SECTION 02810 IRRIGATION SYSTEM 00000000PART 1 - GENERAL 1.1. SECTION INCLUDES A. 1.2.

Complete automatic irrigation system, piping and appurtenances as shown on Drawings and as specified herein.

REFERENCES A. SASO - Saudi Arabian Standards Organization SASO 14 SASO15 SASO 412 SASO 413 SASO 237 SASO 238 SASO 1238 SASO 1244 SASO 1305 SASO 1306 B. Pipes for Potable Water of Unplasticized Plastic (uPVC) Method of Testing of Pipes for Potable Water of Unplasticized Plastic (UPVC). Method of Testing for Cast Iron Manhole Covers Cast Iron Manhole Covers. Methods of Testing for Water Meters Water Meters General requirements for design, evaluation of trickle irrigation systems. installation and

Permanent sprinkler irrigation system Part I: General requirements for design, installation and operation. Centrifugal Pumps General Requirements. Stationary sprinkler irrigation system Part II: General Requirements for Testing and Evaluation.

ANSI - American National Standards Organization ANSI A40.1M Gauge-Pressure Indicating Dial Type, Elastic Element (Metric)

C.

ASTM - American Society for Testing and Materials ASTM A 47 ASTM A 48 ASTM D 636 ASTM D 1784 Malleable Iron Castings Gray Iron Castings Tensile Properties of Plastics Rigid Poly(Vinyl Chloride) (PVC) Compounds Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
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ASTM D 1785 ASTM D 2287 ASTM D 2467 ASTM D 2564 ASTM D 2609 ASTM D 2672 ASTM D 2855 ASTM D 3139 ASTM F 656 D.

Poly(Vinyl Chloride) (PVC) Plastic Pipe, Schedule 40, 80 and 120. Non-Rigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion Compounds Socket-Type (Vinyl Chloride) (PVC) Plastic Pipes Fittings, Schedule 80 Solvent Cement for Poly(Vinyl Chloride) (PVC) Plastic Pipe and Fittings. Plastic Insert Fittings for Polyethylene (PE) Plastic Pipes Joints for IPS PVC Pipe Using Solvent Cement Making Solvent-Cemented Joints with Poly(Vinyl Chloride) (PVC) Pipes and Fittings Joints for Plastic Elastomeric Seals Pressure Pipes Using Flexible

Primers for Use in Solvent-Cement Joints of Poly (Vinyl Chloride) (PVC) Pipes and Fittings

AWWA - American Water Works Association AWWA C500 AWWA C506 AWWA C651 AWWA C700 AWWA M23 Gate Valves, 3-Inches through 48-Inches NPS, for Water and Other Liquids Backflow Prevention Devices Reduced Pressure Principle and Double Check Valve Types Standard for Disinfecting of Water Mains Standard for Cold-Water Meters; Displacement Type PVC Pipe Design and Installation

1.3.

SUBMITTALS A. B. C. Shop Drawings: Submit shop drawings which shall include detailed plans of the system layout, complete pipe sizes and valves locations. Installation and Testing: Submit schedule/program of installation and testing for each phase of work. Materials and Equipment Schedule: Submit complete materials and equipment schedule which shall include catalog cuts, diagrams, drawings, and such other data as may be required to demonstrate compliance with this Specifications. Manufacturer Certifications: Materials delivered to site shall have Manufacturer's Certification of Testing in accordance with the standards of ANSI, ASTM, AWWA and SASO as appropriate.
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D.

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E.

Recommendations of the Manufacturer: Submit, as part of shop drawings, manufacturer's written recommendations for each material to be used. Contractor shall have a copy of manufacturer's instructions available on site at all times while work is in progress, and shall follow these instructions unless authorized to deviate by the Engineer.

1.4.

TRANSPORTATION, HANDLING AND STORAGE A. B. C. Follow manufacturers written instructions regarding transportation, handling and storage of various materials. Protect uPVC pipes and fittings from direct sunlight and extreme temperatures. Do not remove valves/meters end protectors unless necessary for inspection; then re-install for storage. Protect valves/meters from weather. Store valves/meters indoors. If outdoor storage is necessary, support valves/meters off the ground or pavement in watertight enclosures. Rig valves/meters to avoid damage to exposed valve parts. Do not use handwheels and stems as lifting or rigging points.

D. 1.5.

WARRANTY A. Submit written guarantee signed by the manufacturer, and the contractor, agreeing to replace defective material or workmanship within 1 year of date of substantial handing over.

1.6.

QUALITY ASSURANCE A. Comply with the applicable portions of Uniform Plumbing Code (UPC) and Basic National Plumbing Code (BOCA).

PART 2 - PRODUCTS 2.1 PIPES AND FITTINGS A. Pressure Main, Lateral Line and Bubbler 1. Pipes: Unplasticized polyvinyl chloride (uPVC) plastic pipes conforming to ASTM D 1784 or ASTM D 1785, Schedule 80 or Class V conforming to SASO 14 and 15. Pipe Fittings: Socket-type unplasticized polyvinyl chloride (uPVC) plastic fittings conforming to ASTM D 2467, Schedule to match that of pipe.

2.

3.

Jointing System: a. Welded joints using solvent cement conforming to ASTM D 2564 with primer conforming to ASTM F 656.

B.

Piping shall be marked with manufacturer's name, nominal pipe size, schedule or
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class, pressure rating and date of extrusion. C. Fittings shall bear the manufacturer's name or trademark, material designation and size.

2.2 APPLICATION DEVICES A. General: As applicable for the particular device, rates of application and operating pressure of bubblers shall be as shown on drawings and as specified herein. Bubbler: Manufacturer's standard, pressure-compensating type (20 and 90 psi), temper resisting, non-corrosive plastic and rubber construction, with inlet filter screen. 1. 2. C. For shrubs and ground covers, provide pressure-compensating bubblers, full circle pattern with a flow rate of 0.25 GPM at 20 psi operating pressure. For trees, provide pressure-compensating bubblers, full circle pattern with a flow rate of 0.50 GPM at 20 psi operating pressure.

B.

Lawn Sprinklers: 1. Lawn Areas: Provide pop-up spray sprinklers with brass nozzles, precise and uniform spray pattern as indicated on drawings. Radius of throw shall be minimum 3.35 m (11 ft) with flow of 1.80 GPM flow at 25 psi operating pressure. Sprinkler system shall conform to SASO 1244 and SASO 1306.

2.3 VALVES A. Valves shall be as specified in Section 15100 - VALVES.

2.4 SPECIALIZED VALVES A. Quick Coupling Valves: Low pressure loss type, with male or female threads. Provide brass or bronze valves and covers. Valve body shall be 2-section type with removable upper body and supplied with stainless steel spring loaded locking covers. Valves shall be operated by insertion of a compatible hollow coupler key. Valves shall be operated by a 90 turn in clockwise direction with reverse turn for closure. Size of valve shall be as indicated on Drawings. Electric Remote Control Valve: Non-pressure regulating type valves shall be used for the bubbler system and pressure regulating type valves shall be used for the lawn areas. Control valve shall have a brass body, bonnet construction, with CP self-flushing nylon screen, pressure regulating range of 15-100 psi (+/- 5 psi), Schrader valve on PRS module, fluid resistor, low power requirement, flow control stem, manual open/close control; 24 Volt AC 50/60 cycle solenoid power requirement; 200 psi operation rating. Connect remote control valves to irrigation controller on site and coordinate time of operations as well as the necessary adjustments. Size of valve shall be as indicated as indicated on Drawings.

B.

2.5 IRRIGATION CONTROLLER A. Provide an independent station, multi-valve capacity, automatic sequencing controller type, capable of automatic or manual operation of remote control/solenoid
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valves over an individually variable time from 2 through 60 minutes (in 1 minute increment); from 1 through 6 hours (in 1 hour increment) based on 14-day cycle for every day starts for a 2-week period. Controller shall have the capability to operate up to the number of stations indicated on Drawings. B. Wiring from Controller to Valves: Conform to the requirements of Section 16050 BASIC MATERIALS AND METHODS. Wiring cables shall be sleeved type and size as recommended by valve manufacturer.

2.6 IRRIGATION FILTERS A. Disc Filters: Shall be of non-corrosive glass filled construction suitable for filtration of water for irrigation purposes. Filtration through compressed grooved plastic discs shall be combination of surface filtration and in-depth filtration. Filters shall be guaranteed for 5 years. Type and size of filters shall be as shown on drawings.

2.7 PUMPS A. Refer to Section 15453 - PUMPS.

2.8 VALVE BOXES A. As specified in Section 15100 - VALVES.

2.9 MARKER TAPE A. Marker tape shall be provided at minimum height of 300 mm above the buried pipeline in a trench during backfilling. Detectable tape shall be 300 mm width, 100 micron nominal thickness and obtained from approved supplier. It shall be printed in Arabic and English alternately with words CAUTION; BURIED IRRIGATION LINE.

PART 3 - EXAMINATION 3.1. EXAMINATION A. Pipes and Pipe Fittings: 1. Examine visually pipes and pipe fittings for scratches, damages, cracks, delaminations, crushing and weathering. Damaged pipes and pipe fittings shall not be installed. Clean pipes and pipe fittings prior to installation. Discard adhesives and other piping materials that are beyond their stamped expiry dates as well as leaking and opened containers.

2. 3. B.

Valves: 1. Examine valve interior through the end ports for cleanliness, freedom from foreign matter, and corrosion. Remove special packing materials used to prevent disc movement during shipping and handling. Actuate valves through an open-close and close-open cycle. Examine
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2.
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significant features as guides and seats made accessible by such actuation. 3. Examine mating flange faces for conditions that might cause leakage. Check bolting for proper size, length, and material. Check gasket material for proper size, material composition suitable for service, and freedom from defects and damage. Replace defective valves with new valves.

4.

3.2.

RELATED WORKS A. B. C. Trenching and bedding for underground piping shall conform to Section 02225 TRENCHING AND BACKFILLING. Dewatering: Dewatering, where required, shall conform to the requirements of Section 02200 - EARTHWORK. Pipelines Crossings under Roads: Conform to the requirements of Section 02225 - TRENCHING AND BACKFILLING

3.3.

INSTALLATION OF PIPING SYSTEM A. Installation - General: 1. 2. 3. Install pipes, fittings, and valves in accordance with the requirements of AWWA M23. Inspect pipes, fittings and valves for soundness and for imperfections of coatings, wrappings and linings prior to installation. Deflection at joints shall not exceed the maximum deflection recommended by the pipe or coupling manufacturer for each type of joint and each size of pipes. Blocking shall be permitted only where indicated. Install temporary piping, valves, meters, gauges, and equipment required for hydrostatic testing and dis-infection in accordance with detailed approved working drawings.

4. 5.

3.4.

VALVE INSTALLATION A. B. Locate valves for easy access and provide separate supports where necessary. Install valves in a position allowing full stem movement. Install valves using flanged connections. Align flange surfaces parallel. Assemble joints in accordance with the valve manufacturer's recommendations for gasketing and bolting.

3.5.

FIELD QUALITY CONTROL A. Hydrostatic Testing:

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1. 2.

Underground piping to be tested shall be partially backfilled with joints exposed during test unless otherwise directed by the Engineer. Protect exposed joints from direct sunlight during testing. Perform hydrostatic testing so that the temperature of test water shall not exceed 40 degree C during the test period. Provide temporary thrust resistance using wooden supports at changes of direction prior to hydrostatic testing of assembled piping. No adhesive-bonded piping shall be pressurized until joints has cured in accordance with the Manufacturer's instructions. Conduct Hydrostatic tests in presence of the Engineer, and prior to coating joints and disinfecting. Conduct hydrostatic tests after the associated concrete works has set for a minimum of 7 days for standard concrete. Place test pump on firm ground away from piping. Pump shall have a calibrated and tagged relief valve set at 10 percent above the test pressure or a maximum of 170 kPa above test pressure for pressure piping systems. Use a calibrated and tagged pressure gauge of the proper range for testing pressure piping systems. Perform hydrostatic test using fresh water. Fill pipeline 24 hours prior to testing. Pressure test for the water distribution mains shall be 1035 kPa or 345 kPa above the operating pressure, whichever is greater. a. b. Test lines whose joints have been backfilled at the above mentioned pressure test for 24 hours. Test lines whose joints have not been backfilled at the above mentioned pressure test for 4 hours.

3. 4. 5.

6.

7. 8. 9.

B.

Inspection: 1. 2. 3. 4. Examine exposed pipes, joints, fittings, valves, and hydrants for leakage during hydrostatic testing. Replace leaking pipe, joints and fittings in accordance with the requirements specified herein. Repeat hydrostatic testing after the repair of defects until the system is proved satisfactory. Piping shall be satisfactory if there is no evidence of leakage or pressure loss after the specified test period.

C.

Repair Methods: 1. Conform to the requirements specified herein for the provision of new materials required for replacement at the defected areas.

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2. 3.6.

Conform to the manufacturer's recommendations for permanent and temporary repairs of piping.

PREPARATION FOR USE A. B. C. After completion of hydrostatic tests, drain lines in an approved manner. Remove temporary test piping and equipment that will no longer be required. Field Coating: After completion of hydrostatic tests and before disinfecting, prime or re-prime as required and provide a protective coating to uncoated metal components of piping system, including joints, tie rods and harnesses as specified herein, except exposed ends of steel pipes up to couplings shall be wrapped with hot applied coal tar tape.

3.7.

BACKFILL A. B. Trench backfilling shall conform to the requirements of Section 02225 TRENCHING AND BACKFILLING. Marker Tape: Install continuous, marker tape during backfilling of trench for underground services. Locate tape 300 mm below finished grade.

3.8.

FLUSHING A. General: On completion of the system tests, the system is to be thoroughly flushed, the velocity of water being at least 1 m/sec. Should the main water supply be unavailable or inadequate for this purpose at the time of flushing, then a swab of adequate size construction shall be used to remove all foreign matter in the pipeline. This process shall continue until the pipeline is completely clean. Each control valve shall be opened separately and the terminal systems also thoroughly flushed with clean water. END OF SECTION

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