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CHAPTER 7: Scombrotoxin (Histamine) Formation

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. that the methods of control used to inhibit the
bacteria that result in histamine formation will
Scombrotoxin (histamine) formation as a result also inhibit the bacteria that produce other
of time and temperature abuse of certain species biogenic amines.
of fish can cause consumer illness. The illness Symptoms of scombrotoxin poisoning include
is closely linked to the development of histamine tingling or burning in or around the mouth or
in these fish. In most cases, histamine levels in throat; rash or hives on the upper body; drop in
illness-causing fish have been above 200 ppm, blood pressure; headache; dizziness; itching of the
often above 500 ppm. However, there is some skin; nausea; vomiting; diarrhea; asthmatic-like
evidence that other chemicals (e.g., biogenic constriction of the air passage; heart palpitation;
amines such as putrescine and cadaverine) may and respiratory distress. Symptoms usually
also play a role in the illness. The possible role of occur within a few minutes to a few hours of
these chemicals in consumer illness is the subject consumption and last from 12 hours to a few days.
of Chapter 8.
• Scombrotoxin (histamine) formation
Seafood-related scombrotoxin poisoning is
Certain bacteria produce the enzyme histidine
primarily associated with the consumption of
decarboxylase during growth. This enzyme reacts
tuna, mahi-mahi, marlin, and bluefish. Table 3-2
with histidine, a naturally occurring amino acid
(Chapter 3) identifies other species that are also
that is present in larger quantities in some fish
capable of developing elevated levels of histamine
than in others. The result is the formation of
when temperature abuse occurs.
scombrotoxin (histamine).
The illness caused by the consumption of fish
Histamine-forming bacteria are capable of growing
in which scombrotoxin has formed is most
and producing histamine over a wide temperature
appropriately referred to as “scombrotoxin
range. Growth of histamine is more rapid, however,
poisoning.” The illness has historically been
at high-abuse temperatures (e.g., 70°F (21.1°C)
known by other names. Originally, the illness
or higher) than at moderate-abuse temperatures
was termed “scombroid poisoning” because of its
(e.g., 45°F (7.2°C)). Growth is particularly rapid
association with fish in the families Scombridae
at temperatures near 90°F (32.2°C). Histamine is
and Scomberesocidae. However, other species
more commonly the result of high temperature
of fish are now known to cause the illness. The
spoilage than of long-term, relatively low-
terms “histamine poisoning” and “histamine fish
temperature spoilage, which is commonly associated
poisoning” have also been applied to the illness.
with organoleptically detectable decomposition.
However, because biogenic amines other than
Nonetheless, there are a number of opportunities
histamine have been associated with the illness,
for histamine to form under more moderate-abuse
these terms also present difficulties. Nonetheless,
temperature conditions.
this chapter refers to control measures to prevent
the formation of histamine. It is expected

CHAPTER 7: Scombrotoxin (Histamine) Formation

113
Once the enzyme histidine decarboxylase is species that generate heat, resulting in internal
present in the fish, it can continue to produce temperatures that may exceed environmental
histamine in the fish even if the bacteria are not temperatures and increasing the likelihood
active. The enzyme can be active at or near of conditions favorable to growth of enzyme-
refrigeration temperatures. The enzyme remains forming bacteria.
stable while in the frozen state and may be
The potential for histamine formation is increased
reactivated very rapidly after thawing.
when the scombrotoxin-forming fish muscle is in
Freezing may inactivate some of the enzyme- direct contact with the enzyme-forming bacteria.
forming bacteria. Both the enzyme and This direct contact occurs when the fish are
the bacteria can be inactivated by cooking. processed (e.g., butchering or filleting) and can
However, once histamine is produced, it cannot be particularly problematic when the surface-to­
be eliminated by heat (including retorting) or volume ratio of the exposed fish muscle is large,
freezing. After cooking, recontamination of such as minced tuna for salads. Even when such
the fish with the enzyme-producing bacteria products are prepared from canned or pouch
is necessary for additional histamine to form. retorted fish, recontamination can occur during
For these reasons, histamine development is salad preparation, especially with the addition of
more likely in raw, unfrozen fish but should raw ingredients. The mixing in of the bacteria
not be discounted in other product forms of throughout the product and the high surface-to­
scombrotoxin-forming fish species. volume ratio can result in substantial histamine
formation if time and temperature abuse occurs.
The kinds of bacteria that are associated with
histamine development are commonly present in At least some of the histamine-forming bacteria
the saltwater environment. They naturally exist are halotolerant (salt tolerant) or halophilic (salt
on the gills, on external surfaces, and in the gut loving). Some are more capable of producing
of live, saltwater fish, with no harm to the fish. histamine at elevated acidity (low pH). As a
Upon death, the defense mechanisms of the fish result, histamine formation is possible during
no longer inhibit bacterial growth in the muscle processes such as brining, salting, smoking,
tissue, and histamine-forming bacteria may start drying, fermenting, and pickling until the product
to grow, resulting in the production of histamine. is fully shelf-stable. Refrigeration can be used
Evisceration and removal of the gills may reduce, to inhibit histamine formation during these
but not eliminate, the number of histamine- processes.
forming bacteria. Packing of the visceral cavity
A number of the histamine-forming bacteria are
with ice may aid in chilling large fish in which
facultative anaerobes that can grow in reduced
internal muscle temperatures are not easily
oxygen environments. As a result, reduced
reduced. However, when done improperly, these
oxygen packaging (e.g., vacuum packaging,
steps may accelerate the process of histamine
modified atmosphere packaging, and controlled
development in the edible portions of the fish by
atmosphere packaging) should not be viewed as
spreading the bacteria from the visceral cavity to
inhibitory to histamine formation.
the flesh of the fish.
Histamine is water soluble (dissolves in water)
With some harvesting practices, such as
and would not be expected in significant
longlining and gillnetting, death may occur many
quantity in products such as fish oil that do not
hours before the fish is removed from the water.
have a water component. However, histamine
Under the worst conditions, histamine formation
could be present in products such as fish protein
can already be underway before the fish is
concentrate that are prepared from the muscle or
brought onboard the vessel. This condition
aqueous (water-based) components of fish tissue.
can be further aggravated with certain tuna

CHAPTER 7: Scombrotoxin (Histamine) Formation

114
• Controlling scombrotoxin (histamine)
formation
Rapid chilling of scombrotoxin-forming fish
immediately after death is the most important
element in any strategy for preventing the
formation of scombrotoxin (histamine), especially
for fish that are exposed to warm waters or air,
and for tunas which generate heat in their tissues.
Some recommendations follow:
• Fish exposed to air or water temperatures
above 83°F (28.3°C) should be placed in
ice, or in refrigerated seawater, ice slurry,
or brine of 40°F (4.4°C) or less, as soon as
possible after harvest, but not more than 6
hours from the time of death; or
• Fish exposed to air and water temperatures
of 83°F (28.3°C) or less should be placed
in ice, or in refrigerated seawater, ice slurry,
or brine of 40°F (4.4°C) or less, as soon as
possible after harvest, but not more than 9
hours from the time of death; or
• Fish that are gilled and gutted before chilling
should be placed in ice, or in refrigerated
seawater, ice slurry, or brine of 40°F (4.4°C)
or less, as soon as possible after harvest, but
not more than 12 hours from the time of
death; or
• Fish that are harvested under conditions that
expose dead fish to harvest waters of 65°F
(18.3°C) or less for 24 hours or less should
be placed in ice, or in refrigerated seawater,
ice slurry, or brine of 40°F (4.4°C) or less, as
soon as possible after harvest, but not more
than the time limits listed above, with the
time period starting when the fish leave the
65°F (18.3°C) or less environment.
Note: If the actual time of death is not known, an estimated time
of the first fish death in the set may be used (e.g., the time the
deployment of a longline begins).

CHAPTER 7: Scombrotoxin (Histamine) Formation

115
TABLE 7-1
RECOMMENDED MAXIMUM TIME TO GET SCOMBROTOXIN-FORMING FISH INTO CHILLING MEDIUM ONBOARD HARVEST VESSELS TO PREVENT
SCOMBROTOXIN FORMATION1

THEN, THE MAXIMUM TIME IN HOURS TO GET THE FISH INTO CHILLING MEDIUM (≤ 40°F) FROM
WHEN…
THE TIME OF…

THE WATER AND THE AIR TEMPERATURE (°F) IS… DEATH OF THE FISH OR EARLIEST ESTIMATED ONBOARD LANDING IS…
TEMPERATURE (°F) IS… TIME OF DEATH IS…

FOR UNEVISCERATED FISH:

> 65 > 83 6 -­
> 83 Any 6 -­
> 65, but ≤ 83 ≤ 83 9 -­
2
≤ 65 > 83 -­ 6
≤ 652 ≤ 83 -­ 9

FOR FISH EVISCERATED ONBOARD BEFORE CHILLING:

> 65 Any 12 -­

116
≤ 652 Any -­ 12

1. This table is a summary of the preceding recommendations. For complete understanding of the recommendations, refer to the text above.
2. Provided exposure of the fish in the water at 65°F or less is ≤ 24 hours.

CHAPTER 7: Scombrotoxin (Histamine) Formation


The controls listed above for onboard chilling • The size of the fish;
will prevent the rapid formation of the enzyme • The chilling method:
histidine decarboxylase. Once this enzyme is
formed, control of the hazard is unlikely. It is ˚ Ice alone takes longer to chill fish
than does an ice slurry or recirculated
important to recognize that the parameters listed
refrigerated seawater or brine, a
above are intended to control scombrotoxin
consequence of reduced contact area
formation; these criteria may not effectively control
and heat transfer;
the activity of other spoilage organisms, raising
the possibility that fish may become adulterated ˚ The quantity of ice or ice slurry and
because of decomposition (not a food safety the capacity of refrigerated seawater or
hazard covered by the Procedures for the Safe and brine systems, as well as the physical
Sanitary Processing and Importing of Fish and arrangement of the fish in the chilling
Fishery Products regulation, 21 CFR 123, called media, should be suitable for the
the Seafood Hazard Analysis Critical Control Point quantity of catch.
(HACCP) Regulation in this guidance document) Once chilled, the scombrotoxin-forming fish
before scombrotoxin (histamine) is formed. should be maintained as close as possible to the
Further chilling toward the freezing point is also freezing point (or held frozen) until it is consumed.
desirable to safeguard against the less common, Exposure to temperatures above 40°F (4.4°C)
longer term, lower temperature development of should be minimized. The amount of post-harvest
histamine. Additionally, the shelf life and quality time at elevated temperatures (after proper chilling
of the fish are significantly compromised when onboard the harvest vessel) to which a fish can
product temperature is not rapidly dropped to be exposed (e.g., during processing, storage, and
near freezing. distribution) without adverse effects is dependent
primarily upon whether the fish was previously
Although it may be possible for a harvest vessel frozen (e.g., onboard the harvest vessel) or heat
to completely avoid onboard chilling and still processed sufficiently to destroy scombrotoxin­
deliver fish to the processor within the time and forming bacteria.
temperature limitations recommended above
for chilling the fish, this practice is discouraged. Extended frozen storage (e.g., 24 weeks) or
Failure to chill onboard may permit bacteria and cooking minimizes the risk of additional
enzymes, including those that form scombrotoxin histamine development by inactivating the
(histamine), to increase unnecessarily. enzyme-forming bacteria and, in the case
of cooking, the enzyme itself. As previously
The time required to lower the internal mentioned, recontamination with enzyme-
temperature of fish after capture will be forming bacteria and significant temperature
dependent upon a number of factors, including: abuse is necessary for histamine formation
• The harvest method: following cooking. Such recontamination may
not be likely if the fish is processed under a
˚ Delays in removing fish from the water
conscientious sanitation program. However,
after capture, such as those captured by
a longline, may significantly limit the addition of raw ingredients, employee contact,
amount of time left for chilling and may or poor sanitary conditions could reintroduce
allow some fish to heat up; contamination. Further guidance is provided
below:
˚ Large quantities of fish captured in a
• Scombrotoxin-forming fish that have not
single fishing set, such as those captured
on a purse seiner, may exceed a vessel’s been previously frozen or heat processed
ability to rapidly chill the product; sufficiently to destroy scombrotoxin­
forming bacteria should not be exposed to
CHAPTER 7: Scombrotoxin (Histamine) Formation

117
temperatures above 40°F (4.4°C) for:
˚ More than 4 hours, cumulatively, if any
portion of that time is at temperatures
above 70°F (21.1°C); or
˚ More than 8 hours, cumulatively, as
long as no portion of that time is at
temperatures above 70°F (21.1°C).
• Scombrotoxin-forming fish that have
been previously frozen, or heat processed
sufficiently to destroy scombrotoxin-forming
bacteria and are subsequently handled in
a manner in which there is an opportunity
for recontamination with scombrotoxin­
forming bacteria (e.g., contact with fresh
fish, employees, or introduction of raw
ingredients), should not be exposed to
temperatures above 40°F (4.4°C) for:
˚ More than 12 hours, cumulatively, if any
portion of that time is at temperatures
above 70°F (21.1°C); or
˚ More than 24 hours, cumulatively, as
long as no portion of that time is at
temperatures above 70°F (21.1°C);
• Scombrotoxin-forming fish that have been
heat processed sufficiently to destroy
scombrotoxin-forming bacteria and enzymes
and are not subsequently handled in a
manner in which there is an opportunity for
recontamination with scombrotoxin-forming
bacteria (e.g., no contact with fresh fish,
employees, or raw ingredients) are at low
risk for further scombrotoxin (histamine)
development.

CHAPTER 7: Scombrotoxin (Histamine) Formation

118
TABLE 7-2

RECOMMENDED MAXIMUM HOURS OF EXPOSURE OF SCOMBROTOXIN-FORMING FISH TO AMBIENT TEMPERATURES GREATER THAN
40°F TO PREVENT SCOMBROTOXIN FORMATION AFTER PROPER ONBOARD HARVEST VESSEL CHILLING, FOR DIFFERING TEMPERATURE
EXPOSURE AND PREVIOUS PROCESSING CONDITIONS1

WHEN THE AMBIENT TEMPERATURE (°F) OF EXPOSURE IS… THEN, THE MAXIMUM HOURS OF EXPOSURE TIME FOR…

Fresh fish (not heat processed Previously frozen fish, or heat processed fish (that has been
or previously frozen) is … exposed to possible recontamination), is…
> 70 AT ANY TIME ≤4 ≤ 12
≤ 70 DURING ENTIRE EXPOSURE ≤8 ≤ 24

1. This table is a summary of the preceding recommendations. For complete understanding of the recommendations, refer to the text above.

119
CHAPTER 7: Scombrotoxin (Histamine) Formation
• Detection histamine testing is dependent upon the design
Sensory evaluation of the sampling plan. The amount of sampling
required to accommodate such variability of
Sensory evaluation is generally used to screen
distribution is necessarily quite large. The
fish for indicators of spoilage that develop when
method of collection of the fish sample is also
the fish is exposed to time and temperature
critical. In large scombrotoxin-forming fish, the
abuse. Odor in particular is an effective means
lower, anterior (forward) portion of the fish loin
of detecting fish that have been subjected to a
(not the belly flap) is likely to provide the best
variety of abusive conditions. However, odors of
information about the histamine content of the
decomposition that are typical of relatively low
fish. The number of samples (i.e., scombrotoxin­
temperature spoilage may not be present if the
forming fish) necessary to make a judgment
fish has undergone high temperature spoilage.
about a lot depends on the anticipated variability,
This condition makes sensory examination
but should not be fewer than 18 samples per lot,
alone an ineffective control for preventing
unless the lot contains less than 18 fish, in which
scombrotoxin (histamine) formation.
case a sample should be collected from each fish.
It is important to recognize that the Federal
Where samples are composited to reduce the
Food, Drug, and Cosmetic Act (the FFD&C Act)
number of analyses needed on a lot, it should
prohibits interstate commerce of adulterated
be done in a manner that ensures meaningful
foods (21 U.S.C. 331). Under the FFD&C
results. No more than three samples should be
Act, a food that is decomposed is considered
composited, in order to minimize masking of
adulterated (21 U.S.C 342). Accordingly, a fish
problematic fish. Furthermore, the analytical
or fishery product that is decomposed in whole
method and instrument used should be capable
or in part is prohibited from entering interstate
of reliably detecting histamine at the lower levels
commerce even if the type of decomposition
that are necessary for composited samples (e.g.,
may not lead to scombrotoxin (histamine)
17 ppm histamine in a three-sample composite,
formation. You should distinguish between
rather than 50 ppm in an uncomposited sample ).
recommendations in this chapter for sensory
screening, as a component of a HACCP control Combining additional indicators of conditions
strategy for scombrotoxin formation, and your that can lead to histamine formation, such as
obligation to avoid otherwise violating the sensory examination and internal temperature
FFD&C Act with regard to the distribution of measurement, with histamine testing can provide
decomposed food. better assurance of product safety. Observation
for the presence of honeycombing (voids in
Chemical testing
the fish flesh) in cooked tuna loins intended
Chemical testing is an effective means of for canning is a valuable means of screening
detecting the presence of histamine in fish flesh. for fish that have been exposed to the kinds of
However, the variability in histamine levels temperature abuse that can lead to histamine
between fish and within an individual fish can be development. Any scombrotoxin-forming fish
large, even in fish from the same harvest vessel. that demonstrate the trait should be destroyed or
For this reason, a guidance level has been set of diverted to a non-food use.
50 ppm histamine in the edible portion of fish.
If 50 ppm is found in one section of a fish or lot,
there is the possibility that other sections may
exceed 500 ppm.
Because histamine is generally not uniformly
distributed in a fish or a lot, the validity of

CHAPTER 7: Scombrotoxin (Histamine) Formation

120
DETERMINE WHETHER THE POTENTIAL a refrigerated (not frozen) raw or cooked
HAZARD IS SIGNIFICANT. product from another processor (see Chapter
12). The in-transit controls for secondary
The following guidance will assist you in processors recommended in Chapter 12 are
determining whether scombrotoxin (histamine) similar to those recommended in this chapter.
formation is a significant hazard at a processing 2. Is it reasonably likely that unsafe levels of
step: histamine will form at this processing step?
1. Is it reasonably likely that unsafe levels of To answer this question, you should consider
histamine will be introduced at this processing step the potential for time and temperature abuse
(do unsafe levels come in with the raw material)? in the absence of controls. You may already
Table 3-2 (Chapter 3) lists those species of have controls in your process that minimize
fish that are generally known to be capable the potential for time and temperature abuse
of producing elevated levels of histamine if that could result in unsafe levels of histamine.
temperature abused. Such species of fish This guidance will help you determine
have this capability because they contain whether those or other controls should be
naturally high levels of histidine. They also included in your HACCP plan.
have this capability because they are marine Time and temperature abuse that occurs
fish that are likely to harbor the kinds of at successive processing and storage steps
bacteria that produce histidine decarboxylase. may be sufficient to result in unsafe levels
It is, therefore, reasonable to assume that of histamine, even when abuse at one
without proper onboard vessel controls, these step alone would not result in such levels.
species of fish will contain unsafe levels of For this reason, you should consider the
histamine upon receipt by the primary (first) cumulative effect of time and temperature
processor. abuse during the entire process. Information
However, if the worst case environmental is provided above to help you assess the
conditions (i.e., air and water temperatures) significance of time and temperature abuse
during the harvest season in a particular that may occur in your process.
region would not permit the formation of 3. Can unsafe levels of histamine formation that are
histamine during the time necessary to reasonably likely to occur be eliminated or reduced
harvest and transport the fish to the primary to an acceptable level at this processing step?
processor, onboard controls may not be
necessary. For example, such conditions Scombrotoxin (histamine) formation should
might exist if the fish are harvested when air also be considered a significant hazard at any
and water temperatures do not exceed 40°F processing or storage step where a preventive
(4.4°C), as evidenced by supporting data. measure is or can be used to eliminate the
hazard if it is reasonably likely to occur.
It is also reasonable to assume that without Preventive measures for scombrotoxin
proper controls during refrigerated (not (histamine) formation can include:
frozen) transportation between processors,
scombrotoxin-forming species of fish will • Examining harvest vessel records

contain unsafe levels of histamine upon to ensure that incoming fish were

receipt by the secondary processor (including properly handled onboard the

warehouses). In addition, you may need harvest vessel, including:

to exercise control to prevent pathogen ° Rapidly chilling the fish immediately


growth or toxin formation when receiving after death;

CHAPTER 7: Scombrotoxin (Histamine) Formation

121
° Controlling onboard refrigeration IDENTIFY CRITICAL CONTROL POINTS.
(other than frozen storage)

temperatures;
The following guidance will assist you in
° Performing proper onboard icing;
determining whether a processing step is a
• Testing incoming fish for
critical control point (CCP) for scombrotoxin
histamine levels;
(histamine) formation:

• Ensuring that incoming fish 1. If scombrotoxin (histamine) formation is a


were handled properly during significant hazard at the receiving step, you
refrigerated transportation from the should identify receiving as a CCP for this
previous processor, including: hazard.

° Controlling refrigeration temperatures a. If you are the primary processor of the


during transit;
scombrotoxin-forming fish (i.e., if you
° Performing proper icing during
receive the fish directly from the harvest
transit; vessel) and have a relationship with the
• Checking incoming fish to ensure
operator of the harvest vessel(s) from
that they are not at an elevated
which you purchase fish that enables
temperature at time of receipt;
you to obtain documentation of onboard
practices, you should identify the
• Checking incoming fish to ensure
following preventive measures for control
that they are properly iced or
of this hazard:
refrigerated at time of receipt;

• Examining harvest vessel records


• Performing sensory examination on
to ensure that incoming fish
incoming fish to ensure that they do
were properly handled onboard
not show signs of decomposition;
the harvest vessel, including:
• Controlling refrigeration

temperatures in your plant;

˚ Rapidly chilling the fish


immediately after death;
• Performing proper icing in your plant; ˚ Controlling onboard refrigeration
(other than frozen storage)

• Controlling the amount of time that the


temperatures;

product is exposed to temperatures


that would permit histamine ˚ Performing proper onboard icing;

formation during processing. • Checking incoming fish to ensure


These preventive measures are ordinarily employed that they are not at an elevated
at receiving, processing, and storage steps. temperature at time of receipt; and,
• Performing sensory examination of
• Intended use
incoming fish to ensure that they do
Because of the heat stable nature of histamine, not show signs of decomposition.
the intended use of the product is not likely to
affect the significance of this hazard. Example:
A mahi-mahi processor that regularly
purchases from the same harvest
vessels should require harvest vessel
records as a condition of purchase.

CHAPTER 7: Scombrotoxin (Histamine) Formation

122
The processor should also check you should identify the following
the internal temperatures of preventive measures for control of this
incoming fish and perform sensory hazard:
examination of these fish. The
• Ensuring that incoming fish were
processor should then set a CCP for
properly refrigerated during
histamine formation at receiving.
transportation from the previous
This control approach is a control strategy processor, by controlling refrigeration
referred to in this chapter as “Control temperatures during transit or,
Strategy Example 1 - Harvest Vessel
• Checking incoming fish to
Control.”
ensure that they are properly
b. If you are the primary processor of the iced at time of receipt.
scombrotoxin-forming fish (i.e., if you
Example:
receive the fish directly from the harvest
A tuna processor that receives fish
vessel) and do not have a relationship
from another processor should require
with the operator of the harvest vessel(s)
evidence of temperature control
that enables you to obtain documentation
throughout transit as a condition of
of onboard practices, you should identify
receipt. The processor should then
the following preventive measures for
set a CCP for histamine formation at
control of this hazard:
receiving.
• Testing incoming fish for
This control approach is a control strategy
histamine levels;
referred to in this chapter as “Control
• Checking incoming fish to ensure Strategy Example 3 - Transit Control.”
that they are not at an elevated This control strategy, in addition to
temperature at time of receipt and, “Control Strategy Example 1 - Harvest
Vessel Control” or “Control Strategy
• Performing sensory examination of
Example 2 - Histamine Testing,” may
incoming fish to ensure that they do
also be applicable if you are a primary
not show signs of decomposition.
processor and transport the fish by truck
Example: from your harvest vessel unloading site to
A canned tuna processor that your processing facility.
purchases from a variety of harvest
2. If scombrotoxin (histamine) formation is a
vessels should subject incoming fish
significant hazard at one or more processing
from each harvest vessel to histamine
steps, you should identify the processing step(s)
testing, internal temperature checks,
as a CCP for this hazard.
and sensory examination. The
processor should then set a CCP for a. The preventive measure for this type of
histamine formation at receiving. control is:
This control approach is a control strategy
• Controlling the amount of time
referred to in this chapter as “Control
that the scombrotoxin-forming
Strategy Example 2 - Histamine Testing.”
product is exposed to temperatures
c. If you are a secondary processor of the that would permit histamine
scombrotoxin-forming fish (i.e., if you formation during processing.
receive the fish from another processor),

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123
Example: • Receiving;
A mahi-mahi processor should • Processing, such as:
control histamine formation
by limiting exposure time and ° Thawing;

temperature of the product during ° Brining and salting;


processing. The processor should ° Smoking;
then set CCPs for histamine ° Heading and gutting;
formation at the processing steps.
° Manual filleting and steaking;
This control approach is a control strategy ° Fermenting;
referred to in this chapter as “Control
Strategy Example 4 - Processing Control.”
° Pickling;

This control strategy is intended for ° Drying;


processing at ambient and air-conditioned ° Stuffing;
temperatures. “Control Strategy ° Mixing (e.g., salad preparation);
Example 5 - Storage Control” may be
° Portioning;
more appropriate for processing under
• Packaging;
refrigerated conditions.
• Final chilling after processing

3. If scombrotoxin (histamine) formation is a


and packaging;

significant hazard at a storage step for raw


material, in-process product, or finished product, • Storing raw material, in-process product,
you should identify the storage step(s) as a CCP and finished product under refrigeration.
for this hazard. Note: Rather than identify each processing step as an individual
CCP when the controls are the same at those steps, it may be more
a. The preventive measures for this type of convenient to combine into one CCP those processing steps that
together contribute to a cumulative time and temperature exposure.
control are:

• Controlling refrigeration • Unlikely CCPs


temperatures in your plant or, Time and temperature controls will usually
not be needed at processing steps that meet
• Performing proper icing
the following conditions:
in your plant.
• Continuous, mechanical processing
Example:
steps that are brief, such as:
A mahi-mahi processor should control
histamine formation by icing the ° Mechanical filleting;
product during raw material, in-process • Processing steps that are brief and
product, and finished product storage. unlikely to contribute significantly
The processor should then set CCPs for to the cumulative time and
histamine formation at the storage steps. temperature exposure, such as:
This control approach is a control strategy ° Date code stamping;
referred to in this chapter as “Control
Strategy Example 5 - Storage Control.”
° Case packing;
• Processing steps where the product
• Likely CCPs is held in a frozen state, such as:
Following is further guidance on processing ° Assembly of orders for distribution;
steps that are likely to be identified as CCPs
for this hazard:
° Frozen product storage;

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124
• Retorting and post-retorting steps (if the • Sensory examination;
product is covered by the Thermally • Internal temperature measurements.
Processed Low-Acid Foods Packaged
Harvest vessel records:
in Hermetically Sealed Containers
regulation, 21 CFR 113 (called the • All scombrotoxin-forming fish lots received
Low-Acid Canned Foods Regulation are accompanied by harvest vessel records
in this guidance document)); that show:
˚ Fish exposed to air or water temperatures
DEVELOP A CONTROL STRATEGY. above 83°F (28.3°C) were placed in ice,
or in refrigerated seawater, ice slurry, or
The following guidance provides examples of five brine of 40°F (4.4°C) or less, as soon
control strategies for scombrotoxin (histamine) as possible after harvest, but not longer
formation. It may be necessary to select more than 6 hours from the time of death;
than one control strategy in order to fully control OR
the hazard, depending upon the nature of your
operation. You may select a control strategy ˚ Fish exposed to air and water temperatures
of 83°F (28.3°C) or less were placed in
that is different from those which are suggested,
ice, or in refrigerated seawater, ice slurry,
provided it complies with the requirements of the
or brine of 40°F (4.4°C) or less, as soon as
applicable food safety laws and regulations.
possible after harvest, but not longer than 9
The following are examples of control strategies hours from the time of death;
included in this chapter:
OR
˚ Fish that were gilled and gutted
before chilling were placed in ice, or
MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY in refrigerated seawater, ice slurry, or
PROCESSOR PROCESSOR
brine of 40°F (4.4°C) or less, as soon
Harvest vessel control  as possible after harvest, but not longer
Histamine testing  than 12 hours from the time of death;
Transit control   OR
Processing control   ˚ Fish that were harvested under
Storage Control   conditions that expose dead fish to
harvest waters of 65°F (18.3°C) or less
for 24 hours or less were placed in ice,
or in refrigerated seawater, ice slurry, or
• CONTROL STRATEGY EXAMPLE 1 - HARVEST brine of 40°F (4.4°C) or less, as soon
VESSEL CONTROL as possible after harvest, but not more
It may be necessary to select more than one than the time limits listed above, with the
control strategy in order to fully control the time period starting when the fish left the
hazard, depending upon the nature of your 65°F (18.3°) or less environment;
operation.
OR
Set Critical Limits. ˚ Other critical limits for onboard handling
(e.g., maximum refrigerated brine or
The critical limits for this control strategy should
seawater temperature, maximum fish
include three components:
size, maximum fish to brine/seawater/
• Harvest vessel records; ice ratio, maximum initial temperature of

CHAPTER 7: Scombrotoxin (Histamine) Formation

125
the fish) necessary to achieve a cooling (10°C) or below;

rate that will prevent development of


OR

an unsafe level of histamine in the


specific species, as established through a • For fish held iced or refrigerated (not frozen)
scientific study. onboard the vessel from 12 to less than 15
hours after death:
Note: If the actual time of death is not known, an estimated time
of the first fish death in the set may be used (e.g., the time the ˚ The internal temperature should be 60°F
deployment of a longline begins). Table 7-1 provides a summary of (15.6°C) or below;

the preceding recommended critical limits.


OR

AND

• For fish held iced or refrigerated (not frozen)


˚ For fish held refrigerated (not frozen)
onboard the vessel less than 12 hours after
onboard the vessel: death:
• The fish were stored at or below ˚ The internal temperature should
40°F (4.4°C) after cooling; be sufficiently below water and air
OR temperatures to indicate that appropriate
chilling methods were implemented
• The fish were stored completely onboard the harvest vessel. Chilling
and continuously surrounded of the fish should begin on the harvest
by ice after cooling; vessel regardless of the time from death
AND until off-loading from the vessel by the
processor unless the environmental
Sensory examination:
conditions (e.g., air and water
• Sensory examination of a representative temperatures) are below 40°F (4.4°C)
sample of scombrotoxin-forming fish shows from the time of death until off-loading
decomposition (persistent and readily from the vessel by the processor;
perceptible) in less than 2.5% of the fish in
OR
the sample. For example, no more than 2
fish in a sample of 118 fish may show signs • For fish held iced or refrigerated (not frozen)
of decomposition. Note that the FFD&C onboard the vessel:
Act prohibits interstate commerce of any ˚ Elapsed time from death and internal
decomposed fish whether or not the HACCP temperatures at the time of off-loading
critical limit has been exceeded; from the vessel by the processor should
be consistent with cooling curves that
AND
will prevent development of an unsafe
Internal temperature measurements: level of histamine in the specific species,
• For fish held iced or refrigerated (not frozen) as established through a scientific study.
onboard the vessel 24 or more hours after
death: Establish Monitoring Procedures.
˚ The internal temperature should be 40°F
» What Will Be Monitored?
(4.4°C) or below;

Harvest vessel records containing the following


OR

information:
• For fish held iced or refrigerated (not frozen)
• Method of capture*;
onboard the vessel from 15 to less than 24
hours after death: AND
• Where applicable to the critical limit, the
˚ The internal temperature should be 50°F

CHAPTER 7: Scombrotoxin (Histamine) Formation

126
date and time of landing the fish onboard • The presence of ice that completely
the harvest vessel; and continuously surrounds the fish.
AND (*These items may be documented by the primary (first) processor,
on the receiving records, rather than by the harvest vessel operator,
• Where applicable to the critical limit, the on the harvest vessel records, provided the primary processor has
estimated earliest date and time of death for direct knowledge about those aspects of the harvesting practices and
has made first-hand observations for each lot received. The vessel
fish brought onboard in the fishing set (e.g.,
operator should document other onboard handling information. The
trawl, gillnet, longline, or purse seine); primary processor should maintain all relevant information.)

AND AND
• Where applicable to the critical limit, the
Sensory examination:
air and water temperatures at the time of
landing the fish onboard the harvest vessel*; • Amount of decomposition in the lot;

AND AND
• Where applicable to the critical limit, the Internal temperature measurement:
water temperature at the depth where dead • For fish held iced or refrigerated (not frozen)
fish may remain until harvest; onboard the vessel:

AND ˚ The internal temperature of a

• Where applicable to the critical limit, the representative number of the largest

method of cooling* and temperature of the fish in the lot at the time of off-loading

cooling medium; from the harvest vessel, concentrating on

any fish that show signs of having been

AND mishandled (e.g., inadequately iced);

• Where applicable to the critical limit, the


AND

date and time cooling began and/or the date


and time when the last fish in a fishing set ˚ Date and time of off-loading.

(e.g., trawl, gillnet, longline, or purse seine) Example:


was placed in the cooling medium; A primary processor receives
AND bluefish from several day-boats
that catch the fish when the air
• Where applicable to the critical limit, those
and water temperatures are below
factors of the cooling process that have been
83°F (28.3°C). The day-boats take
established through a scientific study as critical
on ice at the processor’s facility
to achieving the cooling rate critical limits (e.g.,
immediately before setting out for the
refrigerated brine or seawater temperature, fish
day and return within 9 hours to the
size, fish to brine/seawater/ice ratio, maximum
processor’s facility with the iced catch.
initial temperature of the fish);
The processor monitors and records
AND the date and time of departure of
• For fish held iced or refrigerated (not frozen) the vessels after they take on ice; the
onboard the vessel: date and time of the return of the
vessels; the ambient water and air
˚ The storage temperature, as evidenced by:
temperatures of the fishing grounds;
• The temperature of refrigerated and the adequacy of icing of the
seawater or brine in which catch at the time of off-loading. The
the fish are stored; processor also conducts sensory
OR evaluations and checks the internal

CHAPTER 7: Scombrotoxin (Histamine) Formation

127
temperature of the catch upon arrival. of the fish. Randomly select fish from
The harvest vessel operators perform throughout the lot. Lots that show a high
no monitoring or record keeping. level of temperature variability or lots
of very small fish may require a larger
» How Will Monitoring Be Done? sample size;
• For harvest vessel records:
AND
˚ Review controls documented in the
records;
˚ Visually determine the date and time of
off-loading.
AND

• For sensory examination:


» How Often Will Monitoring Be Done (Frequency)?
• Every lot of scombrotoxin-forming fish
˚ Examine at least 118 fish, collected
received.
representatively throughout each lot (or the
entire lot, for lots smaller than 118 fish). » Who Will Do the Monitoring?
Additional fish should be examined if
• For sensory examination:
variability in fish-to-fish histamine content
is expected to be high. Lots should ˚ Any person who is qualified by
consist of only one species of fish; for experience or training to perform the
vessels delivering multiple species, testing examination;
should generally be done separately on AND
each species. All fish within a lot should • For other checks:
have a similar history of harvest. If the
fish are received frozen, this monitoring ˚ Any person who has an understanding of
the nature of the controls.
procedure may be performed by a
sensory examination on the warmed flesh
Establish Corrective Action Procedures.
produced by drilling the frozen fish (drill
method). It may also be performed after Take the following corrective actions to a product
thawing, rather than at receipt; involved in a critical limit deviation:

AND • In the absence of harvest vessel records or


when one of the harvester-related critical
• For fish held iced or refrigerated (not frozen)
limits has not been met, or when the internal
onboard the vessel:
temperature critical limit at receiving has not
˚ Use a temperature-indicating device been met:
(e.g., a thermometer) to measure the
internal temperature of a representative ˚ Chill and hold the affected lot (i.e.,
fish of common origin) until histamine
number of the largest fish in each
analysis is performed on a minimum
lot, concentrating on any that show
of 60 fish representatively collected
signs of having been mishandled (e.g.,
from throughout the lot, including any
inadequately iced). For example,
fish measured to have temperatures
when receiving 10 tons or more of fish,
that exceeded the critical limit (or the
measure a minimum of one fish per ton,
entire lot for lots smaller than 60 fish).
and when receiving less than 10 tons of
Reject the lot if any fish are found with
fish, measure a minimum of one fish per
histamine greater than or equal to 50
1,000 pounds. Measure a minimum of
ppm. The fish collected for analysis
12 fish, unless there are fewer than 12
may be composited for analysis if the
fish in the lot, in which case measure all
action point is reduced accordingly. For

CHAPTER 7: Scombrotoxin (Histamine) Formation

128
example, a sample of 60 fish may be Establish a Recordkeeping System.
composited into 20 units of 3 fish each, • Harvest vessel records containing the
provided the action point is reduced information described above;
from 50 ppm to 17 ppm for each unit;
AND
OR

• Receiving records showing the date and time


˚ Reject the lot;
of off-loading;
AND AND
• When the sensory examination critical limit • Results of sensory examination;
has not been met:
AND
˚ Chill and hold the affected lot (i.e.,
• For fish held iced or refrigerated (not frozen)
fish of common origin) until histamine
analysis is performed on a minimum onboard the vessel:

of 60 fish representatively collected ˚ Internal temperatures of the fish.

from throughout the lot, including all


fish in the lot that show evidence of Establish Verification Procedures.
decomposition (persistent and readily • Collect a representative sample of the raw
perceptible odors) (or the entire lot for material, in-process product, or finished
lots smaller than 60 fish), and reject the product, and analyze it for histamine at least
lot if any fish is found with histamine quarterly;
greater than or equal to 50 ppm;
AND
AND
• Ensure that new sensory examiners receive
˚ If any fish in the lot are to proceed training to calibrate their ability to identify
into commerce for food use, perform decomposed fish and that all sensory
a sensory examination of all fish in the examiners receive periodic refresher training;
lot to ensure that no decomposed fish
proceed; AND
• Where histamine testing is part of a
AND
corrective action plan, periodically verify
˚ Any individual fish found to be the findings (e.g., by comparing results with
decomposed (persistent and readily those obtained using an Association of
perceptible) should be destroyed or Official Analytical Chemists (AOAC) method);
diverted to a non-food use;
AND
OR

• Before a temperature-indicating device (e.g.,


˚ Reject the lot.
a thermometer) is put into service, check
AND the accuracy of the device to verify that the
factory calibration has not been affected.
Take the following corrective action to regain control
This check can be accomplished by:
over the operation after a critical limit deviation:
• Discontinue use of the supplier until ˚ Immersing the sensor in an ice slurry
(32°F (0°C)), if the device will be used at
evidence is obtained that the identified
or near refrigeration temperature;
harvesting and onboard practices and
controls have been improved. OR
˚ Comparing the temperature reading
on the device with the reading on a

CHAPTER 7: Scombrotoxin (Histamine) Formation

129
known accurate reference device (e.g., • Review monitoring, corrective action,
a thermometer traceable to the National and verification records within 1 week of
Institute of Standards and Technology preparation to ensure they are complete and
(NIST) standards) under conditions that any critical limit deviations that occurred
are similar to how it will be used (e.g., were appropriately addressed.
product internal temperature) within
the temperature range at which it will
be used;
OR
˚ Following the manufacturer’s instructions;
AND
• Once in service, check the temperature-
indicating device daily before the
beginning of operations. Less frequent
accuracy checks may be appropriate if
they are recommended by the instrument
manufacturer and the history of use of the
instrument in your facility has shown that
the instrument consistently remains accurate
for a longer period of time. In addition
to checking that the device is accurate by
one of the methods described above, this
process should include a visual examination
of the sensor and any attached wires for
damage or kinks. The device should be
checked to ensure that it is operational;
AND
• Calibrate the temperature-indicating device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND

CHAPTER 7: Scombrotoxin (Histamine) Formation

130
TABLE 7-3
CONTROL STRATEGY EXAMPLE 1 - HARVEST VESSEL CONTROL
This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Harvest Vessel Control.” This example illustrates how a fresh mahi-mahi processor that
receives the fish on ice directly from harvest vessels that use a hook and line technique (fish brought onboard alive) can control scombrotoxin formation. It is provided for illustrative
purposes only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal fragments).

Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE
Receiving Scombrotoxin All lots received are accompanied Harvest vessel Review of Every Receiving Reject Harvester Perform histamine analysis on
fresh formation by harvest vessel records that show records controls lot supervisor the lot vessel 1 incoming lot every 3 months
mahi­ documented received records (18 fish per sample)
(1) placement of fish on ice
mahi on in the records Discontinue
within 9 hours of death if the
ice from use of the Review monitoring, corrective
maximum exposure temperature
harvest supplier action, and verification records
does not exceed 83°F or within 6
vessels until within 1 week of preparation
hours if the maximum exposure

131
evidence
temperature exceeds 83°F;
is obtained
(2) The fish were stored that
completely and continuously harvesting
surrounded by ice after capture and
Less than 2.5% decomposition Amount Sensory Every Quality onboard Receiving Provide sensory training
(persistent and readily perceptible) of examination lot control practices record for new fish examiners and

CHAPTER 7: Scombrotoxin (Histamine) Formation


in the incoming lot decomposition (118 fish per received staff and annual training for all fish
in the incoming lot; or all fish controls examiners
lot in the lot if have been
less than 118 improved Review monitoring, corrective
fish) action, and verification records
within 1 week of preparation
Internal temperatures of all fish Internal Digital Every Receiving Receiving Check the digital thermometer
are to meet the following criteria temperature thermometer lot supervisor record for accuracy and damage and
based on the time since the death of the fish at (1 fish/1,000 received to ensure that it is operational
of the fish: time of pounds; before putting it into operation;
>24 hours g ≤ 40° off-loading minimum of perform these same checks
15 to < 24 hours g ≤ 50° from vessel; 12 fish per daily, at the beginning of
12 to < 15 hoursg ≤ 60° lot) operations; and calibrate it once
< 12 hours g below ambient Date and time per year
air and water temperatures of off-loading
commensurate with size of fish and Review monitoring, corrective
time since death action, and verification records
within 1 week of preparation
• CONTROL STRATEGY EXAMPLE 2 - HISTAMINE ˚ The internal temperature should be 50°F
TESTING (10°C) or below;

It may be necessary to select more than one OR

control strategy in order to fully control the • For fish held iced or refrigerated (not frozen)
hazard, depending upon the nature of your onboard the vessel from 12 to less than 15
operation. hours after death:
Set Critical Limits. ˚ The internal temperature should be 60°F
(15.6°C) or below;

The critical limits for this control strategy should


include three components: OR

• Histamine testing; • For fish held iced or refrigerated (not frozen)


onboard the vessel less than 12 hours after
• Sensory examination;
death:
• Internal temperature measurements.
˚ The internal temperature should
Histamine testing: be sufficiently below water and air
• Analysis of a representative sample of temperatures to indicate that appropriate
scombrotoxin-forming fish shows less than chilling methods were implemented
50 ppm histamine in all fish in the sample; onboard the harvest vessel. Chilling
of the fish should begin on the harvest
AND
vessel regardless of the time from death
Sensory examination: until off-loading from the vessel by the
• Sensory examination of a representative processor, unless the environmental
sample of scombrotoxin-forming fish shows conditions (e.g. air and water
decomposition (persistent and readily temperatures) are below 40°F (4.4°C)
perceptible) in less than 2.5% of the fish in from the time of death until off-loading
the sample. For example, no more than 2 from the vessel by the processor;
fish in a sample of 118 fish may show signs OR
of decomposition. Note that the FFD&C
• For fish held iced or refrigerated (not frozen)
Act prohibits interstate commerce of any
onboard the vessel:
decomposed fish whether or not the HACCP
critical limit has been exceeded; ˚ Elapsed time from death and internal
temperatures at the time of off-loading
AND from the vessel by the processor should
Internal temperature measurements: be consistent with cooling curves that
will prevent development of an unsafe
• For fish held iced or refrigerated (not frozen)
level of histamine in the specific species,
onboard the vessel 24 or more hours after
as established through a scientific study.
death:
˚ The internal temperature should be 40°F
Establish Monitoring Procedures.
(4.4°C) or below;

OR
» What Will Be Monitored?
• For fish held iced or refrigerated (not frozen) Histamine testing:
onboard the vessel from 15 to less than 24 • Histamine content in the scombrotoxin­
hours after death: forming fish flesh;
AND

CHAPTER 7: Scombrotoxin (Histamine) Formation

132
Sensory examination: • For sensory examination:
• Amount of decomposition in the ˚ Examine at least 118 fish, collected
scombrotoxin-forming fish lot; representatively throughout each lot
(or the entire lot, for lots smaller than
AND
118 fish). Additional fish should be
Internal temperature measurement: examined if variability in fish-to-fish
• For scombrotoxin-forming fish held iced or histamine content is expected to be high.
refrigerated (not frozen) onboard the vessel: Lots should consist of only one species
of fish; for vessels delivering multiple
˚ The internal temperature of a
species, testing should generally be
representative number of the largest

fish in the lot at the time of off-loading


done separately on each species. If the
from the harvest vessel by the processor,
fish are received frozen, this monitoring
concentrating on any fish that show
procedure may be performed by a
signs of having been mishandled (e.g.,
sensory examination on the warmed
inadequately iced);
flesh produced by drilling the frozen fish
(drill method). It may also be performed
AND
after thawing, rather than at receipt;
˚ Date and time of off-loading.

AND
» How Will Monitoring Be Done? • For fish held iced or refrigerated (not frozen)
• For histamine analysis: onboard the vessel:

˚ Test a minimum of 18 fish, collected ˚ Use a temperature-indicating device


representatively throughout each lot (or (e.g., a thermometer) to measure the
the entire lot when there are fewer than internal temperature of a representative
18 fish in the lot). Additional fish should number of the largest fish in each
be examined if variability in fish-to-fish lot, concentrating on any that show
histamine content is expected to be high. signs of having been mishandled (e.g.,
Lots should consist of only one species inadequately iced). For example,
of fish; for vessels delivering multiple when receiving 10 tons or more of fish,
species, testing should generally be done measure a minimum of one fish per ton,
separately on each species. Reject the and when receiving less than 10 tons of
lot if any fish are found with histamine fish, measure a minimum of one fish per
greater than or equal to 50 ppm. The 1,000 pounds. Measure a minimum of
fish collected for analysis may be 12 fish, unless there are fewer than 12
composited if the critical limit is reduced fish in the lot, in which case measure all
accordingly. For example, a sample of of the fish. Randomly select fish from
18 fish may be composited into 6 units throughout the lot. Lots that show a high
of 3 fish each, provided the critical limit level of temperature variability or lots
is reduced from 50 ppm to 17 ppm for of very small fish may require a larger
each unit; sample size;

AND AND
˚ Visually determine the date and time of
off-loading.

CHAPTER 7: Scombrotoxin (Histamine) Formation

133
» How Often Will Monitoring Be Done (Frequency)? OR
• Every lot of scombrotoxin-forming fish received. • Reject the lot;

» Who Will Do the Monitoring? AND

• For sensory examination and histamine • When the sensory examination critical limit
testing:
has not been met:
˚ Any person who is qualified by
˚ If histamine did not exceed 50 ppm in
experience or training to perform the the initial testing:
work; • Chill and hold the affected lot
AND (i.e., fish of common origin) until
• For other checks: histamine analysis is performed on a
minimum of 60 fish representatively
˚ Any person who has an understanding of
collected from throughout the lot,
the nature of the controls.
including all fish in the lot that
show evidence of decomposition
Establish Corrective Action Procedures.
(persistent and readily perceptible
Take the following corrective actions to a product odors) (or the entire lot for lots
involved in a critical limit deviation: smaller than 60 fish). Reject the
• When the histamine-level critical limit at the lot if any fish are found with
receiving step has not been met, reject the lot; histamine greater than or equal
to 50 ppm. The fish collected for
AND
analysis may be composited for
• When the internal temperature critical limit analysis if the action point is reduced
has not been met: accordingly. For example, a sample
˚ If histamine did not exceed 50 ppm in of 60 fish may be composited into
the initial testing: 20 units of 3 fish each, provided
the action point is reduced from
• Chill and hold the affected lot
50 ppm to 17 ppm for each unit;
(i.e., fish of common origin) until
histamine analysis is performed on a AND
minimum of 60 fish representatively
collected from throughout the lot,
˚ If any fish in the lot are to proceed
into commerce for food use, perform
including any fish measured to a sensory examination of all fish in the
have temperatures that exceeded lot to ensure that no decomposed fish
the critical limit (or the entire lot proceed;
for lots smaller than 60 fish). Reject
AND
the lot if any fish are found with
histamine greater than or equal ˚ Any individual fish found to be
to 50 ppm. The fish collected for decomposed (persistent and readily
analysis may be composited for perceptible) should be destroyed or
analysis if the action point is reduced diverted to a non-food use;
accordingly. For example, a sample OR

of 60 fish may be composited into


20 units of 3 fish each, provided ˚ Reject the lot.

the action point is reduced from AND


50 ppm to 17 ppm for each unit;

CHAPTER 7: Scombrotoxin (Histamine) Formation

134
Take the following corrective action to regain control traceable thermometer) under conditions

over the operation after a critical limit deviation: that are similar to how it will be used (e.g.,

• Discontinue use of the supplier until evidence product internal temperature) within the

is obtained that the identified harvesting and temperature range at which it will be used;

onboard practices have been improved. OR

Establish a Recordkeeping System. ˚ Following the manufacturer’s instructions;

AND
• Receiving records showing:
• Once in service, check the temperature-
˚ Date and time of off-loading;
indicating device daily before the beginning
AND of operations. Less frequent accuracy checks
• Results of histamine analysis; may be appropriate if they are recommended
by the instrument manufacturer and the history
AND
of use of the instrument in your facility has
• Results of sensory examination; shown that the instrument consistently remains
AND accurate for a longer period of time. In
• For fish held iced or refrigerated (not frozen) addition to checking that the device is accurate
onboard the vessel:
by one of the methods described above, this
process should include a visual examination of
˚ Internal temperatures of the fish.

the sensor and any attached wires for damage


or kinks. The device should be checked to
Establish Verification Procedures. ensure that it is operational;
• Periodically verify histamine findings (e.g., by
AND
comparing results with those obtained using
an AOAC method or by analyzing proficiency • Calibrate the temperature-indicating device
samples); against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
AND least once a year or more frequently if
• Ensure that new sensory examiners receive recommended by the device manufacturer.
training to calibrate their ability to identify Optimal calibration frequency is dependent
decomposed fish and that all sensory upon the type, condition, past performance,
examiners receive periodic refresher training; and conditions of use of the device.
AND Consistent temperature variations away from
the actual value (drift) found during checks
• Before a temperature-indicating device (e.g.,
and/or calibration may show a need for more
a thermometer) is put into service, check
frequent calibration or the need to replace
the accuracy of the device to verify that the
the device (perhaps with a more durable
factory calibration has not been affected.
device). Calibration should be performed at
This check can be accomplished by:
a minimum of two temperatures that bracket
˚ Immersing the sensor in an ice slurry the temperature range at which it is used;
(32°F (0°C)), if the device will be used at
or near refrigeration temperature; AND
• Review monitoring, corrective action,
OR
and verification records within 1 week of
˚ Comparing the temperature reading on preparation to ensure they are complete and
the device with the reading on a known any critical limit deviations that occurred
accurate reference device (e.g., a NIST- were appropriately addressed.

CHAPTER 7: Scombrotoxin (Histamine) Formation

135
TABLE 7-4

CONTROL STRATEGY EXAMPLE 2 - HISTAMINE TESTING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Histamine Testing.” This example illustrates how a canned tuna processor that
receives frozen tuna directly from the harvest vessel can control scombrotoxin formation. It is provided for illustrative purposes only. It may be necessary to select more than
one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., Clostridium
botulinum growth and toxin formation).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT
CONTROL FOR EACH CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO
POINT PREVENTIVE
MEASURE

Receiving Scombrotoxin Less than Fish flesh for Histamine testing Every lot Quality Reject the lot; Reports of Do a quarterly
frozen formation 50 ppm histamine using the AOAC received assurance histamine comparison of histamine
tuna from histamine in content 977.13 method staff Discontinue use of the supplier analysis test results with AOAC
harvest all fish in the on a minimum until evidence is obtained method

136
vessels sample of 18 fish per that harvesting and onboard
lot (36 fish from practices have been improved Review
vessels with monitoring,
high variability If the initial histamine sample corrective action, and
of histamine was <50 ppm, perform verification records
detected histamine analysis on a within 1 week of
between fish min, of 60 fish, collected preparation

CHAPTER 7: Scombrotoxin (Histamine) Formation


or when 1 of representatively from the lot
the first 18 fish and reject the lot if any fish
exceeds 30 ppm contains ≥50 ppm histamine;
histamine) and if all fish <50 ppm
Less than 3 Amount of Sensory Every lot Quality Conduct sensory evaluation of Sensory Provide sensory training
decomposed decomposition examination (118 received assurance all fish in the lot, removing and examination for new fish examiners
fish in the fish per lot, or all staff destroying all decomposed fish record and annual training for
(persistent incoming lot fish if lot is less all fish examiners
and readily than 118 fish) Discontinue use of the supplier
perceptible) until evidence is obtained Review monitoring,
in a 118-fish that harvesting and onboard corrective action, and
sample practices have been improved verification records
within 1 week of
preparation
• CONTROL STRATEGY EXAMPLE 3 - TRANSIT a controlled temperature environment) of 4
CONTROL hours or less (optional control strategy):
It may be necessary to select more than one ˚ Time of transit does not exceed 4 hours;
control strategy in order to fully control the hazard, AND
depending upon the nature of your operation.
˚ Internal temperature of the fish at the
Set Critical Limits. time of delivery does not exceed 40°F
(4.4°C).
• For fish delivered refrigerated (not frozen):
Note: Processors receiving fish with transit times of 4 hours or less may
˚ All lots received are accompanied by elect to use one of the controls described for longer transit times instead.
transportation records that show that the
fish were held at or below an ambient Establish Monitoring Procedures.
or internal temperature of 40°F (4.4°C)
throughout transit. Note that allowance » What Will Be Monitored?
for routine refrigeration defrost cycles may • For scombrotoxin-forming fish delivered
be necessary; refrigerated (not frozen):
OR ˚ The internal temperature of the fish
• For fish delivered under ice: throughout transportation;

˚ Fish are completely surrounded by ice at OR


the time of delivery;

˚ The ambient temperature within the truck


OR
or other carrier throughout transportation;
• For fish delivered under ice on an open-bed OR
truck: • For scombrotoxin-forming fish delivered under
˚ Fish are stored completely surrounded by ice:
ice;
˚ The adequacy of ice surrounding the
AND product at the time of delivery;

˚ The internal temperature of the fish at the OR

time of delivery is 40°F (4.4°C) or below; • For scombrotoxin-forming fish delivered under
OR ice on an open-bed truck:
• For fish delivered under chemical cooling ˚ The adequacy of ice surrounding the
media such as gel packs:
product at the time of delivery;

˚ There is an adequate quantity of


AND
cooling media that remain frozen to
have maintained product at an internal
˚ The internal temperature of the fish at
time of delivery;

temperature of 40°F (4.4°C) or below


throughout transit; OR

• For scombrotoxin-forming fish held under


AND
chemical cooling media such as gel packs:
˚ The internal temperature of the fish at the
˚ The quantity and frozen status of cooling
time of delivery is 40°F (4.4°C) or below;
media at the time of delivery;
OR
AND
• For fish delivered refrigerated (not frozen)
with a transit time (including all time outside ˚ The internal temperature of the fish at the
time of delivery;

CHAPTER 7: Scombrotoxin (Histamine) Formation

137
OR ˚ Make visual observations of the
• For scombrotoxin-forming fish delivered adequacy and frozen state of the cooling

refrigerated (not frozen) with a transit time of media in a representative number of

4 hours or less: containers (e.g., cartons and totes) from

throughout the shipment;

˚ The date and time fish were removed


from a controlled temperature AND

environment before shipment and the


date and time delivered;
˚ Use a temperature-indicating device (e.g.,

a thermometer) to determine internal


AND product temperatures in a representative
number of fish from throughout the
˚ The internal temperature of a representative
shipment, at delivery;
number of fish at the time of delivery.
OR
» How Will Monitoring Be Done?
• For fish delivered refrigerated (not frozen)
• For fish delivered refrigerated (not frozen): with a transit time of 4 hours or less:
˚ Use a continuous temperature-recording
˚ Review carrier records to determine the
device (e.g., a recording thermometer) date and time fish were removed from

for internal product temperature or a controlled temperature environment

ambient air temperature monitoring before shipment and the date and time

during transit; delivered;

OR AND

• For fish delivered under ice:


˚ Use a temperature-indicating device (e.g.,

˚ Make visual observations of the adequacy a thermometer) to determine internal


of ice in a representative number of product temperatures in a representative
containers (e.g., cartons and totes) from number of fish randomly selected from
throughout the shipment, at delivery; throughout the shipment, at delivery.
OR Measure a minimum of 12 fish, unless
there are fewer than 12 fish in a lot, in
• For fish delivered under ice on an open-bed
which case measure all of the fish. Lots
truck:

that show a high level of temperature


˚ Make visual observations of the
variability or lots of very small fish may
adequacy of ice surrounding the product
require a larger sample size.
in a representative number of containers

(e.g., cartons and totes) from throughout


» How Often Will Monitoring Be Done (Frequency)?
the shipment, at delivery;
• Every scombrotoxin-forming fish lot received.
AND
» Who Will Do the Monitoring?
˚ Use a temperature-indicating device (e.g.,
• For continuous temperature-recording
a thermometer) to determine internal devices:
product temperatures in a representative
number of fish from throughout the ˚ Monitoring is performed by the device itself.
The visual check of the data generated
shipment, at delivery;
by the device, to ensure that the critical
OR limits have consistently been met, may
• For fish delivered under chemical cooling be performed by any person who has an
media such as gel packs: understanding of the nature of the controls;

CHAPTER 7: Scombrotoxin (Histamine) Formation

138
OR • The number of containers examined
• For other checks: and the sufficiency of ice for each;

˚ Any person who has an understanding of AND


the nature of the controls.
• The number of containers in the lot;

Establish Corrective Action Procedures. OR

Take the following corrective action to a product ˚ For chemical cooling media checks:

involved in a critical limit deviation: • The number of containers


• Chill and hold the affected lot until histamine examined and the frozen status
analysis is performed on a minimum of of the cooling media for each;
60 fish representatively collected from AND
throughout the lot, including any with
temperatures that exceeded a critical limit • The number of containers in the lot;
and any fish observed to have been exposed AND
to inadequate cooling media (or the entire lot
for lots smaller than 60 fish). Reject the lot if
˚ Results of internal product temperature
monitoring, where applicable, including:
any fish is found with histamine greater than
or equal to 50 ppm. • The number of containers
examined and the internal
The fish collected for analysis may be temperatures observed for each;
composited if the action point is reduced
accordingly. For example, a sample of 60 fish AND
may be composited into 20 units of 3 fish • The number of containers in the lot;
each, provided the action point is reduced
AND
from 50 ppm to 17 ppm for each unit;
OR ˚ Date and time fish were initially
removed from a controlled temperature
• Reject the lot. environment and the date and time fish
AND were delivered, when applicable.

Take the following corrective action to regain control Establish Verification Procedures.
over the operation after a critical limit deviation:
• Before a temperature-indicating device (e.g.,
• Discontinue use of the supplier or carrier a thermometer) is put into service, check
until evidence is obtained that the identified the accuracy of the device to verify that the
transportation-handling practices have been factory calibration has not been affected.
improved. This check can be accomplished by:

Establish a Recordkeeping System. ˚ Immersing the sensor in an ice slurry


(32°F (0°C)), if the device will be used at
• Receiving records showing: or near refrigeration temperature;
˚ For continuous temperature monitoring:
OR
• Printouts, charts, or readings from
temperature-recording devices (e.g., ˚ Comparing the temperature reading on
the device with the reading on a known
temperature recorder);
accurate reference device (e.g., a NIST-
OR
traceable thermometer) under conditions
that are similar to how it will be used
˚ For ice checks:

CHAPTER 7: Scombrotoxin (Histamine) Formation

139
(e.g., product internal temperature)
the device with the reading on a known
within the temperature range at which it
accurate reference device (e.g., a NIST-
will be used;
traceable thermometer) under conditions that
are similar to how it will be used (e.g., air
OR

temperature) within the temperature range at


˚ Following the manufacturer’s instructions;
which it will be used;
AND AND
• Once in service, check the temperature- • When visual checks of ice are used,
indicating device daily before the beginning periodically measure internal temperatures
of operations. Less frequent accuracy checks of fish to ensure that the ice are sufficient
may be appropriate if they are recommended to maintain product temperatures at 40°F
by the instrument manufacturer and the (4.4°C) or less;
history of use of the instrument in your
facility has shown that the instrument AND
consistently remains accurate for a longer • Review monitoring, corrective action,
period of time. In addition to checking that and verification records within 1 week
the device is accurate by one of the methods of preparation are complete and any
described above, this process should include critical limit deviations that occurred were
a visual examination of the sensor and any appropriately addressed.
attached wires for damage or kinks. The
device should be checked to ensure that it is
operational;
AND
• Calibrate the temperature-indicating device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• Check the accuracy of temperature-recording
devices that are used for monitoring transit
conditions upon receipt of each lot. The
accuracy of the device can be checked
by comparing the temperature reading on

CHAPTER 7: Scombrotoxin (Histamine) Formation

140
TABLE 7-5

CONTROL STRATEGY EXAMPLE 3 - TRANSIT CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3 - Transit Control.” This example illustrates how a fresh mahi-mahi secondary processor that
receives the product by air under chemical coolant (gel packs) can control scombrotoxin formation. It is provided for illustrative purposes only. It may be necessary to select more than
one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal fragments).

Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL
CRITICAL LIMITS
SIGNIFICANT
CONTROL FOR EACH CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S)
POINT PREVENTIVE WHAT HOW FREQUENCY WHO
MEASURE

Receiving Scombrotoxin Adequate Quantity Visual observation Every lot Receiving Reject the lot Receiving Check the
formation quantity of and frozen of a minimum of received clerk record thermometer for
frozen gel condition of 25% of shipping Discontinue use of the accuracy and

141
packs to gel packs containers in the supplier or carrier until damage, and to
maintain the lot but not fewer evidence is obtained that ensure that it
product at than 12 containers transportation-handling is operational
40°F or less (or all containers if practices have been before putting
throughout lot has less than 12 improved into operation;
transit; and containers) perform these
same checks daily

CHAPTER 7: Scombrotoxin (Histamine) Formation


at the beginning
of operations, and
Internal Internal core Digital thermometer Every lot Receiving Reject the lot Receiving calibrate it once per
temperatures temperature for internal received clerk record year
of all fish at and a temperature of Discontinue use of the
delivery are near-surface one fish in 25% of supplier or carrier until Review
40°F or below temperature shipping containers evidence is obtained that monitoring,
of each fish but not fewer than transportation-handling corrective action,
12 containers (or practices have been and verification
all containers if lot improved records within 1
has less than 12 week of preparation
containers)
• CONTROL STRATEGY EXAMPLE 4 - PROCESSING ˚ The fish are not exposed to ambient
CONTROL temperatures above 40°F (4.4°C) for
It may be necessary to select more than one more than 12 hours, cumulatively, if any
control strategy in order to fully control the portion of that time is at temperatures
hazard, depending upon the nature of your above 70°F (21.1°C);
operation. OR
Set Critical Limits. ˚ The fish are not exposed to ambient
temperatures above 40°F (4.4°C) for
• During processing (e.g., butchering, more than 24 hours, cumulatively, as
cleaning, brining, salting, smoking, drying, long as no portion of that time is at
fermenting, pickling, mixing, fermenting, temperatures above 70°F (21.1°C).
stuffing, packing, labeling, and staging) of
Note: Only one of the two limits above should be selected. They
scombrotoxin-forming fish that have not should not be added for a total exposure of 36 hours.
been previously frozen or heat processed
sufficiently to destroy scombrotoxin-forming Establish Monitoring Procedures.
bacteria:
» What Will Be Monitored?
˚ The fish are not exposed to ambient
• The length of time the scombrotoxin-forming
temperatures above 40°F (4.4°C) for
more than 4 hours, cumulatively, if any fish are exposed to unrefrigerated conditions
portion of that time is at temperatures (i.e., above 40°F (4.4°C));
above 70°F (21.1°C); AND
OR • The ambient temperatures during the
exposure periods.
˚ The fish are not exposed to ambient
temperatures above 40°F (4.4°C) for Note: If the critical limit is based on an assumption that temperatures
more than 8 hours, cumulatively, as may exceed 70°F (21.1°C), then only the length of exposure may
need to be monitored.
long as no portion of that time is at
temperatures above 70°F (21.1°C). » How Will Monitoring Be Done?
Note: Only one of the two limits above should be selected. They • Make visual observations of the length of
should not be added for a total exposure of 12 hours.
time of product exposure to unrefrigerated
OR conditions (i.e., above 40°F (4.4°C));
• During processing (e.g., thawing, butchering, AND
cleaning, brining, mixing, fermenting,
• Measure ambient air temperature, using:
stuffing, packing, labeling, and staging)
of scombrotoxin-forming fish or fishery ˚ A continuous temperature-recording
products that have been (1) previously device (e.g., a recording thermometer)

frozen or (2) heat processed sufficiently to located in the processing area;

destroy scombrotoxin-forming bacteria and OR

are processed in a manner where there is


an opportunity for recontamination with
˚ A temperature-indicating device (e.g., a

thermometer) located in the processing


scombrotoxin-forming bacteria (e.g., contact area.
with fresh fish, employees, or introduction
Note: Where multiple processing locations are combined in a
of raw ingredients), such as in a tuna salad cumulative exposure control strategy, temperature monitoring may be
made from canned tuna with added raw needed in each of the processing locations.
ingredients:

CHAPTER 7: Scombrotoxin (Histamine) Formation

142
Example: » Who Will Do the Monitoring?
A fresh tuna processor using raw • For a continuous temperature-recording device:
material that was not previously
frozen has identified a series of ˚ Monitoring is performed by the device
itself. The visual check of the data
processing steps (i.e., from raw
generated by the device, to ensure that
material cooler to finished product
the critical limits have consistently been
cooler) as CCPs for scombrotoxin
met, may be performed by any person
formation. The processor establishes
who has an understanding of the nature
a critical limit of no more than 4
of the controls;
cumulative hours of exposure to
unrefrigerated temperatures in OR
excess of 40°F (4.4°C) during these • For other checks:
processing steps. The processor uses
a marked product to monitor the
˚ Any person who has an understanding of
the nature of the controls.
progress of the product through the
processing steps. The time that the Establish Corrective Action Procedures.
marked product is removed from
refrigeration to the time the last of Take the following corrective action to a product
the marked product is placed in the involved in a critical limit deviation:
finished product cooler is monitored • Chill and hold the affected product until
visually and recorded. It is not histamine analysis is performed on a
necessary for the processor to measure minimum of 60 fish representatively collected
temperature because the critical limit from throughout the affected lot. Destroy
is based on an assumption that the the lot or divert it to a non-food use if any
product temperature may exceed 70°F fish is found with histamine greater than
(21.1°C). or equal to 50 ppm. The fish collected for
analysis may be composited if the action
» How Often Will Monitoring Be Done (Frequency)? plan is reduced accordingly. For example,
• For exposure time: a sample of 60 fish may be composited into
˚ At least every 2 hours; 20 units of 3 fish each, provided the action
point is reduced from 50 ppm to 17 ppm for
AND
each unit;
• For temperature measurements:
OR
˚ For a continuous temperature-recording
• Destroy the product;
device:
• Continuous monitoring during OR
processing operations is • Divert the product to a non-food use.
accomplished by the device itself,
AND
with a visual check of the device
at least once per lot or batch, but Take the following corrective actions to regain control
no less often than once per day; over the operation after a critical limit deviation:
• Add ice to the product;
OR

OR
˚ For a temperature-indicating device:

• Return the affected product to the cooler;


• At least every 2 hours.
AND

CHAPTER 7: Scombrotoxin (Histamine) Formation

143
• Modify the process as needed to reduce the by the instrument manufacturer and the
time and temperature exposure. history of use of the instrument in your
facility has shown that the instrument
Establish a Recordkeeping System. consistently remains accurate for a longer
• Processing records showing the results period of time. In addition to checking that
of time and temperature exposure the device is accurate by one of the methods
measurements. described above, this process should include
a visual examination of the sensor and any
Establish Verification Procedures. attached wires for damage or kinks. The
device should be checked to ensure that it is
• Before a temperature-indicating device (e.g.,
operational and has sufficient ink and paper,
a thermometer) or a temperature-recording
where applicable;
device (e.g., a recording thermometer) is
put into service, check the accuracy of the AND
device to verify that the factory calibration • Calibrate the temperature-indicating device
has not been affected. This check can be or temperature-recording device against a
accomplished by: known accurate reference device (e.g., a
˚ Immersing the sensor in an ice slurry NIST-traceable thermometer) at least once a
(32°F (0°C)), if the device will be used at year or more frequently if recommended by
or near refrigeration temperature; the device manufacturer. Optimal calibration
OR frequency is dependent upon the type,
condition, past performance, and conditions
˚ Immersing the sensor in boiling water
of use of the device. Consistent temperature
(212°F (100°C)) if the device will be used
variations away from the actual value (drift)
at or near the boiling point. Note that
found during checks and/or calibration may
the temperature should be adjusted to
show a need for more frequent calibration
compensate for altitude, when necessary;
or the need to replace the device (perhaps
OR with a more durable device). Calibration
should be performed at a minimum of two
˚ Doing a combination of the above if
the device will be used at or near room temperatures that bracket the temperature
temperature; range at which it is used;
OR AND

˚ Comparing the temperature reading on • Review monitoring, corrective action,


the device with the reading on a known and verification records within 1 week of
accurate reference device (e.g., a NIST- preparation to ensure they are complete and
traceable thermometer) under conditions any critical limit deviations that occurred
that are similar to how it will be used (e.g., were appropriately addressed.
air temperature) within the temperature
range at which it will be used;
AND
• Once in service, check the temperature-
indicating device or temperature-recording
device daily before the beginning of
operations. Less frequent accuracy checks
may be appropriate if they are recommended

CHAPTER 7: Scombrotoxin (Histamine) Formation

144
TABLE 7-6

CONTROL STRATEGY EXAMPLE 4 - PROCESSING CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 4 - Processing Control.” This example illustrates how a fresh bluefish processor
that butchers, cleans, packs, labels, and boxes the fish at ambient temperature can control scombrotoxin formation. It is provided for illustrative purposes only. It may be
necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal
fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Processing Scombrotoxin The product Time of product Visual tracking Every batch of Quality control Ice and hold Processing Review
(butchering, formation is not out of exposure to of time for a fish supervisor the record monitoring,
cleaning, refrigeration unrefrigerated marked batch removed from affected batch corrective
packaging, for more conditions of product to raw material in raw material action, and

145
labeling, and than 4 hours during move from raw cold storage for cooler verification
boxing) cumulatively processing material cold processing records within
operations storage to final Perform 1 week of
product cold histamine preparation
storage analysis on a
minimum of
60 fish in the

CHAPTER 7: Scombrotoxin (Histamine) Formation


affected batch

Destroy the
entire batch
if any fish
exceeds
50 ppm
histamine

Modify the
process, if
necessary, to
reduce delays
• CONTROL STRATEGY EXAMPLE 5 - STORAGE Establish Monitoring Procedures.
CONTROL
» What Will Be Monitored?
It may be necessary to select more than one
control strategy in order to fully control the • For refrigerated storage of scombrotoxin­
hazard, depending upon the nature of your forming fish:

operation. ˚ The temperature of the cooler;

Set Critical Limits. OR


• For storage under ice of scombrotoxin­
• For refrigerated (not frozen) storage or
forming fish:
processing of raw material, in-process
product, or finished product: ˚ The adequacy of ice surrounding the
product.
˚ The product is held at a cooler
temperature of 40°F (4.4°C) or » How Will Monitoring Be Done?
below. Note that allowance for • For refrigerated storage:
routine refrigeration defrost cycles
may be necessary. On the other ˚ Measure cooler temperature using a
continuous temperature-recording device
hand, minor variations in cooler
(e.g., a recording thermometer);
temperature measurements can be
avoided by submerging the sensor OR
for the temperature-recording device • For storage under ice:
(e.g., temperature-recorder) in a liquid
that mimics the characteristics of the
˚ Make visual observations of the
adequacy of ice in a representative
product. Also note that critical limits number of containers (e.g., cartons and
during refrigerated storage that specify totes) from throughout the cooler.
a cumulative time and temperature
of exposure to temperatures above » How Often Will Monitoring Be Done (Frequency)?
40°F (4.4°C) are not ordinarily suitable • For continuous temperature-recording devices:
because of the difficulty in tracking
the specific products and the specific
˚ Continuous monitoring during storage is
accomplished by the device itself, with a
cumulative temperature exposures visual check of the recorded data at least
that those products experience. The once per day;
cumulative exposure for each product
OR
would then need to be determined prior
to shipping. If you chose this approach, • For storage under ice:
the critical limit for cumulative exposure ˚ Monitoring with sufficient frequency to
to temperatures above 40°F (4.4°C) ensure control.
should include time during transit,
refrigerated storage, and refrigerated and » Who Will Do the Monitoring?
unrefrigerated processing; • For continuous temperature-recording devices:

OR ˚ Monitoring is performed by the device


itself. The visual check of the data
• For raw material, in-process product, or generated by the device, to ensure that
finished product stored under ice:
the critical limits have consistently been
˚ The product is completely and
met, may be performed by any person
continuously surrounded by ice who has an understanding of the nature
throughout the storage time. of the controls;

CHAPTER 7: Scombrotoxin (Histamine) Formation

146
OR OR
• For other checks: ˚ Make adjustments to the ice application
operations.
˚ Any person who has an understanding of
the nature of the controls.
Establish a Recordkeeping System.
Establish Corrective Action Procedures. • For refrigerated storage:
Take the following corrective action to a product ˚ Printouts, charts, or readings from
involved in a critical limit deviation: continuous temperature-recording

devices;

• Chill and hold the product until it can


be evaluated based on its total time and AND

temperature exposure, including exposures


during prior processing operations.
˚ Record of visual checks of recorded data;

OR
OR
• For storage under ice:
• Chill and hold the affected product until
histamine analysis is performed on a ˚ The number of containers examined and
the sufficiency of ice for each;
minimum of 60 fish collected from throughout
each affected lot. Destroy the lot or divert AND
it to a non-food use if any fish is found ˚ The approximate number of containers
with histamine greater than or equal to 50 in the cooler.
ppm. The fish collected for analysis may
be composited if the action point is reduced Establish Verification Procedures.
accordingly. For example, a sample of 60 fish • Before a temperature-recording device (e.g.,
may be composited into 20 units of 3 fish a recording thermometer) is put into service,
each, provided the action point is reduced check the accuracy of the device to verify that
from 50 ppm to 17 ppm for each unit; the factory calibration has not been affected.
OR This check can be accomplished by:
• Destroy the product; ˚ Immersing the sensor in an ice slurry
(32°F (0°C)), if the device will be used at
OR
or near refrigeration temperature;
• Divert the product to a non-food use.
OR
AND
˚ Comparing the temperature reading on
Take the following corrective actions to regain control the device with the reading on a known
over the operation after a critical limit deviation: accurate reference device (e.g., a NIST-
• Prevent further deviation: traceable thermometer) under conditions
that are similar to how it will be used (e.g.,
˚ Add ice to the product;
air temperature) within the temperature
OR range at which it will be used;
˚ Move some or all of the product in the
AND
malfunctioning cooler to another cooler;
• Once in service, check the temperature-
AND recording device daily before the beginning
• Address the root cause: of operations. Less frequent accuracy checks
may be appropriate if they are recommended
˚ Make repairs or adjustments to the
by the instrument manufacturer and the
malfunctioning cooler;

CHAPTER 7: Scombrotoxin (Histamine) Formation

147
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-recording device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
• Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• When visual checks of ice are used,
periodically measure internal temperatures
of fish to ensure that the ice is sufficient
to maintain product temperatures at 40°F
(4.4°C) or less;
AND
• Review monitoring, corrective action,
and verification records within 1 week of
preparation to ensure they are complete and
any critical limit deviations that occurred
were appropriately addressed.

CHAPTER 7: Scombrotoxin (Histamine) Formation

148
TABLE 7-7

CONTROL STRATEGY EXAMPLE 5 - STORAGE CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 5 - Storage Control.” This example illustrates how a fresh fish processor can
control scombrotoxin formation. It is provided for illustrative purposes only. It may be necessary to select more than one control strategy in order to fully control the hazard,
depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal
fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Raw material Scombrotoxin Maximum Cooler Time and Continuous, Production Ice and hold the Data Check the
and finished formation cooler temperature temperature with a visual supervisor affected product logger data logger for
product cold temperature of data logger check of inside the cooler printout accuracy and
storage (shared 40°F recorded data damage and to

149
cooler) once per day Check ensure that it
sufficiency of ice is operational
on the product before putting
two times per into operation;
day until cooler perform these
is functioning checks daily, at
reliably the beginning

CHAPTER 7: Scombrotoxin (Histamine) Formation


of operations;
Perform and calibrate it
histamine analysis once per year
on a minimum
of 60 fish Review
representative monitoring,
of the affected corrective
product action, and
verification
Destroy all records within
affected 1 week of
product if any fish preparation
exceeds 50 ppm
histamine

Adjust and repair


cooler as needed
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NOTES:

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