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Understand The Potential Hazard.: CHAPTER 7: Scombrotoxin (Histamine) Formation
Understand The Potential Hazard.: CHAPTER 7: Scombrotoxin (Histamine) Formation
This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.
UNDERSTAND THE POTENTIAL HAZARD. that the methods of control used to inhibit the
bacteria that result in histamine formation will
Scombrotoxin (histamine) formation as a result also inhibit the bacteria that produce other
of time and temperature abuse of certain species biogenic amines.
of fish can cause consumer illness. The illness Symptoms of scombrotoxin poisoning include
is closely linked to the development of histamine tingling or burning in or around the mouth or
in these fish. In most cases, histamine levels in throat; rash or hives on the upper body; drop in
illness-causing fish have been above 200 ppm, blood pressure; headache; dizziness; itching of the
often above 500 ppm. However, there is some skin; nausea; vomiting; diarrhea; asthmatic-like
evidence that other chemicals (e.g., biogenic constriction of the air passage; heart palpitation;
amines such as putrescine and cadaverine) may and respiratory distress. Symptoms usually
also play a role in the illness. The possible role of occur within a few minutes to a few hours of
these chemicals in consumer illness is the subject consumption and last from 12 hours to a few days.
of Chapter 8.
• Scombrotoxin (histamine) formation
Seafood-related scombrotoxin poisoning is
Certain bacteria produce the enzyme histidine
primarily associated with the consumption of
decarboxylase during growth. This enzyme reacts
tuna, mahi-mahi, marlin, and bluefish. Table 3-2
with histidine, a naturally occurring amino acid
(Chapter 3) identifies other species that are also
that is present in larger quantities in some fish
capable of developing elevated levels of histamine
than in others. The result is the formation of
when temperature abuse occurs.
scombrotoxin (histamine).
The illness caused by the consumption of fish
Histamine-forming bacteria are capable of growing
in which scombrotoxin has formed is most
and producing histamine over a wide temperature
appropriately referred to as “scombrotoxin
range. Growth of histamine is more rapid, however,
poisoning.” The illness has historically been
at high-abuse temperatures (e.g., 70°F (21.1°C)
known by other names. Originally, the illness
or higher) than at moderate-abuse temperatures
was termed “scombroid poisoning” because of its
(e.g., 45°F (7.2°C)). Growth is particularly rapid
association with fish in the families Scombridae
at temperatures near 90°F (32.2°C). Histamine is
and Scomberesocidae. However, other species
more commonly the result of high temperature
of fish are now known to cause the illness. The
spoilage than of long-term, relatively low-
terms “histamine poisoning” and “histamine fish
temperature spoilage, which is commonly associated
poisoning” have also been applied to the illness.
with organoleptically detectable decomposition.
However, because biogenic amines other than
Nonetheless, there are a number of opportunities
histamine have been associated with the illness,
for histamine to form under more moderate-abuse
these terms also present difficulties. Nonetheless,
temperature conditions.
this chapter refers to control measures to prevent
the formation of histamine. It is expected
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Once the enzyme histidine decarboxylase is species that generate heat, resulting in internal
present in the fish, it can continue to produce temperatures that may exceed environmental
histamine in the fish even if the bacteria are not temperatures and increasing the likelihood
active. The enzyme can be active at or near of conditions favorable to growth of enzyme-
refrigeration temperatures. The enzyme remains forming bacteria.
stable while in the frozen state and may be
The potential for histamine formation is increased
reactivated very rapidly after thawing.
when the scombrotoxin-forming fish muscle is in
Freezing may inactivate some of the enzyme- direct contact with the enzyme-forming bacteria.
forming bacteria. Both the enzyme and This direct contact occurs when the fish are
the bacteria can be inactivated by cooking. processed (e.g., butchering or filleting) and can
However, once histamine is produced, it cannot be particularly problematic when the surface-to
be eliminated by heat (including retorting) or volume ratio of the exposed fish muscle is large,
freezing. After cooking, recontamination of such as minced tuna for salads. Even when such
the fish with the enzyme-producing bacteria products are prepared from canned or pouch
is necessary for additional histamine to form. retorted fish, recontamination can occur during
For these reasons, histamine development is salad preparation, especially with the addition of
more likely in raw, unfrozen fish but should raw ingredients. The mixing in of the bacteria
not be discounted in other product forms of throughout the product and the high surface-to
scombrotoxin-forming fish species. volume ratio can result in substantial histamine
formation if time and temperature abuse occurs.
The kinds of bacteria that are associated with
histamine development are commonly present in At least some of the histamine-forming bacteria
the saltwater environment. They naturally exist are halotolerant (salt tolerant) or halophilic (salt
on the gills, on external surfaces, and in the gut loving). Some are more capable of producing
of live, saltwater fish, with no harm to the fish. histamine at elevated acidity (low pH). As a
Upon death, the defense mechanisms of the fish result, histamine formation is possible during
no longer inhibit bacterial growth in the muscle processes such as brining, salting, smoking,
tissue, and histamine-forming bacteria may start drying, fermenting, and pickling until the product
to grow, resulting in the production of histamine. is fully shelf-stable. Refrigeration can be used
Evisceration and removal of the gills may reduce, to inhibit histamine formation during these
but not eliminate, the number of histamine- processes.
forming bacteria. Packing of the visceral cavity
A number of the histamine-forming bacteria are
with ice may aid in chilling large fish in which
facultative anaerobes that can grow in reduced
internal muscle temperatures are not easily
oxygen environments. As a result, reduced
reduced. However, when done improperly, these
oxygen packaging (e.g., vacuum packaging,
steps may accelerate the process of histamine
modified atmosphere packaging, and controlled
development in the edible portions of the fish by
atmosphere packaging) should not be viewed as
spreading the bacteria from the visceral cavity to
inhibitory to histamine formation.
the flesh of the fish.
Histamine is water soluble (dissolves in water)
With some harvesting practices, such as
and would not be expected in significant
longlining and gillnetting, death may occur many
quantity in products such as fish oil that do not
hours before the fish is removed from the water.
have a water component. However, histamine
Under the worst conditions, histamine formation
could be present in products such as fish protein
can already be underway before the fish is
concentrate that are prepared from the muscle or
brought onboard the vessel. This condition
aqueous (water-based) components of fish tissue.
can be further aggravated with certain tuna
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• Controlling scombrotoxin (histamine)
formation
Rapid chilling of scombrotoxin-forming fish
immediately after death is the most important
element in any strategy for preventing the
formation of scombrotoxin (histamine), especially
for fish that are exposed to warm waters or air,
and for tunas which generate heat in their tissues.
Some recommendations follow:
• Fish exposed to air or water temperatures
above 83°F (28.3°C) should be placed in
ice, or in refrigerated seawater, ice slurry,
or brine of 40°F (4.4°C) or less, as soon as
possible after harvest, but not more than 6
hours from the time of death; or
• Fish exposed to air and water temperatures
of 83°F (28.3°C) or less should be placed
in ice, or in refrigerated seawater, ice slurry,
or brine of 40°F (4.4°C) or less, as soon as
possible after harvest, but not more than 9
hours from the time of death; or
• Fish that are gilled and gutted before chilling
should be placed in ice, or in refrigerated
seawater, ice slurry, or brine of 40°F (4.4°C)
or less, as soon as possible after harvest, but
not more than 12 hours from the time of
death; or
• Fish that are harvested under conditions that
expose dead fish to harvest waters of 65°F
(18.3°C) or less for 24 hours or less should
be placed in ice, or in refrigerated seawater,
ice slurry, or brine of 40°F (4.4°C) or less, as
soon as possible after harvest, but not more
than the time limits listed above, with the
time period starting when the fish leave the
65°F (18.3°C) or less environment.
Note: If the actual time of death is not known, an estimated time
of the first fish death in the set may be used (e.g., the time the
deployment of a longline begins).
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TABLE 7-1
RECOMMENDED MAXIMUM TIME TO GET SCOMBROTOXIN-FORMING FISH INTO CHILLING MEDIUM ONBOARD HARVEST VESSELS TO PREVENT
SCOMBROTOXIN FORMATION1
THEN, THE MAXIMUM TIME IN HOURS TO GET THE FISH INTO CHILLING MEDIUM (≤ 40°F) FROM
WHEN…
THE TIME OF…
THE WATER AND THE AIR TEMPERATURE (°F) IS… DEATH OF THE FISH OR EARLIEST ESTIMATED ONBOARD LANDING IS…
TEMPERATURE (°F) IS… TIME OF DEATH IS…
> 65 > 83 6 -
> 83 Any 6 -
> 65, but ≤ 83 ≤ 83 9 -
2
≤ 65 > 83 - 6
≤ 652 ≤ 83 - 9
> 65 Any 12 -
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≤ 652 Any - 12
1. This table is a summary of the preceding recommendations. For complete understanding of the recommendations, refer to the text above.
2. Provided exposure of the fish in the water at 65°F or less is ≤ 24 hours.
117
temperatures above 40°F (4.4°C) for:
˚ More than 4 hours, cumulatively, if any
portion of that time is at temperatures
above 70°F (21.1°C); or
˚ More than 8 hours, cumulatively, as
long as no portion of that time is at
temperatures above 70°F (21.1°C).
• Scombrotoxin-forming fish that have
been previously frozen, or heat processed
sufficiently to destroy scombrotoxin-forming
bacteria and are subsequently handled in
a manner in which there is an opportunity
for recontamination with scombrotoxin
forming bacteria (e.g., contact with fresh
fish, employees, or introduction of raw
ingredients), should not be exposed to
temperatures above 40°F (4.4°C) for:
˚ More than 12 hours, cumulatively, if any
portion of that time is at temperatures
above 70°F (21.1°C); or
˚ More than 24 hours, cumulatively, as
long as no portion of that time is at
temperatures above 70°F (21.1°C);
• Scombrotoxin-forming fish that have been
heat processed sufficiently to destroy
scombrotoxin-forming bacteria and enzymes
and are not subsequently handled in a
manner in which there is an opportunity for
recontamination with scombrotoxin-forming
bacteria (e.g., no contact with fresh fish,
employees, or raw ingredients) are at low
risk for further scombrotoxin (histamine)
development.
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TABLE 7-2
RECOMMENDED MAXIMUM HOURS OF EXPOSURE OF SCOMBROTOXIN-FORMING FISH TO AMBIENT TEMPERATURES GREATER THAN
40°F TO PREVENT SCOMBROTOXIN FORMATION AFTER PROPER ONBOARD HARVEST VESSEL CHILLING, FOR DIFFERING TEMPERATURE
EXPOSURE AND PREVIOUS PROCESSING CONDITIONS1
WHEN THE AMBIENT TEMPERATURE (°F) OF EXPOSURE IS… THEN, THE MAXIMUM HOURS OF EXPOSURE TIME FOR…
Fresh fish (not heat processed Previously frozen fish, or heat processed fish (that has been
or previously frozen) is … exposed to possible recontamination), is…
> 70 AT ANY TIME ≤4 ≤ 12
≤ 70 DURING ENTIRE EXPOSURE ≤8 ≤ 24
1. This table is a summary of the preceding recommendations. For complete understanding of the recommendations, refer to the text above.
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CHAPTER 7: Scombrotoxin (Histamine) Formation
• Detection histamine testing is dependent upon the design
Sensory evaluation of the sampling plan. The amount of sampling
required to accommodate such variability of
Sensory evaluation is generally used to screen
distribution is necessarily quite large. The
fish for indicators of spoilage that develop when
method of collection of the fish sample is also
the fish is exposed to time and temperature
critical. In large scombrotoxin-forming fish, the
abuse. Odor in particular is an effective means
lower, anterior (forward) portion of the fish loin
of detecting fish that have been subjected to a
(not the belly flap) is likely to provide the best
variety of abusive conditions. However, odors of
information about the histamine content of the
decomposition that are typical of relatively low
fish. The number of samples (i.e., scombrotoxin
temperature spoilage may not be present if the
forming fish) necessary to make a judgment
fish has undergone high temperature spoilage.
about a lot depends on the anticipated variability,
This condition makes sensory examination
but should not be fewer than 18 samples per lot,
alone an ineffective control for preventing
unless the lot contains less than 18 fish, in which
scombrotoxin (histamine) formation.
case a sample should be collected from each fish.
It is important to recognize that the Federal
Where samples are composited to reduce the
Food, Drug, and Cosmetic Act (the FFD&C Act)
number of analyses needed on a lot, it should
prohibits interstate commerce of adulterated
be done in a manner that ensures meaningful
foods (21 U.S.C. 331). Under the FFD&C
results. No more than three samples should be
Act, a food that is decomposed is considered
composited, in order to minimize masking of
adulterated (21 U.S.C 342). Accordingly, a fish
problematic fish. Furthermore, the analytical
or fishery product that is decomposed in whole
method and instrument used should be capable
or in part is prohibited from entering interstate
of reliably detecting histamine at the lower levels
commerce even if the type of decomposition
that are necessary for composited samples (e.g.,
may not lead to scombrotoxin (histamine)
17 ppm histamine in a three-sample composite,
formation. You should distinguish between
rather than 50 ppm in an uncomposited sample ).
recommendations in this chapter for sensory
screening, as a component of a HACCP control Combining additional indicators of conditions
strategy for scombrotoxin formation, and your that can lead to histamine formation, such as
obligation to avoid otherwise violating the sensory examination and internal temperature
FFD&C Act with regard to the distribution of measurement, with histamine testing can provide
decomposed food. better assurance of product safety. Observation
for the presence of honeycombing (voids in
Chemical testing
the fish flesh) in cooked tuna loins intended
Chemical testing is an effective means of for canning is a valuable means of screening
detecting the presence of histamine in fish flesh. for fish that have been exposed to the kinds of
However, the variability in histamine levels temperature abuse that can lead to histamine
between fish and within an individual fish can be development. Any scombrotoxin-forming fish
large, even in fish from the same harvest vessel. that demonstrate the trait should be destroyed or
For this reason, a guidance level has been set of diverted to a non-food use.
50 ppm histamine in the edible portion of fish.
If 50 ppm is found in one section of a fish or lot,
there is the possibility that other sections may
exceed 500 ppm.
Because histamine is generally not uniformly
distributed in a fish or a lot, the validity of
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DETERMINE WHETHER THE POTENTIAL a refrigerated (not frozen) raw or cooked
HAZARD IS SIGNIFICANT. product from another processor (see Chapter
12). The in-transit controls for secondary
The following guidance will assist you in processors recommended in Chapter 12 are
determining whether scombrotoxin (histamine) similar to those recommended in this chapter.
formation is a significant hazard at a processing 2. Is it reasonably likely that unsafe levels of
step: histamine will form at this processing step?
1. Is it reasonably likely that unsafe levels of To answer this question, you should consider
histamine will be introduced at this processing step the potential for time and temperature abuse
(do unsafe levels come in with the raw material)? in the absence of controls. You may already
Table 3-2 (Chapter 3) lists those species of have controls in your process that minimize
fish that are generally known to be capable the potential for time and temperature abuse
of producing elevated levels of histamine if that could result in unsafe levels of histamine.
temperature abused. Such species of fish This guidance will help you determine
have this capability because they contain whether those or other controls should be
naturally high levels of histidine. They also included in your HACCP plan.
have this capability because they are marine Time and temperature abuse that occurs
fish that are likely to harbor the kinds of at successive processing and storage steps
bacteria that produce histidine decarboxylase. may be sufficient to result in unsafe levels
It is, therefore, reasonable to assume that of histamine, even when abuse at one
without proper onboard vessel controls, these step alone would not result in such levels.
species of fish will contain unsafe levels of For this reason, you should consider the
histamine upon receipt by the primary (first) cumulative effect of time and temperature
processor. abuse during the entire process. Information
However, if the worst case environmental is provided above to help you assess the
conditions (i.e., air and water temperatures) significance of time and temperature abuse
during the harvest season in a particular that may occur in your process.
region would not permit the formation of 3. Can unsafe levels of histamine formation that are
histamine during the time necessary to reasonably likely to occur be eliminated or reduced
harvest and transport the fish to the primary to an acceptable level at this processing step?
processor, onboard controls may not be
necessary. For example, such conditions Scombrotoxin (histamine) formation should
might exist if the fish are harvested when air also be considered a significant hazard at any
and water temperatures do not exceed 40°F processing or storage step where a preventive
(4.4°C), as evidenced by supporting data. measure is or can be used to eliminate the
hazard if it is reasonably likely to occur.
It is also reasonable to assume that without Preventive measures for scombrotoxin
proper controls during refrigerated (not (histamine) formation can include:
frozen) transportation between processors,
scombrotoxin-forming species of fish will • Examining harvest vessel records
contain unsafe levels of histamine upon to ensure that incoming fish were
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° Controlling onboard refrigeration IDENTIFY CRITICAL CONTROL POINTS.
(other than frozen storage)
temperatures;
The following guidance will assist you in
° Performing proper onboard icing;
determining whether a processing step is a
• Testing incoming fish for
critical control point (CCP) for scombrotoxin
histamine levels;
(histamine) formation:
122
The processor should also check you should identify the following
the internal temperatures of preventive measures for control of this
incoming fish and perform sensory hazard:
examination of these fish. The
• Ensuring that incoming fish were
processor should then set a CCP for
properly refrigerated during
histamine formation at receiving.
transportation from the previous
This control approach is a control strategy processor, by controlling refrigeration
referred to in this chapter as “Control temperatures during transit or,
Strategy Example 1 - Harvest Vessel
• Checking incoming fish to
Control.”
ensure that they are properly
b. If you are the primary processor of the iced at time of receipt.
scombrotoxin-forming fish (i.e., if you
Example:
receive the fish directly from the harvest
A tuna processor that receives fish
vessel) and do not have a relationship
from another processor should require
with the operator of the harvest vessel(s)
evidence of temperature control
that enables you to obtain documentation
throughout transit as a condition of
of onboard practices, you should identify
receipt. The processor should then
the following preventive measures for
set a CCP for histamine formation at
control of this hazard:
receiving.
• Testing incoming fish for
This control approach is a control strategy
histamine levels;
referred to in this chapter as “Control
• Checking incoming fish to ensure Strategy Example 3 - Transit Control.”
that they are not at an elevated This control strategy, in addition to
temperature at time of receipt and, “Control Strategy Example 1 - Harvest
Vessel Control” or “Control Strategy
• Performing sensory examination of
Example 2 - Histamine Testing,” may
incoming fish to ensure that they do
also be applicable if you are a primary
not show signs of decomposition.
processor and transport the fish by truck
Example: from your harvest vessel unloading site to
A canned tuna processor that your processing facility.
purchases from a variety of harvest
2. If scombrotoxin (histamine) formation is a
vessels should subject incoming fish
significant hazard at one or more processing
from each harvest vessel to histamine
steps, you should identify the processing step(s)
testing, internal temperature checks,
as a CCP for this hazard.
and sensory examination. The
processor should then set a CCP for a. The preventive measure for this type of
histamine formation at receiving. control is:
This control approach is a control strategy
• Controlling the amount of time
referred to in this chapter as “Control
that the scombrotoxin-forming
Strategy Example 2 - Histamine Testing.”
product is exposed to temperatures
c. If you are a secondary processor of the that would permit histamine
scombrotoxin-forming fish (i.e., if you formation during processing.
receive the fish from another processor),
123
Example: • Receiving;
A mahi-mahi processor should • Processing, such as:
control histamine formation
by limiting exposure time and ° Thawing;
124
• Retorting and post-retorting steps (if the • Sensory examination;
product is covered by the Thermally • Internal temperature measurements.
Processed Low-Acid Foods Packaged
Harvest vessel records:
in Hermetically Sealed Containers
regulation, 21 CFR 113 (called the • All scombrotoxin-forming fish lots received
Low-Acid Canned Foods Regulation are accompanied by harvest vessel records
in this guidance document)); that show:
˚ Fish exposed to air or water temperatures
DEVELOP A CONTROL STRATEGY. above 83°F (28.3°C) were placed in ice,
or in refrigerated seawater, ice slurry, or
The following guidance provides examples of five brine of 40°F (4.4°C) or less, as soon
control strategies for scombrotoxin (histamine) as possible after harvest, but not longer
formation. It may be necessary to select more than 6 hours from the time of death;
than one control strategy in order to fully control OR
the hazard, depending upon the nature of your
operation. You may select a control strategy ˚ Fish exposed to air and water temperatures
of 83°F (28.3°C) or less were placed in
that is different from those which are suggested,
ice, or in refrigerated seawater, ice slurry,
provided it complies with the requirements of the
or brine of 40°F (4.4°C) or less, as soon as
applicable food safety laws and regulations.
possible after harvest, but not longer than 9
The following are examples of control strategies hours from the time of death;
included in this chapter:
OR
˚ Fish that were gilled and gutted
before chilling were placed in ice, or
MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY in refrigerated seawater, ice slurry, or
PROCESSOR PROCESSOR
brine of 40°F (4.4°C) or less, as soon
Harvest vessel control as possible after harvest, but not longer
Histamine testing than 12 hours from the time of death;
Transit control OR
Processing control ˚ Fish that were harvested under
Storage Control conditions that expose dead fish to
harvest waters of 65°F (18.3°C) or less
for 24 hours or less were placed in ice,
or in refrigerated seawater, ice slurry, or
• CONTROL STRATEGY EXAMPLE 1 - HARVEST brine of 40°F (4.4°C) or less, as soon
VESSEL CONTROL as possible after harvest, but not more
It may be necessary to select more than one than the time limits listed above, with the
control strategy in order to fully control the time period starting when the fish left the
hazard, depending upon the nature of your 65°F (18.3°) or less environment;
operation.
OR
Set Critical Limits. ˚ Other critical limits for onboard handling
(e.g., maximum refrigerated brine or
The critical limits for this control strategy should
seawater temperature, maximum fish
include three components:
size, maximum fish to brine/seawater/
• Harvest vessel records; ice ratio, maximum initial temperature of
125
the fish) necessary to achieve a cooling (10°C) or below;
AND
information:
• For fish held iced or refrigerated (not frozen)
• Method of capture*;
onboard the vessel from 15 to less than 24
hours after death: AND
• Where applicable to the critical limit, the
˚ The internal temperature should be 50°F
126
date and time of landing the fish onboard • The presence of ice that completely
the harvest vessel; and continuously surrounds the fish.
AND (*These items may be documented by the primary (first) processor,
on the receiving records, rather than by the harvest vessel operator,
• Where applicable to the critical limit, the on the harvest vessel records, provided the primary processor has
estimated earliest date and time of death for direct knowledge about those aspects of the harvesting practices and
has made first-hand observations for each lot received. The vessel
fish brought onboard in the fishing set (e.g.,
operator should document other onboard handling information. The
trawl, gillnet, longline, or purse seine); primary processor should maintain all relevant information.)
AND AND
• Where applicable to the critical limit, the
Sensory examination:
air and water temperatures at the time of
landing the fish onboard the harvest vessel*; • Amount of decomposition in the lot;
AND AND
• Where applicable to the critical limit, the Internal temperature measurement:
water temperature at the depth where dead • For fish held iced or refrigerated (not frozen)
fish may remain until harvest; onboard the vessel:
• Where applicable to the critical limit, the representative number of the largest
method of cooling* and temperature of the fish in the lot at the time of off-loading
127
temperature of the catch upon arrival. of the fish. Randomly select fish from
The harvest vessel operators perform throughout the lot. Lots that show a high
no monitoring or record keeping. level of temperature variability or lots
of very small fish may require a larger
» How Will Monitoring Be Done? sample size;
• For harvest vessel records:
AND
˚ Review controls documented in the
records;
˚ Visually determine the date and time of
off-loading.
AND
128
example, a sample of 60 fish may be Establish a Recordkeeping System.
composited into 20 units of 3 fish each, • Harvest vessel records containing the
provided the action point is reduced information described above;
from 50 ppm to 17 ppm for each unit;
AND
OR
129
known accurate reference device (e.g., • Review monitoring, corrective action,
a thermometer traceable to the National and verification records within 1 week of
Institute of Standards and Technology preparation to ensure they are complete and
(NIST) standards) under conditions that any critical limit deviations that occurred
are similar to how it will be used (e.g., were appropriately addressed.
product internal temperature) within
the temperature range at which it will
be used;
OR
˚ Following the manufacturer’s instructions;
AND
• Once in service, check the temperature-
indicating device daily before the
beginning of operations. Less frequent
accuracy checks may be appropriate if
they are recommended by the instrument
manufacturer and the history of use of the
instrument in your facility has shown that
the instrument consistently remains accurate
for a longer period of time. In addition
to checking that the device is accurate by
one of the methods described above, this
process should include a visual examination
of the sensor and any attached wires for
damage or kinks. The device should be
checked to ensure that it is operational;
AND
• Calibrate the temperature-indicating device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
130
TABLE 7-3
CONTROL STRATEGY EXAMPLE 1 - HARVEST VESSEL CONTROL
This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Harvest Vessel Control.” This example illustrates how a fresh mahi-mahi processor that
receives the fish on ice directly from harvest vessels that use a hook and line technique (fish brought onboard alive) can control scombrotoxin formation. It is provided for illustrative
purposes only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.
Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal fragments).
Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE
Receiving Scombrotoxin All lots received are accompanied Harvest vessel Review of Every Receiving Reject Harvester Perform histamine analysis on
fresh formation by harvest vessel records that show records controls lot supervisor the lot vessel 1 incoming lot every 3 months
mahi documented received records (18 fish per sample)
(1) placement of fish on ice
mahi on in the records Discontinue
within 9 hours of death if the
ice from use of the Review monitoring, corrective
maximum exposure temperature
harvest supplier action, and verification records
does not exceed 83°F or within 6
vessels until within 1 week of preparation
hours if the maximum exposure
131
evidence
temperature exceeds 83°F;
is obtained
(2) The fish were stored that
completely and continuously harvesting
surrounded by ice after capture and
Less than 2.5% decomposition Amount Sensory Every Quality onboard Receiving Provide sensory training
(persistent and readily perceptible) of examination lot control practices record for new fish examiners and
control strategy in order to fully control the • For fish held iced or refrigerated (not frozen)
hazard, depending upon the nature of your onboard the vessel from 12 to less than 15
operation. hours after death:
Set Critical Limits. ˚ The internal temperature should be 60°F
(15.6°C) or below;
OR
» What Will Be Monitored?
• For fish held iced or refrigerated (not frozen) Histamine testing:
onboard the vessel from 15 to less than 24 • Histamine content in the scombrotoxin
hours after death: forming fish flesh;
AND
132
Sensory examination: • For sensory examination:
• Amount of decomposition in the ˚ Examine at least 118 fish, collected
scombrotoxin-forming fish lot; representatively throughout each lot
(or the entire lot, for lots smaller than
AND
118 fish). Additional fish should be
Internal temperature measurement: examined if variability in fish-to-fish
• For scombrotoxin-forming fish held iced or histamine content is expected to be high.
refrigerated (not frozen) onboard the vessel: Lots should consist of only one species
of fish; for vessels delivering multiple
˚ The internal temperature of a
species, testing should generally be
representative number of the largest
AND
» How Will Monitoring Be Done? • For fish held iced or refrigerated (not frozen)
• For histamine analysis: onboard the vessel:
AND AND
˚ Visually determine the date and time of
off-loading.
133
» How Often Will Monitoring Be Done (Frequency)? OR
• Every lot of scombrotoxin-forming fish received. • Reject the lot;
• For sensory examination and histamine • When the sensory examination critical limit
testing:
has not been met:
˚ Any person who is qualified by
˚ If histamine did not exceed 50 ppm in
experience or training to perform the the initial testing:
work; • Chill and hold the affected lot
AND (i.e., fish of common origin) until
• For other checks: histamine analysis is performed on a
minimum of 60 fish representatively
˚ Any person who has an understanding of
collected from throughout the lot,
the nature of the controls.
including all fish in the lot that
show evidence of decomposition
Establish Corrective Action Procedures.
(persistent and readily perceptible
Take the following corrective actions to a product odors) (or the entire lot for lots
involved in a critical limit deviation: smaller than 60 fish). Reject the
• When the histamine-level critical limit at the lot if any fish are found with
receiving step has not been met, reject the lot; histamine greater than or equal
to 50 ppm. The fish collected for
AND
analysis may be composited for
• When the internal temperature critical limit analysis if the action point is reduced
has not been met: accordingly. For example, a sample
˚ If histamine did not exceed 50 ppm in of 60 fish may be composited into
the initial testing: 20 units of 3 fish each, provided
the action point is reduced from
• Chill and hold the affected lot
50 ppm to 17 ppm for each unit;
(i.e., fish of common origin) until
histamine analysis is performed on a AND
minimum of 60 fish representatively
collected from throughout the lot,
˚ If any fish in the lot are to proceed
into commerce for food use, perform
including any fish measured to a sensory examination of all fish in the
have temperatures that exceeded lot to ensure that no decomposed fish
the critical limit (or the entire lot proceed;
for lots smaller than 60 fish). Reject
AND
the lot if any fish are found with
histamine greater than or equal ˚ Any individual fish found to be
to 50 ppm. The fish collected for decomposed (persistent and readily
analysis may be composited for perceptible) should be destroyed or
analysis if the action point is reduced diverted to a non-food use;
accordingly. For example, a sample OR
134
Take the following corrective action to regain control traceable thermometer) under conditions
over the operation after a critical limit deviation: that are similar to how it will be used (e.g.,
• Discontinue use of the supplier until evidence product internal temperature) within the
is obtained that the identified harvesting and temperature range at which it will be used;
AND
• Receiving records showing:
• Once in service, check the temperature-
˚ Date and time of off-loading;
indicating device daily before the beginning
AND of operations. Less frequent accuracy checks
• Results of histamine analysis; may be appropriate if they are recommended
by the instrument manufacturer and the history
AND
of use of the instrument in your facility has
• Results of sensory examination; shown that the instrument consistently remains
AND accurate for a longer period of time. In
• For fish held iced or refrigerated (not frozen) addition to checking that the device is accurate
onboard the vessel:
by one of the methods described above, this
process should include a visual examination of
˚ Internal temperatures of the fish.
135
TABLE 7-4
Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., Clostridium
botulinum growth and toxin formation).
Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT
CONTROL FOR EACH CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO
POINT PREVENTIVE
MEASURE
Receiving Scombrotoxin Less than Fish flesh for Histamine testing Every lot Quality Reject the lot; Reports of Do a quarterly
frozen formation 50 ppm histamine using the AOAC received assurance histamine comparison of histamine
tuna from histamine in content 977.13 method staff Discontinue use of the supplier analysis test results with AOAC
harvest all fish in the on a minimum until evidence is obtained method
136
vessels sample of 18 fish per that harvesting and onboard
lot (36 fish from practices have been improved Review
vessels with monitoring,
high variability If the initial histamine sample corrective action, and
of histamine was <50 ppm, perform verification records
detected histamine analysis on a within 1 week of
between fish min, of 60 fish, collected preparation
time of delivery is 40°F (4.4°C) or below; • For scombrotoxin-forming fish delivered under
OR ice on an open-bed truck:
• For fish delivered under chemical cooling ˚ The adequacy of ice surrounding the
media such as gel packs:
product at the time of delivery;
137
OR ˚ Make visual observations of the
• For scombrotoxin-forming fish delivered adequacy and frozen state of the cooling
ambient air temperature monitoring before shipment and the date and time
OR AND
138
OR • The number of containers examined
• For other checks: and the sufficiency of ice for each;
Take the following corrective action to a product ˚ For chemical cooling media checks:
Take the following corrective action to regain control Establish Verification Procedures.
over the operation after a critical limit deviation:
• Before a temperature-indicating device (e.g.,
• Discontinue use of the supplier or carrier a thermometer) is put into service, check
until evidence is obtained that the identified the accuracy of the device to verify that the
transportation-handling practices have been factory calibration has not been affected.
improved. This check can be accomplished by:
139
(e.g., product internal temperature)
the device with the reading on a known
within the temperature range at which it
accurate reference device (e.g., a NIST-
will be used;
traceable thermometer) under conditions that
are similar to how it will be used (e.g., air
OR
140
TABLE 7-5
Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal fragments).
Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
MONITORING
CRITICAL
CRITICAL LIMITS
SIGNIFICANT
CONTROL FOR EACH CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S)
POINT PREVENTIVE WHAT HOW FREQUENCY WHO
MEASURE
Receiving Scombrotoxin Adequate Quantity Visual observation Every lot Receiving Reject the lot Receiving Check the
formation quantity of and frozen of a minimum of received clerk record thermometer for
frozen gel condition of 25% of shipping Discontinue use of the accuracy and
141
packs to gel packs containers in the supplier or carrier until damage, and to
maintain the lot but not fewer evidence is obtained that ensure that it
product at than 12 containers transportation-handling is operational
40°F or less (or all containers if practices have been before putting
throughout lot has less than 12 improved into operation;
transit; and containers) perform these
same checks daily
142
Example: » Who Will Do the Monitoring?
A fresh tuna processor using raw • For a continuous temperature-recording device:
material that was not previously
frozen has identified a series of ˚ Monitoring is performed by the device
itself. The visual check of the data
processing steps (i.e., from raw
generated by the device, to ensure that
material cooler to finished product
the critical limits have consistently been
cooler) as CCPs for scombrotoxin
met, may be performed by any person
formation. The processor establishes
who has an understanding of the nature
a critical limit of no more than 4
of the controls;
cumulative hours of exposure to
unrefrigerated temperatures in OR
excess of 40°F (4.4°C) during these • For other checks:
processing steps. The processor uses
a marked product to monitor the
˚ Any person who has an understanding of
the nature of the controls.
progress of the product through the
processing steps. The time that the Establish Corrective Action Procedures.
marked product is removed from
refrigeration to the time the last of Take the following corrective action to a product
the marked product is placed in the involved in a critical limit deviation:
finished product cooler is monitored • Chill and hold the affected product until
visually and recorded. It is not histamine analysis is performed on a
necessary for the processor to measure minimum of 60 fish representatively collected
temperature because the critical limit from throughout the affected lot. Destroy
is based on an assumption that the the lot or divert it to a non-food use if any
product temperature may exceed 70°F fish is found with histamine greater than
(21.1°C). or equal to 50 ppm. The fish collected for
analysis may be composited if the action
» How Often Will Monitoring Be Done (Frequency)? plan is reduced accordingly. For example,
• For exposure time: a sample of 60 fish may be composited into
˚ At least every 2 hours; 20 units of 3 fish each, provided the action
point is reduced from 50 ppm to 17 ppm for
AND
each unit;
• For temperature measurements:
OR
˚ For a continuous temperature-recording
• Destroy the product;
device:
• Continuous monitoring during OR
processing operations is • Divert the product to a non-food use.
accomplished by the device itself,
AND
with a visual check of the device
at least once per lot or batch, but Take the following corrective actions to regain control
no less often than once per day; over the operation after a critical limit deviation:
• Add ice to the product;
OR
OR
˚ For a temperature-indicating device:
143
• Modify the process as needed to reduce the by the instrument manufacturer and the
time and temperature exposure. history of use of the instrument in your
facility has shown that the instrument
Establish a Recordkeeping System. consistently remains accurate for a longer
• Processing records showing the results period of time. In addition to checking that
of time and temperature exposure the device is accurate by one of the methods
measurements. described above, this process should include
a visual examination of the sensor and any
Establish Verification Procedures. attached wires for damage or kinks. The
device should be checked to ensure that it is
• Before a temperature-indicating device (e.g.,
operational and has sufficient ink and paper,
a thermometer) or a temperature-recording
where applicable;
device (e.g., a recording thermometer) is
put into service, check the accuracy of the AND
device to verify that the factory calibration • Calibrate the temperature-indicating device
has not been affected. This check can be or temperature-recording device against a
accomplished by: known accurate reference device (e.g., a
˚ Immersing the sensor in an ice slurry NIST-traceable thermometer) at least once a
(32°F (0°C)), if the device will be used at year or more frequently if recommended by
or near refrigeration temperature; the device manufacturer. Optimal calibration
OR frequency is dependent upon the type,
condition, past performance, and conditions
˚ Immersing the sensor in boiling water
of use of the device. Consistent temperature
(212°F (100°C)) if the device will be used
variations away from the actual value (drift)
at or near the boiling point. Note that
found during checks and/or calibration may
the temperature should be adjusted to
show a need for more frequent calibration
compensate for altitude, when necessary;
or the need to replace the device (perhaps
OR with a more durable device). Calibration
should be performed at a minimum of two
˚ Doing a combination of the above if
the device will be used at or near room temperatures that bracket the temperature
temperature; range at which it is used;
OR AND
144
TABLE 7-6
Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal
fragments).
Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE
Processing Scombrotoxin The product Time of product Visual tracking Every batch of Quality control Ice and hold Processing Review
(butchering, formation is not out of exposure to of time for a fish supervisor the record monitoring,
cleaning, refrigeration unrefrigerated marked batch removed from affected batch corrective
packaging, for more conditions of product to raw material in raw material action, and
145
labeling, and than 4 hours during move from raw cold storage for cooler verification
boxing) cumulatively processing material cold processing records within
operations storage to final Perform 1 week of
product cold histamine preparation
storage analysis on a
minimum of
60 fish in the
Destroy the
entire batch
if any fish
exceeds
50 ppm
histamine
Modify the
process, if
necessary, to
reduce delays
• CONTROL STRATEGY EXAMPLE 5 - STORAGE Establish Monitoring Procedures.
CONTROL
» What Will Be Monitored?
It may be necessary to select more than one
control strategy in order to fully control the • For refrigerated storage of scombrotoxin
hazard, depending upon the nature of your forming fish:
146
OR OR
• For other checks: ˚ Make adjustments to the ice application
operations.
˚ Any person who has an understanding of
the nature of the controls.
Establish a Recordkeeping System.
Establish Corrective Action Procedures. • For refrigerated storage:
Take the following corrective action to a product ˚ Printouts, charts, or readings from
involved in a critical limit deviation: continuous temperature-recording
devices;
OR
OR
• For storage under ice:
• Chill and hold the affected product until
histamine analysis is performed on a ˚ The number of containers examined and
the sufficiency of ice for each;
minimum of 60 fish collected from throughout
each affected lot. Destroy the lot or divert AND
it to a non-food use if any fish is found ˚ The approximate number of containers
with histamine greater than or equal to 50 in the cooler.
ppm. The fish collected for analysis may
be composited if the action point is reduced Establish Verification Procedures.
accordingly. For example, a sample of 60 fish • Before a temperature-recording device (e.g.,
may be composited into 20 units of 3 fish a recording thermometer) is put into service,
each, provided the action point is reduced check the accuracy of the device to verify that
from 50 ppm to 17 ppm for each unit; the factory calibration has not been affected.
OR This check can be accomplished by:
• Destroy the product; ˚ Immersing the sensor in an ice slurry
(32°F (0°C)), if the device will be used at
OR
or near refrigeration temperature;
• Divert the product to a non-food use.
OR
AND
˚ Comparing the temperature reading on
Take the following corrective actions to regain control the device with the reading on a known
over the operation after a critical limit deviation: accurate reference device (e.g., a NIST-
• Prevent further deviation: traceable thermometer) under conditions
that are similar to how it will be used (e.g.,
˚ Add ice to the product;
air temperature) within the temperature
OR range at which it will be used;
˚ Move some or all of the product in the
AND
malfunctioning cooler to another cooler;
• Once in service, check the temperature-
AND recording device daily before the beginning
• Address the root cause: of operations. Less frequent accuracy checks
may be appropriate if they are recommended
˚ Make repairs or adjustments to the
by the instrument manufacturer and the
malfunctioning cooler;
147
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-recording device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
• Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• When visual checks of ice are used,
periodically measure internal temperatures
of fish to ensure that the ice is sufficient
to maintain product temperatures at 40°F
(4.4°C) or less;
AND
• Review monitoring, corrective action,
and verification records within 1 week of
preparation to ensure they are complete and
any critical limit deviations that occurred
were appropriately addressed.
148
TABLE 7-7
Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal
fragments).
Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE
Raw material Scombrotoxin Maximum Cooler Time and Continuous, Production Ice and hold the Data Check the
and finished formation cooler temperature temperature with a visual supervisor affected product logger data logger for
product cold temperature of data logger check of inside the cooler printout accuracy and
storage (shared 40°F recorded data damage and to
149
cooler) once per day Check ensure that it
sufficiency of ice is operational
on the product before putting
two times per into operation;
day until cooler perform these
is functioning checks daily, at
reliably the beginning
150
dockside handling on the formation of
biogenic amines in mahimahi (Coryphaena
hippurus), skipjack tuna (Katsuwonus
pelamis), and yellowfin tuna (Thunnus
albacares). J. Food Prot. 67(1):134-141.
• Stratton, J., and S. Taylor. 1991. Scombroid
poisoning, p. 331-351. In D. Ward and C.
Hackney (ed.), Microbiology of marine food
products. Van Nostrand Reinhold, New York,
NY.
• Taylor, S. 1985. Histamine poisoning
associated with fish, cheese, and other foods,
p. 1-47. World Health Organization, VPH/
FOS/85.1. Geneva, Switzerland.
• Taylor, S. 1988. Marine toxins of microbial
origin. Food Technol. 42:94-98.
• Taylor, S., and S. Summer. 1987. Detection
of histamine, cadaverine, and putrescine,
p. 235-246. In D. Kramer and J. Liston (ed.),
Seafood quality determination (Book 15 of
Developments in seafood science). Elsevier,
New York, NY.
• Taylor, S. L., J. Y. Hui, and D. E. Lyons.
1984. Toxicology of scombroid poisoning, p.
417-430. In E. Ragelis (ed.), Seafood toxins.
American Chemical Society, Washington, DC.
• van Spreckens, K. 1987. Histamine
production by psychrophilic flora, p.
309-318. In D. Kramer and J. Liston (ed.),
Seafood quality determination (Book 15 of
Developments in seafood science). Elsevier,
New York, NY.
• Yongsawatdigul, J., Y. J. Choi, and S.
Udomporn. 2004. Biogenic amines
formation in fish sauce prepared from
fresh and temperature-abused Indian
anchovy (Stolephourus indicus). J. Food Sci.
69(4):312-319.
151
NOTES:
152