Grundfosliterature 5943391

GRUNDFOS DATA BOOKLET
SMART Digital XL
DIGITAL DOSING from 60 to 200 l/h
DDA, DDE
Pumps and accessories
SMART Digital XL
1. General data 3
Table of contents
Performance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Identification 6
3. Functions overview 7
Overview of functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Functions DDA 9
Operating elements DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation modes DDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Functions DDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring diagram, DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Functions DDE 19
Operating elements DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation modes DDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Functions DDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wiring diagram, DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6. Construction 23
DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7. Dimensions 25
8. Technical data 26
DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9. Pump selection 28
DDA, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DDE, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DDA, DDE, non-standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10. Accessories for medium-sized dosing pumps up to 460 l/h 31

Accessories overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cables and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Foot valves FV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Rigid suction lances RSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Level-control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Injection units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Pressure relief valves PRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Pressure loading valves PLV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pressure valves PV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pulsation dampers and calibration columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Pump connection kits and inlay kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Electric stirrers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Withdrawal devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Wall or tank mounting assembly for SMART Digital XL DDA/DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tank accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11. Pumped liquids 59
12. Grundfos Product Center 60
2
SMART Digital XL
1
1. General data
General data
Performance range
TM07 6205 1120

Fig. 1 Performance range
3
1 SMART Digital XL
Features at a glance Precise and easy setting / usability and interaction

General data
The operator can easily install the pump and set it to

discharge exactly the quantity of dosing liquid required
for the application. In the display of the DDA pump, the
setting of the pump is read out directly, the flow is
shown in ml/h, l/h, or gph.
The click wheel (turn-and-push knob) and the
graphical LC display with plain-text menu in up to 28
languages make commissioning and operation
TM06 7328 3316

intuitive. As the LCD is backlit in different colours, the
pump status can be seen from a distance (traffic-light
concept).
Fig. 2 DDA, DDE

Operation
Digital DosingTM
The SMART Digital XL generation DDA and DDE with 60.0 l/h
TM06 7330 3316

powerful PMS (Permanent Magnet Synchronous) Manual 60.0 l/h
motor brings state-of-the-art technology to perfection.
Combined expert knowledge and the patented
solutions set future standards. Traditional technologies
such as stroke length or stroke frequency adjustment Fig. 4 Display DDA
with asynchronous motor become a thing of the past.
Thanks to a variety of operation modes, signal inputs
Unique flexibility with only a few variants and outputs, the pump can easily be integrated into
The included mounting plate makes the pump more every process.
flexible. Service and pump exchange is easy and fast: Advanced process reliability
just dismantle the pump from the mounting plate by
removing two screws. An intelligent drive and microprocessor control
ensures that dosing is performed precisely and with
The control cube of the pump can be lifted and turned
low pulsation, even if the pump is dosing high-viscosity
into three different positions: front, left or right.
or degassing liquids. Malfunctions, caused by air
bubbles for example, are detected quickly by the
maintenance-free FlowControl system and then
displayed in the alarm menu.
The AutoFlowAdapt function automatically adjusts the
pump according to the process conditions, suchas
varying backpressure. The integrated flow
measurement makes additional monitoring and control
equipment redundant.
Designed to save costs
In general, the investment for a dosing pump
installation is low compared to its life cycle costs
including the cost of the chemicals. The following
features make the SMART Digital XL DDA and DDE
pumps contribute to low life cycle costs:
• No underdosing or overdosing due to high dosing
TM06 7329 3316
accuracy and FlowControl

• Longer maintenance intervals thanks to the
universal chemical resistance of the double
full-PTFE diaphragm
Fig. 3 Modularity of the control cube
• Reduced energy consumption thanks to
A turn-down ratio of 1:800, a wide supply voltage state-of-the-art drive technology.
range (100-240 V, 50/60 Hz), combined connection
sets and other features reduce the models and
variants to a minimum.
4
SMART Digital XL
1
Two application-oriented type ranges
General data
DDA is the high-end pump range for extended flow and
pressure ranges with sensor-based FlowControl and
measurement functions for challenging industrial
applications, such as:
• Drinking water treatment
• Wastewater treatment
• Boiler water treatment
• Cooling water treatment
• Process water treatment
• Chemical industry
• Ultrafiltration process and reverse osmosis
• Food and beverage industry
• Paper and pulp industry.
DDE is the economical pump range with basic

functions including manual operation or control via
PLC for OEM applications, such as:
• Drinking water treatment
• Wastewater treatment
• Boiler water treatment
• Cooling water treatment
• Process water treatment
• Chemical industry
• Ultrafiltration process and reverse osmosis
• Food and beverage industry
• Paper and pulp industry
• Irrigation
• Swimming pool water.
5
2 SMART Digital XL
2. Identification
Identification
The type key is used to identify the precise pump and

Connection, inlet / outlet
is not used for configuration purposes.
DDA 60-10 FCM-PVC/V/C-F-31U3U3FG
Example: DDA 60-10 FCM-PVC/V/C-F-31U3U3FG
U3U3 2x Union nut G 5/4"
Type 2x Hose connector 19/20 mm
2x Hose clamp
2x Pipe connector 25 mm
DDA
A7A7 2x Union nut G 5/4"
DDE
2x Inlay external thread 3/4" NPT
A1A1 2x Union nut G 5/4" (SS)
Max. flow [l/h]
2x Inlay internal thread Rp 3/4" (SS)
A3A3 2x Union nut G5/4 (SS)
2x Inlay internal thread 3/4" NPT (SS)
Max. pressure [bar]
Mains plug
Control variant DDA 60-10 FCM-PVC/V/C-F-31U3U3FG

F EU (Schuko)
B USA, Canada
B Basic (only DDE)
G UK
DDA: Alarm relay
AR I Australia, New Zealand, Taiwan
DDE: B with pulse mode, analog mode and alarm relay
FCM AR + FlowControl function E Switzerland
J Japan
Dosing head variant L Argentina

PVC Polyvinyl chloride Design / approval
PV PVDF DDA 60-10 FCM-PVC/V/C-F-31U3U3FG

SS Stainless steel 1.4401 G Grundfos red
PVC-L PVC + integrated diaphragm leakage detection A Grundfos green
PV-L PV + integrated diaphragm leakage detection B Grundfos black
SS-L SS + integrated diaphragm leakage detection X Neutral / black
Gasket material Special variant
DDA 60-10 FCM-PVC/V/C-F-31U3U3FG DDA 60-10 FCM-PVC/V/C-F-31U3U3FGC3

E EPDM Standard
V FKM C3 Inspection certificate 3.1 (EN 10204)
T PTFE
Valve ball material

C Ceramics
SS Stainless steel 1.4401
Control cube
F Front mounted (change to left or right is possible)
Supply voltage
3 100-240 V 50/60 Hz single phase
Valve type
1 Standard
2 Spring-loaded
6
SMART Digital XL
3
3. Functions overview
Functions overview
Overview of functions
DDA DDE
Control variant: FCM AR AR B
General
Digital Dosing: Internal stroke speed control and frequency control ● ● ● ●
Mounting plate ● ● ● ●
Control panel, see page 9 and 19
Control cube mountable in three positions: front, left, right ● ● ● ●
Transparent protective cover for control elements ● ● ● ●
Capacity setting in millilitres, litres or US-gallons ● ●
Graphical display with background light in four colours for status indication: white, green, yellow, red ● ●
LEDs for operation mode, warning and alarm ● ●
Plain-text menu in different languages ● ●
Turn-and-push knob (click wheel) for easy navigation ● ●
Capacity adjusting knob (0.125 - 100 %) ● ●
Start/Stop key ● ●
100 % key (deaearation) ● ● ●
Operation mode key (manual/pulse/analog) ●
Operation modes, see page 10 and 20
Manual speed control ● ● ● ●
Pulse control in ml/pulse ● ●
Pulse control (1:n) ●
Analog control 4-20 mA ●
Analog control 0/4-20 mA ● ●
Batch control (pulse-based) ● ●
Dosing timer cycle ● ●
Dosing timer week ● ●
Fieldbus control ● ●
Functions, see page 12 and 21
Auto deaeration also during pump standby ● ●
FlowControl system with selective fault diagnosis ●
Pressure monitoring (min/max) ●
Flow measurement ●
AutoFlowAdapt ●
Stop after power failure ● ●
SlowMode (anti-cavitation) ● ●
Calibration mode ● ●
Full scaling of analog input ● ●
Scaling of maximum analog input ●
Service information display ● ●
Relay setting: alarm, warning, stroke signal, pump dosing, pulse input* ● ● ●
Relay setting (additionally): timer cycle, timer week ● ●
Inputs/outputs, see page 12 and 21
Input for external stop ● ● ●
Input for pulse control ● ● ●
Input for analog 4-20 mA control ●
Input for analog 0/4-20 mA control ● ●
Input for low-level signal ● ● ●
Input for empty tank signal ● ● ●
Output relay (2 relays) ● ● ●
Output analog 0/4-20 mA ● ●
Input/Output for GENIbus ● ●
Input for software update ● ● ● ●
Input/Output for CIU (Profibus DP, Modbus, GRM, Ethernet etc.) ● ●
* DDE-AR: relay 1: alarm; relay 2: low-level signal, stroke signal, pulse input
7
3 SMART Digital XL
Functional description
Functions overview
The electronically controlled PMS (Permanent Magnet

Synchronous) motor of the DDA and DDE pumps
provides optimum control of the stroke speed. The
duration of each discharge stroke varies according to
the capacity set, resulting in optimum dosing flow in
any operating situation, while the duration of each
suction stroke is constant (see figure below).
The advantages are as follows:
• The pump always operates at full stroke length,
irrespective of the capacity set; this ensures
optimum accuracy, priming and suction.
• A capacity range 1:800 (turn-down ratio) reduces
variants and spare parts.
• Smooth and continuous dosing ensuring an
optimum mixing ratio at the injection point without
needing static mixers.
• Significant reduction of pressure peaks, preventing
mechanical stress on wearing parts such as
diaphragm, tubes, connections, resulting in
extended maintenance intervals.
• The installation is less affected by long inlet and
outlet lines.
• Easier dosing of high-viscosity and degassing
liquids (SlowMode).
The optimum dosing control shown below takes place
in any operation mode.
Capacity SlowMode
setting
Discharge
100 % -
Duration
Suction
Discharge
50 % - Duration
Suction
Discharge
10 % -
Duration
Suction TM06 7332 3316
Discharge
10 % 50 % Duration
Suction Extended suction stroke (SlowMode)
Fig. 5 Relation between stroke-frequency adjustment and capacity
8
SMART Digital XL
4
4. Functions DDA
Functions DDA
Operating elements DDA Menu
The DDA dosing pumps feature a user-friendly
The pump is supplied with front-mounted control cube.
plain-text menu. The menu consists of 4 tabs:
The position of the control cube can easily be changed
by unfastening two screws, lifting the cube, turning it to • Operation
the left or to the right and fastening both screws again. • Info
• Alarm
• Setup.
During initial startup, all menu text appears in the
English language. The menu can be set to display
other languages.
TM06 7333 3316

Operation
60.0 l/h
Fig. 6 Two of three possible control cube positions Manual 59.9 l/h
Info
1
Th 16.02.2017 12:34
Operation
Counter >
60.0 l/h Service -
Manual 60.0 l/h Service kit
3
.............................
2 4
Alarm
TM06 7334 3316
1 16.02.2017 15:10
Low level
2 15.02.2017 14:34
Empty
Fig. 7 Operating elements DDA Setup

Language English >
TM06 7434 0217

Pos. Description Operation mode Manual >
Analog output Input >
1 Graphical LC display SlowMode Off >
2 [Start/Stop] key .............................
3 Click wheel
4 [100%] key Fig. 8 Menu overview (example of main menus)
The click wheel guides the user quickly and easily The menu text appears in up to 28 languages on a big
through the plain-text menu. graphical display, backlit in four different colours
If the maximum capacity is required over a short period according to the traffic light concept.
of time, for example during startup, press the [100%]
Display Fault Pump status
key. To set the pump to run for a specific number of
seconds at maximum capacity, press the [100%] key White - Stop Standby
Green - Running
and turn the click wheel clockwise simultaneously.
Yellow Warning Stop Standby Running
Red Alarm Stop Standby
9
4 SMART Digital XL
Operation modes DDA Analog 0/4-20 mA control

Functions DDA
In this operation mode, the pump doses

Manual control according to the external analog signal. The dosing
In this operation mode, the pump constantly volume is proportional to the signal input value in mA.
doses the dosing flow set with the click wheel. The Operation mode Input signal [mA] Dosing flow [%]
dosing flow is set in l/h or ml/h. The pump
≤ 4.1 0
automatically switches between the units. Alternatively, 4-20
≥ 19.8 100
the display can be reset to US units (gph). ≤ 0.1 0
0-20
Setting range ≥ 19.8 100
Setting range* Dosing capacity

Pump type
From [l/h] To [l/h] Q [%]
DDA 60-10 0.075 60 100

DDA 120-7 0.15 120
80
DDA 200-4 0.25 200 mA
20
60 0-
* When the SlowMode function is enabled the max. flow is reduced
(see page 12).
40
mA
TM04 1574 1410

Pulse control 20 20
4-
In this operation mode, the pump doses the set 0
dosing volume for each incoming (potential-free) 0 4 8 12 16 20 [mA]
pulse, e.g. from a water meter. There is no direct Input signal
relation between pulses and dosing strokes. The pump Fig. 9 0/4-20 mA control
automatically calculates the optimum stroke frequency
for dosing the set volume per pulse. With the analog scaling function, the curve can be
The calculation is based on: individually drawn between two arbitrary points: l 1/Q1
and l2/Q2.
• the frequency of external pulses
• the set dosing volume/pulse. Dosing capacity
The quantity to be dosed is set in ml/pulse. Q [%]
Setting range 100
I1' / Q ' 1
I2 / Q 2
Pump type Setting range [ml/pulse] 80
DDA 60-10 0.0111 - 111 60
DDA 120-7 0.0232 - 232
DDA 200-4 0.0386 - 386 40
I1 / Q 1
TM04 1575 1410

The frequency of incoming pulses is multiplied by the 20
I2' / Q ' 2
set dosing volume. If the product exceeds the 0
maximum flow of the pump, a maximum of 65,000 0 4 8 12 16 20 [mA]
pulses can be stored for later processing with the Input signal
pulse memory function, when activated. Fig. 10 Analog scaling
10
SMART Digital XL
4
Pulse-based batch control Dosing timer week
Functions DDA
The set quantity is dosed in batches within the The integrated real-time clock features also
set dosing time (t1). A batch is dosed every time the batch dosing based on a weekly period. There is a
pump receives an external pulse. If the pump receives maximum of 16 procedures per week. Each dosing
new pulses before a batch is completed, these pulses procedure consists of:
will be ignored. In the event of interrupts such as • Batch volume
external stop or alarm, incoming pulses will also be • Dosing time
ignored. After ending of the interrupts, a new batch will
• Start time
be dosed with the next incoming pulse.
• 1 to 7 weekdays (Monday to Sunday).
Batch volume In case several procedures are overlapping, the
procedure with the highest flow rate has the highest
priority. Batch dosing is stopped during any interrupt,
e.g. power supply failure or external stop, while the
t1 t1 time continues running in the background (real-time
TM06 7085 3918

Time
clock). After ending of the interrupt, batch dosing
proceeds according to the current status in the
Pulse Pulse timeline.
Fig. 11 Pulse-based batch control 0:00
Setting range 1 1 1 1
6:00
4 4
Setting range
Pump type
From [ml/batch] To [l/batch] Resolution [ml]* 12:00
DDA 60-10 5.56 999 0.694 2 2
TM04 1576 1410

DDA 120-7 11.6 999 1.45
18:00
DDA 200-4 19.3 999 2.41
3 3 3 3 3 3 3
* Thanks to the digital motor control, dosing quantities with a 0:00
resolution of up to 1/8 of the dosing stroke volume can be dosed. Mo Tu We Th Fr Sa Su
Fig. 13 Dosing timer week (example with 4 procedures)

Dosing timer cycle
After a start delay (t2) the set batch volume is Setting range
repeatedly dosed in the set cycle time (t3). The dosing The batch volume setting range corresponds to the
time (t1) can be adjusted. Batch dosing is stopped pulse-based batch control setting range.
during any interrupt, e.g. power supply failure or
external stop while the time continues running in the
background (real-time clock). After ending of the
interrupt, batch dosing proceeds according to the
current status in the timeline.
Batch volume
t1 t1
Time
TM06 7089 3918
t2
t3
Fig. 12 Dosing timer cycle
Setting range
The batch volume setting range corresponds to the
pulse-based batch control setting range.
11
4 SMART Digital XL
Functions DDA Auto deaeration

Functions DDA
The auto deaeration function avoids breakdown

SlowMode of the dosing process due to air-locking, when dosing
When the SlowMode function (anti-cavitation) is degassing liquids such as sodium hypochlorite. During
selected, the pump extends and smooths its suction long dosing breaks, e.g. at the weekend or overnight,
stroke. This results in a softer suction stroke. air-bubbles can form in the inlet line and get into the
dosing head. If too much air is in the dosing head, and
The SlowMode function is used in these situations:
the dosing process is started again, no liquid will be
• when pumping high-viscosity liquids dosed (air-lock). Software-controlled diaphragm
• when pumping degassing liquids movements at regular intervals encourage the air
• when the inlet line is long bubbles to rise and finally to be displaced out of the
• when the suction lift is high. dosing head.
Depending on the application, the motor speed during These movements are executed
the suction stroke can be reduced individually to • when the pump is not stopped and
approximately 50 % or 25 % of the normal motor • during dosing breaks (e.g. external stop or no
speed. incoming pulses).
The maximum pump capacity is reduced accordingly.
See page 26 for further details. Calibration
The pump is calibrated in the factory at the nominal
Stop after power failure pressure of the respective pump type (see maximum
The "Stop after power failure" function is used to pressure in Technical data page 26). After startup, the
prevent the pump from performing a reference dosing pump can be calibrated for the actual
movement and start dosing when the power supply is installation to ensure that the displayed value (ml, l or
switched on or reestablished after a power failure. gph) is correct. A calibration program in the setup
A reference movement is performed every time the menu facilitates this process. The AutoFlowAdapt
power supply is switched on. With the reference function keeps the dosing precision (DDA-FCM control
movement the pump identifies the exact diaphragm variant), even if the backpressure changes.
position to ensure accurate dosing. Depending on the For the description of the AutoFlowAdapt function, see
initial diaphragm position, the reference movement can page 17.
dose a small amount of dosing medium into the
process. To avoid this, you can enable the "Stop after External stop
power failure" function. With the external stop function, the pump can be
The function is disabled by default. stopped from a remote place via an external contact. It
When this function is enabled: is not recommended to switch on and off the power
• The pump stops and displays an alarm when the supply as it was usual when working with a
power supply is switched on. The pump will perform conventional dosing pump. When working with
the reference movement after the alarm was microprocessor-controlled digital dosing pumps, the
acknowledged by the user. external stop signal has to be used, in order to keep
the optimal dosing precision and to prevent damages
• Functions which require the reference movement
to the electronics.
are deactivated until the reference movement was
performed. These functions are: When activating the external stop signal, the pump
changes from running to standby . The signal
– Auto deaeration
input can be set to normally open (default) or normally
– FlowControl closed contact. The operation display shows an
– Moving the diaphragm into service position activated external stop .
– Volume counter
Counters
The pump displays resettable and non-resettable
counters in the info menu tab.
Counter Description Resettable
Accumulated dosed quantity in litres or
Volume Yes
US gallons
Operating Accumulated number of operating hours
No
hours (power-on)
Motor Accumulated number of motor runtime
No
runtime hours
Strokes Accumulated number of dosing strokes No
Accumulated number of times the mains
Power on/off No
supply has been switched on
12
SMART Digital XL
4
Service display Relay output
Functions DDA
Due to the optimised construction and the The pump can switch two external signals using
smooth digital dosing principle, the service periods are installed relays. The relay outputs are potential-free.
more than twice as long, if compared to conventional Depending on the process control requirements, the
pumps. However, the wear parts have to be exchanged following relay output settings can be chosen:
in regular intervals in order to keep the dosing
precision and the process reliability at a high level. The Signal
Description
service display in the pump shows when service of the Relay 1 Relay 2
wear parts is required. The displayed service kit Display red, pump stopped (e.g.
Alarm* Alarm
product number makes service more convenient. The empty tank signal, etc.)
following information is displayed in the Info Display yellow, pump running (low
Warning* Warning
level signal, etc.)
display:
Stroke signal** Stroke signal** Every completed stroke
Display Description Pump dosing Pump dosing* Pump is running and dosing
Every pulse coming in from pulse
- No service required Pulse input*** Pulse input***
input
Service Soon Order parts for service soon Set by a command in the Bus
Now Service must be performed now Bus control Bus control
communication function (page 14)
The service kit contains all parts Timer can be set in menu: on-time,
8-digit Grundfos Timer cycle
Service kit needed for standard maintenance: cycle-time, start delay
product number
diaphragm + valves Timer can be set in menu:
After performing the service, reset Timer week procedure, on-time, start time and
Reset service system
the system weekdays
The following service messages appear, depending on Contact type
what happens first: NO* NO* Normally Open Contact

NC NC Normally Closed Contact
Motor runtime Regular intervals
Display * default setting
[h] [months]
** Continuous operation of the relays on a high frequency reduces the
Service soon 7,500 23 relay lifetime significantly.
Service now 8,000 24 *** The correct transmission of incoming pulses can only be
guaranteed up to a pulse frequency of 5 Hz.
In case of difficult liquids the service intervals can be
shorter and service has to be performed earlier. Analog output
In addition to the analog input (operation mode: analog
Level control 0/4-20 mA) the pump is also equipped with an analog
The pump can be connected to a dual level 0/4-20 mA output signal. Depending on the process
control unit for monitoring of the chemical level in the control requirements, the following analog output
tank. The pump can react to two level signals: settings are available:
Level sensors Pump reaction* Control
Description of analog output variant
• Display is yellow (Warning) Setting
signal
Low-level signal • is flashing FCM AR
• Pump continues running
Analog feedback signal (not for
• Display is red (Alarm)
master-slave application). The
Empty tank signal • is flashing Output = Input X X
analog input signal is mapped 1:1
• Pump stops
to the analog output.
* Depending on the pump model and settings, the relay outputs can Flow measured in the dosing head
Actual flow X X*
be activated (see Relay output, page 13) (Flow Measurement page 17)
Backpressure measured in the
Backpressure dosing head (Pressure monitoring X
page 17)
Set by a command in the bus
Bus control X X
communication (see below)
* Output signal is calculated based on motor speed and pump status

(target flow rate).
13
4 SMART Digital XL
Bus communication Additional display

Functions DDA
The pump can be connected to a Grundfos CIU The additional display function provides further useful
unit (Communication Interface Unit) equipped with one status information, e.g. the target flow rate as well as
of the following CIM modules (Communication the actual flow rate. The value is shown in the
Interface Module): operation display together with the corresponding
• CIM150 Profibus symbol.
• CIM200 Modbus
• CIM260 3G/4G/SMS Operation
• CIM280 3G/4G/GRM/GIC
• CIM500 Ethernet. 60.0 l/h
Manual 59.9 l/h
For internal communication between the CIU and the
TM06 7439 3416

dosing pump, GENIbus is used.
Key lock Additional display
To protect the pump from maloperation, a key

lock can be set by entering a 4-digit PIN-code. When Fig. 14 Additional display
the pump is locked, it is still possible to navigate
The following additional information can be selected:
through the menus Alarm and Info and to
acknowledge alarms. Two levels of protection are Settings Description
available: Depending on the operation mode:
• Settings: the keys and are still available.
Actual flow (manual, pulse) 1)
• Settings + keys: the keys and are also
locked. Target flow (pulse)
Default display
For temporary (2 minutes) or final deactivation the Input current (analog)
preset 4-digit pin-code has to be entered again.
Remaining batch volume (batch, timer)
Basic settings Time until next batch (timer)

Dosed volume Total dosed volume (Counters see page 12)
The pump can be reset to the default settings. In
Actual flow Actually measured flow 1)
addition the current configuration of the pump can be
stored and can be activated later. The latest saved Backpressure Current backpressure in the dosing head 1)
configuration is stored in the memory. 1)

Only DDA-FCM control variant
Units
It is possible to select metric units (litre/millilitre/bar) or
US units (US gallons/psi). Depending on the operation
mode and menu, the following units are displayed:
Operation mode/Function Metric units US units
Manual control ml/h or l/h gph
Pulse control ml/ ml/
Analog 0/4-20 mA control ml/h or l/h gph
Batch control (pulse- or
ml or l gal
timer-based)
Calibration ml ml
Volume counter l gal
Pressure monitoring bar psi
14
SMART Digital XL
4
Diaphragm leakage detection (DLD)
Functions DDA
Applies to DDA-AR control variant
Pumps with diaphragm leakage detection (DLD) have
a special dosing head with a special diaphragm and a
pressure switch. The pressure switch is fitted and
connected to the pump on delivery.
For pumps with diaphragm leakage detection the
pressure differential between inlet and outlet side must
be at least 2 bar / 29 psi.
TM06 8368 3116

2
3 D1 D2 D3
Fig. 15 Diaphragm leakage detection
Pos. Components
1 Pressure switch
2 Dosing head
3 Drain opening
4 Dosing medium
D1 Working diaphragm
D2 Signal diaphragm (intermediate layer)
D3 Protective diaphragm
In case of a leak in the working diaphragm:

• Dosing medium (4) penetrates between working
diaphragm (D1) and protective diaphragm (D3) and
is transferred to the pressure switch (1) through the
signal diaphragm (D2).
• On the next discharge stroke the increasing
pressure activates the pressure switch (1).
• The pump indicates an alarm and stops.
The pump provides two relay outputs, which can be
used to trigger an external alarm, for example.
15
4 SMART Digital XL
FlowControl For optimal process safety and reliability, the activated

Functions DDA
FlowControl function immediately detects and displays

Applies to DDA-FCM control variant
the following malfunctions:
• Overpressure
• Outlet line burst
• Air bubbles in the dosing head
• Cavitation at the inlet side
• Inlet valve leakage
TM06 7440 3416

• Outlet valve leakage.
The unique FlowControl is based on an intelligent and
maintenance-free sensor integrated in the dosing
head. During the dosing process, the sensor measures
the actual pressure and sends the measured value to
Fig. 16 DDA with FlowControl
the microprocessor in the pump. An internal indicator
The pump monitors the dosing process of liquids when diagram is generated combining the actual pressure
the FlowControl function is activated. Although the value with the diaphragm position (stroke length). With
pump is still operating, some influences such as air it, the dosing process is monitored, as the different
bubbles may cause reduced flow rates or even stop malfunctions can immediately be detected due to their
the dosing process. specific deviations in the curve. Compressible air
bubbles, for instance, will reduce the discharge phase
and the stroke volume (see fig. 17).
The sensitivity and the delay of the FlowControl
function can be adjusted individually.
FlowControl requires a minimum backpressure of 2
bar. For discharge quantities < 1 l/h we recommend
the use of a pressure valve (PV, see page 42) on the
outlet side.
Pressure
Trouble-free dosing stroke

Air bubbles disturbing
the dosing stroke
1
3 TM04 1610 1710
Stroke length
Fig. 17 Indicator diagram
1 Compression phase
2 Discharge phase
3 Expansion phase
4 Suction phase
16
SMART Digital XL
4
Pressure monitoring AutoFlowAdapt
Functions DDA
Applies to DDA-FCM control variant Applies to DDA-FCM control variant
The integrated pressure sensor measures the actual When activating the AutoFlowAdapt function even
pressure of the system, which is shown in the display. environmental changes will be compensated, so that
A maximum pressure can be set. If the pressure in the the required target flow rate will be achieved. The
system exceeds the set maximum (e.g. caused by a integrated AutoFlowAdapt makes additional monitoring
closed valve), the pressure monitoring function stops and control devices redundant. The AutoFlowAdapt
the dosing process immediately. As soon as the function is based on:
backpressure falls below the set maximum, the dosing • FlowControl: malfunctions are detected
process is continued. In case the pressure drops below • Pressure monitoring: system pressure changes are
the minimum limit (e.g. caused by a burst outlet line) detected
the pump stops and major chemical spills are
• Flow measurement: deviations in the target flow are
prevented.
detected.
Pressure setting range
Examples:
Pump type
Fixed min. pressure Adjustable max. pressure • FlowControl detects air bubbles in the system. Due
[bar]* [bar]**
to a special motor drive strategy and a certain
DDA 60-10 2 3 ... 11 (default) speed increase, the pump will try to keep the flow
DDA 120-7 2 3 ... 8 (default)
rate constant. This is especially important when
DDA 200-4 2 3 ... 5 (default)
dosing degassing liquids.
* Can be either set as a warning (pump keeps running) or as an • In general, increasing system pressure reduces the
alarm (pump stops)
** The adjustable max. pressure is equivalent to the max. operating stroke volume whereas falling system pressure
pressure plus 1 bar increases the stroke volume. The AutoFlowAdapt
function compensates this by automatically and
Flow measurement continuously adapting the motor speed. Despite
Applies to DDA-FCM control variant fluctuating system pressure, dosing accuracy is
The pump can precisely measure and display the maintained.
actual dosing flow. Via the analog 0/4-20 mA output,
the actual flow signal can easily be integrated in any
process control system, without needing any additional
measurement equipment.
The Flow measurement function is based on an
indicator diagram as described in FlowControl (page
16). Accumulating the length of each discharge stroke
phase and multiplying it with the stroke frequency
results in the displayed actual flow. Any malfunctions,
such as air bubbles or lower backpressure, will result
in a reduced or increased actual flow rate. When the
AutoFlowAdapt function (page 17) is activated, the
pump compensates these influences by correcting the
stroke speed.
17
4 SMART Digital XL
Wiring diagram, DDA

Functions DDA
2 1 2 1
3 4 3 4
2 1 2 1
5 5
3 4 3 4
4 3
1 2
TM06 7335 3416

4 5 4 5 3
3 4 3 4 2
2 2 3 GND 2 2 3 GND 4
Ź GND 1
1 1 BUS BUS 1 1
GND
2
1
Product number
Symbol Function Pin assignment
2 m cable 3 m cable 5 m cable
1/brown 2/white 3/blue 4/black
Analog GND/(-) mA (+) mA
96609014 96609016
External stop GND X
Pulse GND X
1 2 3 4
Low-level signal X GND see page 35, suction lances
Empty signal X GND
5/yellow/
green 96632921 96632922
Analog output (+) mA GND/(-) mA
1 2/brown 3/blue 4 5/black
98589048
GENIbus RS-485 A RS-485 B GND
Relay 1 X X 96609017 96609019
Relay 2 X X
FlowControl signal connection DLD signal connection

Applies to DDA-FCM control variant Applies to DDA-AR control variant
TM06 7441 2916
TM06 7442 2916
Fig. 18 FlowControl signal connection Fig. 19 DLD signal connection
18
SMART Digital XL
5
5. Functions DDE
Functions DDE
Operating elements DDE LEDs (DDE-B)
The LEDs indicate the following operating statuses
The pump is supplied with front-mounted control cube.
and faults:
The position of the control cube can easily be changed
by unfastening two screws, lifting the cube, turning it to LED status
Pump status Description
the left or to the right and fastening both screws again.
● running
❍ standby Capacity adjusted to 0 %
Motor blocked or
❍ stop
overheated
● = LED on
TM06 7309 0417

❍ = LED flashing
Empty table cell = LED off
Keys and LEDs (DDE-AR)

When pressing and holding down the [100%] key, the
Fig. 20 Two of three possible control cube positions pump doses at 100 % for a certain time. The [100%]
key can be used e.g. for deaeration.
1 2 3 4 5 6 The [Operation mode] key is used to change the
operation mode.
The operation mode LEDs indicate the active
7
operation mode. Only one operation mode can be
8
active at a time. Together with the status LEDs, the
operation mode LEDs indicate the following statuses
and faults:
LED status
Pump status Description
9
TM06 7320 3316
● running
❍ standby Capacity adjusted to 0 %
● running
❍ standby No incoming pulses
Fig. 21 Operating elements DDE ● running
❍ standby Analog signal < 4.1 mA
Control ❍ ● running Low-level in tank
Pos. Description variant ● ❍ stop Tank empty
B AR ● ❍ standby External stop activated
❍ stop Motor blocked or overheated
Status LEDs
Motor blockage (red) ● ● ● = LED on
1
External stop (red) ● ❍ = LED flashing
Empty table cell = LED off
2 Tank level (yellow) ●
3 [Operation mode] key ●
Operation mode LEDs (green):
4 Pulse ●
5 Manual ● ●
6 Analog ●
7 Logarithmic scale ● ●
8 Capacity adjusting knob ● ●
9 [100%] key ●
With the capacity adjusting knob the capacity of the

pump can easily be adjusted in % of the maximum
flow. Due to the logarithmic increase of the percent
values, even small dosing capacities can be set
accurately.
19
5 SMART Digital XL
Operation modes DDE Analog 4-20 mA control

Functions DDE
Applies to DDE-AR control variant

Manual control In this operation mode, the pump doses according to
In this operation mode, the pump doses the external analog signal. The dosing volume is
constantly the dosing quantity set by the adjusting proportional to the signal input value in mA. The input
knob. signal must be 4-20 mA.
The setting range depends on the pump type: The maximum dosing volume can be changed via the
capacity adjusting knob.
Setting range
Example:
Setting range
Pump type Set capacity Input signal Dosing flow
From [l/h] To [l/h] [%] [mA] [%]
DDE 60-10 0.075 60 ≤ 4.1 0
100
DDE 120-7 0.15 120 ≥ 19.8 100
DDE 200-4 0.25 200 ≤ 4.1 0
50
≥ 19.8 50
Pulse control 1
≤ 4.1 0
≥ 19.8 1
In this operation mode, the pump doses the set dosing
volume for each incoming (potential-free) pulse, e.g.
from a water meter. The pump automatically calculates
the optimum stroke frequency for dosing the set
volume per pulse.
The calculation is based on:
• the frequency of external pulses
• the set stroke volume in percent.
The dosing quantity per pulse is set to a value between
0.125 % and 100 % of the stroke volume using the
adjusting knob.
Setting range
Pump type Setting range [ml/pulse]

DDE 60-10 0.0070 - 5.56
DDE 120-7 0.0145 - 11.58
DDE 200-4 0.0242 - 19.3
The frequency of incoming pulses is multiplied by the

set dosing volume. If the pump receives more pulses
than it can process at the maximum dosing flow, it runs
at the maximum stroke frequency in continuous
operation. Excess pulses will be ignored.
20
SMART Digital XL
5
Functions DDE Relay output
Functions DDE
External stop The pump can switch two external signals using
Applies to DDE-AR control variant installed relays. The relay outputs are potential-free.
With the external stop function, the pump can be Depending on the process control requirements, the
stopped from a remote place via an external contact. It following relay output settings can be chosen:
is not recommended to switch on and off the power
Signal
supply as it was usual when working with a Description
conventional dosing pump. When working with Relay 1 Relay 2
microprocessor-controlled digital dosing pumps, the Alarm* Empty tank, motor blocked
external stop signal has to be used, in order to keep Low level* Low level tank
the optimal dosing precision and to prevent damages Stroke signal Every completed stroke
Pulse input Every pulse coming in from pulse input
to the electronics.
Contact type
When activating the external stop signal, the pump
NO* NO* Normally Open Contact
changes from running to standby . The signal
NC NC Normally Closed Contact
input can be set to normally open (default) or normally
closed contact. * default setting
An activated external stop is indicated by the

respective LED. See Keys and LEDs (DDE-AR) on
page 19.
Level control
The pump can be connected to a dual level control unit
for monitoring of the chemical level in the tank. The
pump can react to two level signals:
Level sensors Pump reaction*
• LED flashes
Low-level signal
• Pump continues running
• LED on
Empty tank signal
• Pump stops
* Depending on the pump model and settings, the relay outputs can
be activated (see Relay output, page 21).
21
5 SMART Digital XL
Wiring diagram, DDE

Functions DDE
2 1 2 1
3 4 3 4
2 1
5
3 4
4 3
1 2
DDE-AR DDE-B DDE-AR DDE-AR

DDE-AR
TM06 7443 3416

4 4 3
3 3 4 2
2 2 GND 1
1 Ź 1
GND
2
1
Product number
Symbol Function Pin assignment
2 m cable 5 m cable
Analog GND/(-) mA (+) mA
96609014 96609016
External stop GND X
Pulse GND X
1 2 3 4
Low-level signal X GND see page 35, suction lances
Empty signal X GND
Service connection (only for Grundfos service)

Relay 1 X X 96609017 96609019
Relay 2 X X
22
SMART Digital XL
6
6. Construction
Construction
DDA
13 14 15 16 17 18 19 20 21 22 23 24
12
25
11
10
9 26
8
7
6
5
27
3
TM06 7581 0617

28
1
Fig. 22 Sectional drawing, DDA 60-10
Construction Material specification

The DDA pumps are motor-driven diaphragm dosing
Pos. Description Material options
pumps consisting of the following main parts:
1 PMS motor -
Dosing head: Patented design with a minimum of
3 Inlet valve, complete* -
clearance space optimised for degassing liquids. With
5 Dosing head PVC, PVDF, SS 1.4435
integrated deaeration valve for priming and venting
6 Safety diaphragm EPDM
complete with connection for a DN 20 tubing.
7 Dosing head screw SS 1.4301
DDA-FCM pumps have an integrated pressure sensor
8 Diaphragm full PTFE
in the dosing head.
9 Pressure sensor -
Valves: Outlet and inlet valve design for less 10 Dosing head cover SS 1.4301
clearance space - optimised for degassing liquids. 11 Deaeration valve PVC, PVDF
Spring-loaded valves for higher viscosities are 12 Deaeration valve O-ring EPDM/FKM
available as an option. 13 Outlet valve, complete* -
Connections: Robust and easy-to-use connection 14 Outlet valve O-ring EPDM, FKM, PTFE
packages for various sizes of hoses or pipes. 15 Outlet valve ball, DN 20 Ceramic Al2O3 99.5 %, SS 1.4401
Diaphragm: Double full-PTFE diaphragm designed for 16 Outlet valve seat EPDM, FKM, PTFE
long life and universal chemical resistance. 17
Outlet valve housing and
PP, PVC, PVDF, SS 1.4435
ball cage
Flange: With separation chamber, safety diaphragm
18 Intermediate ring PPO/PS 20 % gf
and drain hole.
19 Pump head flange Aluminium alloy 3.2315
Drive unit: Positive return crank with double-stage 20 Connecting rod 1.4401
belt drive, energy recovery spring for high efficiency 21 Gear box PPE/PA 30 % gf
(only 120-7 and 200-4 pump versions), PMS motor, all 22 Housing PPE/PS 20 % gf
mounted in a robust gear housing. 23 Control cube PPE/PS 20 % gf
Control cube: Containing operation electronics with 24 Display cover PC
display, keys, click-wheel and protective cover. 25 HMI PCB -
Housing: Containing drive unit and power electronics 26 Click wheel PPE/PS 20 % gf
with robust signal sockets. The housing can be 27 Input/output PCB -
installed on the mounting plate with two screws. 28 Mounting plate PPE/PS 20 % gf
- Energy recovery spring Spring steel EN 10270-1-SH
* Pump can be supplied with spring-loaded valves (Material: 2.4610

(Alloy C-4)).
23
6 SMART Digital XL
DDE
Construction
11 12 13 14 15 16 17 18 19 20 21 22
10
23
24
8
6
5
4
25
TM06 7585 0617

2
26
1
Fig. 23 Sectional drawing, DDE 60-10
Construction Material specification

The DDE pump is a motor-driven diaphragm dosing
Pos. Description Material options
pump consisting of the following main parts:
1 PMS motor -
Dosing head: Patented design with a minimum of
2 Inlet valve, complete* -
clearance space optimised for degassing liquids. With
4 Dosing head PVC, PVDF, SS 1.4435
integrated deaeration valve for priming and venting
5 Safety diaphragm EPDM
complete with connection for a DN 20 tubing.
6 Dosing head screw SS 1.4301
Valves: Outlet and inlet valve design for less 7 Diaphragm full PTFE
clearance space - optimised for degassing liquids. 8 Dosing head cover SS 1.4301
Spring-loaded valves for higher viscosities are 9 Deaeration valve PVC, PVDF
available as an option. 10 Deaeration valve O-ring EPDM/FKM
Connections: Robust and easy-to-use connection 11 Outlet valve, complete* -
packages for various sizes of hoses or pipes. 12 Outlet valve O-ring EPDM, FKM, PTFE
Diaphragm: Double full-PTFE diaphragm designed for 13 Outlet valve ball, DN 20 Ceramic Al2O3 99.5 %, SS 1.4401
long life and universal chemical resistance. 14
Outlet valve housing and
PP, PVC, PVDF, SS 1.4435
ball cage
Flange: With separation chamber, safety diaphragm
15 Outlet valve seat EPDM, FKM, PTFE
and drain hole.
16 Intermediate ring PPO/PS 20 % gf
Drive unit: Positive return crank with double-stage 17 Pump head flange Aluminium alloy 3.2315
belt drive, energy recovery spring for high efficiency 18 Connecting rod 1.4401
(only 120-7 and 200-4 pump versions), PMS motor, all 19 Gear box PPE/PA 30 % gf
mounted in a robust gear housing. 20 Housing PPE/PS 20 % gf
Control cube: Containing keys, LEDs, capacity 21 Control cube PPE/PS 20 % gf
adjusting knob and protective cover. 22 Display cover PC
Housing: Containing drive unit, control panel and 23 HMI PCB -
electronics with robust signal sockets. The housing 24 Capacity adjusting knob PPE/PS 20 % gf
can be installed on the mounting plate with two screws. 25 Input/output PCB -
26 Mounting plate PPE/PS 20 % gf
- Energy recovery spring Spring steel EN 10270-1-SH
* Pump can be supplied with spring-loaded valves (Material: 2.4610

(Alloy C-4)).
24
SMART Digital XL
7
7. Dimensions
Dimensions
29 187 4xØ9
36 140 4xØ7
105
136
180
7
10 Ø7
159
13 172.5
183.5
140.5 A
A2 A1
G 5/4"
283.5
B
25
TM06 7444 3416

D
C
194
Fig. 24 DDA and DDE with front-fitted or side-fitted control cube
A A1 A2* B C D
Pump type Pump head material
[mm] [mm] [mm] [mm] [mm] [mm]
DDA 60-10 PVC/PV 410 374 26 263 112 45
DDE 60-10 SS 405 364 - 263 112 45
DDA 120-7 PVC/PV 410 374 26 276.5 97 45
DDE 120-7 SS 405 364 - 276.5 97 45
DDA 200-4 PVC/PV 410 374 26 287.5 88 45
DDE 200-4 SS 405 364 - 287.5 88 45
* Dimension with optional diaphragm leakage detection. Only available for DDA-AR control variant.
25
8 SMART Digital XL
8. Technical data
Technical data
DDA
Data 60-10 120-7 200-4
Turn-down ratio (setting range) [1:X] 800 800 800
[l/h] 60 120 200
Max. dosing capacity
[gph] 15.8 32 52.8
[l/h] 30 60 100
Max. dosing capacity with SlowMode 50 %
[gph] 7.9 16 26.4
[l/h] 15 30 50
Max. dosing capacity with SlowMode 25 %
[gph] 3.95 8 13.2
[l/h] 0.075 0.15 0.25
Min. dosing capacity
[gph] 0.0197 0.04 0.066
[bar] 10 7 4
Max. operating pressure (backpressure)
[psi] 145 101 58
Max. stroke frequency 1) [strokes/min] 196 188 188
Stroke volume [ml] 5.56 11.58 19.3
Accuracy of repeatability 5) [%] 1.5 SP + 0.1 FS 5)
Max. suction lift during operation 2) [m] 3
Max. suction lift when priming with wet valves2) [m] 1.5
Mechanical data [bar] 1 6)
Min. pressure difference between inlet and outlet side
[psi] 14.5 6)
[bar] 2
Max. inlet pressure, inlet side
[psi] 29
Max. viscosity in SlowMode 25 % with spring-loaded valves 3) [mPas] (= cP) 3000 3000 2000
Max. viscosity in SlowMode 50 % with spring-loaded valves 3) [mPas] (= cP) 2000 1500 1000
Max. viscosity without SlowMode with spring-loaded valves 3) [mPas] (= cP) 1000 1000 500
Max. viscosity without spring-loaded valves 3) [mPas] (= cP) 100
Min. internal hose/pipe diameter inlet/outlet side 2), 4) [mm] 19
Min. internal hose/pipe diameter inlet/outlet side (high viscosity)4) [mm] 19
Min. / Max. liquid temperature (PVDF, SS) [°C] 0/50
Min. / Max. liquid temperature (PVC) [°C] 0/40
Min. / Max. ambient temperature [°C] 0/45
Min. / Max. storage temperature (PVDF, SS) [°C] -20/70
Min. / Max. storage temperature (PVC) [°C] -20/45
Max. relative humidity (non-condensing) [%] 90
Max. altitude above sea level [m] 2000
Voltage [V] 100-240 V ± 10 %, 50/60 Hz
Length of mains cable [m] 1.5
Max. inrush current for 2 ms (100 V) [A] 35
Electrical data
Max. power consumption P1 [W] 62
Enclosure class IP65, Nema 4X
Electrical safety class I
Pollution degree 2
Max. load for level input, pulse input and External stop input 12 V, 5 mA
Min. pulse length [ms] 5
Max. pulse frequency [Hz] 100
Signal input Impedance at 0/4-20 mA analog input [Ω] 15
Accuracy of analog input (full-scale value) [%] ± 0.5
Min. resolution of analog input [mA] 0.02
Max. loop resistance in external circuit [Ω] 150
Max. resistive load on relay output [A] 0.5
Max. voltage on relay/analog output [V] 30 VDC / 30 VAC
Signal output Max. loop resistance in external circuit of the 0/4-20 mA analog output [Ω] 500
Accuracy of analog output (full-scale value) [%] ± 0.5
Min. resolution of analog output [mA] 0.02
Weight (PVC, PVDF) [kg] 6.7 7.9 8.9
Weight/size Weight (stainless steel) [kg] 7.2 8.3 9.1
Diaphragm diameter [mm] 74 97 117
Sound pressure Max. sound pressure level [dB(A)] 80
Approvals CE, CSA-US, NSF61, EAC, ACS, RCM

1) 5)
The maximum stroke frequency varies depending on calibration FS = Full-scale (maximum actual dosing flow), SP = Setpoint
2) 6)
Data is based on measurements with water For FCM control variant and for pumps with diaphragm leakage
3) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %) detection the pressure difference must be at least 2 bar / 29 psi.
4)
Length of inlet line: 1.5 m, length of outlet line: 10 m (at max.
viscosity)
26
SMART Digital XL
8
DDE
Technical data
Data 60-10 120-7 200-4
Turn-down ratio (setting range) [1:X] 800 800 800
[l/h] 60 120 200
Max. dosing capacity
[gph] 15.8 32 52.8
[l/h] 0.075 0.15 0.25
Min. dosing capacity
[gph] 0.0197 0.04 0.066
[bar] 10 7 4
Max. operating pressure
[psi] 145 101 58
Max. stroke frequency [strokes/min] 196 188 188
Stroke volume [ml] 5.56 11.58 19.3
Accuracy of repeatability 4) [%] 5 SP + 0.1 FS
Max. suction lift during operation 1) [m] 3
Max. suction lift when priming with wet valves1) [m] 1.5
[bar] 1
Mechanical Min. pressure difference between inlet and outlet side
[psi] 14.5
data
[bar] 2
Max. inlet pressure, inlet side
[psi] 29
Max. viscosity with spring-loaded valves 2) [mPas] (= cP) 1000 1000 500
Max. viscosity without spring-loaded valves2) [mPas] (= cP) 100
Min. internal hose/pipe diameter inlet/outlet side1), 3) [mm] 19
Min. internal hose/pipe diameter inlet/outlet side (high viscosity) 3) [mm] 19
Min. / Max. liquid temperature (PVDF, SS) [°C] 0/50
Min. / Max. liquid temperature (PVC) [°C] 0/40
Min. / Max. ambient temperature [°C] 0/45
Min. / Max. storage temperature (PVDF, SS) [°C] -20/70
Min. / Max. storage temperature (PVC) [°C] -20/45
Max. relative humidity (non-condensing) [%] 90
Max. altitude above sea level [m] 2000
Voltage [V] 100-240 V ± 10 %, 50/60 Hz
Length of mains cable [m] 1.5
Electrical Max. inrush current for 2 ms (240 V) [A] 70
data Max. power consumption P1 [W] 62
Enclosure class IP65, Nema 4X
Electrical safety class I
Pollution degree 2
Max. load for level input, pulse input and External stop input 12 V, 5 mA
Min. pulse length [ms] 5
Max. pulse frequency [Hz] 100
Signal input Max. loop resistance in external circuit [Ω] 150
Impedance at 4-20 mA analog input [Ω] 15
Accuracy of analog input (full-scale value) [%] ± 0.5
Min. resolution of analog input [mA] 0.02
Signal Max. resistive load on relay output [A] 0.5
output Max. voltage on relay output [V] 30 VDC / 30 VAC
Weight (PVC, PVDF) [kg] 6.7 7.9 8.9
Weight/size Weight (stainless steel) [kg] 7.2 8.3 9.1
Diaphragm diameter [mm] 74 97 117
Sound
Max. sound pressure level [dB(A)] 80
pressure
Approvals CE, CSA-US, NSF61, EAC, ACS, RCM
1) Data is based on measurements with water 3) Length of inlet line: 1.5 m, length of outlet line: 10 m (at max.
2)
Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %) viscosity)
4) FS = Full-scale, SP = Setpoint
Technical data for CIP (Clean-In-Place) applications

Short-term temperature limits for max. 40 minutes at max. 2 bar operating pressure:
Max. liquid temperature for dosing head material PVDF [°C] 85

Max. liquid temperature for dosing head material stainless steel [°C] 120
The dosing head material Polyvinyl chloride (PVC) must not be used in CIP applications.
27
9 SMART Digital XL
9. Pump selection
Pump selection
General recommendations for installation

• Installing a filter in the inlet line protects the entire installation against dirt and reduces the risk of leakage.
• A pressure relief valve (PRV, see page 40) must be installed in the outlet line to provide protection against impermissibly high pressure.
• For pipe installations and for hose installations where the pump is operated with ≥ 75 % of its dosing capacity, a pulsation damper (DB/DBG, see
page 43) should be installed downstream the pump.
• Only for control variant DDA-FCM: For discharge quantities < 1 l/h we recommend using a pressure valve (PV, see page 42) on the outlet side for the
safe generation of the necessary differential pressure (2 bar).
DDA, standard range

Supply voltage: 100-240 V, 50/60 Hz single phase
Mains plug: EU (Schuko)
Valves: Standard
U3U3: 2x union nut G 5/4", 2x hose connector 19/20 mm, 2x hose clamp, 2x pipe connector 25 mm
Connection sets:
A1A1: 2x union nut G 5/4" (SS), 2x inlay internal thread Rp 3/4" (SS)
Max. dosing Max. operating

Control Materials Product
capacity pressure Type designation
variant number
[l/h] [bar] Pump head Gaskets Valve balls
EPDM Ceramic DDA 60-10 AR-PVC/E/C-F-31U3U3FG 99159370
PVC
FKM Ceramic DDA 60-10 AR-PVC/V/C-F-31U3U3FG 99159371
EPDM Ceramic DDA 60-10 AR-PV/E/C-F-31U3U3FG 99159372
60 10 AR PVDF PTFE Ceramic DDA 60-10 AR-PV/T/C-F-31U3U3FG 99159373
FKM Ceramic DDA 60-10 AR-PV/V/C-F-31U3U3FG 99159374
FKM SS DDA 60-10 AR-SS/V/SS-F-31A1A1FG 99159375
SS
PTFE SS DDA 60-10 AR-SS/T/SS-F-31A1A1FG 99159376
EPDM Ceramic DDA 60-10 FCM-PVC/E/C-F-31U3U3FG 99159377
PVC
FKM Ceramic DDA 60-10 FCM-PVC/V/C-F-31U3U3FG 99159378
EPDM Ceramic DDA 60-10 FCM-PV/E/C-F-31U3U3FG 99159379
60 10 FCM PVDF PTFE Ceramic DDA 60-10 FCM-PV/T/C-F-31U3U3FG 99159380
FKM Ceramic DDA 60-10 FCM-PV/V/C-F-31U3U3FG 99159381
FKM SS DDA 60-10 FCM-SS/V/SS-F-31A1A1FG 99159382
SS
PTFE SS DDA 60-10 FCM-SS/T/SS-F-31A1A1FG 99159383
PVC
SS
PVC
SS
PVC
SS
PVC
SS
28
SMART Digital XL
9
DDE, standard range
Pump selection
Supply voltage: 100-240 V, 50/60 Hz single phase
Mains plug: EU (Schuko)
Valves: Standard
U3U3: 2x union nut G 5/4", 2x hose connector 19/20 mm, 2x hose clamp, 2x pipe connector 25 mm
Connection sets:
A1A1: 2x union nut G 5/4" (SS), 2x inlay internal thread Rp 3/4" (SS)
Max. dosing Max. operating

Control Materials Product
capacity pressure Type designation
variant number
[l/h] [bar] Pump head Gaskets Valve balls
EPDM Ceramic DDE 60-10 B-PVC/E/C-F-31U3U3FG 99159328
PVC
FKM Ceramic DDE 60-10 B-PVC/V/C-F-31U3U3FG 99159329
EPDM Ceramic DDE 60-10 B-PV/E/C-F-31U3U3FG 99159330
60 10 B PVDF PTFE Ceramic DDE 60-10 B-PV/T/C-F-31U3U3FG 99159331
FKM Ceramic DDE 60-10 B-PV/V/C-F-31U3U3FG 99159332
FKM SS DDE 60-10 B-SS/V/SS-F-31A1A1FG 99159333
SS
PTFE SS DDE 60-10 B-SS/T/SS-F-31A1A1FG 99159334
EPDM Ceramic DDE 60-10 AR-PVC/E/C-F-31U3U3FG 99159335
PVC
FKM Ceramic DDE 60-10 AR-PVC/V/C-F-31U3U3FG 99159336
EPDM Ceramic DDE 60-10 AR-PV/E/C-F-31U3U3FG 99159337
60 10 AR PVDF PTFE Ceramic DDE 60-10 AR-PV/T/C-F-31U3U3FG 99159338
FKM Ceramic DDE 60-10 AR-PV/V/C-F-31U3U3FG 99159339
FKM SS DDE 60-10 AR-SS/V/SS-F-31A1A1FG 99159340
SS
PTFE SS DDE 60-10 AR-SS/T/SS-F-31A1A1FG 99159341
PVC
SS
PVC
SS
PVC
SS
PVC
SS
29
9 SMART Digital XL
DDA, DDE, non-standard range

Pump selection
The codes used in the following tables are explained in the type key. See page 6.
DDA
Materials Control
Max. flow Control DLD Supply Valve Connection Mains Special
cube Design
- press. variant function Head Gaskets Balls voltage type inlet / outlet plug variant
position
E
PVC 1 U3U3
V C F 3
PV 2 A7A7
T
NO
E
1 A1A1
SS V SS F 3
2 A3A3
T
AR F
E
PVC-L 1 U3U3 B
V C F 3
60-10 PV-L 2 A7A7 G
T
120-7 YES I G C3
200-4 E E
1 A1A1
SS-L V SS F 3 J
2 A3A3
T L
E
PVC 1 U3U3
V C F 3
PV 2 A7A7
T
FCM NO
E
1 A1A1
SS V SS F 3
2 A3A3
T
DDE
Materials Control
Max. flow Control DLD Supply Valve Connection Mains Special
cube Design
- press. variant function Head Gaskets Balls voltage type inlet / outlet plug variant
position
E F
PVC 1 U3U3
V C F 3 B
PV 2 A7A7
60-10 T G
B
120-7 NO I G C3
AR E
200-4 1 A1A1 E
SS V SS F 3 J
2 A3A3
T L
30
Accessories for dosing pumps
10
10. Accessories for medium-sized dosing pumps up to 460 l/h
Accessories for medium-sized dosing pumps up to 460 l/h

Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.
Accessories overview
Injection units, see page 39
Pulsation dampers,
see page 43
Pressure valves,
see page 42
Hoses, see page 33
Pressure relief valves,

pressure loading valves,
see page 40
Vacuum pump kits, see page 46
Cables and plugs,

see page 32
Electric stirrers, see page 53

Wall brackets,
see page 58
Pump connection kits and inlay kits, see page 52

Threaded adapters, see page 56
Foot valves and rigid suction lances, see page 34 and page 35
TM06 8374 0317
Withdrawal devices, see page 55
Fig. 25 Dosing pump with accessories
31
10 Accessories for dosing pumps
Cables and plugs

The listed cables and plugs are suitable for the

connection of a pump to external control devices, such
as process controllers, flow meters, start/stop contacts
TM01 8955 0900

and level sensors.
Fig. 26 Cable and plug for DDA, DDE, DMX, DMH and
DDI pumps
Technical data
• Cable material: PVC, 0.34 mm2
• Plug size: M 12
Socket for Socket for DMX, Cable length Product
Application Pins Plug type
DDA and DDE DMH and DDI [m] number
2 96609014
Analog pulse Straight 5 96609016
4 Input
External stop
4
No cable 96698715
Angled 2 96693246
2 96609017
Relay 1 Straight 5 96609019
3 Output
Relay 2
4
No cable 96696198
Angled 2 96698716
2 96632921
Straight 5 96632922
2 Output Analog 5
No cable 96609031
Angled 2 96699697
Low-level
5 DDI
Empty tank
4 Straight - 96698715
Low-level Straight with

Input 3 - 96630345
Empty tank soldered cable
DMX/
- 5 DMH AR
Adapter, flat-round
Low-level
4 - 96635010
Empty tank
Profibus Y-connector - 96693735
- 6 DDI
Profibus
Terminating
resistor
- 96693737
Input/Output GENIbus 5 Straight 3 98589048
Mains connection for

- 110-240 VAC 3 Angled - 96698717
DDI/DDA/DDE
32
10
Hoses

Hoses in various materials, sizes and lengths for
medium-sized dosing pumps.
TM01 8958 0900

Fig. 27 Hoses
Technical data
Max. flow Size Max. pressure

Length Product
rate internal/external diameter Material at 20 °C
[m] number
[l/h] [mm] [bar]
3 96727423
PVC,
200 13/20 15 10 96727420
textile reinforced
50 96692592
3 96727426
PVC,
19/27 12 10 96696200
textile reinforced
460 50 96695788
PVC,
19/24.6 7 3 99168771
reinforced with a plastic spiral
33
Foot valves FV
Foot valves are installed at the lower end of the inlet Dimensions
hose. They have no level indication.
Foot valves include: d
• Strainer (mesh size approx. 0.8 mm)

• Non-return valve
• Hose and pipe connection set:
– for hoses with internal diameter 19 or 20 mm d
– for pipes with external diameter 25 mm (PE
includes PVC inlay, PVDF includes PVDF inlay)
• Pipe connection set: threaded, Rp 3/4", internal
thread (stainless steel).
Remark: When using the foot valves with hose
installation, a rigid pipe should be slipped over the
TM06 8075 4516

L
L
hose to keep the suction line straight and upright in the
tank.
Fig. 28 Foot valves: stainless steel (left), PE/PVDF (right)
L d
Material
[mm] [mm]
PE/PVDF 57 53
SS 57 50
Technical data
Max. flow Materials

Product
rate
Body Gasket Ball number
[l/h]
FKM/EPDM Ceramic 99168633
PE
PTFE Ceramic 99168635
TM06 8427 0517
460 FKM/EPDM Ceramic 99168636

PVDF
SS* PTFE SS* 99170593
* Body: SS 1.4571, 1.4435, 1.4305; Ball: SS 1.4401
34
10
Rigid suction lances RSL

Grundfos offer a comprehensive range of rigid suction Dimensions
lances for a variety of chemical containers.
Rigid suction lances are installed at the lower end of
D
the inlet hose. They are available either without level
indication or with low-level and empty-tank indication.
Their immersion depth is adjustable.
B
Rigid suction lances include:
C
• Strainer (mesh size approx. 2.2 mm)
• Non-return valve
• Hose and pipe connection set:
– for hoses with internal diameter 19 or 20 mm ØF
– for PVC pipes with external diameter 25 mm E
• Adjustable tank connection with holes for a
deaeration line.
A
Rigid suction lances with low-level and empty-tank
indication include additionally:
TM06 8130 0617

• Reed switch unit with 2 floaters
• 5 metres of cable with PE jacket
H
• M 12 plug to connect DDA, DDE, DME or DDI
dosing pumps.
The contact type of the low-level and empty-tank Fig. 30 Rigid suction lances
indication is factory-set to NO. The contact type can be
set to NC by turning the floaters upside down. A B C D E ∅F G* H* I
[mm] [mm] [mm] [inch] [inch] [mm] [mm] [mm] [mm]
Electrical data of the level indication:
500
• Max. voltage: 48 V 690
159 140 G 5/4 G2 40 138 34 8.7
• Max. current: 0.5 A 980
1200
• Max. load: 10 VA
* Switching level for water
Dimensions / Selection
Recommended
Tank volume
For dosing tank type immersion depth (A)
[l]
[mm]
60 500
100 690
200 690
Grundfos cylindrical tank
300 980
500 1200
1000 1200
TM06 8423 0517
Grundfos square tank 100 690

120 980
L-ring drum*
220 980
Steel drum* 216 980
33 (large cap) 500
Fig. 29 Rigid suction lance Standard jerricans
25, 30, 33 500
according to EN 12712*
60 690
IBC* all sizes 1200
* Suitable adapters see Accessories for rigid suction lances RSL,

see page 36
Technical data
Max. immersion Material in contact with liquid Product number

Max. flow rate
depth (A) RSL without level RSL with level
[l/h] Body Gasket Ball
[mm] indication indication
FKM/EPDM Ceramic 99199363 99161410
500 PE
PTFE Ceramic 99199364 99161411
690 PE
PTFE Ceramic 99199366 99161943
460
980 PE
PTFE Ceramic 99199368 99161945
1200 PE
PTFE Ceramic 99199370 99161947
35
Accessories for rigid suction lances RSL

Adapters for containers

These adapters allow the installation of standard rigid
suction lances (G 2" thread) on different types of
containers.
TM04 8506 0712

Fig. 31 Adapters for containers
Technical data
Adapter type For container type Remark Product number

TM04 8470 0512
Counter nut for tanks without threaded opening, e.g. 100-litre square tank or
PVC, grey 98071170
1000-litre cylindrical tank
Containers with 2" NPT threaded opening PVC, grey 98156690

TM04 8472 0512 TM04 8473 0512 TM04 8471 0512
Drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171
Drums with S 56 x 4 coarse thread (TriSure®) PE, orange 98071172
Jerricans with medium-sized opening (approx. ∅45 mm), according to EN

PE, yellow 98071174
12713
Jerricans with large opening (approx. ∅57 mm), according to EN 12713 PE, brown 98071175
US containers with bung hole of 63 mm (ASTM International) PE, white 98071176
IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7 PE, black 98071177
36
10
Emission protection kits M 12-plug-to-flat-plug adapter

Gas emitted by liquid in a container can cause bad The adapter allows to connect rigid suction lances or
odour and corrosion. Emission protection kits help foot valves with level indication to pumps with a level
avoid such problems. Rigid suction lances can be input designed for flat plugs (e.g. DMX and DMH with
retrofitted with emission protection kits. AR control unit).
Two variants are available: Order data
• Emission protection kit with snifting valve: no gas
Description Product number
can escape from the container, but air can be drawn
in. M12-plug-to-flat-plug adapter 96635010
• Emission protection kit for use with filter: gas can

escape from the container and air can be drawn in.
The kit can be connected to a filter by means of a 4/
6 mm hose.
Emission protection kits include:
• Gasket for the tank adapter
• Snifting valve or hose nipple 4/6 mm (hose is not
included)
• Gasket for the cable outlet.
A
B
TM06 8372 0317
Fig. 32 Emission protection kit
Position Description
A Gasket for the cable outlet
B Air valve
C Gasket for the tank adapter
Order data
Variant Product number

Emission protection kit with snifting valve 98071178
Emission protection kit for use with filter 98071179
37
Level-control units
Grundfos level-control units are suitable for dosing Technical data

pumps with input for level control.
∅A Product
The contact type of the reed switch unit is factory-set Description Material
[mm] number
to NO. The contact type can be set to NC by turning 32 98306210
Level-control unit for electric
the floater(s). PE
stirrer protection 40 99174140
Electrical data
Flexible level-control unit
• Max. voltage: 48 V
The flexible level-control unit is suitable for dosing
• Max. current: 0.5 A
pumps with level-control input and provides 2 level
• Max. load: 10 VA switches.
Level-control unit for electric stirrer A flexible level-control unit includes:
protection • Reed switch unit with 2 floaters
• 5 m of cable with PE jacket and M 12 plug
Level-control units for electric stirrer protection are
used for rigid suction lances for pumps up to 60 or 460 • Weight that keeps the level-control unit in an upright
l/h. They are clipped to the rigid suction lances at the position at the tank bottom
required switch-off height above the stirrer propeller. • PE cap, ∅58 mm, for assembly in Grundfos
Level-control units can also be used for overfill cylindrical tanks, or for use with tank adapters
protection or as an additional tank level indication. Dimensions
A level-control unit for electric stirrer protection
includes: -
• Reed switch unit with 1 floater ,

• 5 m cable with PE jacket and open wire ends
• Clip for diameter 40 mm or 32 mm
+
• Cable gland for mounting at the tank top
Dimensions
F *
(
E
'
TM06 8102 4616

&
D
$
TM06 8304 5116
ØC
Fig. 34 Flexible level-control unit
B
ØA ∅A B C D E F ∅G H I J
[mm] [mm] [mm] [mm] [mm] [inch] [mm] [mm] [mm] [mm]
Fig. 33 Level-control unit for electric stirrer protection
35 19 43.5 103.5 196 G 5/8 58 6 9 12
∅A B ∅C D E Technical data
F
[mm] [mm] [mm] [mm] [mm]
40 47.5 32 20 182 M 12 x 1.5 Product
Description Material
number
32 43 32 28 190 M 12 x 1.5
Flexible level-control unit PE 98375695
38
10
Injection units

Injection units connect the dosing line with the process Injection units with ball valve
line. They ensure a minimum counterpressure of 0.7
Injection units with ball valve are used for applications
bar, and avoid backflow of the dosing medium.
where the injection point must be closable. The ball
In general they include: valve is placed between the injection pipe and the
• Injection pipe with immersion depth of 120 mm. PP, spring-loaded non-return valve. Thus, the dosing line
PVC and PVDF versions can be shortened. can be completely disconnected from the process. The
• Spring-loaded non-return valve with 2.4610 (Alloy non-return valve can be disassembled and cleaned
C-4) spring. without stopping the process and emptying the
• Hose and pipe connection set (PVC, PP, PVDF): process line.
– for hose with internal diameter 19 or 20 mm
– for pipe with external diameter 25 mm
• Pipe connection set (stainless steel): threaded, Rp
3/4", internal thread.
Standard injection units
TM06 8429 0517

TM06 8428 0517
Dimensions
ØD
E
A
TM06 8370 0317

Dimensions
C
B
E
ØD
Fig. 36 Injection unit with ball valve, PVC version

A
TM06 8076 4516
Wrench size
A B C ∅D
E
[inch] [mm] [mm] [mm]
C [mm]
B G1 330 120 25 50
Fig. 35 Injection unit

ØD
E
A
TM06 8371 0317

Wrench size
A B C ∅D
E
[inch] [mm] [mm] [mm]
[mm] C
PP, PVC, PVDF 50 B
G1 173 120 26.9
SS 46
Fig. 37 Injection unit with ball valve, stainless steel version
Technical data
Max. flow Materials Wrench size

Product A B C ∅D
rate E
number [inch] [mm] [mm] [mm]
[l/h] Body Gasket Ball [mm]
FKM Ceramic 99168657 G1 285.5 120 26.9 46
PVC EPDM Ceramic 99168658
Technical data
FKM Ceramic 99169220
PP Max. flow rate Materials Product
460 EPDM Ceramic 99169223
[l/h] Body Gasket Ball number
FKM Ceramic 99169227
PVDF EPDM Ceramic 99169228 FKM Ceramic 99206582
PVC
PTFE Ceramic 99169229 460 EPDM Ceramic 99206585
SS * PTFE SS ** 99169230 SS * PTFE SS ** 99206586
* SS 1.4571 and SS 1.4408 * SS 1.4571 and SS 1.4408

** SS 1.4401 ** SS 1.4401
39
Pressure relief valves PRV

Pressure relief valves protect the pump and the outlet-

side installations against excessive pressure. All
pressurised dosing installations should include a
pressure relief valve.
Pressure relief valves are installed in the outlet line
near the pump using the 2 in-line connections. The
side connection leads the relief liquid back into the
A
tank.
• Relief pressure, adjustable from 3 to 10 bar, is
factory-set to 10 bar
G
• Maximum operating pressure 10 bar
B
G
• Hose and pipe connection set (PVC, PP, PVDF):
TM06 8247 4916

D
J
– for hoses with internal diameter 19 or 20 mm K
– for pipes with external diameter 25 mm C
• Pipe connection set (stainless steel): threaded, Rp ØF
3/4", internal thread. Fig. 40 Pressure relief valve, stainless steel version
A B C ∅F G J K
D
[mm] [mm] [mm] [mm] [inch] [mm] [mm]
167 30 63 M6 89 Rp 3/4 10 17.5
Technical data
Max. flow rate Materials Product

[l/h] Body Gasket number
TM06 8421 0517
FKM/EPDM 99131032
PVC
PTFE 99141139
PP FKM/EPDM 99141197
460
FKM/EPDM 99141212
PVDF
PTFE 99141224
Fig. 38 Pressure relief valve SS * - 99141228
* SS 1.4571
Dimensions
A
G
B
C
D
H
ØF
TM06 8077 4516

I
Fig. 39 Pressure relief valve (PP, PVC, PVDF version)
A B C D E ∅F G H I
[mm] [mm] [mm] [mm] [mm] [mm] [inch] [mm] [mm]
168 30 92 6.5 150 85 G 5/4 40 75
40
10
Pressure loading valves PLV

Pressure loading valves maintain a constant Dimensions
counterpressure for the dosing pump.
They are used in the following applications:
• Too low counterpressure or no counterpressure at
all
• Fluctuating system pressure with outlet-side
A
pulsation damper
• To prevent syphoning, when the inlet pressure is
higher than the counterpressure
G
B
Pressure loading valves are installed in the outlet line
after the pressure relief valve, and after the pulsation
E
damper, if fitted.
• Opening pressure, adjustable from 3 to 10 bar, is
factory-set to 3 bar
• Maximum operating pressure: 10 bar C
• Hose and pipe connection set (PVC, PP, PVDF): D
TM06 8090 4516

– for hoses with internal diameter 19 or 20 mm
ØF
– for pipes with external diameter 25 mm
H
• Pipe connection set (stainless steel): threaded, Rp
3/4", internal thread
Pressure loading valves must not be used as shut-off Fig. 42 Pressure loading valve (PP, PVC, PVDF version)
valves.
A B C D E ∅F G H
[mm] [mm] [mm] [mm] [mm] [mm] [inch] [mm]
168 30 92 6.5 150 85 G 5/4 40
TM06 8422 0517
Fig. 41 Pressure loading valve A

G
TM06 8246 4916

D
J
K
C
ØF
Fig. 43 Pressure loading valve, stainless steel version
A B C ∅F G J K
D
[mm] [mm] [mm] [mm] [inch] [mm] [mm]
167 30 63 M6 89 Rp 3/4 10 17.5
Technical data
Max. flow rate Materials Product

FKM/EPDM 99132186
PVC
PTFE 99140593
460
FKM/EPDM 99140646
PVDF
PTFE 99140651
SS * - 99135772
* SS 1.4571
41
Pressure valves PV
Pressure valves provide a constant counterpressure of

3 bar. They are particularly required for DDA-FCM
pumps at very small flow rates.
Pressure valves are installed either directly on the
pump outlet side, or on the pressure relief valve.
• Loading pressure: 3 bar, not adjustable
• Maximum system pressure: 10 bar
• Spring material: 2.4610 (Alloy C-4)
• No connections included.
Dimensions
B
A
TM06 8404 0417
Fig. 44 Pressure valve
A B
Material
[mm] [inch]
PVC
94 G 5/4
PVDF
SS 100 G 5/4
Technical data
Max. flow Material

Product
rate
Body Ball Gaskets number
[l/h]
EPDM 99229021
PVC Ceramic
FKM 99229033
200
EPDM 99229018
PVDF Ceramic
FKM 99229020
42
10
Pulsation dampers and calibration columns

Pulsation dampers are used to even out the pulsating Calibration columns
flow and pressure produced by positive displacement
Calibration columns have a graduated glass cylinder
pumps like diaphragm dosing pumps. They can be
with a fine scale. A shut-off valve on the lower end can
installed before and after the pump.
disconnect them from the inlet-side installation during
normal operation.
Discharge-side pulsation dampers DB
One calibration column can be used for multiple pumps
and DBG
that are supplied by the same inlet line.
Pulsation dampers DB and DBG are especially Calibration columns must not be used as pulsation
designed for installations with long outlet lines with a dampers.
small diameter, or with rigid pipes. The pulsation
dampers optimise the dosing accuracy and protect the
pump and the outlet line against pressure surges.
If the counterpressure in the system is low or
fluctuating, the installation of a pressure loading valve
PLV after the pulsation damper may be required to
optimise its function.
Pulsation dampers DB and DBG have an air or
nitrogen cushion inside, which is separated from the
dosing medium by a separating diaphragm. This keeps
the charging pressure stable for a long time and avoids
that air or nitrogen is dissolved in the dosing medium.
For proper operation, the pressure in the air or
nitrogen cushion must be set to approximately 80 % of
the system pressure.
In PVC, PP, and stainless steel pulsation dampers, an
FKM or EPDM bladder is used as separating
TM06 8449 0617

diaphragm, in PVDF pulsation dampers a PTFE
bellows is used as separating diaphragm.
Grundfos SMART Digital dosing pumps do not require
a DB or DBG pulsation damper, if the flow rate is
limited to 75 % of the maximum dosing capacity of the Fig. 45 Pulsation dampers CSD, DBG and DB
pump. In rigid pipe installations, the flow rate without
pulsation damper should not exceed 50 % of the
maximum dosing capacity of the pump.
Pulsation dampers DBG include a pressure gauge for
easy setting of the correct pressure. Pulsation
dampers DB have no pressure gauge.
Suction-side pulsation dampers CSD with

calibration scale
Pulsation dampers CSD help to ensure the accuracy of
dosing pumps, which is highly dependent on proper
suction conditions. In installations with long inlet lines
or inlet lines with a small diameter, the use of a CSD
pulsation damper is recommended.
Pulsation dampers CSD have a transparent PVC
cylinder with a fine volume scale. When combined with
a shut-off valve in the inlet line, they can also be used
for calibration or flow measurement. In installations
without flooded suction, the optional manual vacuum
pump kit simplifies the startup of the dosing pump.
Pulsation dampers CSD can be used for multiple
pumps that are supplied by the same inlet line.
43
Sizing guide for pulsation dampers DB, DBG, CSD and calibration columns
Look up your pump type in the table. Find the required pulsation damper or calibration column volume in the
respective table column.
Required damper Required Required damper Required
Pump Pump
volume calibration volume calibration
stroke stroke
Pump types column Pump types column
volume volume DB/DBG CSD
DB/DBG CSD volume volume
[ml] [ml] [l] [l]
[l] [l] [l] [l]
DDC-DDE 6-10 0.81 DMX 37-5

DDA 7.5-16* 0.74 DMX 82-5
22
DDC 9-7 0.84 DMX 160-5
DDA 12-10 1.45 0.25 0.25 DMX 230-5
DDC-DDE 15-4 1.58 DMX 95-8
DDA 17-7 1.55 DMX 199-8 27.8
DDA 30-4* 3.1 DMX 280-8
DDI 60-10 6.67 DMX 60-3
DMX 4-10 DMX 130-3
36
DMX 8-10 2.2 DMX 255-3
0.65 - 0.7 3.0 4.0
DMX 16-10 DMX 380-3
DMX 7-10 DMX 152-6
DMX 14-10 3.8 DMX 321-6 44.6
0.15 DMX 460-6
DMX 27-10
DMX 9-10 DMH 50-10
DMX 18-10 4.9 DMH 102-10
DMX 35-10 0.5 0.5 DMH 143-10
31.6
DMX 12-10 DMH 175-10
DMX 26-10 6.9 DMH 213-10
DMX 50-10 DMH 291-10
DMH 5-10 * For very low remaining pulsation, a larger damper than mentioned
DMH 13-10 3.5 in the sizing guide should be used.
DMH 24-10 ** A smaller damper than mentioned in the sizing guide is sufficient, if
a high remaining pulsation is acceptable.
DMH 11-10
DMH 24-10 6.4
DMH 46-10
DDA/DDE 60-10 5.56
DDA/DDE 120-7 11.58
DDA/DDE 200-4 19.3
DME 60-10** 6.25
DME 150-4 15.6
DDI 150-4 13.9
DMX 17-4
DMX 39-4 10.4
DMX 75-4
DMX 25-3
DMX 60-3 16
DMX 115-3
0.3 - 0.35 1.5 2.0
DMX 24-8
DMX 52-8
13.8
DMX 100-8
DMX 142-8
DMX 67-10
DMX 132-10 18.5
DMX 190-10
DMH 21-10
DMH 43-10
DMH 67-10 11.3
DMH 83-10
DMH 100-10
44
10
Suction-side pulsation dampers CSD with calibration scale

Pulsation dampers CSD are installed on the inlet side Dimensions
of the dosing pump. A pulsation damper CSD can be
used for more than one pump at a time. O
• Prepared for pipe gluing connection with spigot (D)
E
or socket (d).
• Calibration is possible by installing a T-piece and a
shut-off valve.
• In installations without flooded suction, the optional
manual vacuum pump kit simplifies the startup of
the dosing pump. See Manual vacuum pump kit on
page 46.
B
Pulsation dampers CSD include:
C
• Sight glass with calibration scale
• Aeration valve
ØL
TM06 8373 0317

A
H
Ød
G
M
ØD
I
Fig. 47 Pulsation damper CSD with calibration function

TM06 8450 0617
Fig. 46 Pulsation damper CSD with calibration function
Damper volume A B C ∅D/∅d E G H I ∅L ∅M O

[l] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
0.25 50 270 360 16/12 92 14 12 40 -
0.5 50 340 431 16/12 92 14 12 47 -
6.5 8-13
1.5 75 343 465 25/20 92 19 16 70 40
3.0 79 435 568 25/20 92 19 16 78 60
Technical data
Max. number of Pipe Materials

Damper Max. pump
pumps with Scale division connection Product
volume stroke volume
max. stroke [ml] ∅D/∅d Body Sight glass Gasket number
[l] [ml]
volume [mm]
FKM/EPDM 99186948
0.25 2 3 2 16/12 PVC PVC
PTFE 99217401
FKM/EPDM 99187777
0.5 7 3 5 16/12 PVC PVC
PTFE 99217402
FKM/EPDM 99188854
1.5 19 3 20 25/20 PVC PVC
PTFE 99217403
FKM/EPDM 99190807
3.0 45 2 25 25/20 PVC PVC
PTFE 99217406
45
Manual vacuum pump kit

In installations without flooded suction, the pulsation Dimensions

damper CSD can be filled with the manual vacuum
pump kit. This makes the startup of the dosing pump
easier and prepares the pulsation damper CSD for the
D
calibration of the pump.
ØF
A manual vacuum pump kit includes:
A
• Ball valve, connection G 5/8"
• T-piece, connection G 5/8"
• Hose
E
• Manual vacuum pump
G
C
• Holder for wall mounting
Materials:
• Vacuum pump: PVC
• Ball valve and T-piece: PVC
TM06 8376 0317

• Gasket: FKM
Fig. 49 Manual vacuum pump kit
A B C D E ∅F Gmin Gmax
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
131 34 132.5 50 242 6.2 675 875
Order data
Product
Description
number
Manual vacuum pump kit 99218131
TM06 8426 0516
Fig. 48 Manual vacuum pump kit
46
10
Calibration columns

Calibration columns are intended for flow Dimensions
measurement or calibration of dosing pumps. They
must be isolated from the pipework during normal max. H
operation. min. H
ØC
The volume in the calibration column can supply the
largest suitable pump for approximately 30 seconds.
Calibration columns include:
• Glass cylinder with acrylic outer shield
B
• Aeration valve on top
• Shut-off valve on the bottom
ØF
In installations without flooded suction, the optional
E
manual vacuum pump kit simplifies the startup of the
dosing pump. See Manual vacuum pump kit on page
46.
Calibration columns must not be used as pulsation
dampers. ØD
TM06 8405 0517

Ød
Fig. 50 Calibration columns
Volume A B ∅C ∅D E ∅F Hmin - Hmax

Body
[l] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
PVDF 478 184
0.25 12 50.8 M 10 12 50-154
SS 460 140
PVDF 517 184
0.5 12 69.85 M 10 12 61-165
SS 498 140
PVDF 675 188
2.0 12 101.6 M 10 12 78-182
SS 657 148
PVDF 795 188
4.0 12 132 M 10 12 92-196
SS 777 148
Technical data
Max. pump stroke Pipe connection

Material
Volume
volume
Scale division ∅d Product
[l] [ml] number
[ml] [mm] [inch] Body Gasket
16 - PVDF FKM 99224280
0.25 2 2 SS FKM 99224303
- G 1/2
SS EPDM 99224304
16 - PVDF FKM 99224305
0.5 7 5 SS FKM 99224307
- G 1/2
SS EPDM 99224308
25 - PVDF FKM 99224309
2.0 19 20 SS FKM 99224310
- G1
SS EPDM 99224311
25 - PVDF FKM 99224312
4.0 45 25 SS FKM 99224313
- G1
SS EPDM 99224314
47
Vacuum pump kit for calibration columns

In installations without flooded suction, the calibration Dimensions

column can be filled with the vacuum pump kit. This
makes the startup of the dosing pump easier and ØJ
prepares the calibration column for pump calibration.
A vacuum pump kit for calibration columns includes:
• Ball valve, connection G 5/8"
ØC
H
• T-piece, connection G 5/8"
• Hose
ØI
• Manual vacuum pump
• Holder for wall mounting
G
Materials:
E
• Vacuum pump: PVC F
B
• Ball valve and T-piece: PVDF
A max
A min
• Gasket: FKM
ØD
TM06 8412 0517

K
Fig. 51 Vacuum pump kit
Dimension Unit Value
Amin-max [mm] 700-875
B [mm] 242
∅C [mm] 6.1
∅D [mm] 12
E [inch] G 5/8
F [mm] 206
G [mm] 51
H [mm] 206
∅I [mm] 12
∅J [mm] 12
K [mm] 40
Order data
Product
Description
number
Vacuum pump kit for calibration columns 99226934
48
10
Discharge-side pulsation dampers DB and DBG

Pulsation dampers DB and DBG have a separating Dimensions
diaphragm and are intended for the outlet side of the
dosing pump. We recommend using one pump per max. H
pulsation damper. min. H
• Preload pressure: 2.7 bar.

Pulsation dampers DB and DBG include:
• Material for wall mounting
B
• PVC versions are prepared for pipe gluing
connection with spigot (D) or socket (d).
• PVDF and PP versions are prepared for pipe
ØF
E
welding connection with spigot (D) or socket (d).
• Pulsation dampers DBG include a pressure gauge.
A1
A2
A3
TM06 8284 5016

Ød
ØD
ØD1
Fig. 53 Pulsation damper DBG, PVC version
max. H
min. H
ØD1
TM06 8424 0517
ØF
Fig. 52 Pulsation damper DBG with separating diaphragm

and pressure gauge
A1
A2
TM06 8452 0617

G
ØD2
Fig. 54 Pulsation damper DB, stainless steel version
Nominal Pipe connection G

Material
damper [mm] A1 A2 A3 D1 D2 Hmin - Hmax internal F B
E
volume [mm] [mm] [mm] [mm] [mm] [mm] thread [mm] [mm]
[l] Body ∅D ∅d [inch]
PVC
16 12 161 12 14 80 - 67-171 -
PP
0.15
SS * - - 118 14 - 70 - 64-168 G 1/2
PVDF 16 12 205 12 14 70 53 53-127 -
PVC
25 20 203 20 25 90 - 71-175 -
PP
0.35 12 129 M 10
SS * - - 161 16- - 85 - 67-171 G 3/4
PVDF 25 20 267 20 25 84 63 58-175 -
PVC
25 20 263 20 25 100 - 78-152 -
PP
0.65
SS * - - 205 20 - 90 84 67-171 G 3/4
PVDF 25 20 138 20 25 125 84 67-171 -
* SS 1.4404
49
Technical data
Pipe connection Material Product number

Nominal Actual damper Max. pump G Max. operating
damper volume volume stroke volume pressure Type DB Type DBG
∅D/∅d internal
[l] [l] [ml] [bar] Body Gasket (without pressure (with pressure
[mm] thread
gauge) gauge)
[inch]
FKM 99202642 99202679
PVC
EPDM 99202653 99202680
16/12 G 1/2 10
FKM 99202654 99202681
0.18 PP
0.15 7 EPDM 99202657 99202682
FKM 99202660 99202684
- G 1/2 180** SS *
EPDM 99202661 99202685
0.15 16/12 G 1/2 20 PVDF PTFE 99202658 99202683
FKM 99202662 99202687
PVC
EPDM 99202663 99202688
25/20 G 3/4 10
FKM 99202664 99202689
0.36 PP
0.35 19 EPDM 99202665 99202690
FKM 99202667 99202692
- G 1/2 130** SS *
EPDM 99202669 99202693
0.3 25/20 G 3/4 20 PVDF PTFE 99202666 99202691
FKM 99202670 99202694
PVC
EPDM 99202671 99202695
25/20 G 3/4 10
FKM 99202672 99202696
0.65 PP
0.65 45 EPDM 99202673 99202697
FKM 99202675 99202699
- G 3/4 50** SS *
EPDM 99202676 99202700
0.7 25/20 G 3/4 20 PVDF PTFE 99202674 99202698
* SS 1.4404
** Max. operating pressure of pulsation dampers type DBG are limited by the pressure gauge to 25 bar.
50
10
Filling devices for pulsation dampers DB and DBG

Filling devices for plastic or stainless-steel Tyre-valve adapter
pulsation dampers A tyre-valve adapter allows the use of common air
Filling devices make the adjustment of the pre- pumps with tyre valves for filling the pulsation damper
charging pressure of pulsation dampers easy. The with air.
filling device is connected to a local compressed-air or
Dimensions
nitrogen source and the filling valve of a pulsation
damper. It can be removed when the pressure is D
adjusted.
Filling devices are available with different pressure
gauges.
C
136
TM06 8142 4716

TM06 8068 4516
B
A
Fig. 56 Tyre-valve adapter

Fig. 55 Filling device for plastic or stainless-steel pulsation
dampers A B C D
[mm] [inch] [mm] [mm]
Max. 25 G 1/4 38 Vg 8
Connection operating Product
Description
[inch] pressure number Order data
[bar]
25 96727342 Product
Description
60 96727343 number
Filling device with
G 1/4
pressure gauge 160 96727344 Tyre-valve adapter, up to 8 bar, for use in
250 96727345 conjunction with compressed-air filling device or 96727332
pressure gauge
51
Pump connection kits and inlay kits

Retrofit pump connection kits and inlay kits for the

integration of Grundfos standard dosing pumps into
installations with various sizes of hoses or pipes.
A pump connection kit includes:
• 1 set of inlays
• 1 union nut
The inlay kits are used to connect pumps and
accessories to pipes or hoses that differ from Grundfos
TM06 8425 0517

standard sizes.
An inlay kit includes:
• 2 sets of inlays
Fig. 57 Pump connection kit
TM06 8430 0517

Fig. 58 Inlay kit
Technical data
For hose/pipe size Connector Product number

Application Connection type type key Material
Internal External code Connection kit Inlay kit
Hose connection Nipple and clamp 19/20 mm - PP 99082037 -
U3 PVC 99082038 -
Pipe connection Gluing or welding inlay - 25 mm
PVDF 99082039 -
Hose connection Cone and ring 13 mm 20 mm A6 PVC 91835696 99170747
PP 99169576 99169735
19/20 mm or
Hose connection Nipple and clamp - Q PVC 99169603 99169740
3/4"
PVDF 99169728 99169738
PP 91835697 99171119
Pipe connection Welding inlay - 25 mm B4
PVDF 91835698 99171146
25 mm B0 PVC 96701989 99171177
Pipe connection Gluing inlay - 3/4" pipe (US)
or C7 PVC 99170858 99171222
26.6 mm (BS)
PVC 99082040 99171707
Pipe connection External thread 3/4" NPT A7 PP 99082041 99171776
PVDF 99082042 99171793
PP 99082043 99182104
PVDF 99082044 99182109
Rp 3/4" A1
SS * 99082045 99182114
Alloy C-4 ** 99082046 99182136
Pipe connection Internal thread
PP 99082047 99174974
PVDF 99082048 99175004
3/4" NPT A3
SS * 99082049 99175015
Alloy C-4 ** 99082050 99175031
Pipe connection Cutting-ring type 19 mm 22 mm C3 SS * 96727555 -
* Union nut: SS 1.4401, inlay: SS 1.4571

** 2.4610 (Alloy C-4)
52
10
Electric stirrers

Electric stirrers are intended for the mixing and Different versions of electric stirrers are available:
dissolving of non-abrasive, non-inflammable and non- • Stainless steel version (SS)
explosive liquids. They ensure that the liquid in the • PP version with or without sealing flange
dosing tank is mixed constantly. With a frequency of 50
• Versions for various tank sizes from 60 litres up to
Hz they run at approximately 1500 rpm. Electric
1000 litres
stirrers are suitable for liquids with low to medium
viscosity.
Dimensions
A
A
E E
F F
C C
B B
15
L(SS)
16
L(PP)
20
TM04 8638 4112
TM04 8639 4112

P
P
D D
Fig. 59 Electric stirrer, stainless steel version Fig. 60 Electric stirrer, PP version with sealing flange
Tank size L(SS) L(PP) A B C D E F P

[l] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
60 450 452 210 140 115 88 9 95 25
100 691 693 210 140 115 88 9 95 25
200 698 700 191 160 130 100 9 110 25
300 950 952 191 160 130 100 9 110 25
500 1100 1102 191 160 130 125 9 110 28
1000 1150 1152 231 200 165 125 11 130 28
Technical data
Tank size Nominal shaft length Product number

Material, Type
[l] [mm] Single-phase motor Three-phase motor
SS 98164569 98165309
60 450 PP 98164573 98165310
PP, with sealing flange 98164575 98165318
SS 98164606 98165355
100 690 PP 98164607 98165357
SS 98164987 98165385
200 690 PP 98164990 98165386
SS 98165172 98165393
300 950 PP 98165175 98165432
SS 98165253 98165435
500 1100 PP 98165258 98165436
SS 98165287 98165439
1000 1150 PP 98165290 98165440
53
Motor data of electric stirrers

Tank size Power rating Voltage Frequency Enclosure Insulation

Motor phases
[l] [kW] [V] [Hz] class class
60 1 220-240 50/60
0.09 IP65
100 3 220-240 / 380-420 (440-480) 50/60 (60)
200 1 220-230 50
300 0.25 F
500 3 220-240 / 380-415 50/60
IP55
1 220-230 50
1000 0.55
3 220-240 / 380-415 50/60
54
10
Withdrawal devices

A withdrawal device is designed for installation in the Dimensions
drain opening of a Grundfos tank. Hose or pipe
connection kits are included.
D
• Hose connection kit up to 60 l/h: 4/6 mm, 6/9 mm, 6/
F
12 mm and 9/12 mm
TM06 8414 0517

G
E
• Hose and pipe connection kit up to 460 l/h:
C
– for hoses with internal diameter 19 or 20 mm
B A
– for pipes with external diameter 25 mm
Fig. 61 Withdrawal device, G 5/4"
Max. flow A B C D E F G
[l/h] [mm] [mm] [inch] [mm] [mm] [mm] [inch]
60 143 27 75 G 5/8
14 G 3/4 41
460 151 30 87 G 5/4
Technical data
Max. flow Material Product

Description
Withdrawal device with ball valve with through-bolt for FKM 99226879
60 PVC
connection to the dosing tank EPDM 99226880
Withdrawal device with ball valve with through-bolt for FKM 99226881
460 PVC
connection to the dosing tank EPDM 99226893
55
Adapters
Threaded adapters
Application Threaded connection size Materials Product

Type
example Internal thread External thread Body Gaskets number
TM06 8416 0517

FKM/EPDM 99227511
PVC
DN 20 → DN 10 G 5/4" G 3/4" PTFE 99228197
FKM/EPDM 99227829
PVDF
PTFE 99227533
TM06 8417 0517 PP FKM/EPDM 99227945
FKM/EPDM 99227943
DN 32 → DN 20 G 2" G 5/4" PVC
PTFE 99227960
FKM/EPDM 99227953
PVDF
PTFE 99227948
Union nut adapters

A union nut adapter allows the direct assembly of a pressure loading valve PLV or a pressure relief valve PRV on the
pump outlet valve.
Threaded connection size

Type Body material Product number
Internal thread Internal thread
PP 99228667
G 5/4" G 5/4" PVC 99228665

TM06 8418 0517
PVDF 99228669
Elbow adapter
An elbow adapter can be installed, if the space on the inlet side of the pump is confined.
Threaded connection size

Type Body material Product number
Internal and external thread
TM06 8129 4716
G 5/4" PVC 99168768
56
10
Wall or tank mounting assembly for SMART Digital XL DDA/DDE

The prefabricated outlet-side assembly for wall or tank mounting of SMART Digital XL DDA and DDE pumps includes:
• Bracket with screws and washers for wall-mounting or tank installation of SMART Digital XL
– Suitable tank sizes 200 l, 300 l, 500 l and 1000 l
• Pressure loading valve PLV, preset to 3 bar opening pressure (adjustable to up to 10 bar)
• Pressure relief valve PRV, preset to 6 bar opening pressure (adjustable to up to 10 bar)
• Pulsation damper DBG with a volume of 0.35 l, with pressure gauge, pre-charged to 2.7 bar (pre-chargeable to up
to 8 bar)
• Optionally without pulsation damper
– For installation with rigid pipes, the pump must be limited to 50 % of its maximum dosing capacity.
– For installation with hoses, the pump must be limited to 75 % of its maximum dosing capacity.
Dimensions
F
M L
K
C
B
TM06 8420 0517

TM06 8419 0517
J
N A
H
I G
Fig. 62 Side view, wall or tank mounting assembly Fig. 63 Back view, wall or tank mounting assembly
SMART digital XL DDA/DDE
60-10 120-7 200-4

A [mm] 117 117 117
B [mm] 203 203 203
C [mm] 332.5 348 358
D [mm] 410 410 410
E [mm] 435 435 435
F [mm] 346.5 346.5 346.5
G [mm] 218 218 218
H [mm] 20 20 20
I [mm] 385 385 385
J [mm] 112 112 112
K [mm] 298 298 298
L [mm] 51 51 51
M [mm] 234 234 234
N [mm] 280 280 280
Technical data
Materials Product
Variant
Body Gaskets number
FKM 99211372
With pulsation damper PVC
EPDM 99211483
Without pulsation FKM 99211484
PVC
damper EPDM 99211485
57
Tank accessories
Adapter plates for tank mounting

• Made of black HD-PE, including stainless-steel
screws and washers
Tank
Applica- Product
For pump type size Contents
tion number
[l]
SMART S DDA/ 1 adapter plate,
2 pumps
DDC/DDE / 60-500 12 screws, 12 98982080
on 1 tank
DMX 221 / DDI washers
DMX 226 or 1 adapter plate,
1 pump on
DMH 251/252/ 200-500 8 screws, 8 99211241
1 tank
253 washers
Wall brackets
• For assembly of one of the mentioned pump types
• With installation material for wall mounting and
pump mounting
Product
For pump type Material
number
DMX 221, DDI 222 PP 91836471
DMX 226, DMH 251-253,
DME 60-10 / 150-4, PE 99211245
SMART Digital XL DDA/DDE
58
SMART Digital XL
11
11. Pumped liquids
Pumped liquids
The resistance table below is intended as a general The data shown are based on information from various
guide for material resistance (at room temperature), sources available, but many factors (purity,
and does not replace testing of the chemicals and temperature etc.) may affect the chemical resistance of
pump materials under specific working conditions. a given material.
Note: Some of the liquids in this table may be toxic,
corrosive or hazardous. Please be careful when
handling these liquids.
Material
Pumped liquid (20 °C)
Dosing head Gasket Ball
(Accessories)
SS 1.4435
Ceramic
Chemical Concentration
Description
EPDM
PVDF
PTFE
formula %
FKM
PVC
PE
25 ● ● ● - ● ● ● ●
Acetic acid CH3COOH 60 ● ● ● - ● ● ● ●
85 - ● ❍ - - ● ● -
Aluminium chloride AlCl3 40 ● ● - ● ● ● ● ●
Aluminium sulphate Al 2(SO4)3 60 ● ● ● ● ● ● ● ●
Ammonia, aqueous NH4OH 28 ● - ● - ● ● ● ●
Calcium hydroxide 1) Ca(OH)2 ● ● ● ● ● ● ● ●
Calcium hypochlorite Ca(OCl)2 20 ● ● - ● ● ● ● ●
10 ● ● ● ● ● ● ● ●
Chromic acid H2CrO4 30 ● ● - ● ❍ ● ● ●
50 ● ● - ● - ● ● ●
Copper sulphate CuSO4 30 ● ● ● ● ● ● ● ●
Ferric chloride 2) FeCl3 60 ● ● - ● ● ● ● ●
Ferric sulphate 2) Fe 2(SO4)3 60 ● ● ❍ ● ● ● ● ●
Ferrous chloride FeCl2 40 ● ● - ● ● ● ● ●
Ferrous sulphate FeSO 4 50 ● ● ● ● ● ● ● ●
Fluosilicic acid H2SiF6 40 ● ● ❍ - ❍ ● ● ●
< 25 ● ● - ● ● ● ● ●
Hydrochloric acid HCl
25-37 ● ● - ● ❍ ● ● ●
Hydrogen peroxide H 2O 2 30 ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ●
Nitric acid HNO3 40 ● ● ● ● - ● ● ●
70 - ● ● ● - ● ● ❍
Peracetic acid CH3COOOH 5-15 ❍ ● ❍ - - ● ● ❍
Potassium hydroxide KOH 50 ● - ● - ● ● ● ●
Potassium permanganate KMnO 4 10 ● ● ● ❍ ● ● ● ●
Sodium chlorate NaClO3 30 ● ● ● ● ● ● ● ●
Sodium chloride NaCl 30 ● ● - ● ● ● ● ●
Sodium chlorite NaClO2 20 ❍ ● - ● ● ● ● ●
30 ● ● ● ❍ ● ● ● ●
Sodium hydroxide NaOH
50 ● ● ● - ● ● ● ●
Sodium hypochlorite NaClO 12-15 ● ● - ● ● ● ● ●
Sodium sulphide Na 2S 30 ● ● ● ● ● ● ● ●
Sodium sulphite Na2SO3 20 ● ● ● ● ● ● ● ●
Sodium thiosulfate Na2S2O3 10 ● ● ● ● ● ● ● ●
Sulphurous acid H 2SO3 6 ● ● ● ● ● ● ● ●
< 80 ● ● - ● ❍ ● ● ●
Sulphuric acid 3) H2SO4 80-96 ● ● - ● - ● ● -
98 - ● ● ❍ - ● ● -
● Resistant 1)
Once the pump is stopped, calcium hydroxide will sediment rapidly.
❍ Limited resistance 2)
Risk of crystallisation.
- Not resistant 3) Reacts violently with water and generates much heat.
(Pump should be absolutely dry before dosing sulphuric acid.)
Further information:
http://product-selection.grundfos.com/liquids.html
59
12 SMART Digital XL
12. Grundfos Product Center

Grundfos Product Center
Online search and sizing tool to help you

make the right choice.
http://product-selection.grundfos.com
"SIZING" enables you to "REPLACEMENT" enables you to find a

size a pump based on replacement product. Search results will include
entered data and information on the following:
selection choices.
• the lowest purchase price
• the lowest energy consumption
• the lowest total life cycle cost.
"CATALOGUE" gives you "LIQUIDS" enables you to find pumps

access to the Grundfos designed for aggressive, flammable
product catalogue. or other special liquids.
All the information you need in one place Downloads

Performance curves, technical specifications, pictures, dimensional drawings, motor On the product pages, you can download
curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. installation and operating instructions, data
The Product Center displays any recent and saved items - including complete projects - booklets, service instructions, etc. in PDF format.
right on the main page.
Subject to alterations.
60
61
62
63
ECM: 1280882
99021865 0320
GRUNDFOS A/S
www.grundfos.com
Telephone: +45 87 50 14 00
DK-8850 Bjerringbro . Denmark
Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved. © 2020 Grundfos Holding A/S, all rights reserved.

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GRUNDFOS DATA BOOKLET

10. Accessories for medium-sized dosing pumps up to 460 l/h 31

11. Pumped liquids 59

12. Grundfos Product Center 60

TM07 6205 1120

Features at a glance Precise and easy setting / usability and interaction

The operator can easily install the pump and set it to

TM06 7328 3316

Fig. 2 DDA, DDE

TM06 7330 3316

accuracy and FlowControl

DDE is the economical pump range with basic

The type key is used to identify the precise pump and

Control variant DDA 60-10 FCM-PVC/V/C-F-31U3U3FG

DDA 60-10 FCM-PVC/V/C-F-31U3U3FG

PV PVDF DDA 60-10 FCM-PVC/V/C-F-31U3U3FG

Gasket material Special variant

DDA 60-10 FCM-PVC/V/C-F-31U3U3FG DDA 60-10 FCM-PVC/V/C-F-31U3U3FGC3

Valve ball material

Control variant: FCM AR AR B

The electronically controlled PMS (Permanent Magnet

Suction TM06 7332 3316

Suction Extended suction stroke (SlowMode)

Fig. 5 Relation between stroke-frequency adjustment and capacity

TM06 7333 3316

Fig. 7 Operating elements DDA Setup

TM06 7434 0217

Operation modes DDA Analog 0/4-20 mA control

In this operation mode, the pump doses

Setting range* Dosing capacity

DDA 60-10 0.075 60 100

TM04 1574 1410

TM04 1575 1410

pulse memory function, when activated. Fig. 10 Analog scaling

TM06 7085 3918

Fig. 11 Pulse-based batch control 0:00

TM04 1576 1410

Fig. 13 Dosing timer week (example with 4 procedures)

Fig. 12 Dosing timer cycle

Functions DDA Auto deaeration

The auto deaeration function avoids breakdown

The following service messages appear, depending on Contact type

what happens first: NO* NO* Normally Open Contact

* Output signal is calculated based on motor speed and pump status

Bus communication Additional display

TM06 7439 3416

Key lock Additional display

To protect the pump from maloperation, a key

Basic settings Time until next batch (timer)

configuration is stored in the memory. 1)

TM06 8368 3116

In case of a leak in the working diaphragm:

FlowControl For optimal process safety and reliability, the activated

FlowControl function immediately detects and displays

TM06 7440 3416

Trouble-free dosing stroke

Fig. 17 Indicator diagram

Wiring diagram, DDA

TM06 7335 3416

FlowControl signal connection DLD signal connection

TM06 7442 2916

Fig. 18 FlowControl signal connection Fig. 19 DLD signal connection

TM06 7309 0417