INJECTION PUMP MODELJDCX~~ JT2398

SUPERSEDES *oDLL
1diesel systems 1 SPECIFICATION
CUSTOMER PART NO. AR50002
EwnoNno. 17" DAlEDlZ-15-82 CUSTOMERS NAME L w

p(o(NE 6404A FlJULoADm 2200 Joho Deere Tractor Vorka

APWCATKWI4620 TRAmOR Waterloo, Iowa
Q0v. MGULAYION 10 % ISSUED IIY: J. WcMahon

WOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01 rHERWiSE NOTED

TEW STAND
1. INJECTION LINES %’ I.D. BY 20’ LONI 3 8. CHECK POINT
2. TEST OIL TEMPERATURE : llo-115’F. 9. CHECK POINT.. ,1500 99-104 8
3. NOZZLE OPENING PRESSURE 2500 PSI .12SD12 NOZZLES. 10. CHECK POINT.
4. CALIBRATING OIL (S.B.201) ll. SET TORQUE SCREW
WMP OPERATING SPEtD HALF ENGINE SPEED 12. mF,CK SHUT-OFF (UOT) 2200 3 MAX.
ENGINE FUEL CoNSUMPTloN 64.5 f.5 #/&. at 2200 13. HIGH IDLE (WOT). _. 2650 11-13 4
WMP ACCESSORIES 14. GOVERNOR CUT.OFF ($4 HI.IDLE DEL.) 2700 b MAX.
1. Delivery Valve 15. LOW IDLE. ,....... ,. 800 15-17 5
2. Electric Shut-off (XV. E.T.R.) 16. GOV. Ciwx POINT W0T).2500 92 WIN.
8. Speed Advance 17. C~CX SHUT-OFFRESSURE (WOT) 400 3 x4X.
4. Push-pull Trimmer 18. MINIMUM CRANKING SPEED DELIVERY 150 57 12 MIN.
WYP SETrINGS (t . . . ITEMS APPLY TO SERVICE ONLY)
UOT.8: &turn oil 200-500 cc/tin. at rated speed.
1. ROLLER TO ROLLER DIMENSION I. 979 +-no05 (a) _ - __. . ,
2. GOVERNOR LINKAGE GAP. ,125’ TO ,165’ 19. NAME PLATE. .wG,caf SIDE VIEWING END PLATE
(USE KIT NO. 23093 SB95/XL862) 20. TIMED RIGHT SIDE VIEWING END PLATE
13. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CA?, (For &IatiVa Bnd, Of Injatti’=n)

II
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANI ) 22. GOVERNOR CONTROL COVER TO BE STAMPED 12VOLTS.
CLEAR AIR FROM SYSTEM. 23. TIMED TO THIS CYLINDER (FROM END PLATE)_ _ _@
4. CHECK FOR MINIMUM 18’ HG TRANSFER PUMP LIFT AT 4O0 RPM 24. SPECIAL NOTES:
5. ADJUST TRANSFER PUMP PRESSURE (WOT) 1 a. Torque all Fasteners er XL784or s
b. Pump to be tested wit%Fittin NO *B&8 Installed.
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP13 c. Electric Shut-off to be teste %.ani Adlusted per S.A.108
7. AUTO ADVANCE SPEED RESPONSIVE
. . ADVANCE MOVEMENT 6’ f l/Z” d. As.semble Throttle Lever Spacer and Ano in A4-L position per
per XL528 or S.B.164
WD
wsm, e. Do not stamp RPM on Name Plate
e tested and shipped with Fuel Line Connector
700-1100
b. I 1" f. &?'l bn2B installed
c. 1700-1900 I 50 g. CAUTION: PRIOR TO REMOVINGDRIVE WAFT FROMPUMP, VIRE THROTTLE
d. By 2200 1 ;-l/Z' MIN. LEVER IN VIDE OPENPOSITION. (PIMPS BUILT PRIOR TO S/N 1,554,214)
FOR SERVICE USE ON ENGINE h. Timing mark on Governor Gage Is marked Relative to End of Injection
AT 1900 SET 5' (CHECK5' f 1') for TDC engine timing. True End of Injection Is 2 degrees (Pump)
: NO MAD %%!%??%ovemment at 1500 BPN before this mark for 4 degrees BTDC on engtne.
(x) Average of the two pairs of Rollers
NOTE: Maximumdiffereftce between pairs
of Rollers .003
_)bximum eccentricitv .004_'1_
NOTE. PUMP MOUNTING - BoBIZOmAI PUMP ROTATION - CLOCKWISE
25. SEALING WIRES: PART ND. lO4O8 3 . . dEQUlRED
134R)
(REFERENCE DRAWING XL545 OR SERVICE BULLETIN
NOTE: HIGR IDLE SCREWTO BE SEALEDBY 3. DEEREINSPECTOR
iiF T
5
iz
s

SCREW,low idle adjusting 1

NLT, low Idle adj. screw 1 12337 1 ASRER, low idle adj. screw
SEAL, low idle screw 1
SCREW,cover hold down 2 12202 1 'CREX',cover hold-down
.
LOCKWASHER, cover screv 3
GASKET,governor cover 1 .5830 1 :ONNECTOR
A$SY., return
SEAL, pilot tube 1 13521 3 IASHER,cover hold down
SEAL, drive shaft 2 .2108 1 :OVER, governor control.
WAFT ASSY., drive 1
SEAL. drive 1 .1331 2 CRRU, head locklng

KEY,drive shaft 1
BWITON,T8RUST 1
SPRING, thrust 1

SCREV,name plate 2 18794 1 SOUSINGASSEMBLY

PLATE, name 1
GASKET,tlinlng lfne cover 2
SCREW,ttiming line cover 4
COVER, timing line 2
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RJZADANDROTORGR0lJP
BOLLER, cam 4 11141 .8806 1 YD. m 6 IKJTORASSY. *
SHOE, cam roller 4 20124 -*Oo5 *INDENTED ITEKS INCLUDED
\ .1036 2 PLUNGER,rotor (basic)
or 20123 (Std. )or20119 (-.OlO) aa req'd. me11037 thru 11040 (STD.)
,r 11042 thru 11045 (O'SIZX)
SCREV, leaf spring adj. 1 , 158691 ,. 1s indicated on rotor
C&4 RING 1 !8796 2 PLUNGER,rotor (basic)
me18797 thru 18800 (STD.)
,r 18802 thru 18805 (O'SI2:I:)
SEAL, hydraulic head 1 1s lndicared on rotor
SPRING, leaf 2 I212 2 mAImR. rotor
_.
PIN, thing 1 -1208 1 :ING, rotor retainer
.3837 1 CREM, delivery valve ret.
SCREW,
leaf spring adj. 1 .6440 :TOP, delivery valve
CONNECTOR,fuel lime 6 .6441 : ;PRING, delivery valve
VA.WER, fuel line corm. 12 ~3821 1 'UVE, delivery SB143R
-SCW, fuel line tom. 6 ,I 13822(0VeIeiZe) as req'd.
,8124 1 VIRE, vant
.1438 2 SCREW,hydraulic haad plug
i1439 1 VIRE, vent wire ret.
.2216 1 SW. hydraulic herd pllvg
 r* Page 2 of 3
Pm7 co. zi#ii -__
DLIC”W~,cm
s TRANSFERPUMPGROUP .C",1 5 ecIC",",oN
HODELNO, JDC625JT2398 _-_
PLUG ASSY., -end plate ad) 1 152i8 -
SLEEVE, end plate 1 17058
SW. end plate sleeve 12406 1522 1 EL=, filter
1
1 SEAL, elenent
ROLLPIN, end plate lot. 1 11525 1 PIG, sleeve seal
SPRING, trsns. pump blade 2 15699 1 SPRING. regulating
BLME. transfer pump 4 20511 1 PISTON. regulating
or 20512per SB? 1 SEbL. regulating piston
LINER, transfer pump 1 16753
PLATE, end
SUL, transfer pump 11329 z CLIP, plate screw
end
PLATE, thrust : 15875 1750 2 STRAP. end plate
SEAL, end plate plug 1 12966 1750 4 SCREW.end plate
1745 1 PLUG. end plate
-

SPRING, governor control 1 2095:

1221( 1 RETAINER, spring
Awl, governor 1 1448: 1196( 1 SPRING, idling
SHAFT, go". arm pivot 1 12211 1196! 1 GUIDE, idling spring
SEAL, pivot shaft 2 11581 22131 1 ARMASSEMBLY,metering valve
NUT, pivot shaft retaining 2 1228f 1355( 1 WASHER.nuide stud
SPACER, governor spring 1 1220t 1 STUD, guide
15281
1161( 1 SHIM, metering vslvt~
SLEEVE, governor thrust 1 2084! 1 VALVE, metering
21312 or 22250 Ref. to S.B. 33
14483 20355 1 SPRING, metering valve
WEIGHT, governor 6O 18285
19871 1 RETAINERASSEMBLY, tgov.wt.
WASHER,go". thrust sleeve 1 1162C 1953i 1 RET. ASSY.,gov.wt.(Bssic )
RING, go". cage retaining 23261 1 RETAINER, gov. weight
1 1583'
1953f 1 HLJBASSY., gov. weight
1751: 1 RING, flexible ref.
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LINKAGEGROUP
SEAL, throttle shaft 2 17438
1 ittAFT, shut-off
h'ASHER,throttle shaft seal 2 !4408
SHAFTASSY., throttle 1 12019 1 :LIP, shaft retainer

SPACER, throttle lever adj. 1 1 EVER, throttle shaft

6135
SCREW.throttle lever pos. 1 CREW, high idle adj.
1 -2051
AR?, adjusting spacer 1 m, high idle sdj.
1 .6136
17602 1 AP, lever adjusting screw
LEVERASSY., throttle 1 .8819 17605 1 IOOKASSEMBLY,gov. linkage
SPRING, throttle lever 1 3003 1 SCREW,gov. link. hook sdj.
1 WASHER,gov. link. hook sdj
1 HOOK, governor linkage,
SCREk', throttle lever spring 1 -5668 . 1 LINK. ASSY., gov. link... sdj
RETAILTR, throttle lever spr 1 3010 1 PRING, governor linkage
= =
i AUTOMATIC ADVANCE GROUP
I
(11611 1 AP, advance adj. screw

SEAL, advance sdj. screw L 2040 13807 1 IIT, trimer screw

21721 1 CREW, advance adjusting
18972 1 LUG, piston hole (POWER)
20113 1 EAL, piston hole plug
RING, sdv.spring retainer 7635 12764 1 FAL, piston hole plug
RED-YELLOW 17634 1 ASHER, advance spring
SPRING, advance trimmer 1 2695 I-

1 5750 18967 1 ING, advance power piston

SEAL, sdv. piston ring
11507 2 F,AL, lead locating screw
PISTON, advance 1794
2223E 1 CREWASSEMBLY,head locstinp
SPRING, advance 1008 15740 1 'IN, advance
2764 12766 1 XAL, advance screw hole plug
SEAL, piston hole plug
; 0113 15739 1 'LUG, advance screw hole
SEAL, piston hole plug
PLUG, piston hole (SPRING) 5752
 JDC625JT2398 page 3 of 3
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Install Grounding Strap ELECTRIC SHUT-OFFGROUP(E.T.R.)
o
‘ n LEFT Side Viewing I
'Trans. Pump per XL-683 14760 LOCKNUT. terminal contact
18501 WASHER,terminal contact
20951 STRAP, terminal grounding
LOCKWASHER,cover screw 1 18493 12045 LOCKWASHER, term. contact
WASHER,terminal contact 2 18501 1251: NUT, terminal contact
125oc WASHER,terminal insulating

SOLENOIDF= 6 ARH ASSEHBL~ 1 22315

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F'ORSERVICE-USE ONLY FOR ENGINEERINGUSE ONLY
@'PLIC,$BL.ESERVICE ASSEMBLIES m CHG. NO. EDITION
GASKETKIT. #la369 6-28-79 13413 14
SOLENOIDAND ARMASSJZhBLY # 22146 3-14-80 13692 15
COVERAND SOLENOIDASSEHBLY t18524 9-14-81 14316 16
PILOT TUBE REPLACEMENT 118953 12-15-82 15011 17
THROTTLESHAFTBUSHINGREPLACEMENT X17776