EOltlON NO.

5 DATE0 12-6-65
CLOSTOMEW’S NAWlE I ADDWESS:
Continental Motors Coop.
SNQINE ZDt29 FULL LOAD nrln 2200 205 Market Street
APPt.ICA?lON MINE QOV. REQULATION 10 $b ISSUED BV: J, &&ho,, MuskeRrPn, Nichigan
-*,-mp-
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT HERWISEPaTED
TEST STAND
i. INJECTION LINES Kz” 1.0. BY 20” LONG
2. TEST OIL tEMPERATURE IlO--115°F. 9. CHECM POlNl
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4. USE ROOSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OP~RATINQ smz~o HA~.F ENGINE SPEED 12. CHECK POINT--PART LOAD
ENQlNlE FUEL CONSUMPTION 20-21 #/Hr. at 2200 RPM 13. HlGti IOLE (WOT) 24 10 5-8
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (I/, Hl.IDLt DEL.)
. Delivery Valve 15. LOW IDLE 600 5-7
2. Speed Advance 16. THANSFER PUMP f’RLSSUHf (WOI) 400 20-27
3. Electric Shut-Off (12V. E.T.S.D. ” 12v. Coil) 17. TRANSFEH PUMP PRESSiJKt (W0.l)
4. 18. MiNlMllM CRANKING SPt I(; DFLIVI-WY 150 21)
PUMP SETTINGS (t .
ITEMS APPLY TO SERVICE ONLY)
.II_ L - ~~ - .-
1. ROLLER TO ROLLER DIMENSION 1.972 .0005 .
2. GOVERNOR LINKAGE GAP ,125” TO 165” XY. NAML PLAIE K1GIlT SIDE VIEWING EP
t(USE GAGE NO. 13389) 20. TIMCD KIGlrr SlDC VltWlNG EP
i% OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) n. TIMED lo CAM (Par beginning of fnjecti~n)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC 22. GOVERNOR CONINO! COVtR !O BE STAMPEU t2VOLIS
CLEAR AIR FROM SYSTEM. 23. NlJMtlER ONE CYLINDER (FROM END PlATt)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM
a. Assemble Adj, Shut-Off Arm Assembly in R7-L position per XL-400
IF EQUIPPED WITH THE BY PASS SYSTEM. PINCH BY PASS HOSE
5. ADJUST TRANSFER PUMP PRESSURE (WOT) S./B. 164
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18: B. Assemble AdJ. Throttle Lever in 84 LO L position per XL-528
7. AUTO ADVANCE SPEED RFSPONSIVE c_ Electric Shue-Off to be tested and adjusted per XL-274 S./B.lORRT
i). ADVANCE MOVEMENT 5. (1’ A’d vsnve to 6” lxdv..ncc)

25. SEALING WlRfS PART

NO 10408 5.. REQUIRED
(REFfRLvCE DNAWING XL545 Off SERVICE BULLETIN 134R)

>1\RI NC
:::
--. - ____-----

12998 1 SCREl$ low idle hole plug

13L59 1 WASHER, low idle hole plug
13550 1 SWL, low idle .%rew
_
SCREW, cover hold dovn 3
IBXUASHER, cover screw I
3 WASHER, tovfr hold dovm SCTCV
1 COVER, governor control
CASKET, governor cover
2 SCREW, head lacking

SML. drive shaft IVY>3

SHAR, drive 10244
10438
11611 P CAP, torque screw
WASHER. drive shaft thrust t 13807 1 NUT, torque screw
1204( 1 SEAL, torque screw
14671 1 SCREW, torqw
I
1044t 1 LINC, drive shaft ret.
UASHER, torq. screw hdle 1
SCRZN, torq. ser. hole plue 1
1494’ 1 HOUSING ASSIMBLY
SCREW, name plate 2
1509: 2 BIJSHIMG~ throttle shaft
PLATE, name I TUBE, ~1 lot
1
GASKET, timing line cover 2 1042

SCREW, timing line cover 4

COVER, timing line 2 10567 u
I--- #

1420” 1 HYD. HEAD h ROTWI ASSY. *

1104( 2 PLUWGER, rotor &cstc)
use11047 thrull050 (standard)
or1 1052 thrul1055 (oversire)
E 11141 as indicated on rotor S.B. 6OR2
ROLLER ( cam
SHOE, cam roller i 11136 13821 1 VALVE, delivery S.B. 109
or 178Z6 (oreraiw) 0s req’d *
CAM RING 10384 1383’ 1 LPRING, delivery valve
L6440 1 STOP, delivery valve
13837 l SCREW, delivery valve ret*
SEAL, hydraulic head 11306 11437 1 WIRE, vent
SPRING, leaf 11196 11438 2 SCREW, hydraulic head plus
SCREW, leaf spring adf. 11175 11439 1 WnlL, vent wire rec.
12216 1 SCREW, hydraulic head ~1~6

WASHER, fuel line connect0 16225 1

SCREW, fuel line connector 11346 2
 rm.*
ii53
11512 11%
:z
12LD6 1150: SIEElrE, end pkta

%Z
lll& SPluNG,plun(*r mbainar

-- llL7i PLATE, end

11315
: ll318 11s3: SCRFU, end &,a
1 15B22
= -

SPRING, govermr control 12211 3: 1 RtfAINU, sp~inB

11961b 1 SPRING, idling
ARH. povernor L 196’ GLIDE, Idling spring
SHAFT, KO”. am pivot 14681 4RM ASSY., meeering valve
SEAL, pivot shaft 13551 WASHLR. guide stud
NUT, p>vot shaft ret. 12201 STUD, guide
11611 StilY, merer*“A valve
1156l VALVE, merrring
SLEEVE, gavermr thrust 1 11601 SPRING, metering valve
1713’ KETAINER ASSY., BOY. weight
VEICHT, governor 6 RET. ASSY.,@v. vt.(basic)
:z: RETAINER, BOV. weight
Ld#Z,“O(, go”. thrust sleeve !426( KUB ASSY .* go”. UeiBbt
PING, @Y. c.aBe retain1118 t 16441 RING. flexible ret.
.--- zz. m

12051 CREW, ad,. shut-off p0‘.

1 t 2991 CHEW, adJ. rbut-oFf ret.
1 llYl LSHEH, edf. S.O. Ret. Screw
1204( W,F.k, .dj. S.O. ~0s. *cr.”
1
t 230, R,, ASSY. .d,. .hut-off
2 12951 CREW, stop LCWIflttlng
2 14408 12165 CRtV. shut-off .” l dj.
I 12519 12174 UT, 8.0‘ .rm l 6j. BCt*”
I 12114 16247 HAR ASSUIBLY, shut.off
1 12167
1224~ *H(, rhur-oft
1 16135
1 12051

1 16136
11907 DOK AS%M&Y, gowxnor UJ&.
1906 K0Dx, (ovmnor w
I 6501
SCRlm, &m. link. boor l dj.
%‘: uAsnEI$ gm. unk. hook l lj
1 11003 2358 IINK ISSY., god. book adj.
1919 PFUKCI, *ovmnor linkqa
1 13010
1 16137

1
I
= ---11---

2641 L
‘ UG. piston hole (power)

1 16242
1 12622 +--- ..-----.+

RETAINER, slide v,sher 1

UASHUI. slide 1 1507 SAL, heed lot. screw
PISTON, spring 1
SPRING, outer advunce 1 ,136s CREW AS%,, head lot.
L543.5 CREW, cam advance
GUIDE, adv. adj. spring I
SEAL, piston hole plug 4 .2766 ,EAL, ad”. screw hole plug
,276s L
‘ UG, adv. screw hole
PLUG, piston holc(aprlnB 1
SCREW, advance ad). 1
N”T. tr,nmrr screw 1 2040 ,EAL, adv. ad). strew
CAP, adv. adJ. screw 1
= .--

2 1476x3
2 12519
2 12500
1 12529

, .2519

1 12474
1 12481
1 16353

= -- ’ _---- -
ia ,L ONLY Pop GIN6 ;E ONLY
I _.._
E EDITION
APPLICABLK SXVICE ASSEMBLIBS: -MTI! %-

+16183 3-16-64 1 First Edition

GASKET KIT

SOLENOID 6 ARM ASSE”SLY 116373 6-3-64 8027 2 Refer LO E.C.N. X8027

CUVER AND SOLENOID ASSFMZLY #16343 12-28-64 8334 3 llefor to E.C.U. #OS%

6-16-65 BY9 4 Itefer to B.C.N. 1B5A9

L2.6-CS II,&, 5 Kefer to L.C.N. VU61