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o help conserve energy some utility companies and environmental agen-
Designers have a choice cies have developed initiatives and incentive programs to make offline
between semi-bridgeless and ac-dc converters more efficient. To reduce power line transmission losses,
interleaved PFC pre-regu- these same agencies are requesting that offline converters have power
factor correction (PFC). Some initiatives are Energy Star, Climate Savers,
lators. The semi-bridgeless and the 80 Plus Program for computing power. These programs are very
removes half the bridge- similar in nature, requiring offline power converters to be more than 80%
rectifier losses, whereas the efficient at loads from 20% to 100%, and need to have a power factor greater than 0.9
at full load.
interleaved PFC can reduce Meeting these power-factor requirements necessitates the use of a PFC pre-regulator,
I2R losses up to 50%. which penalizes efficiency. Two innovative PFC control techniques have been developed
to improve PFC pre-regulator efficiency.
The first topology is semi-bridgeless PFC that removes half the bridge-rectifier losses.
The second topology is interleaved PFC, which can reduce the converter’s I2R by up to
50%. Both techniques require two boost stages to increase efficiency. So the question
becomes, “Which one should you chose for your power supply design?” To help answer
this question, we’ll evaluate both topologies – theoretically and physically. Our purpose
is to share these findings with power-supply designers so they can choose the best topol-
ogy based on their system requirements.
Semi-Bridgeless PFC
Let’s review the semi-bridgeless PFC pre-regulator presented in Fig. 1. This topology
requires two boost stages (Boost1 and Boost2) to achieve PFC, where the boost induc-
tors are tied directly to the input of the
converter. It also requires a full-wave
rectifier (DA, DB, DC, and DD) to peak-
DA DC L1 charge the common PFC boost capaci-
Boost 1 D1 VBOOST
VIN Isolated DC-DC tance (CBOOST) during initial power up.
85-265 VAC DB DD Converter However, after the boost capacitor has
1.5A Gate Driver
CBOOST been peak-charged and the converter is
Q1
up and running, the power converter will
only have one rectifier diode in the diode
RS
bridge conduction at a time (DA or DB),
L2 instead of the normal two that are con-
Boost 2 D2 ducting in a full-bridge-based topology.
DA, DB, DC, DD = GBU6J
D1, D2, D3 = MURS360T3
This is different from the traditional PFC
CS 1.5A Gate Driver
UCC28061 L1, L2 = 330µH, CTX16-17769R boost, where two bridge rectifier diodes
GDA
PFC Controller Q2 Q1, Q2 = IRFB11N50APbF are always conducting. This innovative
ZCDA PHB
CBOOST = technique improves efficiency by remov-
2X (100µF, EKXG451ELL101MM40S)
ing the conduction losses of one rectifier
diode, which improves overall system
Fig. 1. A semi-bridgeless PFC pre-regulator requires two boost stages to achieve power factor correction. efficiency.
⎛ IP ⎞
⎛ L × IP ILRMS ⎞ ⎜ L × I P 2 ⎟
⎛I⎞ ⎛I⎞
2
I2
2
WaAcT = ⎜ × ⎟=⎜ × ⎟ (1) PCONDUCTION _ INTERLEAVED = ⎜ ⎟ R + ⎜ ⎟ R = R (4)
⎝ ΔB Ku × Cd ⎠ ⎜ ΔB Ku × Cd ⎟ ⎝2⎠ ⎝2⎠ 2
⎜ ⎟
⎝ ⎠
Interleaved PFC
2 2
The interleaved PFC pre-regulator
⎛I⎞ ⎛I⎞ I2
PCONDUCTION _ INTERLEAVED = ⎜ ⎟ R + ⎜ ⎟ R = R (4)
approach interleaves two boost ⎝ 2 ⎠ stages.
⎝2⎠ 2
This control technique requires that
two power-factor-corrected boost
stages operate 180° out-of-phase. The
many benefits PCONDUCTION
of this _topology = I2R
TRADITIONALhave (5)
www.powerelectronics.com
P July 2009 | Power Electronics Technology 29
CONDUCTION _ TRADITIONA L
= PCONDUCTION _ INTERLEAVE D (6)
2
pfcpre-regulators
94.0%
less efficient. The interleaved traditional PFC topologies. It
93.5%
PFC’s light-load efficiency can can be designed for the high-
be improved by turning off a 93.0% Interleaved PFC Efficiency est power densities by reduc-
Traditional PFC Efficiency
phase under light-load condi- 92.5% Semi-Bridgeless Efficiency ing total inductor and EMI
tions, resulting in a light-load magnetic volume, as well as
92.0%
efficiency similar to a tradi- 30 50 70 90 110 130 150 capacitor volume when com-
Output Power (W)
tional pre-regulator. The semi- pared to a traditional PFC.
bridgeless PFC light-load effi- Fig. 4. PFC pre-regulator efficiency comparison for the pre-regulator operating
References
ciency is roughly 0.5% higher as a traditional PFC pre-regulator, semi-bridgeless PFC pre-regulator, and an 1. www.ti.com/pfc.
than a traditional PFC. interleaved PFC pre-regulator.
oloughlin-Fig 4 july2009
www.powerelectronics.com July 2009 | Power Electronics Technology 31