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PRO INSPECTION
CHAMBERS AND
MANHOLES
1 General information 5
5 Intended use 7
8 Production technology 9
17 Technical guidelines 26
21 Installation instruction 54
22 Product range 57
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 3
1. GENERAL INFORMATION
1.1. Introduction
Pipelife was one of the first companies on the 1000 mm manhole chambers, with a possibil- It should be emphasized that the EN
European market to commence (in the ear- ity to descend into the chamber, for inspec- 476 standard accepts manhole cham-
ly 1990s) the production of PP-B polypropyl- tion, maintenance and possibly cleaning of bers with the nominal inner diameter
ene sewer chambers for gravity drainage of the sewer. DN/ID 800 mm and the max. depth of
household and industrial sewage and storm 3 m, for occasional entry by a person
water. Chambers are essential elements of Technological progress related to the utiliza- equipped with harness, to monitor the
sewer systems. They provide access to pipes tion of sewer systems, including especially the cleaning, inspection and test equipment.
made of PVC-U thermoplastic smooth wall insertion of hydraulic equipment for cleaning The working height of the chamber should
pipes or PP-B structural polypropylene pipes. the sewers, as well as CCTV surveillance, ena- not be lower than 2 m. The height of 1.8 m
They also enable the performance of neces- ble maintenance operations from the ground is acceptable if required by the sewer depth
sary maintenance. level. This helps to avoid compromising the and the landform.
It should be stressed that Pipelife manufac- health of employees who would otherwise
tures PVC-U sewage pipes with Sewer-Lock have to work inside the chambers, and whose All Pipelife chambers are made of PP-B
gaskets, providing tightness also under condi- work has now become easier and safer. polypropylene – a material of very high
tions of positive pressure up to 0.50 bar (5m strength and performance parameters.
water column) and negative pressure down The range of sewer chambers A uniform system of PP-B chambers, fittings,
to -0.60 bar (6 m water column). The PVC-U offered by Pipelife includes: and structural riser pipes, ensures meet-
Pipelife pipes with Sewer-Lock gaskets re- ing the same requirements and guarantees
tain extraordinary tightness against negative • PP-B inspection sewer chamber system: top-level, proper and long-term use.
pressure of -0.60 bar, which is 200% higher PRO 200, PRO 315, PRO 400, PRO 425, It should also be pointed out that the offered
than the standard one, at the angular deflec- PRO 630 products are made in a stable high pressure
tion of the joint up to 6 degrees (higher by as • PP-B manhole sewer chamber system: PRO and low pressure injection
much as 300%). 800, PRO 1000 moulding technology.
Pipelife’s long-term experience in develop-
ing plastic sanitary and storm sewer systems
has resulted in the production of a full range
of sewer chambers. Pipelife aims at a maxi-
mum unification of its products, so that the
same elements of the system could be ap-
plied in various systems, e.g. in water supply,
sanitary and storm sewer, drainage systems,
etc. Tests in pilot-plant scale, as well as per-
formance tests carried out in diverse climate
and ground conditions, confirmed high dura-
bility and good functional properties of the
new solutions.
Pipelife offers inspection chambers from PRO
200 to PRO 630, used for inspection from the
ground level, as well as PRO 800 and PRO
Note:
Plastic chambers from Pipelife have success-
fully been used for decades in very harsh con-
ditions in Scandinavia, as well as in Germany,
the Netherlands, and other countries.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 5
2. STANDARDS, APPROVALS, CERTIFICATES
EN 13598-2:2016-09 areas of mining damage, category I to IV
Plastic pipelines for underground, non-pressurized storm water and
sanitary sewer systems – Unplasticized poly(vinyl chloride) (PVC-U), UC test report 11404.v01s WRc
polypropylene (PP) and polyethylene (PE) – Part 2: Specification of in- Test of the chamber walls resistance to hydrodynamic pressure
spection and manhole chambers. according to WIS 4-35-01.
3. S
YMBOLS OF RAW MATERIALS USED
IN THE PRODUCTION OF CHAMBERS
Explanation of symbols of raw materials used in the production of pipes and gaskets
5. INTENDED USE
Polypropylene (PP) PRO manhole and inspec- Chamber types:
tion chambers from Pipelife are intended to In the industrial system designs, account
be used in the following outdoor gravity . Straight-through, junction chambers should be taken of the requirements of
systems: . Chambers with a catchment tank standard EN ISO 15494.
. household sewage . Cascade chambers
. storm water . Anti-flooding chambers PRO manhole chambers make it possible to
. combined sewage . Speed reducing chambers carry out maintenance, inspection and test
. industrial*, e.g. . Water meter chambers works directly in the sewer pipes. Inspection
• industrial sewer systems . Tanks in sewage pumping stations chambers are meant for conducting these
• chemical plants sewer systems * In the industrial sewer system design, ac- works from the ground level, using the devic-
• agricultural production plants sewer count should be taken of the resistance of es made for this purpose.
systems plastics to the chemical substances stated
. water drainage. in ISO/TR 10358 standard, and for gaskets
– ISO/TR 7620.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 7
7. PROPERTIES OF PP-B SEWER CHAMBERS
Pipelife sewer chambers are made of PP-B atures, which ensures their broad scope of years. The chambers are also resistant to the
thermoplastic material and meet high application. High strength and impact resist- impact of ground water (5 m water column),
strength and utility requirements, thanks to ance of Pipelife PP-B chambers allow for their and remain tight at the positive pressure of
which they can be applied in various water installation in winter conditions. 0.5 bar and the negative pressure of -0.3 bar.
and ground conditions. The chambers comply with stringent require-
The chambers are resistant to household ments, and the deformation resistance of
sewage, as well as to high and low temper- their bases is maintained for minimum 50
7.3. Use
The special structure of the chamber base Characteristics of low pressure PRO 200, PRO 315, PRO 400, PRO 425 cham-
provides a possibility of modular connection injection moulding production bers, made in the high pressure injection
with stub pipes with the width ranging from process: moulding technology, are also characterized
110 mm (PRO 200, PRO 400) to 400 mm. This by very high process stability, measurement
ensures universality of connections. . Low injection pressure, approx. 600-900 accuracy and production repeatability.
times lower than in high pressure injection
PRO 630 chambers are made of PP-B poly- moulding
propylene in the high and low pressure injec- . Lower flow rate of the injected material
tion moulding technology. PRO 800 and PRO . Lower softening point
1000 chambers are made of PP-B polypropyl- . Possibility to manufacture large-size prod-
ene in the low pressure injection moulding ucts
technology. . Mottled colour of the products
. Lower strains in injected products, positive
Advantages of PRO 630, PRO 800 impact on material properties
and PRO 1000 chambers related to Pipelife uses state-of-the-art production tech-
low pressure injection moulding nologies and know-how, ensuring high quality
technology: of the products.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 9
Symbols of riser pipes: horizontal one is 1.49%. The acceptable ver-
DW – double wall structural pipe tical deflection of the chamber base, accord- Note:
SW – single wall structural pipe ing to PN-EN 13598-2 and PN-EN 14830, is
5%, and the horizontal one is 10%.
Pipelife chamber base deformation after
Pipelife has tested the deformation resist- 50 years of use, in the presence of ground
ance (also referred to as structural integrity) It should be noted that in the case of PRO
water at the level of 5 m of water column,
of the PRO 315, PRO 400, PRO 425, PRO 630, 800 and PRO 1000 chambers, in soils with
is much lower than admitted by the stand-
PRO 800 and PRO 1000 mm chamber bases, high level of groundwater reaching above 1
ards, ensuring long and proper operation of
according to EN 13598-2 and EN 14830. m from the base bottom, it is recommended
the system.
Pipelife chambers are resistant to loads in to use appropriate means of protection for
the presence of groundwater at the level of the chamber (e.g. concreting).
5 m (with negative pressure of 0.5 bar). In
the long-term test of the invert channel base
at the groundwater level of 5 m of water col-
umn; the vertical deflection of the PRO 800
mm chamber base is 0.03% (0.1 mm) and the
Pipelife inspection and manhole sewer gramme. New plastic pipes, as well as pipes
PRO 200 chamber base
chambers, as well as sewer pipes, provide which had been used for several years, were
a possibility of high pressure cleaning. PRO subjected to the impact of water with the
200 straight-through inspection chambers pressure of 120 bar, using 2.8 mm nozzles, low arc
have (at the passage from the riser pipe to for more than 50 cycles, without damaging
a sewer pipe) a specially profiled arc, which the pipes. The tests and the general practice
enables an easy insertion of the cleaning in Europe have shown that the 120 bar pres-
equipment from the ground level. sure is sufficient for all plastics. It removes
Such chambers can be used at sewer joints any possible clogging that may appear dur-
with the diameters of 110, 160 and 200 mm. ing use, and dirt is discharged to chambers
together with plenty of water.
The diameter of PRO 200, PRO 315,
PRO 400, PRO 425 and PRO 630 in- The independent rinsing tests results have
spection chambers provides access proven that big quantity of slightly pressur-
to the sewer’s bottom and a possibility to in- ized water is a much more effective way to re-
sert the cleaning equipment. move obstructions and clean the pipes com-
pletely from the accumulated sediments, as
The diameter of PRO 800 and PRO 1000 well as to conduct routine maintenance ac-
manhole chambers provides a possibility tivities. This method employs large-diam-
to descend to the base bottom using ladder eter nozzles (typically, with the diameter
steps, and also to insert the cleaning equip- of 2.8 mm)
ment and perform maintenance works.
1. Use rinsing equipment for low pressure/ further toward the discharge direction
. Significantly higher risk of damage According to calculations, a 2.8 mm nozzle,
large amount of water
to the pipe wall, especially if the pipeline is under the pressure of 120 bars, generates
2. Avoid using techniques involving high
not in good technical condition. on average, 5 times more energy than a 1
pressure/small amount of water
mm nozzle under the pressure of 340 bars.
3. Select proper nozzle size for the equip-
ment used and the size of the pipe
cleaned.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 11
11. CCTV CAMERA INSPECTION
In many European countries there are tech- chambers with the riser pipe diameter DN/
nical guidelines and standards which stip- OD 400 mm, and to install chambers with
ulate the frequency of sewer video inspec- a smaller riser pipe diameter only between
tions. PRO 315 inspection sewer chambers chambers with DN 400 (or larger) risers, pro-
with PP-B ID 315 mm riser pipe, PRO 400 vided that the distance between the cham-
chambers with smooth wall PP-B or struc- bers with the riser diameter of DN 400 mm
tural PP-B pipe with the outer diameter DN/ or larger is not greater than the test range of
OD 400 mm and 425 mm are suitable for in- a mobile video camera.
serting a video camera on a trolley.
Therefore, Pipelife, relying on its long-term Insertion of a mobile video camera to the sewer
through a PRO 400 mm chamber.
experience, recommends the installation of
Pipelife sewer chambers and pipes meet rigorous requirements ap- These solutions guarantee significant reduction in project costs, as the
plying to outdoor sewer systems construction, and fulfil any needs installation time becomes shorter.
and expectations of their users.
Magnesium corrosion
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 13
Chambers made of PP-B polypropylene are resistant, in a broad spec- The roughness coefficients for, e.g. concrete pipes, after 20 years of use,
trum of pH < 4.5 acc. to DIN 4030, to corrosion caused, among others, are as follows:
by the impact of municipal sewage, as well as rainwater, surface and . k = 2
ground water. . C = 90
Sewer chambers used in the sanitary and combined sewer systems . M = 60-65
should meet the requirements of increased resistance to sewage and
hydrogen sulphide. It is of particular importance if the system is de-
signed for an area with low inclinations, where periodical rotting of sed-
12.6. High quality and durability
iments may occur. Discharging, acidic and swelling corrosions are espe-
cially harmful to concrete and reinforced concrete materials.
In order to achieve the highest possible quality of products, Pipelife uses
Alkaline reaction of concrete, resulting from the presence of calcium hy-
premium quality raw materials, state-of-the-art manufacturing technol-
droxide Ca(OH)2, causes this material to corrode in acidic environment.
ogy, as well as special construction of gaskets characterized by very high
Due to quite high solubility of calcium hydroxide in water, water envi-
chemical resistance and tightness.
ronment has a corrosive impact on concrete whose main components
The main raw material for the production of sewer chambers, as well as
include Portland cement. Apart from acting as a solvent, water has a sig-
pipes and fittings, is PP-B polymer (block copolymer), owing its growing
nificant impact on the chemical weathering process, especially if it con-
popularity to very good properties which qualify the material for versa-
tains dissolved CO2, salts and acids.
tile use. A sewer system made of a uniform material, with excellent pa-
rameters, guarantees long-term, failure-free use.
Typically, concrete pores diameter (approx. 70% of macro- and 30% of
micro-pores) is larger than the diameter of water molecules. This, how-
Pipelife sewer systems are durable, strong and tight.
ever, does not prevent penetration into concrete of smaller molecules,
They do not require maintenance throughout their life
including molecules of acids, oils, etc.
span.
If water or sewage has pH of 6.5-5.5, then, according to DIN
4030 standard, it has low, at pH 5.5-4.5 – strong, and at pH
< 4.5 – very strong corrosive impact on concrete. The content of CO2,
NH4+, Mg2+, SO42- is also essential. 12.7. Possibility of connecting
to systems made of other
Therefore, when designing sewer systems using traditional materials
(e.g. concrete), the designer must be provided with precise data regard-
materials
ing the corrosion aggressiveness of water and sewage.
As required by EN 476 standard, when designing sewer systems, it is The system of connecting fittings enables the in-
necessary to use materials which will not reduce the system’s durability. staller to:
1. Flexibility or mechanical strength of stub pipes no delamination, cracks, scratches, leaks EN 12256
Resistance of ladder steps to vertical loads max. deformation under the load: 10 mm,
3. EN 13101
• load 2 kN after removing the load: 2 mm
Impact of heating on the appearance of injection moulding products
the depth of cracks should be smaller than EN ISO 580
4. (furnace test)
20% of the wall thickness Method A
• test temp. 150±2°C
Tightness of a chamber with stub pipes and connections
with elastomer gaskets EN 1277
5. • test temp. 23±2°C no leaks Method 4
• water pressure: 0.5 bar conditions B
• negative pressure: from -0.3 bar to -0.27 bar
Nominal stiffness of chamber risers SN [kN/m2] min. SN 2
• PVC-U 200 pipe SN 2, SN 4, SN 8, SN 12
• PVC-U 400 pipe SN 4
6. • PP-B DW (double wall) pipe, e.g. 400, 630 mm SN 4, SN 8 (SN 10, SN 12, SN 16) EN 14982
• PP-B SW (single wall) pipe, 315, 425 SN 2, SN 4
• PP-B 800, 1000 mm riser SN2
• PP-B PP DW (double wall) pipe DN/ID SN 8, SN 10, SN 12, SN 16
1
1 1
1 Elements of chambers:
2 2
1 1 telescope
2 6 2 manchette gasket
6 3 PVC-U riser pipe
4 PP-B single wall riser pipe
5 PP-B double wall riser pipe
6 gasket
7 chamber base
3 4 5 3 4
6 6 6
7 7 7 7 7
PRO 200 PRO 315 PRO 400 with a PP PRO 400 with a PVC-U PRO 425
Pragma riser pipe smooth wall riser pipe
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 17
15.1. Chamber bases
PRO 200, PRO 315, PRO 400, PRO 425 cham- requiring the maintenance of a 5 m water cast iron top
ber bases by Pipelife are made of injection column pressure. This means that the cham-
PVC-U
moulded polypropylene (PP-B). The base bers protect the sewer system from infiltra- telescopic
has a specially profiled bottom which, in tion of groundwater to the sewers, as well pipe
combination with smooth surface, guaran- as from exfiltration of sewage to the ground. manchette
tees very good hydraulic performance. gasket
The PRO 315, PRO 400 and PRO 425 bases Pipelife system chamber bases are offered
have an internal 2% inclination. Their high as: PP Pragma
pipe
hydraulic efficiency is also provided by ap- • Straight-through bases
propriate construction of side branches. • Junction bases
chamber base,
An accidental fall or impact will not cause • Catchment bases, made on the basis of
on a base
any cracks or damage, even in low tempera- PP-B structural pipe of PP Pragma
tures. The strength of chamber bases is ver- pipes
Riser pipe ID 315 mm Riser pipe 400 mm Riser pipe 400 mm Riser pipe ID 425 mm
PP-B SN 4 kN/m2 PVC-U SN 4 kN/m2 PP-B DW SN 8 kN/m2 PP-B SN 4 kN/m2
SN 2 kN/m2 SN 2 kN/m2
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 19
Ø 600 Ø 420
Option 1 Option 2
min. 100
telescope T40
250 - 500
Option 1:
in pavements hardened with fine
315
760
min. 200
Gullies
Pipelife gullies are equipped with grates
locked with an M10 hex socket head
screw. A T50K gully additionally has
a cover mounted on hinges. 1 gully
In T30K and T50K gullies it is possible to in- 2 catchment basket
stall a steel handle with a catchment basket 3 catchment basket holder
16. E
XAMPLES OF STRUCTURAL SOLUTIONS
AND APPLICATIONS OF CHAMBERS
16.1. Sewer chambers without catchment tanks, with a cast iron manhole
A chamber without a catchment tank consists household sewer connections,
of: • Other chamber bases are used on main
• A chamber base sewers, and the application of an appro-
• A riser pipe priate telescope depends on the place of
• A telescope with a cast iron manhole chamber installation:
• T30, B125 (T30K) – cast iron manhole,
Such chambers can be used, depending on 12.5 t, used in areas of small road traffic
the configuration of the base and telescope load;
combination, as follows: • T50K – cast iron manhole, 25 t rain cov-
• Small chamber bases with the upper sock- er, used at curbs, can reach up to 0.5
et diameter of 200 mm and the straight- m into the traffic path, measuring from
through pipe diameter of 110 – 160 – 200 the curb, and 0.2 m into the pedestrian
mm, with a T20 telescope – recommend- route;
ed for use as inspection chambers and at
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 21
• T40, D400 (D400K) – cast iron manhole, used in drainage systems as control cham-
40 t, used in areas of high traffic load: bers for junction pipelines, in construction
roads, sidewalks, squares, etc. drainage main sewer pipes, as well as at the
• T05M (T4D) – cast iron manhole, 5 t, used bends of the route and at connection points
in greenery areas, with no road traffic. of drainage pipelines, where catchment tanks
Chambers without catchment tanks can be are not required.
16.2. S
ewer chambers without catchment tanks, with a concrete manhole
Cascade chambers are sewer chambers with- Pipes are led from a higher level to with a catchment tank”.
out catchment tanks, consisting of: a lower one using proper fittings, so that the
• A base appropriate for a given sewage flow is guided through the chamber It is possible to make a sewer cham-
chamber in an untroubled way. ber without leading the external pipe
• A riser pipe To ensure the possibility of additional clean- to the chamber base level (Fig. b). As op-
• A telescope with an appropriate ing of the pipes, an access eye pipe should posed to PRO 1000 and larger chambers,
manhole be connected to the chamber. Inlet holes PRO 400 and PRO 315 are inspection cham-
• Gaskets for inlets are drilled at the desired height of the sewer bers, so it is not necessary to insert a pipe to
• Inlet stub pipes chamber riser pipe. Then, gaskets and stub the external pipe base level.
pipes are put into the holes. The method of
preparation and elements of connections
are described in the point: “Sewer chamber
1
3 6 1
2 6
2
4 DN ≤ 200 mm
DN ≥ 250 mm
Chambers with a catchment tank may be made based on PP-B riser T30K, B125K used in roads with low traffic load
pipes with the diameters of 630 mm, 400 mm and ID 315 mm. Cham- D400K used in conditions of intensive storm water inflow
bers with a catchment tank for storm sewer systems are made from and in places where the presence of a significant
PP-B structural pipes with the diameter DN 400 mm and the height of 2 amount of dirt, e.g. leaves, is possible (it is especially
m for pipes with the diameter up to 250 mm. For pipes with the diame- recommended for such conditions)
ter from 160 mm to 400 mm, the chamber with a catchment tank may T50K used at curbs in conditions of high traffic load of 40
be made from PP-B structural pipes with the diameter of 630 mm and t, and in yards with the load of 35 t
the height of 2 m. At the inlet and the outlet of the chamber, socket stub T05M used in places with no road traffic (parks, gardens,
pipes are located at an appropriate height. The top of the chamber may for de-watering motorway shoulders)
be made using a telescope with a cast iron manhole and Pipelife gully
or using standard cast iron manholes for manhole chambers. If sewage Chambers with a catchment tank with the diameter DN/OD 630 mm
gullies are connected to the combined sewer system, a siphon has to be with a 315 mm telescope are used for de-watering, drainage and water
provided on a house sewer. distribution. They consist of:
• The base made from a structural riser (double wall) Pragma
A 400 mm, 630 mm sewer chamber with a catchment tank consists of: pipe with the diameter DN/OD 630 mm and a bottom. In order to cre-
• A riser pipe with a catchment tank ate a catchment tank, in the base, at an appropriate height, inlet and
• A bottom outlet holes are made for PP socket stub pipes which can be connect-
• A top, e.g. a telescope topped with a cast iron manhole ed with a PVC-U pipe, DN 160÷400 mm, Pragma DN/OD 160÷400 mm
or a gully or Pragma+ID DN/OD 200÷400 mm using adapters
• Gaskets at the inlet and the outlet • 630/400 mm PP reducer for connection with a PVC-U 315 telescopic
• Inlet and outlet stub pipes pipe, through a DN 400 manchette gasket. If there is no reducer, then
Sewer chambers with a catchment tank are used in storm sewer sys- a 630/535 mm manchette elastomer gasket, a 535/805 mm adapter
tems. The chamber installation place influences the use of an appro- and a top are used.
priate telescope type: • Smooth wall PVC-U pipe with the outer diameter dn=315 mm, with a
cast iron chamber cover installed, or without a reducer, a telescope
or an adapter – in the latter case, the riser pipe is loosely inserted in-
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 23
A B C D
1 1 1 1
2 3 2 2 2
4 4 4 4
A PRO 315 or PRO 425 chamber with a catchment tank with a chamber bottom and a gasket, and an in-situ gasket 1 telescopic pipe
B Structural illustration of a sewer chamber with a 400 mm PP-B catchment tank, with an in-situ gasket 2 riser pipe
C PRO 400 or PRO 630 PP-B chamber with a catchment tank with a socket, d 160÷250 mm, h=2 m 3 siphoning – two 45° elbows
n
D PRO 630 PP-B chamber with a catchment tank with a socket, d 160÷400 mm, h=2 m 4 catchment tank
n
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
dn
dn
dn
dn
dn
dn
730
730
730
370
370
370
dn
dn
dn
dn
dn
dn
A B C D
PRO 400 PP-B chambers with a catchment tank with PRO 400 chambers without catchment tanks
a 70 dm3 or 35 dm3 catchment tank C with a socket, d 160-250 mm – 1 pc.
n
A with a socket, d 160-250 mm – 1 pc. D with a socket, d 160-250 mm – 2 pcs.
n
n
B with a socket, d 160-250 mm – 2 pcs.
n
In agricultural and construction drainage systems, the following cham- Junction drainage chamber without a catchment tank
ber types are used most often: raised above ground level – sample solutions
• Chambers aligned with the ground level, without a catchment tank
• Chambers aligned with the ground level, with a catchment tank The chamber consists of:
• Underground chambers, with a catchment tank • A 400 mm PP-B riser pipe, type DW
• Underground chambers, without a catchment tank • A PP-B bottom
• Underground reduction chambers • Gaskets, as well as inlet and outlet stub pipes
• A top:
• A reinforced concrete cone with a concrete cover and
a 400 mm cast iron manhole
• A 400 mm cast iron manhole, type T15 DW
• A 400 mm PP manhole for a DW pipe
• A 315 mm telescopic pipe with a cast iron manhole
8
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 25
Drainage chamber raised above ground level, A 9
with a catchment tank – sample solutions
8
Such a chamber consists of:
7
• a PP-B 400 mm riser pipe, type DW,
• a PP-B bottom
• a top
• a telescope terminated with a cast iron manhole or a gully,
4 5 6
• a reinforced concrete cone with a concrete cover or a cast iron
manhole 400 mm, 4
5 1
6
• a PP 400 mm manhole for the DW pipe,
• gaskets of inlets and outlets, inlet and outlet drainage stub pipes
2
3
B C
11
12
10
4 5 6
4 5 6
4 4
5
6 5
6
1 1
2 2
3
3
1 PP-B 400 mm riser pipe, type SW or DW, 5 stub pipe, 9 cast iron manhole,
2 bottom, 6 perforated pipe, 10 concrete ring,
3 gravel ballast with the thickness of 5 cm, 7 sealing ring, 11 cast iron or concrete cover
4 gasket, 8 telescopic pipe, 12 400 mm manhole made of PP or T15 cast iron
In 400 mm catchment chambers, the riser pipe is a PP-B pipe with made in versions without catchment tanks. In such cases, the outlet
the diameter DN/OD 400 mm, type DW, with the stiffness SN 4 kN/m2. pipe hole is placed at the height of 50 mm over the chamber bottom.
The catchment tank is created by cutting out inlet and outlet holes at On site, it is possible to make catchment chambers with a PP-B 400
an appropriate height. In the case of PP-B riser pipe in the standard mm pipe, type DW, with the stiffness SN 8 kN/m2.
version, if the lower edge of the outlet is at the height of 560 mm, we The bottom with the diameter of 400 mm, made of PP-B,
create a catchment tank with the capacity of 70 l, whereas if the outlet is joined with the PP-B 400 mm pipe DW. The bottom should preferably
is at the height of 250 mm, the catchment tank has a capacity of 30 l. be concreted with lean concrete C20/15 (former B15).
Gaskets and appropriate stub pipes are inserted in the inlet and outlet
holes, to connect the collecting pipelines. These chambers can also be
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 27
16.7. U
se of plastic chamber bases in old concrete chambers – examples
Chambers made of traditional materials (concrete, bricks) often fail to
provide sufficient tightness, especially against the infiltration of ground-
water into the sewer system.
Further elements of the chamber are set on the so prepared founda- Example of use of a plastic chamber base during renovation of concrete cham-
bers using the relining method
tion.
The use of plastic chamber bases in concrete chambers is recommend-
ed especially for renovation of old concrete, stoneware and other sew-
ers using the relining method.
In this case, in order to reduce costs and conduct the work efficiently,
old traditional chambers are not removed. The installed chamber bas-
es provide excellent tightness of the system.
Sewer chambers should be located with the obser- Sewer system pipes should be situated:
vance of the following requirements:
1. Provide access for vehicles to the chamber for necessary mainte- 1. In built-up area:
nance activities. • In the existing and designed streets, in delimitation lines of
2. Avoid locating the chambers in hollows and other places where streets, beyond roadways;
storm water might accumulate. • In service, local and access streets, it is acceptable to situate a
3. In no-manhole pipes, use chambers at each direction change, incli- storm or combined sewer under the roadway (if this sewer is
nation and section point, as well as on straight sections at distanc- used to de-water these streets).
es not exceeding 60 m. 2. Beyond built-up area:
4. Sewer chambers situated in roadways should be located in places • Along the roads beyond the roadway lane, e.g. in a shoulder or
least exposed to the impact of road traffic. in the field, ensuring access for vehicles to the sewer.
Type Place of reference for determining the distance Distance of the gravity sewer system
pipe gauge [m]
Buildings, continuous footing projection line,
1.
building line building line on a base map 4.0
Fencings,
2. fencing line, line specified on a base map
delimitation lines 1.5
3. Petrol stations tank edge lines 3.0
4. Petrol stations boundary of the area 3.5
5. Bridges, flyovers support structures edge line 4.0
6. Tram tracks railway gauge 2.0
7. Railway tracks laid
a) at the ground level
railway gauge
• main tracks 5.0
• local tracks and sidings 3.0
b) below ground level in an ex-
cavation
upper edge of the excavation 5.0
• main tracks
3.0
• local tracks and sidings
c) on embankments
• main tracks embankment base 5.0
• local tracks and sidings 3.0
8. Pole power lines pole or support foundation edge 1.0
9. Data communication lines
• cable lines cable axis 0.8
• cable ducting structure edge 0.8
• pole lines pole axis 1.0
10. Water supply pipes pipe gauge
DN≤300 1.2
300<DN≤500 1.4
DN>500 1.7
11. Heating systems
• channel systems channel base gauge 1.4
• pre-insulated systems pipe gauge 1.2
12. Roads road drainage ditch edge 0.8
13. Street roadways roadway edge 1.2
Trees
14. • existing tree’s centre point 2.0
• natural monuments 15.0
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 29
Attention must be paid not to make ex- • Single-fraction material Compaction by saturation of the gravel pack
cavation long before installation of pipe- • Multi-fraction material with water is acceptable in exceptional sit-
lines. Avoiding excessively long sections of • Sand uations, and only in suitable non-cohesive
open excavations will bring certain benefits, • Natural aggregates soils.
namely: • Broken aggregates.
• Limitation, or even elimination, of the The soil for gravel pack and compaction can-
need for draining or shuttering the exca- not be frozen or clumped. The following ta-
vations,
17.4. Excavation bles provide the criteria and suitability for
• Minimized flooding hazard, use as a gravel pack material. If no details
• Reduction in the amount of soil being backfill are given as to the subsoil, it is assumed that
washed out from the excavation bottom this soil has the compaction index corre-
with ground water, The preparation of the gravel pack and the sponding to the value from 91% to 97% SPD
• Avoidance of freezing of the soil from the main backfill can commence only after the (standard Proctor density).
excavation bottom and of the backfill ma- joints and the base are prepared for receiv-
terial, ing load. It is recommended to confirm the soil com-
• Reduced hazard for people, as well as for The space between the excavation wall and paction index using one or several of the fol-
vehicles and equipment traffic. the chamber, within the radius of 0.5 m from lowing methods:
the chamber, should be gradually, evenly • Direct monitoring of the backfilling pro-
To make sure that the supplied products are backfilled in layers with the thickness of 0.2- cess
not damaged, they should be checked both 0.3 m of compacted (e.g. using a vibratory • Verification of initial deformation of the in-
upon delivery and right before the installa- rammer) sandy soil of group 1-3. This layer stalled pipe
tion of the pipe. should be spread evenly on the whole cir- • Verification of the compaction index on
1)
Determined as per DIN 18127.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 31
Soil groups and their suitability for use as a backfill material
2 Sands with continuous grain size, Continuous grain size curve, Moraine, terrace and YES
[SW]
sand and gravel mix several fractions seashore sands
(SI) Stepped grain size curve, some
Sand and gravel mix
[SP] fractions absent
Loamy gravel, loamy sand and
(GU) Discontinuous grain size, con- Weathered gravel, rock
gravel mix of discontinuous grain
[GM] tent of loamy fraction debris, clayey gravel
size
Loamy gravel, clayey sand and
(GT) Discontinuous grain size, con-
gravel mix of discontinuous grain
[GC] tent of fine clay
size
loose 3 YES
Loamy sand, sand-loam mix of (SU) Discontinuous grain size, con- Watered sand, clayey
discontinuous grain size [SM] tent of fine loam sand, sand loess
Clayey sand, sand-clay mix of (ST) Discontinuous grain size, con- Clayey sand, alluvial clay,
discontinuous grain size [SC] tent of fine clay marl
Recommended soil layer thicknesses and the number of compaction operations, depending on the
equipment used
Plate vibrator
min. 50 kg 4 1 0.10 - - - 0.15
min. 100 kg 4 1 0.15 0.10 - - 0.15
min. 200 kg 4 1 0.20 0.15 0.10 - 0.20
min. 400 kg 4 1 0.30 0.25 0.15 0.10 0.30
min. 600 kg 4 1 0.40 0.30 0.20 0.15 0.50
Vibratory roller
min. 15 kN/m 6 2 0.35 0.25 0.20 - 0.60
min. 30 kN/m 6 2 0.60 0.50 0.30 - 1.20
min. 45 kN/m 6 2 1.00 0.75 0.40 - 1.80
min. 65 kN/m 6 2 1.50 1.10 0.60 - 2.40
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 33
18. I NSTALLATION OF PRO 200, PRO 315,
PRO 400, PRO 425 CHAMBERS
The essence of telescopic structure is en- External loads (e.g. from road traffic) are These are:
suring that the loads generated by road traf- transferred through a properly construct- • Flexible connection between the riser pipe
fic and variable weather conditions are not ed cast iron manhole to the base course of and the telescope
transferred to the chamber base. At the same the road and to the adequately compacted • Place of installation of the riser pipe in a
time, the surfaces of the chamber manhole ground. cast iron top.
and the road should be levelled at all times. The telescope makes small micromovements,
Solutions developed by the Pipelife Group in accordance with the road pavement be- The loads which can result from these condi-
provide the fulfilment of such requirements, haviour. tions are compensated by flexible shift of the
by an appropriate method of compacting the It is very important to eliminate horizontal telescope in the riser pipe sealing ring. This
ground around the chamber, and by proper forces acting on the manhole (telescope) of helps to prevent destructive loads both in the
installation of the manhole in the pavement. the manhole chamber. These forces are gen- riser pipe and the chamber base, and thus,
The telescopic structure and the proper- erated when cars drive and brake on the protect the entire sewer system.
ly profiled sealing ring enable vertical move- chambers. It can cause shearing (cracking) of
ments of the telescope, both under dynamic the chamber riser. An important issue is also the ground (road)
load (see figure on the next page) and at tem- recompression phase after the cessation
perature changes. The telescopic joint has two basic areas to re- of load impact. The manhole, permanently
ceive horizontal forces. fixed (anchored) in the road pavement, re-
SUMMER WINTER
turns to its initial condition, in accordance It is worth noting that for areas character- When installing the chambers in grounds with
with the return micromovement of the road. ized by the risk of very deep frost penetra- the water table level below the chambers in-
At the same time, the tensile forces acting tion to the ground and the related significant stallation level, with gravel pack properly
here cause the riser pipe to be pulled out thermal movements, Pipeline has developed, made of loose materials, the stability of the
of the gasket in the chamber base, as all the tested, and uses chamber bases with special- structure is obvious.
loads are compensated by the telescope shift ly extended connection sockets (between a
In grounds with the water table stabilizing
in the sealing ring. chamber base and a PVC smooth wall riser
above the chamber bottom, and with a prop-
pipe or a PP-DW structural pipe).
erly made gravel pack, the ground friction
Therefore, the smooth surface of the tele- These chamber bases are manufactured and
force on the sides of the chamber decreases,
scopic pipe and the possibility of movement delivered upon Customers orders.
while the buoyancy increases. However, even
in the pipe sealing ring ensure:
in such extreme conditions, the structure sta-
• Maintenance of levelling of the manhole If the installation proceeds correctly, it is ad-
bility factor is much higher than 1, which en-
surface and the road pavement vised to leave a segment of the telescop-
sures appropriate cooperation between the
• Protection of the sewer against destructive ic pipe, with the min. length of 20 cm, in the
chamber and the ground.
loads riser pipe (see the figure on the next page).
In other words, even in harsh ground and wa-
• Protection against possibility of the riser The telescope mounted in this way, when ex-
ter conditions, the forces keeping the cham-
pipe being pulled out of the chamber base, posed to horizontal forces, can be in any case
ber stably in the ground are higher than the
due to lengthwise movements. deflected at the joint.
buoyancy.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 35
Pipelife has developed a program to check
the performance of the chambers, even in
extremely difficult conditions. The telescopic
pipe is also installed in a durable and flexible
manner in the rim of the cast iron manhole,
200 mm
by hot pressing of the PVC pipe into the inlet
min.
in the manhole frame. At this point, a joint is
created that permanently holds the telescop-
ic pipe and, at the same time, letting the man-
hole make small oblique micromovements.
A proper structure of the manhole, thanks
Correct installation of the telescopic pipe
to the edges profiled at a proper angle, en- in the riser pipe of the chamber.
sures compensation of vertical forces, so that
the resultant force on the edge is transferred
mainly as a vertical force.
Telescope adjustment
using a rope
3 1
1 road pavement
2 sand/gravel 4
3 rope
2
4 wooden crossbar
5 winch or lever
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 37
18.7. I nstallation of a chamber with a cast iron manhole
without a catchment tank
Installation steps:
1 2
1 The chamber base is set rigidly on a properly prepared ballast
by pressing, so as to fill the empty spaces under its bottom. The
chamber is joined with the pipelines in a manner analogous to
joining pipes.
2 The chamber base set in this way is backfilled to the height of ap-
prox. 15 cm above the chamber base branches. Then, the base
must be prepared for installation of the riser pipe, which must
first be cut with a handsaw or a chainsaw to the necessary length.
The riser pipe should be cut to such a depth so that the telescop-
ic pipe is immersed in the riser pipe at the depth of approx. 20
cm. The gasket should be cleaned and lubricated. The end section
of the riser pipe should be ground, to remove jagged edges. Be-
fore the riser pipe is placed in the chamber base, it is necessary
to measure the depth at which the pipe will be placed in the base 3 4
(the distance between the internal taper of the chamber base
and its upper edge). The segment measured in this way should
be marked on the vertical pipe. The prepared riser pipe should be
manually pressed into the chamber base, down to the previous-
ly marked depth. The gasket for PP corrugated riser pipe DN 400
has a symmetrical profile. The gasket should be put on the second
groove of the riser pipe. Two triangular lips should be directed to
the outside of the pipe.
3 Around the chamber base and the riser pipe, it is required to pre-
pare the gravel pack in layers, very thoroughly, and to backfill the
excavation reaching the required compaction index. The prepara-
tion conditions, the material, the compaction index and the equip-
ment used are the same as in the case of pipelines.
5 6
4 The telescopic pipe sealing ring should be cleaned and lubricated
from the inside, at the place where the telescope moves. Place the
telescope in the riser pipe and put the cover in the manhole.
100 mm
not get into the chamber during its installation asphalt
min.
200-250 mm
pavement
base course
Note:
sand pack
The chamber consists of: let is placed at a height depending on the designed catchment tank
• A riser pipe with a catchment tank capacity. In standard versions, outlet holes are placed at a height of
• A bottom 250 mm or 560 mm over the bottom.
• A telescope topped with a cast iron manhole with a cover
2. P lace a gasket in the inlet and outlet hole, and insert a proper stub
Chamber installation steps: pipe in the gasket (see figure on the next page). If necessary, the
outlet from the chamber may be siphoned using a suitable fitting.
1. F irst, prepare the riser pipe with a catchment tank. The catchment This can be done using, e.g. two 450 mm arcs (see figure on the
section is created by cutting out in the chamber the inlet and out- next page).
let holes for pipelines, at an appropriate height. The chamber out-
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 39
3. Then, cut the riser pipe to the required
length. B
A
4. Finally, close the chamber bottom with a
cover.
4
The riser pipe closed with a bottom and cut to
a suitable height, should be set rigidly on an
adequately prepared ballast, by pressing, in
order to fill the empty spaces under the bot-
tom. This is followed by steps from 3 to 6, de-
scribed in the section concerning the installa-
tion of a chamber with a cast iron manhole,
without a catchment tank, taking account of 5
3
conditions from 1 to 8 concerning the “Instal-
lation of the telescope.”
1
A Sample structural solution for a chamber with
The chamber consists of: finding the chamber in the field in the fu-
• A riser pipe ture, using a metal detector
• A cover 4. ackfill the excavation manually, up to
B
• A bottom the height of 20-25 cm above the cover
level. When backfilling, make sure that
Steps when constructing the chamber: the filling around the chamber is evenly
1. P repare a riser pipe, which should be cut laid and well compacted.
to the required length, and cut out inlet
and outlet holes at proper levels, as re- Regardless of the type of backfilled cham-
quired by the design. ber, make sure that the excavation ground
2. Set the riser pipe (closed from the bot- contains no frozen clumps and sharp-edged
tom) on the prepared ballast, trim thor- stones or debris.
oughly, connect the pipelines using gas-
kets and stub pipes.
3. Close the upper edge of the riser pipe Sample installation of an underground drainage
with a cover. On the cover, place a piece chamber.
of identification metal or wire, to facilitate
Pipelife chambers are perfect to be used in tem, equipped with branches in the form of the use of a gasket and a snap ring.
sewer systems made from Pragma pipes. It sockets for pragma pipes. It is also possible to use a chamber system
is facilitated by easy installation and the fact Socket stub pipes, with the DN/OD dimen- for PVC-U smooth wall pipes. PVC-U chamber
of using chamber bases made of the same sion, make it possible to directly connect bases are equipped with sockets and spigots.
material as Pragma pipes, i.e. polypropylene. Pragma pipes, by pressing the spigot into the Installation with Pragma pipes is thus simi-
Pragma pipes have their own chamber sys- socket (without a snap ring) or PVC pipe, with lar to the methods presented above, respec-
Installation of connection
of PP chamber bases for PVC-U main sewage pipe installation direction
pipes with Pragma pipes
main sewage pipe installation direction
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 41
tively, for the socket and the spigot of a pipe. spigot of PP-B Pragma structural sewer pipe
Such a universal character of applications lets with a gasket or a smoot-wall pipe made of
the Designer and the Contractor change, and PVC-U, PP or PP, through a snap ring with a
actually freely combine the joints of PVC-U gasket.
smooth wall, PP smooth wall and Pragma Any of the pipes mentioned above can be
pipes. connected in chambers for both Pragma and
Connections of inlets/outlets terminated with PVC-U pipes, thanks to the above-discussed
sockets are intended for connecting with a elements.
The new generation PRO 630, PRO pressure on the flow channel.
800, PRO 1000 bases all have inlet/out- The PRO 630 base has a vertical sock-
let socket stub pipes of Eurosocket type, for et for joining with the chamber riser, as well
PVC-U smooth wall pipes, in the scope of di- as inlet/outlet stub pipes with spigots or stub
ameters DN 160÷400 mm. The bases have a pipes terminated with sockets, for joining
double bottom, which has made it possible with the sewer system pipes, with diameters
to eliminate the impact of the ground water in the range of DN 160÷400 mm.
• The chambers are made of PP-B polypro- DN 160-400 mm for PVC-U and Pragma the adjustment of the socket connection
pylene, a material with perfect mechanical, pipes. angle
chemical and temperature resistance • All elements of the PRO chambers have • Possibility of use in load class from A15 to
• The manhole diameter in the PRO 800, ribs on the outer surface, providing appro- D400 kN, as per EN 124
PRO 1000 manhole chamber is 637 mm, priate nominal stiffness and very good in- • Diverse chamber tops, such as telescopes,
the inner diameter of the body is 800 mm teraction with the ground, preventing the cast iron sewer pipes with the diameter of
(PRO 800) or 1000 mm (PRO 1000) buoyancy caused by ground waters 600 mm, class A14 – D400, according to
• The PRO 800 and PRO 1000 manhole • Chambers can be installed down to 6.0 m EN 124, cast iron-concrete manholes, class
chambers have a factory mounted ladder below ground level B125 and D400, with the diameter of 600
with GRP anti-slip ladder steps • Resistance to the pressure from ground- mm, 1210/710 concrete cone, typical rein-
• Replaceable ladder steps or a possibility to water (5 m water column) forced concrete rings and frames.
install an aluminium ladder • Tightness of connections up to 0.5 bar and • Resistance of PP-B chambers to sewage
• Diverse straight-through chamber bas- negative pressure of 0.3 bar, as per stand- complies with standard ISO/TR 10358, and
es (with a straight or an angular channel) ard EN 1277 that of gaskets – with IRO/TR 7620
or junction chamber bases (with up to 3 • The chambers can be equipped with an • Possibility to make additional branches to
branches) with socket or spigot stub pipes adapter with a special structure, enabling the riser pipe or the body using in situ gas-
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 43
kets with the diameter of 110 – 200 mm es Provnings (Sweden), KIWA (the Nether-
• The chambers conform to the require- lands)
ments of standards EN 13598-2, EN 476 • Chamber colour RAL 8023
• Technical Approvals from ITB, IBDiM, IK • Possibility of angular deviation of 4° of
• Acceptable to be used in the areas of min- the 630 mm telescope in the 1000/630 or
ing damage according to GIG, for PRO 630, 800/630 reducer.
PRO 800 and PRO 1000
• Certificates: SKZ (Germany), SP Sverig-
The structure of the chambers meets The EN 476:2012 standard provides gen- 476 standard. The National Declaration of
the general structural and functional re- eral requirements for the elements used in Performance should invoke the EN 13598-
quirements stipulated in the standards: gravity sewer systems, including sewer cham- 2 standard or the National Technical Assess-
PN-B-10729:1999 and EN 476:2012 bers. However, this standard is not a product ments (replacing the Technical Approvals) of
The PN-B-10729:1999 standard, con- standard for the manufacture of the cham- ITB, IBDiM (only for chambers not compli-
cerning sewer chambers, was revoked in bers, and cannot be the basis to issue prod- ant with the requirements of the EN 13598-2
2009, and has not been replaced. Therefore, uct assessments. This means that it is not al- standard, e.g. drainage chambers)
it should not be invoked in designs and tech- lowed to issue the National Declaration of
nical specifications. Performance, in accordance with the EN
Chamber with a load distribution ring Chamber with a telescopic top Chamber with a concrete slab
PRO chambers are intended for external maintenance, inspection and test works di-
gravity (household, storm and combined) rectly in sewer pipes. In inspection chambers,
sewer systems, drainage systems, and for the on the other hand, these works should be
installation of water meters, as well as con- performed from the ground level, using spe-
structing sewage pumping station tanks lo- cially dedicated equipment.
cated in the lane of the roadway or beyond it.
PRO manhole chambers facilitate conducting
20.1. Earthworks
If there is a need to have access to the exter- necessary to secure the excavation bottom in
nal side of an underground structure of the such a way that there are no frozen ground
sewer chamber, it is necessary to provide a layers under the chamber base and the pipe,
minimum working space 0.50 m wide. as well as around the pipe.
An open excavation for the sewer sys- During installation works, the excavation
tem pipes should be made in accord- should preferably be de-watered (e.g. storm
ance with the technical conditions, water should be drained). De-watering meth-
as per PN-B-10736 and EN 1610, ENV 1046. ods should have no adverse impact on the
Excavation stability should be ensured by se- ballast and the pipes.
curing the excavation, shuttering the walls, Caution should be exercised during de-wa-
and maintaining an appropriate inclination tering, to prevent fine ground fractions from
angle of the walls with scarps. being carried away.
Excavations with vertical walls without shut- Consideration should be given to the impact
tering can go deeper than 1m, but not deep- of de-watering on the ground water flow and
er than 2 m, if so specified by the geological the stability of the surrounding area.
and engineering documentation. For de-watering to be full, all temporary
Excavation protections should be removed de-watering pipes should be appropriately
as assumed in the structural design, in such a sealed.
way so that it does not cause displacement of
or damage to the pipe. In a situation in which the excavation bottom
It is recommended that the excavated mate- carrying capacity is insufficient to provide a
rial be laid on spoil at a distance not short- stable base, it is necessary to prepare special
er than 0.5 m from the excavation edge. The structure. This might be the case for unstable
proximity and the height of the ground laid soils, such as peat or quicksand.
on spoil should not expose the excavation Examples of possible solutions in this re-
stability to any risk. spect include: soil replacement with other
The ground material of the excavation bot- ground materials, e.g. sand, gravel, hydrauli-
tom should preferably not be breached. If it is cally bound materials (cement-stabilized soil,
breached, its natural carrying capacity should lightweight concrete).
be restored. The design should include the method of
digging through the soils with various settle-
In ground freezing conditions, it might be ment-related properties.
Before base preparation commences, 1. Making the base in a subsoil elled, stable sand ballast, containing no
it is required to conduct the technical ac- being intact loose soil stones, large ground lumps, frozen material
ceptance of the excavation. or other sharp-edged elements. The cham-
The appropriate chamber installation is cho- Subsoils can be applied as a base for the ber base should be levelled after setting.
sen depending on the base type, its carry- chamber, if they are loose dry soils (with nor-
ing capacity, the presence or absence of mal humidity): The base can also be made (instead of
ground. • Sandy soils (fine-, medium- and coarse- a sorted material) of a properly prepared
grained) soil from the excavation, provided that this
• Gravel and sandy soils soil contains no large stones with the diam-
• Sandy and clayey soils eter above 20mm, hard lumps or debris, and
• Clayey and sandy soils that it can be properly compacted.
The chamber base should be set on
a min. 10 cm thick layer of thoroughly lev- The base should be set horizontally on the
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 45
ballast in such a way that all spaces under Excavation in sandy soils
the chamber base are filled with the ballast
material.
Note:
The chamber bottom level is below the level
of connections to the chamber base (for DN
250, 160, 200, it is 205 mm, for DN 250, 315,
it is 210 mm, and for DN 400, it is 215 mm).
2.
Making a reinforced base
(clays, loams, low-carrying
soils)
50 cm 50 cm
If we are dealing with an unstable exca-
vation bottom, which is unable to pro-
min.100
vide proper support for the chamber,
it is necessary to make a deeper ex-
cavation and make a foundation and
a base indicated in the design, down to the
required chamber installation level. This ma-
terial should be compacted to at least 85% Excavation in low-carrying soils
of SPD (83% in modified Proctor test).
If ground settlement is expected, it is recom-
mended to use geotextile.
Note:
Soils containing large pieces of rocks and
soils with high organic parts content, lumpy
loams and muds should not be used to
make the base, be it alone or in combination
with other soils. In rocky excavations, it is re-
quired to lay a min. 15 cm thick layer of se-
lected material, to provide appropriate base
for the chamber.
It is unacceptable to set the chamber di- 50 cm 50 cm
rectly on rocks and other sharp-edged el-
ements, as this might cause damage to the 1 min.100
chamber base bottom 2 min.150
3
In soils with a high level of groundwater, the In order to fully protect the ballast and the
Schemat obetonowania podstawy studzienek
chamber should be protected against wa- gravel pack from soil migration, it is recom-
ter buoyancy, by stabilizing its installation in mended to lay the geofabric starting from the
the ground, e.g. by concreting the base. Es- bottom and finishing with an overlap with the bottom and side walls in the ballast zone (C).
pecially in the case of large-diameter cham- width of 0.5 m over the pipe gravel pack (A).
bers: PRO 800, PRO 1000, and the presence This method also protects the pipes from The method of securing the pipe and lay-
of ground water above 0.5 m from the cham- ground settlement in the zones of diverse ing gravel pack, through the arrangement of
ber bottom, verification calculations should granulation. geofabric, should be selected in accordance
be made. with ENV 1046.
Uwag In order to protect the pipe against water
NOTE: Upon Customer’s request, buoyancy, geofabric is arranged in the shape
Pipelife performs verification of the letter Ω (B). The sides of the geofabric,
calculations at the excavation walls, should be unfolded
upwards and covered with soil.
If water appears in the excavation, it should In order to protect the pipe against uneven
be removed using local chambers or under- settlement, geofabric is laid at the excavation
geofabric geofabric
he method of arranging
A T B T
he method of arranging
geofabric with complete geofabric protecting the pipe
securing of the ballast against buoyancy
and the gravel pack
geofabric geofabric
C T
he method of arranging DT
he method of arranging
geofabric protecting geofabric with securing the
against uneven settlement ballast and the side walls
of the gravel pack
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 47
4. Mining damage areas ing to EN 206+A1:2016-12 (compressive main sewage pipe with short sections of PP-B
strength 25 MPa), and the pouring ar- Pragma pipes or PVC-U pipes to be used for a
In the mining damage areas, socket joints ea should reach at least 100 mm beyond given mining damage category.
should be protected against unsealing. a socket joint and above the connection ter-
As per the GIG guidelines, the chamber minals, while the minimum thickness of the
base should be covered with concrete of concrete cover should be 100 mm.
min. class C20/25 (former B25), accord- The chamber base should be joined with the
min.50
min.50
min.100
min.100
min.100
min.100
min.100 min.100 min.100 min.100
gasket
gasket
Pragma pipe socket
Attention should be paid to proper direction of unfolding the gasket placed on Pragma pipe
ANGLE ADAPTERS
The direction of the pipe at the junction with • It is made of PVC-U with the diameters dn
the base of the chambers can be altered with from 110 mm to 250 mm (spigot/socket
the use of adjustment fittings. version), and 160 mm, 200 mm (socket/
socket version).
A new option is the possibility to use adapt- • The ball socket has a lip gasket or an oil-
ers with the diameter from 110 to 400 mm proof gasket with a PP ring.
which, thanks to their special structure, ena- • Colour: orange-and-brown.
ble changing the angle of the pipe at the junc-
tion with the chamber base.
The adapters are installed directly in the
5°
±1
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 49
20.4. Making an extension
The PRO 630 chambers are extend- The riser pipe may be trimmed to the re- lar ring segments of appropriate height. The
ed by mounting a PP-B structural ris- quired height, in the 5 cm intervals. The riser standard segments are available with the
er pipe with the diameter of 630 mm, with of PRO 630 chambers is one section of the heights of 0.5; 1.0 and 1.5 m.
a gasket placed below the first knurl in the pipe.
chamber base socket. Standard lengths of a PRO 800 and PRO 1000 pipes are extended
riser pipe are 2 and 6 m. by mounting, on the chamber base, modu-
1500
1500
1500
1590
1590
1590
600
1000 600
600
700
700
700
1000
1000
1090
1090
1090
500
500
500
590
590
590
= 0.5
H= 0,5 m
mH = 0,5
Hm= 0,5 m H = 1,0 mH =
=1.0Hm
1,0 m
= 1,0 m Hm
H = 1,5 mH = 1,5
H = 1.5
= 1,5 m
PRO 1000 (800) segments have a facto- PRO 1000 chambers is achieved by using an 800 and the max. depth of 3 cm, for sporad-
ry-mounted ladder with steps. When adding appropriate number of segments and trim- ic entry by a person equipped with a harness,
consecutive rings, they should be arranged in ming the segments by 100 mm or 200 mm, to inspect the cleaning, inspection and test
such a way that the ladder steps are aligned – as well as trimming the 1000/630 or 800/630 equipment.
one above the other. cone by max. 10 cm. The working height of a sewer chamber
Before the gasket for PRO 800 and PRO Trimming should preferably be done using should not be lower than 2 m; the height of
1000 chambers is placed at the top part of a chainsaw. After trimming, the ring and the 1.8 m is acceptable, if required by the sewer
the chamber base, the gasket and the space reducer should be cleaned from the materi- depth and the landform.
meant for it should be cleaned. Before mak- al remnants. It is possible to make addition-
ing the connection, all the gaskets should be al inlets/branches to the chamber riser, using
lubricated. in situ gaskets with the diameter in the range
DN 110-315.
The EN 476 standard admits manhole cham-
The required riser height of PRO 800 and bers with the nominal inner diameter DN/ID
cutting line
linia cięcia
cutting line
linia cięcia
100
100
max.linia max.
max.linia
197
197
cięcia cutting
cięcia line
312
692 692
530
637 637
100
100
max.
max.linia max.linia
197
197
cutting line
cięcia cięcia
312
866
530
866 1066
1066
600
min.200
260
130
*) the dimension should be adapted to the height of the sewer manhole used
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 51
Example of a PRO 630 chamber top with a reinforced concrete load distribution ring 1150/650
mm
Ø 1150
�600
200
min.50
�630
�650
A base course can be made of a cement-sta- 1. A reinforced concrete cone with the min.
bilized sand 1:4 or a compacted soil in a road inner diameter of 710 mm, with a sewer
pavement up to 100% of Proctor index. The manhole DN 600, class A15-D400
top is to be installed in accordance with the 2. A reinforced concrete load distribution
design. ring, e.g. 1650/1150 with a reinforced
PRO 800 and PRO 1000 chambers can be concrete slab 1550/600 and a sewer
topped by: manhole DN 600, class A15-D400.
1 210
100-110
600
Hw
4-5 cm asphalt
wearing course
5-6 cm asphalt
binding course
min.50
beton B-30
80-120
200
base course
max.500
692
250-500
710
Hw
max. 0,50 m
exampleprzykładowe Hp 692
of a chamber top
zwieńczenie
637
100
197
max. max.linia cięcia
cutting line
Hn
100 100
cutting line
linia cięcia
250
cutting line
linia cięcia
Hs
Ht
Hk
Hd
Hk useful height of the chamber base, depending on the diameter Hp height of the reinforced concrete load distribution ring, depend-
Ht useful height of the body ring, as a standard: 0.5, 1.0; 1.5 or their ing on height
sum H height of the manhole, depending on the type
Hn height of the cone, depending on the type Hs useful height of the chamber
Hd height depending on the chamber base type
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 53
PRO 1000 OSB chamber with a telescope
1000 gasket
For PRO 630 inspection chambers with the pipes diameter of 160, 200 to the chamber bases. The pipe section between the tee pipe and the
mm, connection to the chamber can be made above the chamber base chamber after reduction in the diameter to DN 200 mm is joined with
bottom, directly to the riser pipe DN 630, using an in situ gasket, with- the chamber riser using an in situ gasket.
out a pitch pipe. Cascade chambers on sewers with the diameters up to 0.4 m and the
pitch height from 0.5 m to 4 m can be made with a pitch in a vertical
For inspection sewer chambers with the pipes diameter above pipe, placed outside the chamber
200 mm, connection to the chamber should be made using Examples of solutions of cascade chambers are shown in the figure be-
a pitch pipe outside the chamber at an angle of 90° or 45°, connected low. For PRO 630 inspection sewer chambers with the pipes diameter
In PRO 800, 1000 chambers, the hole should be cut out with
a fretsaw, from the inside of the body ring. The hole can-
not be located in the socket part of the ring and at the connec-
tion point between rings. The hole diameter should be adapted
to that of the in situ gasket. After removing jagged edges from the
hole, install the in situ gasket. Lubricate the gasket, and then insert
the spigot of a smooth wall pipe or a fitting.
Bibliography
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 55
21. INSTALLATION INSTRUCTION
1. P
repare the bedding material, as well as the 2. A
lign the multiple lip seal with the lip to 3. A lign the bottom of the riser, and lubri-
supporting area of the shaft floor accord- the bottom, and place them in the top cate the multiple lip seal evenly. Before
ing to the DIN EN 1610. The surface must seal groove. Check the sealing element you connect the pipe to the base, check if
be level and stable. This is created by com- for damage and proper fit. the connection seals are clean. Lubricate
pacting an approx. 10 cm thick layer. the sockets for the pipe connection.
4. Push the connecting pipes up to the stop 5. Lubricate now the multiple lip seal and 6. Place the riser ring up to the stop on the
in the sockets. the socket part of the riser ring evenly. base of the manhole.
10. Install the cone until it stops on the ris- 11. The installation of the Pipelife manhole 12.
Place the concrete support ring cen-
er ring. Then, cover the cone with con- is now ready and can now analog to trically. Between the top of the en-
struction protection. point 9, be further filled and compacted. trance of the cone and the support
ring must remain a gap of approx.
4 cm., than the traffic load will not be
transferred directly to the chamber sys-
tem, but will be redirected, as intended,
at the roadbed.
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 57
13. Now fill the pit up to the upper edge of
the ground as before to EN DIN 1610.
14. Using concrete compensation rings
Before you apply the road surface, you can customize the height (in
please remove the construction protec- accordance with the entry level of 650
tion cover and put the corresponding mm from the ground level to the top
cover on the support ring. rung) at the street level. Sticking out or
lowering of the self-supporting cover
from the street can be avoided.
PRO 200
PRO 200 SEWER CHAMBERS
dn
dn e L SN
[mm] [mm] [m] [kN/m2]
L
200 4.9 2.0; 6.0 4
en
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
D3
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 59
D1
Reinforced concrete cone with a cover
dn D1 D2 D1 H2 Class
H2
[mm] [mm] [mm] [mm] [mm] [kN]
H1
D2
200 420 220 80 60 70
ch
d ran
tb
Z
f
Le
PRO 315
45˚
d
Ms
M M
H
45˚
Ri
gh
Z
d ran
tb
M
ch
ch
The PRO 315 base has branch/outlet sockets with gaskets for PVC-U pipes. Pragma pipes are to be joined using adapters.
d ran
tb
h
Z
nc
f
Le
d bra
ft
Z
Le
45˚
M
45˚
D
M
d
with a PP-B structural riser pipe
Ms
d
M M
d D MS H M L
H
45˚
Ri
Z
d ran
L
tb
355 128
M
M M
ch
Z
Le
d
45˚
M M
L
d
M M
ch ch
d radn ran
ft ft b
L
Z Z
Le Le
M M
D d D MS H M L Z
D [mm] [mm] [mm] [mm] [mm] [mm] [mm]
d d
d d
355 128
d
45˚ 45
M M
d d
Ri R
gh ig
Z Z
L
d rdan ran
t b ht
M M
b
M M
ch ch
M L M
L
h h
nc nc
d bdra bra
ft ft
Z Z
Le Le
45˚ 45˚
M M
d d
d d
M M
M M
L
L
d d
DN/ID PP-B single wall riser pipe
H
315 351.8 3000
319.4 2
2000
1250
DN/ID [mm]
ch
d ran
315
tb
DN/ID
Z
f
Le
Gasket installed outside the riser pipe, for connection with the chamber base
45˚
Gasket installed inside the riser pipe, for connection with the telescopic pipe
M
d
d
ch
d ran
tb
Z
f
Le
M M
PRO 400
45˚
45˚
Ri
gh
d ran
Z
tb
M M
45˚
ch
d bran
Z
ft
d ran
Le
tb
M
ch
45˚
The PRO 400 base has branch/outlet sockets with gaskets for PVC-U pipes. Pragma pipes are to be joined using adapters.
d
d
ch
d bran
Z
ft
Le
M M
45˚
D
M
L
PRO 400 straight-through base for smooth wall pipes
Ms
d
H
d D MS M H L
M M [mm] [mm] [mm] [mm] [mm] [mm]
d
d
D
L
160 80 343 584
M
L
M 404 155
d
M M
H
d
M M
L
d
M M
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 61
ch
d ran d ran
b
Z
ft
Le
ch
PRO 400 junction base for smooth wall pipes
tb
45˚
Z
with a PP-B structural riser pipe
f
Le M
45˚
d D MS M H L Z
M
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
d
160 80 344 584 295
d
M M
404 118
200 86 384 620 313
45˚
M M
45˚
Ri
gh
d ran d ran
Z
tb
M
Ri
ch
gh
Z
tb
M
ch ch
d bran d ran
b
Z
ft
Le
ch
45˚
Z
ft
Le M
45˚
M
d
d
d
M M d
D
M L M
D
Ms
L
Ms
H
d
d
M M
L
d
M M
The PRO 400 pragma
L base has sockets for Pragma pipes. Connection of PVC-U pipe with a socket should be made using a ring with a gasket
d
M M
D
M L M
D L Ms
H
PRO 400 straight-through Pragma base for Pragma pipes
Ms
d
with a PP-B structural riser pipe
H
d D MS H M Z
d M Z M [mm] [mm] [mm] [mm] [mm] [mm]
160 373 94 403
M Z M 400 155
200 415 112 402
d
D
d
D
M Z M
M Z M
D
D
d D M Ms B A Z1 H
H H
D
PRO 400 straight-through Pragma base for Pragma pipes
Ms
with a PP-B structural riser pipe
Ms
d D H B Z M Ms
H [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H 250 400 758 460 585 130 310
315 400 790 460 545 138 310
M Z M
400 400 800 460 509 150 310
M Z M
d B
d B
D
PRO 400 junction Pragma base for Pragma pipes
with a PP-B structural riser pipe
Ms
dn d M Ms Z A Zs ∆H
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
250 110 130 310 720 135 328 75
Zs
∆H
250 160 130 310 720 135 328 75
250 200 130 310 720 135 328 75
250 250 130 310 720 135 328 75
315 110 138 310 702 155 298 43
M 315 160 138 310 702 155 298 43
M Z
315 200 138 310 702 155 298 43
315 250 138 310 702 155 298 0
315 315 138 310 702 155 298 43
400 110 150 310 680 176 258 0
400 160 150 310 680 176 258 0
400 200 150 310 680 176 258 0
400 250 150 310 680 176 258 0
400 315 150 310 680 176 258 0
d d d d d d d d d
90° 90° 90°
45° 45°D 45° D45° D 45° 45°
45° 45°
dn 45° dn dn dn dn dn
d d d d d d
90° 90° 90°
90° 90° 90°
D D D
45° 45° 45°
dn d n45° d n 45° 45° dn dn dn
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 63
D
PRO 400 straight-through base for Pragma pipes
MS
with a PP-B structural riser pipe
d1 D Ms H t A L
H [mm] [mm] [mm] [mm] [mm] [mm] [mm]
d1 d1 500 400 310 912 188 225 1035
630 400 310 1050 232 296 1222
t A
L
Ms
PRO 400 junction base for Pragma pipes
with a PP-B structural riser pipe
H d1 d2 α D Ms H t A L
d1 d2 d1 [mm] [mm] [°] [mm] [mm] [mm] [mm] [mm] [mm]
160
200
45.90
t
L
A 500 250 400 310 894 188 225 1035
315
400 90
160
200
45.90
d 250
630 400 310 1025 232 296 1222
315
400 90
500 90
1) Before placing an order, the possibility of making appropriate combinations of additional branches should be agreed with the Customer Service Department.
2) Other options should be previously agreed with the Customer Service Department.
D
PRO 400 straight-through base for smooth wall pipes
Ms with a PP-B structural riser pipe
H d D L H Ms A
[mm] [mm] [mm] [mm] [mm] [mm]
d
160 400 603 383 165 100
L A 200 400 634 423 165 116
d D M Ms B A Z1 H
H
A
Sockets have factory mounted gaskets
M Z
B
d
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 65
D3
PRO 400 junction base for smooth wall pipes
with a PP-B structural riser pipe
dn d M Ms Z A Zs ∆H
MS
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
250 110 130 310 720 135 328 75
250 160 130 310 720 135 328 75
H
ZS
250 200 130 310 720 135 328 75
250 250 130 310 720 135 328 75
315 110 138 310 702 155 298 43
A
M Z 315 160 138 310 702 155 298 43
315 200 138 310 702 155 298 43
315 250 138 310 702 155 298 0
315 315 138 310 702 155 298 43
400 110 150 310 680 176 258 0
400 160 150 310 680 176 258 0
400 200 150 310 680 176 258 0
Sockets have factory mounted gaskets 400 250 150 310 680 176 258 0
Other chamber base configurations are available upon Customer request. 400 315 150 310 680 176 258 0
d d d d d d d d d
90° 90°90°
D D D
45° 45°d45° dn dn dn dn dn 45° 45°45° 45° 45°45°
n
d d d d d d
90° 90°90°
90° 90°90°
D D D
45° 45°45°
dn dn45°
dn 45°45° dn dn dn
Ms d D H B Z M Ms
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
160 400 375 460 600 97 157
d
200 400 415 460 400 112 157
M Z M
MS
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
250 400 785 460 585 130 310
H
315 400 790 460 545 138 310
400 400 800 460 509 150 310
M Z M
d
B
PRO 400 junction base for Pragma structural pipes
with a smooth wall riser pipe
dn d M Ms Z A Zs ∆H
D3 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
250 110 130 150 720 135 328 75
250 160 130 150 720 135 328 75
250 200 130 150 720 135 328 75
MS
configurations
of junction left left double branch
bases branch branch
d d d
d d d d d d
d d d
90° 90° 90°
45° 45° D D 45°45° 45° D 45°
45° 45° d n dn 45° dn dn dn dn
d d d
d d d 90° 90° 90°
90° 90° 90°
D D 45° 45° D 45°
45° 45° 45° dn dn dn
dn dn dn
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 67
D
PRO 400 straight-through base for Pragma structural pipes
MS with a smooth wall riser pipe
d1 D Ms H t A L
H [mm] [mm] [mm] [mm] [mm] [mm] [mm]
d1 d1 500 400 310 912 188 225 1035
630 400 310 1050 232 296 1222
t A
L
d1 d2 α D MS H t A L
[mm] [mm] [°] [mm] [mm] [mm] [mm] [mm] [mm]
H
d1 d1
160
d2
200
45,90
500 250 400 150 752 188 225 1035
t A
315
L 400 90
160
d 200
45,90
250
630 400 150 890 232 296 1222
315
400 90
500 90
D
PRO 400 straight-through base for smooth wall pipes
with a smooth wall riser pipe
Ms d D L H MS A
[mm] [mm] [mm] [mm] [mm] mm]
H
d
160 400 603 383 165 100
200 400 634 423 165 116
L A
D
PRO 400 straight-through base for smooth wall pipes
with a smooth wall riser pipe
Ms
d D M MS Z A ZS
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
Zs 250 400 130 150 730 145 328
d 315 400 138 150 710 163 298
400 400 150 150 688 184 258
M Z A
MS
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] mm]
110 400 67 150 450 66 260 187 143
ZS
160 400 107 150 560 87 268 200 168
25
200 400 123 150 660 101 233 349 188
B
Sockets have factory mounted gaskets
D
Z
Z1
2
ZS
configurations
of junction
bases left branch left branch double branch
d d d
d d d d d d d d d
90° 90° 90°
dn dn dn
45° 45° D D
45°
45° 45°D 45°
45° 45°d d45° dn
n n
d d d d d d
90° 90° 90°
dn dn dn 90° 90° 90°
45° 45° 45° D D 45° D
45° 45°
dn dn dn
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 69
DN/OD
di
H
400 348 6000
DN/OD
di
380,4
400 6000
EN 13476-2
D1
Telescopic gasket for a PP-B DW riser pipe
D2
DN/OD D1 D2 H
Pipe type
[mm] [mm] [mm] [mm]
H
dn size D1 D2 L
[mm] [mm] [mm] [mm] [mm]
110 110/138 142 138 65
160 160/186 190 186 65
D1
D2
dn
dn d1 d2 dz s Hole diameter
[mm] [mm] [mm] [mm] [mm] [mm]
dn
d1
d2
dz
110 80 100 124 47 120
Class Size D1 D2 D3 H1 H2 H3 H
H2
H3
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H1
H
D3
TX315PO D400 380 x380 340 380 350 62 16 10 75
D1
dn D1 D2 D1 H2 Class
H1
D2
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 71
PRO 425
PRO 425 SEWER CHAMBERS
Ms
D
H
PRO 425 straight-through base for smooth wall pipes
d Ms
with a PP-B structural riser pipe
d
d D MS M H L
H
M M [mm] [mm] [mm] [mm] [mm] [mm]
L
160 478 160 80 420 584
d
d
M M
d
L
M M
Z
d
f
Le
dn d M MS Z A ZS ΔH
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
45°
y
M
Z
lo
d
W
M M
315 160 138 160 702 155 298 43
45°
Z
M
ra
M M
nc
h
45°
d
tp
Z
ra
M
w
Ms
Ms
?H
d Ms
d
Zs
H
H
M M ?H
L A
d
d
M Z
M M
L A
M Z
H
425 6000
DN/ID
H
425 2000
425 6000
D1
D2
425/315 telescopic seal
DN/ID D1 D2 H
Pipe type
[mm] [mm] [mm] [mm]
H
D2
dn
dn
Chamber bottom with a gasket
dn [mm] H [mm]
H
425 134
D1
Class Size D1 D2 D3 H
Type
[kN] [mm] [mm] [mm] [mm] [mm]
H
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 73
D1
D2
H1
H
Telescopes for PRO 425 chambers
NOTE: D3
The telescopes do not have a gasket for the riser pipe
D1
D2
Telescope with a full cover
H1
Class Size D1 D2 D3 H1 H
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm]
A15 15 500 500 407 400 100 542
H
B125 125 500 500 405 400 100 586
C250 250 500 500 405 400 100 586
D400 400 500 500 405 400 100 586
D3
D1
D2
Class Size D1 D2 D3 H1 H
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm]
A15 15 500 500 406 400 100 542
H
D1
Telescopes and accessories for PRO
D2
315, PRO 400 and PRO 425 chambers
H1
NOTE:
The telescopes do not have a gasket for the 400 mm riser pipe
H
D1
D2
D3
T05 D telescope with a cast iron cover
H1
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
D3
H1
Class Size D1 D2 D3 H1 H
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm]
H
A15 15 397 x 397 397 296 315 132 534
D3
D1
D2
Class Size D1 D2 D3 H1 H
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm]
H
D3
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
The size of the holes is 233.49 cm2, which is 34.2% of the surface area.
D3
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
T30 125 360 x 360 360 337 315 100 540 200
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
T30K 125 360 x 360 360 337 315 100 540 200
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 75
D1
D2
H1
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
B125 125 380 x 380 380 332 315 110 540 200
M
D3
D1
D2
H1
B125 K telescope with a cast iron gully
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
B125K 125 380 x380 380 332 315 110 540 200
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
D3
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
D3
D1
D2
Class Size D1 D2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Manhole cover fixing – M10 screw. The size of the holes is 240 cm2
D3
H1
Class Size D1 D2 E1 E2 D3 H1 H M
Type
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
T50K 250 420 x340 420 398 340 310 315 150 540 200
H
Telescopic pipe connection is integrated with a cast iron body
Manhole cover fixing – M10 screw
M
The cover is mounted on hinges
The size of the holes is 419 cm2, which is 43% of the surface area
D3
dn
Catchment bucket
* made of PE
** made of galvanized steel
d1
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 77
PRO 600
PRO 600 SEWER CHAMBERS
Chambers for smooth wall and Pragma pipes with a PP-B structural riser pipe
H
0°
D1
H1
D4
200 90° 88 203,5 433 498
The bases have Eurosocket type sockets for connection with a smooth wall or a Pragma pipe for Pragma structural pipes. A Pragma pipe should be connected with an Eurosocket
using a PVC socket adapter. A smooth wall pipe should be connected with a Pragma socket using a stabilizing ring with a gasket.
bases
90°
configurations
315 - 180°
°
90
5-
31
D3
D2 PRO 600 Straight-through bases with a side branch
D1 α D2 D3 D4 H1 H2 H3 H
[mm] [°] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
160 90° 83 155 288 498
H
H1
D4
200 (90°) 75 175 300 498
of bases
with one branch
315 - 180°/90°
315 - 180°/90°
90° 90°
H
45°
D1
D4
90°
200 (270°) 75 175 300 498
250 90° 88 203,5 433 608
315 (90°) 88 233,5 433 608
configuration junction 45° (225°), 45° (135°) junction 90° (270°), 90° (90°)
of bases
with two branches
250
315
90° 90°
45° 45°
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 79
PRO 630
PRO 630 SEWER CHAMBERS
Chambers for smooth wall and Pragma pipes with a PP-B structural riser pipe
H
200 78 175 300 473 693
D1
H3
D1
250 0° 79 204 410 583 693
H2
H1
D4
L 400 630 637 712 88 233,5 433 613 1050
250 79 203,5 433 613 1018
45°
315 79 233,5 433 613 1050
250 79 203,5 433 613 1018
The bases have Eurosocket type sockets for connection with a smooth wall or a Pragma 90°
pipe for Pragma structural pipes. A Pragma pipe should be connected with an Eurosocket 315 79 233,5 433 613 1050
using a PVC socket adapter. A smooth wall pipe should be connected with a Pragma socket
using a stabilizing ring with a gasket.
bases 90°
configurations
315 - 180°
135°
315 -
°
90
5-
31
45°
D3 D1 α D2 D3 D4 H1 H2 H3 H
D2 [mm] [°] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
160 83 155 288 473
200 45° 83 175 288 473
H
D1
H3
configuration junction 45° (225°) junction 45° (135°) junction 90° (270°) junction 90° (90°)
of bases
with one branch
315 - 180°/90°
315 - 180°/90°
160 - 45° - R
160 - 180°
160 - 45° - R
160 - 180°
90° 90°
45° 45°
H
160 45° 75 155 300 473
(225°)
H2
200 75 175 300 473
D1
D1
H3
45°
250 (135°) 88 203,5 433 613
D4
H1
160 90° 75 155 300 473
200 (270°) 75 175 300 473
250 90° 88 203,5 433 613
315 (90°) 88 233,5 433 613
630 637 712
160 45° 83 155 288 463
(225°)
90°
200 (90°) 83 175 288 463
90°
160 83 155 288 463
(270°)
45°
200 (135°) 83 175 288 463
configuration junction 45° (225°), 45° (135°) junction 90° (270°), 90° (90°) junction 45° (225°), 90° (90°) junction 90° (270°), 45(135°)
of bases
with two branch-
es 250
160 - 45° - L
160 - 45° - R
160 - 90° - R
160 - 90° - L
315
D2
D1
D3
dn [mm]
630
DN/OD
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 81
dn
di
PP-B double wall riser pipe
H
Nominal stiffness ≥ 8kN/m (brown) or ≥ 4 kN/m (black)
2 2
di dn [mm] di [mm]
630 546
Note:
For chambers made on site using a SN 8 structural pipe and a bottom,
it is recommended to concrete the bottom
D2
D1
Thermoplastic T3 615/700 load distribution cone
D
DN D D1 D2 D3 D4 H
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
DN D1 D2 D3 Class
[mm] [mm] [mm] [mm] [kN]
640 678 A15
D1
678 750 B125
600 600
D3 678 750 C250
682 750 D400
D2
Cast iron-concrete manhole cover
DN D1 D2 D3 H Class
[mm] [mm] [mm] [mm] [mm] [kN]
H
D1
600 600 678 754 115 C 250
D3
600 600 682 754 115 D 400
D3 B125
D4
710/600 640 682 710 800 115 C250
D400
H
Before setting a cast iron manhole cover, apply asphalt and rubber binder,
e.g. Laterbit B6 Plus, on the upper surface of the ring.
D1
Concrete ring for a telescope for an A-D class manhole
D2 cover
D2
D1
PP telescope
H1
D3
Rain gully
D2
D1
B-B DN D1 D2 D3 D4 D5 H Class
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [kN]
H
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 83
Concrete ring for an A-D class manhole cover
D1
D2 D1 D2 H Class
[mm] [mm] [mm] [kN]
1150 650 200 D400
H
Used around 630 mm riser pipe
Adapter TX765/410
Dz
Dn
Dn Dz H Klasa
[mm] [mm] [mm] [kN]
H
410 765 80 D400
Dz Adapter TX765/420/470
Dn
Dn Dz H Klasa
H
H2
mm] [°] [mm] [mm] [mm] [mm] [mm] [mm]
H
D1
D1
160 170 375 545 165 425 590
200 170 375 545 165 425 590
H1
250 0° 170 375 545 165 425 590
315 165 525 690 165 575 740
400 165 525 690 165 575 740
250 210 460
90°
315 210 460
(90°)
400 215 455
The bases have Eurosocket type sockets for connection with a smooth wall or a Prag- 670
ma pipe for Pragma structural pipes. A Pragma pipe should be connected with an 250 210 460
Eurosocket using a PVC socket adapter. A smooth wall pipe should be connected 90°
315 210 460
with a Pragma socket using a stabilizing ring with a gasket (270°)
400 215 455
through bases
configurations
90° 90°
315 - 180°
PP
5
°
90
5-
31
(225°),
585
H
D1
D1
45°
200 (135°) 167 418
H1
junction 45° (225°), 45° (135°) junction 90° (270°), 90° (90°)
configuration of bases
with two branches
90°-180°-270°
PP
315
90° 90°
45° 45°
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 85
PP-B closed base
DN/ID H1 H
H1
[mm] [mm] [mm]
H
800 500 670
DN/ID D1 D2 H1 H2 H3 M
H1
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
250
H2
500
H3
800 800 890 100 200 1000 90
M
1500
500
1000 1000 1090 100 200 1000 90
1500
800 822
42
1000 1022
D2
PP-B cone
D1
DN/ID D1 D2 D3 H1 H2 M
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
H1
H2
D3
The cone is equipped with an anti-slip ladderstep
For sealing the connection with a concrete or thermoplastic load distribution ring
D1 D2 D3 M H
Name
D1
[mm] [mm] [mm] [mm] [mm]
800/630 cone
637 - 910 90 152
with teeth
H
1000/630 cone
637 692 1110 90 370
with teeth
M
D3
1000/630 cone
with teeth 637 - 1110 90 370
and laddersteps
D2
D1
630 mm PP-B telescope
H1
DN D1 D2 M H H1
Type
[mm] [mm] [mm] [mm] [mm] [mm]
BD 630 631 710 25 515 40
H
Typ D
Typ BD
D2 D1 D2 H Class
[mm] [mm] [mm] [kN]
H
P R O INS P EC T IO N C H A M B ER S A ND M A NH OL ES 87
D2
D1
T3 615/700 thermoplastic cone
D
DN D D1 D2 D3 D4 H
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
H
615/700 615 800 840 700 950 180
D3
D4
DN D1 D2 D3 Class
D2
[mm] [mm] [mm] [mm] [kN]
640 678 A15
678 750 B125
600 600
D1 678 750 C250
D3 682 750 D400
D1
600 600 682 754 115 D 400
D3
D2 DN D1 D2 D3 D4 H Class
D1 [mm] [mm] [mm] [mm] [mm] [mm] [kN]
710/600 620 640 600 800 52 A15
H
B125
D3
D4 710/600 640 682 710 800 115 C250
D400
Rain gully
D2
B-B D1
DN D1 D2 D3 D4 D5 H Class
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [kN]
H
Gully 400 x 600, ¾ flange with a hinge and a catch Inlet surface 1018 cm2
Closed frame with a support enabling installation of a dirt catchment tank,
with a safe, deep, three-point setting of the gully in the frame, preventing faulting.
D4
Precious steel hinge
D5