Cement Course 2000 ‘The QUICK CEMENT REFERENCE GUIDE™ _ C= GO_= DIME ==™FST TKS KO POTASSIUM ]IC20.5i0; = CS= Alte [UL = Type l"Lishe Color S= SO; = SILICA S==™="= | N=NaO SODIUM —_|2Ca0-SiO, =C,S™ Belite | Gypsum = CaSO, 24,0 ‘ALO; = ALUMINA 577 | Mf= MgO” MAGNESIUM [3CaO-Al,0,=C,A™= Aluminate| Limestone = CaCO, === F= FeO) = IRONY mee — — = | ACaO-AI,0, Fe,05=C,AF | IM of Concrete = 2500kg = FeO = IRON! *tmsemsor-ns] S$ Sulfur = SOs ‘Ferrite | and contains 35hg of coment "ALUMINA - TO - IRON RATIO (AR) ‘ALO, > >25~vircou clinker melt highcavl strength, high heat | Acceptable Standard Deviation == 0.1 AR= 252. cf hydeaton ‘Typical (ARRange = 13-25 Fe,0, > S13—brick inileatin, coming washing, low catty “Te 198 a srenath Tye. = 2 SILICA RATIO GR) Si > >3--hadtosurn clinker, scarce thin cating high thermal | Asteptabe Standard Deviation == 0.06 _— loading, sty like, high ely seonath ‘Typcal(SR) Range = 2-3 AIO, + Fe,O, | > <2~excess & unstable coating, bck axing tinker Typekl = 228 ‘alin! snowman and ring formation Type = 280 KILN FEED UNIFORMITY INDEX (KFUD) (CS! = The alate C8 of oe instatanous' diy sample of la zaw mix fed Actual _¢,sTarget > || €,5 7 ~ The C,S Target established forthe mill product, ‘n= Number of samples (calculation of average CS is done monthly) Target for KFUL is <10 | am intstanous samples one made up of $ consecutive increments iskon a shot interval LIME SATURATION FACTOR-(LSF)-Glinker Basis Ifthe MgO is below 2% I the MgO is above 2% LSE 100(C ~ Ce +0.75 MBO) LSP = 100(C — Ce +15 MZO) (2.85SI0,) + (1.1841,0,) + (0.65Fe,0,) (2.85Si0,)+(1.1841,0,) + (0.65Fe,0,) FS arlene GE as ine & GS chor highly wonnh Nigh iat | AEH Standard Dovaton = 1? Zlartartum eden 1 teh Hee ine CS ciakerhaheary wens WHR SL | Ty Range 90, > So ey to bum, exces costing, exes lig phase, posible brick infiltration, edad “yet = "513 omen aength low sine | them = 96 REQUIRED BURNING TEMPERATURE (RBT) “Typical (ROT Range 2600° - 27007 ~ 25 -7EPC “ype MEG pir ae RET = 2340 = 8.12C,S~ (6,73C,A + 22.75C4AF +32) Typ wore Mare ‘COATING TENDENCY (AW) Typical (AW) Range 28-30 (AR> 0.64) AW=C)A+CAAF +0.2C,S >30-to much costing rings snowman, “Soft Durning Mix” < 28 ee coating. ble coming ‘CLINKER LIQUID PHASE (% LP) “Typed Lgeidn he BZ=25-275% GINO (ARSL3) LPHRZAWS22E+MOK=N+S | @(l40e"C) LP-298 AF 2I0FTMUNSK TS (WO) (ARS 13) _LPselPeMeN sR Gus") P2300 81228 F7MINTKIS POTENTIAL FREE LIME (PFD) BURNABILITY FACTOR (BF) Typical 100~ 120 PRL = (6177+ (005C,8) (015 \A) + (0S6CAAF), BE = LSP + 10SR_3(M AE (Best 108) BURNABILITY INDEX (BI) B./. Gs Typical262<45 (Lower = Better) = typi (G,4+C,AF) RAW MIX REACTIVITY (FLS) Fre Lime @ (400°C) ~031 (LSP - 100) +218 GR-18)+073 Qu +033 Cus+036NQ Sree Lime (300°C) 021 (SF 100) 39 (SR= 13) + 04DQe-+022 Cry +008 Que tafgwarcabove 4p Cia Yoof Limestone above 25 NO insoluble residue SULPHATE MODULUS(Mngs,.505_) Inthe "ieal” ange, th alka willbe complexed with SOs and ext as clinker Mosen SO3= (SO4/80) + [(Kz0/94) + (Na,0/62) - (.5 (CV35.5))} (Ideal 0.80 ~ 1,25) ALKALI EQUIVALENT (AE) ‘AE = Na,O + (0.659 KO) To be considered Low Alkali Cement under ASTM C150, the Alkali Equivalent (AE) must be < 0.60% the AE is too high, posible cemen/agareuate reaction mt MSSConsMBAL.CO Come Rn Maid ' stemCement Course 2000 ‘TO CONTROL MgO EXPANSION Make $0; = 0.67(MgO-2) This ean be wed up t0 55 MgO KILN FEED RESIDENCE TIME (Minutes) 14x KILNLength ft) KILNSpeed( RPH)x KILNDiameter(fi) x KILNSlope(ft/ fi) BOGUE"S POTENTIAL COMPOSITION “Typical % for Type [7 GU (AR> 068) OS = 4071 C - (765)+6718A) +L FH +OSRS) (45 — 68) CS = 2867 5 — 075405) (10-30 5 or GS = (W6l $4507 +10 F)—307C GA = 2680 4 (LO) (3-15) CAF = 3.000 F (3212) “Typical Kil Sates Tong Wet Tong be Proheater Preheater & Precaldiner Tenth o Diameter Ratio 307 st TL TH Tons por dey Unt Volene_| 068-080 P| ORE OSHT Taran sea ‘Cement Types, Their Typical Composition & Use asta | asta ‘crit pia "ciona coment Type [aU 95 [as fora] fam fo fa TY] eneal es CHD Tapia day Soh CTW pa STAMP SR sabe fs foal [ae for oa sep ‘Moderate Sls Resistant CA must be < OY Type HE faa [2 false fo fox fos pe frp Tigh Ely Song C09 = Typical | day Svengih 1900 pa 1 0Pa Type LH sear fas ofa ett Low Heat of Hydration —(Or ase Type with GGBFS of Fas) TeV [CaS paps [are [Tsao fos be pepe Tih Salle Restace (Or wie Type [wih GGBFS) Warr [was] so fas opera az ase P red for dosoratve wor The key o maize theo Sonn SLAG Peale essary 370 GaBFS CONVERSION FACTORS USEFTE NUMBERS epic Temperaneres Tallan BTOTTag= Ten ag ga Webbs SO, RRS EO Lg alae | Room Temp ae [Lida = 85 BTUL[1 BTU = 105] | To frm og of cot ues 10. oa ing We ao Pst oN igen" (1 P8108 gtr) —| Typ non os Kiln Fd 183 Kant Temp A oe PSIxoa95 =1e —(1PSI=6895 ihe Type a frp Fel Gk S3=1S7To— | Prefer st op 350 Tinea 10° Mass to asa) Tp SPO of Come = 3.15 i st Temp PCY Tose TSMeh =U NOME =T Ahem =p [Aa TGR, & 21560, Ang STP=LDigi O08 RAT | Bang Zane emp 1st0 Jeno tS civ wo 2475247 1” wr gue 700 eins = 0295 nce of att To Sun Pes) S00 Conlon Meise = 0° A Te Seda Cons Eps Som = SF 630 ig ‘hewio Bnis al 700 Conve Fen Cas “F=0S°C+32 Cote Cosas eee “C= SF 3 Barkne= FS co Fociage ofc Fees = 1ST Tecbage Lag ote gC we OE Teste Ware DBT ig Whe TYPICAL FORL DATA Tie S| oa as eg Temps TEL URL of Fuel Constituent Bia if mim" Ah Tn Air son | Com Taras cr too) 7781] 0a | aor aPC 50] IS fae ow ao ae a 9s Sa [oe EE Gites} CO 30 as} ae] ase ae | ae | aS] ‘Hydrogen Hy 325 12554 0.06593, 1061°F S719 40] 56 | Tiel Cal] GT ia Ee |e RC) Kerosene (igo) | CoH, 137,000 BTUFgal [347 ming | 721 wil 650°F 343°C == Bape tame] Tamar > SE] S| | Elemen |=] i Wa “ “or ‘eo Compounds [| **** | | Materials | ke? mam Se +h fe] | Ban rss Dae Castner afar Tato So tio Pain Beat ee fone tots nfs eo Tate Garam {sea a psi Woe] Pee so fee peprses pao] faa — oY [oe at et Tis | ce eta chee] Paetetoe |} — te] Psa a ibaa Toate [erate] [Sine —[ ar Tee pfas Sore] [exo tems—[oa | Pease | — a ue Cast 3-990 [Geen pad a0 —| as Sh Sofas] [tone ee] Lae fa rr Treas Sings | tor a Fam isl Suton Tepes) [ares | re mmr Devons ote AE seo [onsen [tomes | ose) | tomers ROR) cot MALS Cmte eve