Welcome

Session on Online and Hybrid Skills Challenges

supported by Festo and WorldSkills
on the occasion of
WorldSkills Year of Innovation & Celebration of
30 Years of Global Partnership Festo – WorldSkills

Monday, May 17, 2021

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 1
Agenda

1. Introduction - Elfi Klumpp – WorldSkills Project Lead@Festo

2. Skill Challenge Mechatronics – Michael Linn, responsible Skill Owner@Festo

3. Skill Challenge Water Technology – Hamza Lekhbizi, responsible Skill Owner@Festo Partner Adiro

4. Webinars and Skill Challenge Industry 4.0 – Sasha Simovic, responsible Skill Owner@Festo

5. Next Steps towards implementation and delivery

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 2
Session

• Recorded for recap, will be send out after Webinar via WorldSkills (like invitation)

• Questions, remarks, recommendations: PLEASE PUT IT IN THE CHAT

• Q&A session at the end of all (3) presentations

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 3
Presenters, Contacts

Elfi Klumpp, Head of Partnership Development Global Education, email: elfi.klumpp@festo.com

Michael Linn, Festo Skills Competition Manager Factory Automation, email: michael.linn@festo.com

Hamza Lekhbizi, Product Engineering and Training @ Festo Partner Adiro, email: lek@adiro.com

Sasha Simovic, Technical Support Europe and Industry 4.0, email: sasa.simovic@festo.com

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 4
Online / Hybrid events are driven in all WS corners of the World…

Extract of Examples

Example Online 1: Example Online 2: Example Online 3:

‘Festo Hybrid Skills Competition Asia Digital Festo Mechatronics Games Water Technology Competition
in Mechatronics South America (Peru, Chile, Argentina, Russia / Germany planned for
Columbia).After successful end of May 2021
hold beginning April 2021
implementation in 2021 now in planning
Vietnam (Gold), Singapore (Silver), process for 2022
Malaysia Bonze, Excellence Japan,
Korea, Indonesia -

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521
Agenda

1. Introduction - Elfi Klumpp – WorldSkills Project Lead@Festo

2. Skill Challenge Mechatronics – Michael Linn, responsible Skill Owner@Festo

3. Skill Challenge Water Technology – Hamza Lekhbizi, responsible Skill Owner@Festo Partner Adiro

4. Webinars and Skill Challenge Industry 4.0 – Sasha Simovic, responsible Skill Owner@Festo

5. Next Steps towards implementation and delivery

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 6
Skill Challenges supported by WorldSkills and Festo
Answered questions: Mechatronics Water Technology Industrie 4.0
Skill 04 (Team Challenge) Skill 55 (Single Challenge) Skill 48 (Webinar++
Team Challenge)
Target groups? • WS–Members, Experts and Participants as a Team of the Skill or single (Skill 55)
• Gain experience in an international Skill Challenge
• Working in a Team/Single under time limitations
Value for participants of Skills Challenge?
• Knowledge and training opportunity for a nat. or international Skill Competition
• Gain experience with Online Skill Challenges
• Work with MS-Teams in briefing rooms and group rooms
• Festo LX as Task provider
Which external tools will be used to delivery?
• See also the Skill Challenge-TD+R
• Registration System, tbc.
Who is needed and involved? • Competitors, Experts, Skill Challenge Provider
What are the tasks/webinar contents? See under respective Skill
When will it take place? Timeline – see under respective Skill
Registration how? WorldSkills Registration System (to be confirmed)

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 7
Skill 04 - Mechatronics (Michael Linn)

WSOS / Job Competencies and topics for the Skill Challenge

Selected Competencies to evaluate during the Skill Challenge

Best practice (WSOS):

- Work organization and management
- Workpreparation (L1,L2)
- Communication and interpersonal skills
- Teamwork (L1,L2) Circuit Diagramm,
- Developing mechatronics systems
- Assembling, Wiring, Tubing Simulation, "Digital Twin", Simulation,
- Modul and System integration Troubleshooting, also by Troubleshooting, also by Evaluation
- Assembling and commissioning with PLC Knowledge Knowledge questionnaire Level 1
- IO Link, Analogue value processing
- Using industrial controllers
questionnaire
- Commissioning with PLC and using HMI (L2)
- Software programming
- Network communication (PLC/HMI based) (L2)
- Working with Simulation Software (L1,L2) Circuit Diagramm, Evaluation
- Circuit schematics
"Digital Twin", Simulation, Level 2
Simulation,
- Design and reading Circuit Diagrams (L1) Programming, PLC, HMI, Network,
Programming, PLC, HMI, Festo / WS
- Analysis, commissioning, and maintenance Troubleshooting
- Maintenance, Optimization Network Certificate
Skills
- Troubleshooting (L1,L2) Challenge xy

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 8
Skill 04 - Mechatronics Skill Challenge supported by WorldSkills and FESTO
Level: 1 2
For whom? Mechatronic Team: one per Country Mechatronic Team: one per Country

Task No. A B C D
FluidSIM CIROS FluidSIM + Control technology Equipment CIROS + Control technology Equipment
Topic, main task based on:

Duration of a Task Ca. 1h Ca. 1,5h – 2h

To be provided by
PC and Software provision by School, Company, Performance Center, etc. Additionally, Control Equipment provision by School, Company, Performance Center, etc.
participants
Festo Festo
Execution supported by (FluidSIM and CIROS can be provides for a limited time for preparation (FluidSIM and CIROS can be provides for a limited time for preparation and the Skill
and the Skill Challenge) Challenge)

FluidSIM, PLC, EasyPort, HMI, Festo LX, CIROS, PLC, EasyPort, HMI, Festo LX,
Tools for the execution FluidSIM, Festo LX, MS-Teams CIROS, Festo LX, MS-Teams
Programming Laptop, MS-Teams Programming Laptop, MS-Teams

Circuit Diagramm, Simulation, "Digital Twin", Simulation, "Digital Twin", Simulation,

Circuit Diagramm, Simulation, Programming,
Content Troubleshooting, also by Knowledge Troubleshooting, also by Programming, PLC, HMI, Network,
PLC, HMI, Network
questionnaire Knowledge questionnaire Troubleshooting

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 9
Skill 04 - Mechatronics Skill Challenge supported by WorldSkills and FESTO

• National Chief Experts announce

the Competitors/Team who will
• Q&A
represent the country
• Online WS-Member • Final Rules • Testrun – Technical
• WorldSkills Registration System • Posts on Social Media
Presentation • Discussion check
• TD-ready incl. rules

2021 Jan Feb Mar Apr May Jun Jul Aug Sep Okt Nov Dez

• Announcement in the WS- • Start preparationtime • Online Skill Challenge (CW: 47)
community supported by WS • FluidSIM, CIROS, EasyPort • 2. Liveshow on Social Media. (CW: 47)
• Information • Winners Announced Level 1+2 (CW: 47)

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 10
Agenda

1. Introduction - Elfi Klumpp – WorldSkills Project Lead@Festo

2. Skill Challenge Mechatronics – Michael Linn, responsible Skill Owner@Festo

3. Skill Challenge Water Technology – Hamza Lekhbizi, responsible Skill Owner@Festo Partner Adiro

4. Webinars and Skill Challenge Industry 4.0 – Sasha Simovic, responsible Skill Owner@Festo

5. Next Steps towards implementation and delivery

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 11
Skill 55 - Water Technology (Hamza Lekhbizi)
WSOS / Job Competencies and topics for the Skill Challenge
Selected Competencies to evaluate during the Skill Challenge

Best practice (WSOS):

Water Technology Hands-on task Process understanding
- Work organization and management

- Communication and interpersonal skills Knowledge query Mechanical and electrical Know how the processes
over all topics of the work on a real hardware. work on a water as well
- Electrical competencies from this as a wastewater
skill. treatment.
- Mechanical

- Environment Protection

- Chemical/Biological – Quality
Assurance
Festo / WS
- Automation and documentation
Water technical Water simulation Certificate
- Application of health and safety Speedquiz
measures station software Skills Challenge xy

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 12
Skill 55 - Water Technology Skill Challenge supported by WorldSkills and FESTO
Level: 1
For whom? Water Technology Team

Task No. A B C
Water Technology Hands-on task Process understanding
Topic, main task based on
Speedquiz - LX Water technical station Water Simulation Software

Duration of the Task Ca. 20 min Ca. 20 min Ca. 20 min

Supported by Festo/Adiro Festo / Adiro Festo/ Adiro

PC, Festo LX, MS-Teams EduKit PA Basic, MS-Teams PC with Water Simulation Software,
MS-Teams
Tools

Knowledge check of water technology Check of the mechanical and electrical Knowledge check over the process understanding in
Content competences capabilities the water technology.

To be provided by the participants PC EduKit PA Basic, Power unit, tools, PC PC

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 13
Skills 55 - Water Technology Skill Challenge supported by WorldSkills and FESTO
• Online Presentation • Q&A • Posts on Social Media
• National Chief Experts • Final Rules
announce the • Discussion
Competitors/Team who will • Testrun – Technical check
represent the country
• WorldSkills Registration System
• TD-ready incl. rules

2021 Jan Feb Mar Apr May Jun Jul Aug Sep Okt Nov

• Announcement in the WS- • Preparation time • Online Skill Challenge (CW: 29)
community supported by WS • Online Training F-LX, • 1.Liveshow on Social Media (CW: 29)
• Information EduKit PA + Water • Winners Announced (CW: 29)
Simulation Software by
Adiro …
• 27.5 test run with Russia
and Germany

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 14
Agenda

1. Introduction - Elfi Klumpp – WorldSkills Project Lead@Festo

2. Skill Challenge Mechatronics – Michael Linn, responsible Skill Owner@Festo

3. Skill Challenge Water Technology – Hamza Lekhbizi, responsible Skill Owner@Festo Partner Adiro

4. Webinars and Skill Challenge Industry 4.0 – Sasha Simovic, responsible Skill Owner@Festo

5. Next Steps towards implementation and delivery

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 15
 Two step approach* 1) Capacity Building Webinar and Online Hybrid Challenge
Skill 48 – Industry 4.0 (Sasha Simovic)
Core Elements of Industry 4.0

Cyber Physical Systems (CPS) Reconfigurable Factory Data Security

Radio-Frequency Identification (RFID) Batch Size 1 Open-Protocol-Communication Unified Architecture (OPC-UA)

Near Field Communication (NFC) Plug & Produce IoT – Internet of Things (IIoT – Industrial Internet of Things)
Shop Floor Management I4.0 Real-Time Communication
Digital Product Memory Two step approach
M2M - Machine-Machine Communication Lean Management Big Data

HMI/MMI – Human/Man-Machine Interaction Digital Twin Cloud 1) Capacity Building / Training

Digital Shadow Artificial Intelligence / Machine Learning Webinars, on Core Elements
HRC/MRC – Human/Man-Robot Collaboration
Additive Manufacturing (3D Printing) in blue)
Horizontal & Vertical Integration
Bionics
Pick By Light / Put To Light Blockchain
2) ➔ Online Hybrid Challenge
Assisted Operator Enterprise-Resource-Planning (ERP) (minimum 10 teams
Mobile Robotics Smart/Mobile Maintenance Manufacturing Execution System (MES) participation)
Energy Efficiency/Monitoring Condition Monitoring
Intelligent Logistics (Supplier Relationship) Smart Devices
Renewable Energy Integration AR - Augmented Reality
Smart Machine
Customer Relationship Management
VR - Virtual Reality Smart Factory
Web Service (WWW)
QR Code
Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 16
Skill 48 – Industry 4.0 (Sasha Simovic)

WSOS / Job Competencies STEP 1: Capacity Building / Training Industry 4.0

Selected competencies to be deepened for Skill 48 via Online Trainings
(Quarter 4, 2021)
2022/10
Best practice (WSOS):
WorldSkills
- Work organization and management
competition
- Communication and interpersonal skills
Shanghai
- Teamwork
- Design, assembly, and commissioning IIoT, Data Analysis, Databases
- Hardware design and commissioning to and Visualization
meet cyber-physical requirements Webinar 3
- Software design and implementation
- Develop software solutions to handle
specific jobs in production process 2. Step 2022
- Networking and cyber security Challenge
Networks, IT Security
- Ensure secure data exchange between and Remote Access Further individual/
production cells national trainings
Webinar 2
- Testing, maintenance, and fault-finding
- Use of augmented reality and other
emerging technologies and tools
- Enhancement and optimization Festo / WS
Production Planning, Control, Simulation,
- Reduce costs by reducing energy
Optimization Certificate
consumption
- Analysis, evaluation, and reporting Webinar 1
Skills Challenge xy
Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 17
Skill 48 – Industry 4.0 (Sasha Simovic) 6.
Evaluation of the results submitted
+ honor/ certificate
STEP 2: Online Hybrid Challenge
Challenge procedure: 5.
“Virtual Production“
Results are entered on LX or sent as files separately
(Quarter 1 and 2, 2022) 1. (e. g. screenshots, MES4 configurations, router configurations,
server files, signal flows, machine learning nets, …)
Tasks on LX are
released for a given
working time (e. g. 3 h)
within a given period
Equipment:
(e. g. 24 h)
• MES4, CIROS, Machine Learning,
+ Freeware, Open Source VPN 4.
• NetLab Team Server leased by FD
2. (e. g. Azure)
Covered Topics Application of Festo providing virtual
• Production planning and control software on signal flows and
• Simulation and Optimization of manufacturing participants’ PC enabling encrypted
• Database analysis MySQL connections
• Encrypted data connection via VPN
• Industrial communication via MQTT
• Edge computing with Node-RED
• Energy data analysis 3.
• Creation of dashboards Application of network
• Training and application of machine learning hardware for several tasks
algorithms
Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 18
Skill 48 – Industry 4.0 (Sasha Simovic) 10 Teams STEP 2: Online Hybrid Challenge “Virtual Production“
(Quarter 1 and 2, 2022)

Task A B C D
For whom? Industry 4.0 Team: One per country
MES and Simulation IT Security Data analysis Machine Learning

Topic

Duration of a task ~1h ~1h ~1h ~1h

Supported by Festo

PC, internet connection PC, internet connection PC, internet connection PC, internet connection
To be provide by participants
NetLab

Festo LX Festo LX Festo LX Festo LX

Tools provided by Festo MES4 Cloud Server Cloud Server Cloud Server
CIROS Node-RED ML Software

Production planning, control, Networks, IT security IIoT, energy data analysis, Machine learning in industrial
Contents
simulation and optimization and remote access databases and visualization applications

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 19
Agenda

1. Introduction - Elfi Klumpp – WorldSkills Project Lead@Festo

2. Skill Challenge Mechatronics – Michael Linn, responsible Skills Owner@Festo

3. Skill Challenge Water Technology – Hamza Lekhbizi, responsible Skills Owner@Festo Partner Adiro

4. Webinars and Skill Challenge Industry 4.0 – Sasha Simovic, responsible Skills Owner@Festo

5. Next Steps towards implementation and delivery

Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521 20
Next steps

1. Email webinar Recap to WS Members via WSI

2. Festo Skills Owners will in parallel inform also via WorldSkills Forums of the respective Skill (04, 55, 48)

3. Important to know: Skills Challenges are open for all WS member countries
(not limited to participation in a WSC)

4. WS member interested in participation, please send an email (skill challenge of interest, contact data) to our
responsible Festo Skill Owner (for planning reasons),
- by May 30, - for Water Technology
- by June 30, - for Mechatronics and Industry 4.0

➔ Information on the WS registration system and deadline will follow afterwards.

Thank you!
Project Festo@WorldSkills Skill Challenges supported by WorldSkills and Festo Created: 3/12/2020 WS_Meeting 170521