Professional Documents
Culture Documents
Energies 12 00981
Energies 12 00981
yihuan.wang@stu.swpu.edu.cn
* Correspondence: guojin.qin@stu.swpu.edu.cn; Tel.: +86-028-83032748
Abstract: In view of the vegetation reduction caused by the continuous construction of oil and gas
pipelines, the pipelines have been designed to be laid in one ditch to reduce land occupation.
However, owing to the small spacing between the pipelines, the fault correlation between pipelines
has been proven to increase the potential hazard of adjacent pipelines and routing environments.
The neglect of failure correlation in existing risk assessment methods leads to inaccurate results,
which will lead to errors in maintenance decisions. Therefore, this paper proposed a risk
assessment system for pipelines using this laying method. In the risk assessment, pipelines laid in
one ditch (PLOD) were regarded as a series system relative to the routing environment. Therefore,
the functional relationship between the total risk of the pipeline system and the risk of each
pipeline was obtained by combining the engineering system reliability theory with the
mathematical induction method. In addition, fuzzy set theory combined with fault tree analysis
was used to calculate the failure probability of each pipeline in the system. Event tree analysis was
used to sort out all the possible consequences of pipeline failure, and then the consequences were
unified into monetary units to evaluate the severity of failure consequences. Finally, the two parts
were merged into a bow-tie diagram to realize the risk management and control of the pipeline.
Meanwhile, risk acceptance criteria were formulated to analyze risks and to guide pipeline
maintenance. This system provides a complete risk assessment system for the pipeline system laid
in one ditch, including the methods of risk identification, risk assessment, and risk analysis, which
are of great significance to ensure the safety of the pipeline and the surrounding environment using
this laying method.
Keywords: oil and gas pipelines laid in one ditch; risk assessment analysis; bow-tie model; risk
acceptance criteria; fuzzy set theory
1. Introduction
In light of global economic development, the demand for petroleum resources and energy in
various countries is increasing [1,2]. To solve the problem of imbalance between supply and
demand, oil and gas pipelines have been built in large quantities owing to their economic and high
efficiency in oil and gas transportation. However, since plants cannot be grown around the
pipelines, the construction of numerous pipelines seriously affects the ecological environment.
Therefore, operators lay two or more new pipelines in one ditch or lay the new pipelines along other
existing pipelines in one ditch to reduce the occupation of land and to follow the principle of
sustainable development [3].
Energies 2019, 12, 981; doi:10.3390/en12060981 www.mdpi.com/journal/energies
Energies 2019, 12, 981 2 of 21
Owing to the large span of the pipelines, it is inevitable that pipelines will be routed through
areas with complex geological environments. There are many uncertainties and risks involved in the
use of pipeline transportation, such as natural factors and human factors. According to reports,
every year, there are numerous accidents caused by soil corrosion, landslides, floods, collapses,
mudslides, and earthquakes [4–9]. In addition, pipeline safety is simultaneously threatened by
human factors, such as third-party damage, terrorist attacks, incorrect operation, and design flaws
[10,11]. Since the oil and gas pipelines are flammable, explosive, and toxic, any pipeline leakage can
cause catastrophic consequences, such as fire, explosions, and environmental pollution [12–14].
Hence, risk assessment is used to identify the risk factors relating to uncertainty in pipeline
operation, to evaluate the possibility and consequences of accidents, as well as to comprehensively
calculate the risk value. The results can be used to guide pipeline maintenance [15]. In 1992,
Muhlbauer proposed an integrated and continuously improving quantitative pipeline risk
assessment framework, which has become the guiding principle for pipeline risk assessment [16].
The methodology for calculating failure probability has gradually developed from qualitative to
quantitative methods [17], which includes two types of methods. One is the estimation of failure
probability based on failure databases, such as the database of Pipeline and Dangerous Goods Safety
Administration (PHMSA) in the USA and the database of European Gas Pipeline Incident Data
Group (EGIG) in Europe [18]. However, in situations where the data is insufficient to support
quantitative risk assessment, then the low data-dependent failure probability determination
methods can be adopted. Consequently, methods have been developed in this field, such as fuzzy
mathematics, expert scoring, and fault tree analysis [19–22]. However, in terms of the evaluation of
failure consequences, event tree analysis has proven to be the most effective tool [23,24].
From a risk perspective, the PLOD are subject not only to the failure factors of a single pipeline,
but also to the effects of adjacent pipeline failures, which has been proven by numerical simulations
and experiments by scholars. Studies show that jet fire and explosion shock waves caused by
pipeline failure will affect adjacent pipelines, that is to say, there is a failure correlation between
pipelines [25–28]. Therefore, the potential danger of the pipelines and the routing environment can
be upgraded. However, the existing risk assessment methods do not account for the impact of failure
correlation, which leads to results that do not reflect the true value of risk, resulting in inadequate
maintenance [29]. To avoid the uncertainty caused by the underestimation of risk, this paper
presented a quantitative risk assessment method that is suitable for PLOD.
The following work was carried out in this paper. The relationship among routing environment
risk and pipelines was deduced. A risk assessment method suitable for pipelines with failure
correlation was proposed. Moreover, to evaluate the results of risk assessment to guide risk
reduction, the curve method and as low as reasonable practical (ALARP) principle were used to
formulate risk acceptance criteria. Thus, the three parts form a risk assessment system.
as a series system related to the routing environment, and the failure of any unit (pipeline) will affect
the routing environment. Therefore, the calculation method of the series system can be used to
calculate the risk of this system.
Figure 1. The diagram of the pipelines laid in one ditch (PLOD) system.
Meanwhile, given that the pipeline spacing is small, the failure correlation between pipeline A
and B has been proven. From a risk perspective, when the failure probability of pipeline A in the
system is evaluated, in addition to the failure factors of the single pipeline, the influence of the
adjacent pipeline B’s failure on pipeline A should also be considered.
That is, the failure probability PfA is
where Ii is the failure factor, i = 1, 2, 3,…, n; IBA is the influence of the adjacent pipeline B on A.
When the failure consequences of pipeline A are evaluated, in addition to the failure
consequences of the single pipeline, the influence of A’s failure on the adjacent pipeline B should be
considered. That is, the failure consequences CA are
C A (C1 ,C 2 ,...,C AB ,Cn ) (2)
where Cj is the possible consequence of failure, j = 1, 2, 3,…, n; CAB is the influence of pipeline A’s
failure on the adjacent pipeline B.
On this basis, a risk assessment system that is suitable for the PLOD system will be deduced.
RAB PfA (1- PfB )CA PfB (1- PfA )CB PfA PfB (CA CB ) (3)
where RAB is the total risk of double-pipeline system; PfA is the failure probability of A; PfB is the
failure probability of B; CA is failure consequences of A; CB is failure consequences of B.
Expand Equation (3):
RAB PfACA PfBCB - PfA PfBCA PfA PfBCB PfA PfB (CA CB ) (4)
Collate
Therefore, the risk of the double-pipeline system is equal to the sum of the risks of the two
pipelines.
where RABC is the total risk of the triple-pipeline system; PfC is the failure probability of C; CC is failure
consequences of C.
Expand Equation (6):
Therefore, the risk of the triple-pipeline system is equal to the sum of the risks of the three pipelines.
Item m+1 is added to the left and right sides of the equation:
m m 1
Pf 1 C1 Pfm Cm Pf ( m1) Cm1 ∑Pfi Ci Pf ( m1) Cm1 ∑Pfi Ci Rm1 (8)
i 1 i 1
where Rn is the total system risk of n pipelines; Pfi is the failure probability of the ith pipeline; Ci is
failure consequences of the ith pipeline.
Therefore, the risk of the PLOD system is equal to the sum of the risks of each pipeline, and the
routing environment risk equals the sum of the pipeline risks in the system.
Currently, single-pipeline risk assessment methods underestimate the risk of pipelines in the
PLOD system [30,31]. Based on Equation (9), the risk of the routing environment will be also
underestimated. Therefore, a quantitative risk assessment method for pipelines considering the
failures correlation among the pipelines will be studied in the next section.
2.2. Quantitative Risk Assessment for Pipelines Considering Failure Correlation Among Pipelines
Since the number of pipelines in the ditch is increased, the entire engineering system is more
complicated, and the probability of damage to the surrounding environment is increased.
Therefore, a method with characteristics of visual, communication, and display convenience is
needed to guide maintenance personnel to reduce the occurrence and spread of accidents. The
development of the pipeline risk assessment method has gradually developed to include the main
contents of the risk assessment process in a model. The bow-tie model uses intuitive graphics to
express the possible causes and consequences of an accident. Measures to prevent the occurrence of
accidents and to mitigate consequences can be clearly marked on the graphics by setting barriers, so
that dynamic management can be achieved, which meets the development goals of risk assessment
methods in oil and gas engineering [32]. Therefore, the bow-tie model has become a hotspot in the
application and research of risk assessment methods [33]. The center of the bow-tie diagram is an
undesired event. The left side is the cause of the event and the preventive control measures, and the
right side is the potential consequences of the event and the measures to mitigate the consequences.
The bow-tie diagram is used to systematically identify hazards, assess and control risks, and to
facilitate team communication discussions to reduce risk to an acceptable level by taking
appropriate control mitigation measures at the appropriate locations [34].
In the bow-tie model, fault tree analysis (FTA) is a logic deductive analysis tool that can be used to
analyze the causes and outcomes of all basic events leading to pipeline failure and their combinations
[35]. When FTA is used to analyze pipeline failure factors, in addition to third-party damage, corrosion,
pipeline quality defects, incorrect operation, and unreasonable design, the failure effects of the adjacent
pipelines should also be considered, which can be determined as a basic event affecting the pipeline
under evaluation. The consequences of pipeline failure in the PLOD system are complex and uncertain.
Event tree analysis (ETA) can be used to sort out all the possible consequences of pipeline failures,
ascertain the main causes of the accidents, and provide a reliable basis for determining safety
countermeasures, so as to achieve the goal of predicting and preventing accidents. Moreover, to assess
the overall failure consequences, this paper proposed a new approach which can unite the various
consequences of pipeline failure, and finally express the consequences in the form of currency.
In summary, the bow-tie model of pipeline failure accidents is shown in Figure 2.
Energies 2019, 12, 981 6 of 21
PA
PK IS UB PE …
0 (x a )
xa
( a x b)
b a
f ( x) 1 (b x c) (11)
d x
(c x d )
d c
0 (x d )
where a, b, c and d are the upper and lower limits of the fuzzy numbers representing the natural
language, respectively.
Membership function f(x)
1.0 VS S RS M RL L VL
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Fuzzy number x
1.0 (0 x 0.1)
0.2 x
f VS ( x) (0.1 x 0.2) (12a)
0.1
0 (otherwise)
Energies 2019, 12, 981 8 of 21
x 0.1
0.1 (0.1 x 0.2)
0.3 x (0.2 x 0.3)
fS ( x) (12b)
0.1
0 (otherwise)
x 0.2
0.1 (0.2 x 0.3)
1.0 (0.3 x 0.4)
f RS ( x) (12c)
0.5 x
(0.4 x 0.5)
0.1
0 (otherwise)
x 0.4
0.1 (0.4 x 0.5)
0.6 x(0.5 x 0.6)
f M ( x) (12d)
0.1
0 (otherwise)
x 0.5
0.1 (0.5 x 0.6)
1.0 (0.6 x 0.7)
f RL ( x) (12e)
0.8 x
(0.7 x 0.8)
0.1
0 (otherwise)
x 0.7
0.1 (0.7 x 0.8)
0.9 x (0.8 x 0.9)
f L ( x) (12f)
0.1
0 (otherwise)
0.8 x
0.1 (0.8 x 0.9)
f VL ( x) 1.0 (0.9 x 1.0) (12g)
0 (otherwise)
The α-cut set theory is used to comprehensively address the expert assessments. The α-cut for
the fuzzy numbers W can be described as:
W {x, x R, fW } [z2 , z2 ]
Let the α-cut set of each formula in Equations (12) be W [z1, z2 ] , where z1 and z2 represent the
upper and lower limits of each α-cut set, respectively. Thus, the upper and lower limits and the α
values of the cut set in the Equations (12) are as follows:
0.2 vs2
When VS [vs1, vs2 ] , vs1 0 , vs2 0.2 0.1 ; [0, ];
0.1
s 0.1 0.3 s2
When S [s1, s2 ] , s1 0.1 0.1 , s2 0.3 0.1 , [ 1 , ];
0.1 0.1
Energies 2019, 12, 981 9 of 21
xa
0.1 (a x a 0.1)
b x (b 0.1 x b)
fW ( x) (13a)
0.1
1 (a 0.1 x b 0.1)
0 (otherwise)
According to the triangle fuzzy number theory, the relationship function of the fuzzy numbers
W corresponding to VS and VL can be derived by
1.0 (0 vs 0.1)
0.2 vs
fW (vs ) (0.1 vs 0.2) (13b)
0.1
0 (otherwise)
0.8 vl
0.1 (0.8 vl 0.9)
fW (vl ) 1.0 (0.9 vl 1.0) (13c)
0 (otherwise)
The basic operations of fuzzy numbers can be expressed by their α-cut as in Reference [42]:
W1 W2 W1 W2 [(W1Z W2Z ),(W1Z W2 Z )]
1 1 2 2
Different experts often have different opinions on a basic event; therefore, it is necessary to
integrate their opinions into a single opinion. There are many ways to aggregate fuzzy numbers, the
linear opinion pool is recommended in this paper as described in Reference [43]:
n
f (x) N AXi N (14)
N 1
where AXi N is the linguistic value of basic event Xi given by expert N; N is the weight of expert N.
Convert fuzzy numbers to fuzzy possibility values
Based on the left and right fuzzy ordering method proposed by Chen and Hwang [44], the
fuzzy number is transformed into fuzzy possibility scores (FPST). This method defines the maximum
fuzzy set and the minimum fuzzy set as:
x (0 x 1) 1 x (0 x 1)
f max ( x ) ; f min ( x ) (15)
0 (otherwise) 0 (otherwise)
Then the left fuzzy probability scores (FPSL) and right fuzzy probability scores (FPSR) are
Energies 2019, 12, 981 10 of 21
1
(FPS 0)
F 10k (19)
0 (FPS 0)
1/3
1 FPST
where k 2.301 .
FPST
The consequences of different failure modes are different. Therefore, the consequences C1 and
C2 of the fractures and perforations of the pipelines can be expressed as:
C1 F (c1 , c2 , c3 , c4 ) ; C 2 G (c1 , c2 , c3 , c4 ) (20)
Then the risk of a pipeline in the PLOD system can be calculated by the following:
2
R Pi Ci P1 F (c1 , c2 , c3 , c4 ) P2G(c1 , c2 , c3 , c4 ) (21)
i 1
where R ($) is the risk of a pipeline in the PLOD system; P1 is the probability of fracture; P2 is the
probability of perforation.
Acceptable risk
NARV
Acceptable risk region Negligible risk
Figure 5. Level of risk and the as low as reasonably practicable (ALARP) region.
Energies 2019, 12, 981 12 of 21
where Pf ( x) is the probability of accidents; x is the loss caused by the accident; FL ( x ) is the
probability distribution function of the annual economic loss from an accident; B is a constant to
determine the position of the P-L curve, referring to the risk acceptability criteria for dangerous
goods transportation (HSE), the B of the IRV line is 10−4, and the B of NVAR is 10−6 [55,56]; n is the
slope of the P-L curve, the value of n is based on the acceptable risk level and the degree of risk
control. The level of accident property loss is classified as shown in Table 2 [57].
Therefore, the pipeline property loss risk acceptable criterion is shown in Figure 6.
After the risk assessment, the probability of pipeline failure and the possible losses are
represented by points on the P-L diagram. When the point falls into a negligible region, the risk is
considered negligible and there is no need to reduce the risk. When the point falls into an
unacceptable region, the risk is considered unacceptable and measures must be taken at all costs to
reduce the risk below the IRV line. When the point falls in the ALARP region, a cost–benefit analysis
should be conducted to determine whether to take measures.
IRV
Unacceptable region
Pf (x)
NAVR
Negligible region
In summary, this section proposed the following risk assessment system for the PLOD (Figure 7):
(1) Identifying risk factors to determine the basic events, and carding the possible failure
consequences of each pipeline;
(2) Calculating the probability and consequences of each pipeline failure to obtain the total risk
of the PLOD system;
(3) Judging the risk acceptability to determine whether to maintain the system.
Energies 2019, 12, 981 13 of 21
3. Case Study
A natural gas pipeline (A) operated by China Petroleum and Natural Gas Corporation and a
product pipeline (B) operated by the Yunnan Product Pipeline Engineering Company are laid in one
ditch up to 10.16 km from Nanhua County, Chuxiong City to Fumin County, Kunming City, China.
One of the segments was selected for risk assessment. In this segment, the pipeline spacing is 1.2 m
and the length is 1 km. Pipeline A is made from X80 steel with a diameter of 1016 mm and designed
with an internal pressure of 10 MPa. Pipeline B is made from X52 steel with a diameter of 406.4 mm
and designed with an internal pressure of 13.2 MPa. Ravines, collapses, landslides, debris flows, and
earthquakes often erupt in the routing areas of the pipelines. In addition, there are several homes
and groves in the affected area (Figure 8). Once the pipelines fail, the surrounding environment will
be badly affected. Pipeline A was taken as an example, and the bow-tie model was used for
quantitative risk assessment.
Gas release T1
Perforation A1 Rupture A2
X1 X2 X3 X4 X5 X6
Acid X19 X20 X21 X22
X18 X7 X8 X9 X10 X11 X12 X13 X14
medium E3
Figure 9. Fault tree of the natural gas pipeline in the same ditch laying system.
x 0.1658 0.3976 x
Therefore, [ , ].
0.0776 0.0552
Then the relation function of W is
x 0.1658
0.0776 (0.1658 x 0.2434)
1 (0.2434 x 0.2976)
fW ( x )
0.3976 x (0.2976 x 0.3976)
0.0552
0 (otherwise)
Energies 2019, 12, 981 16 of 21
Calculated by Equation (15), f max ( x ) 0.3641 (x = 0.3641); f min ( x ) 0.7741 (x = 0.2259). Point 1
and 2 are the left and right fuzzy probability values (Figure 10), respectively. Thereafter, the left and
right fuzzy probability values of the fuzzy numbers are calculated by Equation (16) and Equation
(17), respectively, FPS L 0.7741 , FPS R 0.3351 , then the results are substituted into Equation (18)
1/3
1 0.2805
to calculate FPST 0.2805 . Subsequently, k 2.301 3.1498 . Finally, using Equation
0.2805
(19), the FFR of X19 is 7.08 104 .
The occurrence probability of other basic events can be obtained by calculations using this
method, where the occurrence probability of the top event is 1.258 × 10−4 according to the calculation
method of the top event.
1
Membership function f(x)
fmax (x)
Point 1
fW (x)
fmin (x)
Point 2
Figure 10. Left and right fuzzy possibility values of fuzzy numbers.
Therefore, the event tree of A’s failure in one ditch laying system was established (Figure 12).
Figure 13. Bow-tie diagram of natural gas pipeline leakage for the PLOD system.
4. Conclusion
In this paper, risk analysis of the PLOD system was carried out and a risk assessment system
was proposed. Some conclusions were subsequently drawn. The pipelines that use this laying mode
can be regarded as a series engineering system relative to the routing environment. In the pipeline
system, the failure probability of the pipeline is affected by the adjacent pipelines. Meanwhile, the
pipeline failure will affect the adjacent pipelines. Combining the engineering system reliability
analysis and mathematical induction, the risk of the pipeline system is equal to the sum of the risks
of the pipelines with failure correlation. Subsequently, the fuzzy bow-tie model combined with the
risk acceptance criteria was used to obtain a quantitative risk assessment result, which can directly
guide operators in making risk decisions. In pipeline maintenance, to prevent the influence of
adjacent pipelines, the strength of the pipelines should be increased and fireproof coatings should be
applied on the surfaces of the pipelines. In addition, the frequency of monitoring and patrolling
should be increased to avoid accidents.
Author Contributions: Conceptualization, G.Q. and P.Z.; methodology, P.Z.; software, G.Q.; writing—original
draft preparation, G.Q. and Y.W.; scene researching G.Q.; writing—review and editing, G.Q. and Y.W.;
supervision, P.Z.
Funding: This research was funded by the National Natural Science Foundation of China, grant number
50974105 and the Research Fund for the Doctoral Program of Higher Education of China, grant number
20105121110003
Acknowledgments: Authors express great thank to the financial support from National Natural Science
Foundation of China. Thanks for the valuable suggestions from Dr. Hanxi Wang from Northeast Normal
University. Many thanks go to the inspiration from Dr. Baojie He from University of New South Wales.
Nomenclature
PLOD Pipelines laid in one ditch
PLOD system Pipeline laid in one ditch system
PHMSA Pipeline and hazardous materials safety administration
Energies 2019, 12, 981 19 of 21
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