Uniaxial concrete stress- AFS-RW walls exhibit minimal improvement for both bending strength
strain curves in compression and tension calculated by Eqs. (1) and (2). and curvature ductility factor.
Fig. 13 shows the complete axial-flexural interaction curves for AFS-
LW-, AFS-RW-encased walls, STW200D, and STW256D obtained from 7.2. nfluence of AFS-LW formwork thickness
FE analyses with various concrete strengths. For the sake of comparison,
the interaction curves obtained from analytical formulations in accor The thickness of steel studs used in AFS-LW SIPF system were varied
dance with AS3600 are illustrated as well. From Fig. 13, STW axial- from 0.55 mm to 1.15 mm, further the single stud was replaced with
flexural interaction curves obtained from FE analyses expectedly show back-to-back double studs with the wall thickness of 1.15 mm, and the
larger values compared to those obtained from AS3600, since the other parameters were unchanged. Fig. 18 (a) shows axial-flexural
analytical formulation of the AS3600 has some degree of design con interaction diagrams of the AFS-LW walls having various steel stud
servation. Further, for the entire range of concrete strength, the locus of wall thickness. It is concluded that the locus of interaction points for
interaction points of AFS-LW-encased walls lies outside the interaction AFS-LW walls with stud thickness of 1.15 mm lies outside the interaction
curve obtained from STW200D. In other words, AFS-LW-encased walls curve generated for that with thickness of 0.55 mm. Similarly, the AFS-
show higher axial-flexural capacity compared to that of the STW200D. LW with double back-to-back studs outperforms the other two coun
On the other hand, there are minimal changes in axial-flexural capacities terparts. Further, the effect of increasing wall thickness shows more
of AFS-RW-encased walls compared to STW256D. noticeable impact on improving pure flexural moments and balanced
In Fig. 14, the force point traces for four specimens of AFS-LW and moments than pure axial loads. The moment-curvature curves for AFS-
AFS-RW along with the corresponding interaction curves are plotted. As LW walls with various wall thickness under a constant load of 2000
seen, for both AFS-LW and AFS-RW samples with 75 mm of axial load kN are depicted in Fig. 18 (b). As seen, the bending capacity of AFS-LW
eccentricities, the load point traces cross the interaction curves. Effects walls with a higher stud wall thickness is improved. By replacing single
of geometric nonlinearities are obvious as a deviation from straight OA studs with thickness of 0.55 mm to double studs with thickness of 1.15
line to the curved OB line. The magnification of bending moments as a mm the bending capacity of the AFS-LW wall increases by 28%. Further,
result of slenderness effects is also shown in Fig. 14. The force point using studs with a higher thickness in AFS-LW walls improves their
traces for the two other samples of AFS-LW and AFS-RW samples do not curvature ductility. The curvature ductility factor for both AFS-LW walls
cross the interaction curves, indicating failure due to P-delta effects with single stud and double stud with thickness of 1.15 mm is 4.35,
prior to reaching axial-flexural strength. while this value is 4.09 for AFS-LW with stud thickness of 0.55. This is
In order to measure the efficiency of AFS-LW-encased walls with because increasing the wall thickness of steel studs enhances the com
respect to variation in concrete strength, a reserved capacity ratio (RCR) posite action between AFS-LW SIPF and concrete core.
is defined. Let’s assume the interaction curves of both the AFS-LW- The effect of FCB thickness of the AFS-LW encasements on the
encased wall and the STW200D for concrete strength of 20 MPa, are structural performance of walls were explored by using the FE numerical
shown in Fig. 15, in which the vertical axis is normalised to ultimate model. The thickness of the reference AFS-LW wall was altered from 6
axial load, N0− 20 , and horizontal axis is normalised to balanced bending mm to 12 mm and 24 mm while the other parameters were kept con
moment, Mb− 20 (in order to make a consistent comparison with AS3600 stant. Increasing the FCB thickness moderately improves both the pure
Standard interaction curve diagrams, the balanced points are associated axial load and pure flexural moment of the AFS-LW walls as can be
with simultaneous concrete crushing (strain of 0.003) and tensile steel observed through strength interaction envelop diagrams in Fig. 19 (a).
rebar yielding). The RCR is achieved by plotting an arbitrary point L on The FCB thickness increase has the most pronounced influence on
the STW200D interaction curve and determining the location of point C balanced flexural moment than pure flexural moment or axial load.
on AFS-LW interaction curve. Point C is defined as the point where the Changing the FCB thickness from 6 mm to 24 mm increases the balanced
line OL (if extended outwards) will intersect AFS-LW interaction curve. flexural moment by 39%. The moment curvature diagram under con
This point is determined by a two-dimensional polynomial interpolation stant axial load of 2000 kN is shown in Fig. 19(b). From the figure, there
between the points that define the interaction curve. The RCR is the ratio is remarkable improvement in bending moment capacity of AFS-LW
of OC/OL. walls with FCB thickness of 24 mm compared to 6 mm. Further, the
In Fig. 16, variation in RCR with respect to N/N0− 20 is shown. As curvature ductility factor of AFS-LW wall with FCB thickness of 24 mm
shown, by increasing the concrete strength, the locus of RCR points lies shows 14% increase compared to FCB with thickness of 6 mm.
further below the curve pertinent to fcm = 20 MPa. In other words, the
efficiency of AFS-LW SIPF is deteriorated once higher concrete strength 7.3. Influence of AFS-RW formwork thickness
is taken into account.
The moment-curvature curves simulated under constant compressive The amount to which the AFS-RW wall axial-flexural interaction
force, Nu = 2000kN for AFS-LW walls and STW200D as well as Nu = diagrams and moment-curvature curves was likely to be affected were
3000kN for AFS-RW and STW256D, are illustrated in Fig. 17. Both investigated by changing PVC encasement thickness from 3 mm to 6 mm
compressive axial forces were within compression-controlled part of the and 12 mm. Fig. 20 (a) depicts the axial-flexural envelops of AFS-RW
interaction diagram. As seen in Fig. 17(a) and (b), the descending walls, which are plotted by illustrating the effect of the PVC encase
branch of moment curvature curves after capping point for STWs is ment thickness. It is confirmed that the use of PVC with greater thickness
steeper than those for AFS-LW walls. However, for AFS-RW walls and makes a minimal change in the pure axial load and flexural moments of
the corresponding STWs this change is minimal. In Table 6, the moment AFS-RW walls. The predicted moment-curvature relations of AFS-RW
capacity and curvature ductility factor for various walls are listed. By walls subjected to axial load of 3000 kN are shown in Fig. 20 (b). As
varying the concrete strength from 20 MPa to 50 MPa, the AFS-LW wall seen, by altering the PVC thickness from 3 mm to 6 mm and then 12 mm,
bending strength improves from 50% to 23% compared to the STW. the AFS-RW wall capping flexural moment increases by 2% and 6%,
Even though the bending strength enhancement is observed for entire respectively. Further, the computed AFS-RW wall curvature ductility
range of concrete strength, there are less improvements if a higher factors with PVC thickness of 3 mm, 6 mm, and 12 mm are 2.86, 2.88,
strength concrete is considered. From curvature ductility standpoint, the and 3.07, respectively.
variation in concrete strength from 20 MPa to 50 MPa demonstrates
enhancement in ductility curvature capacity from 38% to 9%. In other 7.4. Influence of longitudinal bar reinforcement ratio
words, for higher strength concrete the AFS-LW SIPF is less efficient in
improving curvature ductility factor. As seen in Fig. 17(c) and (d), the The sensitivities of moment-curvature diagram of AFS-LW and AFS-
RW walls to longitudinal bar reinforcement ratios were studied by
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Fig. 13. Effects of concrete strength on the axial-flexural strength diagram of AFS-encased walls.
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
The impact of the axial load ratio (Nu /Nn0 ), Nn0 being the wall ca
pacity under concentric axial load, on the variation of moment-
curvature behaviour of AFS-LW and AFS-RW walls as well as STWs
under eccentric axial loads was explored by considering the axial load
ratios ranging from 0.15 to 0.85. The calculated moment-curvature
Fig. 15. RCR definition.
behaviour is shown in Fig. 22. As seen, the axial load ratio produces
considerable influence on moment-curvature behaviour in terms of both
peak moment magnitude and curvature ductility. For AFS-LW walls,
when increasing Nu /Nn0 ratio from 0.15 to 0.30, 0.50, and 0.85, the
ultimate moment capacity changes from 133 kN-m to 143 kN-m, 137
kN-m, and 63 kN-m, respectively, which is relevant to improvement in
moment capacity compared to that of STW200D from 29%, to 32%,
35%, and 99%. However, AFS-RW walls demonstrate only 3%
improvement in moment capacity compared to STW256D for the entire
range of considered Nu /Nn0 . From curvature ductility standpoint, by
increasing the Nu /Nn0 , the efficiency of AFS SIPFs in improving ductility
ratio is deteriorated. Changing the Nu /Nn0 from 0.15 to 0.85 decreases
the curvature ductility ratio from 6.53 to 2.76 for AFS-LW walls and
from 3.96 to 2.32 for STW200D.
8. Conclusions
Fig. 16. RCR comparison for various concrete strength. In this paper, the structural performance of concrete walls encased
with two SIPFs, AFS-LW and AFS-RW, with the use of reduced rein
varying ρ from 1% to 3%, assuming constant axial load of 2000 kN and forcing steel tie complexity compared to STWs were addressed under
3000 kN for AFS-LW and AFS-RW walls, respectively. As seen in Fig. 21 eccentric axial load using experimental laboratory tests and numerical
(a), the flexural capacity of STW200D varied from 108 to 120 kN-m by FE analysis. Further, the composite behaviour of SIPF encasements and
changing ρ from 1.8% to 2.8%. Similar comparison for AFS-LW walls concrete core were identified. AFS-LW consisted of two FCBs that were
demonstrates the improvement in flexural capacity from 142 kN-m to connected to each other using light gauge steel studs, while AFS-RW was
comprised of interconnected PVC enclosures that were filled with
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Table 6
Ultimate bending moment and curvature ductility factor for various walls.
Group fcm (MPa) Ultimate bending moment (kN) κy (m− 1) κ0.85 (m− 1) μcur.
AFS STW %var. AFS STW AFS STW AFS STW %var.
Fig. 18. Effects of steel studs wall thickness on axial-flexural response of AFS-LW (a) axial-flexural interaction diagram (b) moment-curvature curve.
concrete. Both SIPFs were prefabricated offsite and shipped to the site ABAQUS platform was employed for numerical FE analysis and various
and well-suited for modular construction. material constitutive laws along with built-in contact algorithms were
Failure mechanisms in the course of experimental lab tests on AFS- validated against experimental results to capture plausible failure
enclosed walls and the corresponding STWs were clearly identified. mechanisms as well as the rational composite actions between AFS
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
Fig. 19. Effects of FCB thickness on axial-flexural behaviour of AFS-LW walls (a) axial-flexural interaction diagram (b) moment-curvature curve.
Fig. 20. Effects of PVC encasement thickness on axial-flexural behaviour of AFS-RW walls (a) axial-flexural interaction diagram (b) moment-curvature curve.
Fig. 21. Effects of longitudinal bar reinforcement ratios on axial-flexural interaction envelop.
encasements and concrete walls. Good correlations between FE pre 2 The failure of AFS-LW walls were triggered by appearance of surface
dictions and experimental results were obtained. The FE models were cracks on FCB and tracked by FCB folding at the point of capping
then employed to carry out a parametric study on axial-flexural response load. The separation between concrete and FCB revealed excessive
of AFS-enclosed walls considering various design geometric and mate sandwiched-concrete dilation. The formation of ripples on the sur
rial parameters. face of PVC encasement for AFS-RW walls, was indicative of concrete
Following conclusions are drawn: expansion and the initiation of failure. Further, the separation be
tween PVC enclosure and concrete surface occurred once sudden
1 STWs subjected to eccentric axial load failed by abrupt concrete drop in axial load was observed. The axial load obtained from the
cover spalling, followed by noticeable outward buckling of longitu AFS-LW wall revealed 17% improvement compared to that of
dinal bars and rupture of fitments. The failure was very explosive and STW200D due to composite contribution of SIPF. However, for the
commenced near the wall mid-height. AFS-RW wall, this improvement was minimal.
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K. Kildashti et al. Journal of Building Engineering 36 (2021) 102131
3 The locus of axial-flexural interaction points obtained from AFS-LW- Author Statement
encased walls lies outside the interaction curve relevant to
STW200D. Therefore, AFS-LW walls revealed higher axial-flexural Kamyar Kildashti: Conceptualization, Methodology, Software, Vali
capacity compared to that of STW200D for the entire range of con dation, Formal analysis, Writing – original draft. Bijan Samali: Writing –
crete strength. The AFS-LW encasement created more noticeable review & editing, Supervision. Adnan Malik: Resources. M. Makki
improvement in axial-flexural capacity of walls compared to the AFS- Alamdari: Writing – review & editing
RW SIPF. In other words, the composite actions between concrete
core and AFS-LW was more efficient than the other counterpart.
Declaration of competing interest
4 Even though the ultimate moment capacity of AFS-LW walls appre
ciably enhanced in comparison with those of STW200D counterparts
The authors declare that they have no known competing financial
for entire range of concrete strength, the efficiency of AFS-LW SIPFs
interests or personal relationships that could have appeared to influence
in the improvement of ultimate moment was in inverse proportion to
the work reported in this paper.
concrete strength. The same conclusions were made for curvature
ductility ratios. On the hand, there were minimal variations in both
ultimate moment and curvature ductility ratio of AFS-RW walls Acknowledgements
compared to STW256D for the entire range of concrete strength.
5 Numerical results demonstrated that using steel studs and FCB with The financial support provided by Nonocomm Australian Research
higher wall thickness in AFS-LW walls noticeably enhanced bending Council Research Hub (Grant no IH150100006) and CSR Building
resistance and curvature ductility factor. On the other hand, for AFS- Products Limited to perform the experiments and numerical simulations
RW walls, increasing PVC wall thickness slightly improved the in this paper is gratefully acknowledged.
bending capacity and ductility factor.
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