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Indian Standard: Methods of Test For Wood-Based Structural Sandwich Construction
Indian Standard: Methods of Test For Wood-Based Structural Sandwich Construction
( Reaffirmed 1996 )
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
0 Copyright 1980
Gr 8 January 1980
1s : 9307 ( Parts I to VIII ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
Chairman
SHRI A. C. SEKHALR,
‘ Srikalpam ‘, Lawsons Bay,
Pedawaltair P. O.,
Vishakhapatnam 530017
Members Representing
ASSISTANT DIRECTOR ( SPECIFICA- Ministry of Railways
TION ),RDSO, LUCKNOW
SITRIJ. BAIN Indian Tea Association, Calcutta
SHRI P. R. CHANDRASEK~AR Directorate General of Civil Aviation
SHRI L. N. DOKANIA Federation of Indian Plywood and Panel
Industry, New Delhi
SHRI M. R. MOTAYED ( Alfernate )
DR JOSEPH GEORGE Indian Plywood Industries Research Institute,
Bangalore
DR V. J. VICTOR ( Alternate )
SnRI M. A. ISLAM Forest Department, Government of Assam
SHRI A. K. KADEREUTTY The Western India Plywood Ltd, Baliapatam
SHRI J. S. MATHARU Dirctorate General of Technical Development,
New Delhi
LT-COL S. A. MOHILF. Ministry of Defence ( R&D )
SURI U. B. KANCHAN (Alternate)
SHRI M. R. MOTAYED Plywood Manufacturers’ Association of West
Bengal, Calcutta
SERI S. K. DUTTA (Alternate)
DR A. N. NAYER In Personal Capacity ( C-59 Zndcrpuri, New Delhi
110012 )
SI~RI D. E. NEALE United Planters’ Association of Southern India,
Cochin
DR R. S. RATRA National Buildings Organization, New Delhi
SKRI P. R. RIJHSINQHANI Engineer-in-Chief’s Branch, Army Headquartem
MAJ V. S. RAO ( Allernate )
( Conlinuad on @age 2 )
( Centinuedfrmnpage
1)
Members Representing
SHBI S. N. SANYAL Forest Research Institute & Colleges ( Timber
Mechanics Branch ), Dehra Dun
SHRI S~ARAN SIN~H Directorate General of Supplies and Disposals,
New Delhi
Dn S. M. SINQH Cen~~~tr~eiiding Research Institute ( CSIR ),
Secretary
SHRI J. R. MEHTA
Deputy Director ( Civ Engg ), IS1
Convener
DR V. J. VICTOR Indian. Plywood Industries Research Institute,
Bangalore
Mem hers
DR JOSEPH GEORGE ( Alternate to
Dr V.J. Victor )
ADD:TIONAL DIRECTOR ( TIXBER ) Ministry of Railways ( Railway Board )
JOINT DIRECTOR ( WORKS ) ( Alternate )
SHRI G. P. BOSE The Assam Railway & Trading Co Ltd,
Margherita
SHRX D. R. TANDON ( Alternate )
DIBECTOR, NAVAL CONSTRUCTION Ministry of Defence, Naval Headquarters
SENIOR OFFICER. WARSIZIP
OV~~RSEEINQ TEAM, BOMBAY ( Allernatc )
SENIOR OFFICER, WARSHIP
OVERSEEINQ TEAM, CALCUTTA ( Alfernate )
DE R. N. KUMAR The Western India Plywood Ltd, Baliapatam
SHRI T. K. RAJA~OPAL ( Alternate )
SHRI K. S. LAULY The South Indian Plywood Manufacturers’
Association, Calicut
( Continued on page 33 )
2
IS : 9307 ( Parts I to VIII ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institution
on 30 October 1979, after the draft finalized by the Wood Products
Sectional Committee had been approved by the Civil Engineering Division
Council.
0.3 The number of test specimens and the method of their selection
depend on the purpose of a particular test. However, for the purpose of
comparison of the properties, at least five specimens of a particular type
of construction shall be tested.
3
IS : 9307 ( Parts I to VIII ) A1979
0.4 In the formulation of this standard due weightage has been given to
international co-ordination among the standards and practices prevailing
in different countries in addition to relating it to the practices in the field
in this country.
4
IS t 9307 ( Part f ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
PART I FLEXURE TEST
1. SCOPE
1.1 This standard ( Part I ) covers -methods of carrying out flexure test
under:
a) Central loading, and
b) Two quarter-span loading ( fourth point ) on wood-based
structural sandwich construction.
2. OBJECT
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions given in IS : 707-
1976* and the following shall apply.
5
IS : 9307 ( Part I ) - 1979
4.1 Test Specimen - The test specimen shall Abe rectangular in cross
section. The depth of the specimen shall be equal to the thickness of
sandwich construction, and the width shall not be less than twice the total
thickness, not less than 3 times the dimensions of a core cell, not greater
than one half the span length. The specimen length shall be equal to
span length plus 5 cm or plus one half the sandwich thickness whichever
is greater. ‘The dimensions shall be measured correct to the second place
of centimetre. The span length shall be approximately determined by
the formula:
&EC *fF
S
where
al = span length,
f = facing thickness,
F = allowable facing stress, and
S c allowable core shear stress.
PI = maximum load,
h = sandwich thickness,
c = core thickness, and
b = sandwich width.
6
18 : 9307 ( Part I ) - 1979
-p1 aI pia1 *
b) Facing stress F
= 2fh+- “4fhb
pla? PlQl
c) Mid-span deflection Wr = --- + I~;N
480
where
PI = load as indicated
D = flexural stiffness calculated as follows:
= E(hs-cJ)b
D
12L
where
E is modulus of elasticity of facings, and
LI= 1 -vs where v is Poisson’s ratio of facings.
JV= Shear stiffness calculated as follows:
G( h + c)*b ~ Gh*b*
N= 4c -
c
where
G = effective core shear modulus.
The other notations are same as mentioned in 4.1.
7
fS : 9307 ( Part I ) - 1979
5.1.1 For determining core shear strength following formula shall apply:
where
a2 - span length,
f= facing thickness,
F= facing stress at proportional limit, and
s= estimated core shear strength.
5.1.2 For determining facing strength the following formula shall apply:
4F
$ > -s-
where
a2 = span length,
f = facing thickness,
F = estimated facing strength, and
S = allowable core shear stress.
5.2 Procedure - The specimen shall be tested according to 4.2 except
that the load shall be given through two similar rollers placed at one
fourth span distance from the two supports on lines parallel to the end
supports, that is, the distance between the loading rollers ( centre to
centre ) is half the span length ( see Fig. 1 ).
LOADING BLOCK
DEFLECTOMETER
8
IS : 9307 ( Part I ) - 1979
Facing stress
P3a3 P3a3
F= 4f(h+c)b =-@‘/ib-
11 P,a,3 Pzae
Mid-span deflection wz = 768-D- -k 8Jlr
9
As in the Original Standard, this Page is Intentionally Left Blank
IS t 9307 ( Part II ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
PART II EDGEWISE COMPRESSION TEST
1. SCOPE
2. OBJECT
2.1 This test provides a basis for judging the load carrying capacity of
the construction in terms of developed facing stresses as compared to the
yield stress of the facings.
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions given in IS : 9307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall be rectangular in cross section. The width of
the specimen shall be at least 5 cm but not less than twice the total thickness
nor less than 2 times the dimensions of core cells. The length ( dimension
parallel to direction of applied load ) shall not be more than 10 times the
total thickness. The dimensions shall be measured correct to 0.01 cm.
5. PROCEDURE
5.1 The specimen shall be placed on the platform in vertical plane and
laterally supported to avoid early buckling failure. End support shall also
be obtained by dipping the ends of. the specimen in a resin, plaster of
paris or suitable moulding material to avoid early end crushing. The load
shall be applied by means of a self-adjusting type of loading head such
that load may be distributed properly and uniformly to each facing. The
rate of loading shall be uniform and shall be such that,the maximum load
11
IS :9307 ( Part XI ) - 1979
6. PROPERTIES
12
IS : 9307 ( Part II ) - 1979
7. REPORT
13
As in the Original Standard, this Page is Intentionally Left Blank
IS t 9307 ( Part III ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
PARi III FLATWISE COMPRESSION TEST
1. SCOPE
1.1 This standard ( Part III ) covers methods of carrying out flatwise
compression test.
2. OBJECT
2.1 This test provides information regarding the behaviour of core
material under compressive load.
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions given in IS : 9,307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall be IO x 10 cm in, cross section and shall have
full thickness of the sandwich construction. The dimensions shall be
measured correct to 0.01 cm.
5. PROCEDURE
5.1 The specimen shall be placed horizontally on the platform of a
universal testing machine. The load shall be applied through a self-adjus-
ting loading block with a uniform rate of increment of movable head
such that specimen may be compressed to l/l0 of its total thickness in 3
to 6 minutes. Compression shall be recorded by means of a suitable lamp
and scale arrangement correct to 0.01 mm. Increment of load shail be
so chosen as to get about 10 to 15 readings up to proportional limit. The
test shall be continued till the specimen is compressed to l/l0 of its thick-
ness. Load and compression at proportional limit and load at the compres-
sion equal to l/l0 of its thickness and nature of failure shall be recorded.
15
IS : 9307 ( Part III ) - 1979
6. PROPERTIES
7. REPORT
7.1 The following details shall be recorded in the report:
a) Complete description of sandwich construction including facings
and core material, adhesive etc;
b) Properties as calculated in 6;
c) Description and nature of failure; and
d) Individual properties of core and face material.
16
IS : 9397 ( Part IV ) c 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
PART IV SHEAR TEST
1. SCOPE
1.1 This standard ( Part IV ) covers carrying out shear test on wood-based
structural sandwich construction.
2. OBJECT
2.1 This test evaluates shear stress of the sandwich construction (or core)
parallel to the plane of the facings.
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions covered in IS : 9307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall have a thickness equal to the thickness of the
specimen. The width shall be 7 cm or twice thethickness, whichever is
more. The length shall be 12 times the thickness. The dimensions shall
be recorded correct to 0.01 cm.
5. PROCEDURE
5.1 Two steel plates shall be bonded to the facings of the specimen ( see
Fig. 1 ). The thickness of steel plate may be varied in accordance with the
strength of the specimen. The plates shall be bigger than the specimen _
and shall be hung in the length-wise direction in the universal testing
machine in such a way that the shearing plane may pass through diago-
nally opposite edges of the ends of the specimen. The plates shall be pulled
in vertical direction uniformly such that the maximum load may occur in
3 to 6 minutes. Maximum load shall be noted. The details of failure
shall also be noted.
17
IS t9307 ( Part IV ) - 1979
UPPER FITTING
/-SANDWICH CORE
MATERIAL
-LOADING PLATE
- LOWER FITTING
18
IS : -9307( Part IV ) - 1979
6. PROPERTIES
7. REPORT
19
As in the Original Standard, this Page is Intentionally Left Blank
ISr9307(PartV)-1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
1. SCOPE
2. OBJECT
2.1 This method covers the procedure for determining the tensile strength
of core or of the bond between core and facings perpendicular to the plane
of the sandwich construction.
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions covered in IS : 9307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall be 10 x 10 cm in cross section and shall have
thickness equal to the thickness of sandwich construction, The dimensions
shall be measured correct to 0.01 cm.
5. PROCEDURE
5.1 Two steel blocks shall be bonded to the facings of the specimen ( see
Fig. 1 ). These blocks shall be hung in universal testing machine in a
horizontal plane through suitable grooves. The blocks shall be pulled
apart uniformly so that the tensile force may be perpendicular to plane of
the specimen and maximum load may come within 3 to 6 minutes. Maxi-
mum load and nature of the failure shall be recorded.
21
IS : 9307 (Part V ) - 1979
I
r ,-
STEEL
ADHESIVE
OR ALUMINIUM
BLOCK
DETAIL OF SPECIMEN
TO TOGGLE TO TOGGLE
&A
t t
22
IS : 9309 (Part V) - 1999
6. PROPERTIES.
7. REPORT
7.1 The following details shall be included in the report:
23
As in the Original Standard, this Page is Intentionally Left Blank
IS : 9307 ( Part VI ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTR-UCTION
PART VI FLEXURE CREEP TEST
1. SCOPE
1.1 This standard ( Part VI ) covers methods of carrying out flexure creep
test on wood-based structural sandwich construction.
2. OBJECT
2.1 This test provides a method for studying the behaviour of sandwich
construction under creep. By using standard construction and constant
loading the method may also be used to evaluate creep behaviour of
adhesive used in sandwich construction.
3. TERMINOLOGY
3.1 For the -purpose of this standard, the definitions covered in IS : 9307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall be as mentioned in 4.1 of IS : 9307 ( Part I )*.
The dimensions shall be measured correct to 0.01 cm.
5. PROCEDURE
5.1 The test specimen shall be simply supported on two horizontal parallel
iron rollers of about 2 cm in diameter placed at a distance centre to centre
equal to the span length (See Fig. 1 ). Loading shall be done at the centre
of the span and along a line parallel to the end either by means of
suitable lever arrangement or by means of similar iron roller carrying
a stirrup. The total load of the roller and stirrup shall not be more
than 400 g. The position assumed under this initial load after a period
of 30 seconds shall he treated as zero condition. Additional weight
such that the total weight is equal to 30 percent of maximum load
calculated according to 4.2 of IS : 9307 ( Part I )* on a similar type of
25
IS t 9307 (Part VI ) - 1979
P-M--I
1A
r.SPEClMEN
1B
26
IS:9307 (PartVI)=l979
6. PROPERTIES
6.1 Creep rate in mm per hour or mm per day shall be calculated for any
portion of the curve ( beyond initial deflection ). For comparison creep
may be expressed as percentage of instantaneous deflection.
4 - 4,
Creep ( percent of instantaneous deflection ) = - x 100 and
4
expressed per given unit time,
where
dt = total deflection under constant load at time f,
d ,, = initial static deflection under the same load and the same
temperature.
dt - d, shall also be plotted against time. This will provide a
&
useful data.
7. REPORT
7.1 The following details shall be included in the report:
a) Details of sandwich construction including facings and core
material, adhesives etc;
b) Temperature and relative humidity at which the test is done;
c) Load [ expressed in percent of maximum load calculated as in 4.2
of IS : 9307 ( Part I )]*;
d) Creep ( percent of instantaneous deflection ) at time t;
27
As in the Original Standard, this Page is Intentionally Left Blank
IS : 9307 ( Part VII ) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
PART VII CANTILEVER VIBRATION TEST
1. SCOPE
1.1 This standard ( Part VII ) covers carrying out cantilever vibration
test on wood-based structural sandwich construction.
2. OBJECT
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions covered in IS : 9307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall be rectangular and shall have thickness equal
to the thickness of sandwich construction. Width shall be 4 cm or equal
to twice the thickness whichever is more. The length shall be equal to
vibrating length plus 5 cm. The vibrating length shall be 50 cm or
14 times the thickness whichever is more. The dimensions including vib-
rating length shall -be measured correct to 0.0 1 cm.
5. PROCEDURE
29
is : 9307 ( Part vll ) - 1979
6. PROPERTIES
6.1 Modulus of elasticity ( Af of E) of the specimen under dynamic con-
dition shall be calculated as below:
where
MofE =
1
L o= effective vibrating length,
6= width of the specimen,
h= thickness of the specimen,
I= periodic time,
M= mass of the additional weight, and
MO = mass of the vibrating part ( unclamped ) of the specimen.
7. REPORT
7.1 The following details shall be included in report:
a) Details of sandwich construction including details of facings, core
and adhesive;
b) Modulus of elasticity in dynamic condition of the sandwich cons-
truction as a whole;
c) Individual properties of facings and core; and
d) Modulus of elasticity of the sandwich construction in bending in
static condition [ see 5 of IS : 9307 ( Part I )*I, if calculated.
30
IS : 9307 ( Part -VIII .) - 1979
Indian Standard
METHODS OF TEST FOR WOOD-BASED
STRUCTURAL SANDWICH CONSTRUCTION
PART VIII WEATHERING TEST
I._ SCOPE
1.1 This standard ( Part VIII ) covers carrying out of weathering test on
wood-based structural sandwich construction.
2. OBJECT
3. TERMINOLOGY
3.1 For the purpose of this standard, the definitions covered in IS : 9307
( Part I )* shall apply.
4. TEST SPECIMEN
4.1 The test specimen shall be as specified for the property, the variation
of which is under study.
5. PROCEDURE
31
IS : 9307 ( Part VIIl ) - 1979
After the completion of the above six cycles of exposure the specimen
shall be conditioned to constant weight at 65 & 5 percent relative humidity
and 27 -& 2°C temperature. Any delamination or damage observed during
weathering cycles shall be noted. The specimen shall then be tested for
the property under study.
6. REPORT
6.1 The report shall contain the following detans:
a) Details of sandwich construction including facings, core and
adhesive;
b) Procedure of weathering, that is, whether the specimen was sub-
jected to severe Cycle A or milder Cycle B;
c) Damages observed during exposure to various cycles;
d) Comparative figures of the specimen with and without weathering;
and
e) Observation on the above comparative figures.
32
IS 0 9307 ( Parts I to VIII ) l 1979
( ContinuedfromPage 2 )
Members Representing
LT-COL S. A. MOHILE Ministry of Defence ( R&D )
SHRI U. B. KANCHAN ( Alfernatr )
SHRI NIRMAL SINQH Ministry of Defencc ( DGI )
SHRI GULAM ALAM ( Alternate )
SERI A. K. RAMACHANDRAN Mysore Plywoods Ltd, Bangalore
SHRI S. K. RAMAIOORTHY ( Alternate )
~DR R. S. RATRA National Buildings Organization, IWV Delhi
SHRI A. C. MANNAN (Alternate )
SRRI F. C. SHARMA Directorate General of Civil Aviation, New Delhi
SHRI N. K. SHUKLA Forest Research Institute & Colleges ( Timber
Mechanics Branch ), Debra Dun
SHRI V. K. GUPTA ( Alternate )
33
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