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1, JANUARY 2005 25
I. INTRODUCTION
DPT concept to obtain increased conversion efficiency has been dant power processing configurations, each circuit configuration
reported in [5]–[11]. is still composed of two basic switching converters. A 100 W
As described in [10] and [11], the simplest circuit to carry out example PFC regulator in that paper shows its complex cir-
the DPT concept is the flyback circuit. However, the following cuit configuration with three inductive components, three power
arguments still exist. switches, and two controls. Therefore, the penalty in realizing
DPT idea is the same as in [5] and [6].
1) Large low-frequency ripple is present at the output, par-
In this paper, a novel PFC cell called “flyboost” is presented
ticularly at double the utility line frequency. A very large
and provides an alternative method to reduce redundant power
size output filter is needed, in which the capacitor could
processing. Further, a new family of S converters with the
be actually understood as an equivalent part of the bulk
DPT concept is derived, which are intended for use in low
storage capacitor in other S converters. Usually, a bulk
to medium power level ac/dc converters such as adapters of
capacitor is necessary to realize required holdup time and
personal computers. Compared to existing S PFC converters
handle low-frequency power unbalance between input
with reduced redundant power processing [5]–[9], newly de-
power and output power within a half line cycle.
rived S converters are of simplified circuit configuration
2) Slow regulation of the output voltage due to the large
and control, and typically, only one simple voltage control
output filter and the low loop crossover frequency.
and one power switch are needed in circuit implementation.
3) Holduptimecannotbeguaranteedduetolackofbulkstorage
However, good tradeoff can be obtained in terms of cost, effi-
capacitor in the high voltage primary side. A complicated
ciency, size, bulk capacitor voltage level, and component stress.
circuit for hold-up time has been designed to solve this issue
Experimental results with a representative flyboost converter
[10], however, it is not a cost-effective solution.
demonstrate that the flyboost cell significantly improves the
A parallel power factor correction (PPFC) approach has been
efficiency over the conventional converter. Moreover, experi-
proposed in [5] and [6], which allows partial input power to be
ments also verify that a newly derived S converter can operate
processed only once. However, the parallel circuit configura-
in discontinuous current mode continuous current mode
tion inherently implies that multiple power switches and control
(DCM CCM) operation due to the clamped bulk capacitor
loops must be used, as demonstrated in example converters in
voltage characteristic of flyboost PFC cell. Our main focus
[5] and [6]. Complicated circuit structure may cause practical is-
in this paper is in comparative study rather than optimization
sues such as sophisticated operation mechanism, complex con-
of a specific converter as well as investigating improvements
trol, and thus difficult design and poor reliability. That is why
of existing S converters while using the flyboost PFC cell
the authors in [5] and [6] suggest that the applications may be
to replace conventional boost PFC cell. Further theoretical
suitable for high power only.
analysis and research for applications of the flyboost PFC cell
Assuming that a complete converter stage consists of a con- in other PFC converters needs to be done in the future.
troller and one or more power switches responding to specific
turn-on and turn-off commands, technical approaches presented
in [7] and [8] to reduce redundant power processing actually II. FLYBOOST PFC CELL AND ITS OPERATION MECHANISM
employ a two-stage circuit configuration with a main converter As described above, the efficiency of PFC converters can be
and an auxiliary converter. Typically, the auxiliary converter improved by converting a part of the input power to output
that uses either a buck-boost converter in [7] or a postregulator power with the DPT concept. The present topic is how to im-
in [8] is put in the secondary side. Consequently, a controller plement the DPT concept using a simple circuit structure with a
has to be placed in secondary-side. As discussed for flyback simple control. First consideration would be to use a simple fly-
converter above, since bulk capacitors are put in the secondary back converter to implement the DPT idea. Since there is only
low voltage side, capacitor size (total capacitance) cannot be re- one power switch and one controller, flyback topology is indeed
duced to realize required holdup time and handle low-frequency a single-stage PFC converter when used as a front-end PFC con-
power unbalance between input power and output power within verter with all input power directly transferred to the output.
a half-line cycle. Therefore, at the expense of higher efficiency This is the simplest approach to carry out the DPT concept. It
while using those circuitries will be an increased cost in prac- was reported that an above 85% efficiency could be obtained by
tical applications, caused by more complex circuit structure, using a relatively complex active clamp flyback topology [10].
large size filter, floating metal oxide semiconductor field effect However, the above arguments have tarnished the inherent ad-
transistor (MOSFET) driver, and multiple bias power supplies vantages of the flyback converter when considered as a front-end
for controls. In addition, as claimed by authors in [8], the range PFC converter.
of output voltage is limited by input voltage, and thus applica- On the other hand, it is well known that the flyback con-
tions may not be good for universal input (85 to 265 ). verter can automatically produce near unity power factor with
Authors in [9] attempt to generate a set of universal power constant duty ratio under DCM operation [10], [11], as does
flow configurations that might include all circuit structures of the boost converter. Therefore, it is desirable to still keep the
known and unknown PFC converters. Based on the partial power input PFC cell with flyback or/and boost features. The second
flow configurations that those authors think of as desired, an- desirable feature is to let the input PFC cell implement DPT, al-
other family of PFC regulator configurations with reduced re- lowing a part of input power to be processed once. Meanwhile,
dundant power processing has been constructed. However, even the input PFC cell will allow a part of the input power trans-
in equivalent circuits of the so-called simplest reduced redun- ferred to energy buffer bulk capacitors. Bulk capacitors used as
LUO et al.: FLYBOOST POWER FACTOR CORRECTION CELL 27
III. COMPARISON OF EFFICIENCIES FOR DIFFERENT so the efficiency of this S PFC ac/dc converter is
POWER TRANSFERS
(4)
In a conventional two-stage or S PFC ac/dc converter,
there are two functional cells, i.e., PFC cell and dc/dc cell. Comparing (2) with (4), it is clear that the converter with the
AC input power is first transferred into somewhat pulsating DPT generally has higher efficiency than its counterpart without
dc power stored on intermediate bulk capacitors by the PFC the DPT approach, simply because the converter with the DPT
cell. The stored dc power on the bulk capacitors is processed concept follows an inequality
again by the dc/dc cell to the desired dc output power. So the
input power is processed twice to reach the output, as shown in (5)
Fig. 4(a). Assuming the PFC cell has unity input power factor,
and the efficiency of the PFC cell and dc/dc cell are and , where , , and .
respectively, we have output power The above efficiency comparison enhances our understanding
why the DPT concept will help build an inherently more effi-
(1) cient PFC converter.
and the resultant efficiency of S PFC ac/dc converter is IV. NEW FAMILY OF S CONVERTER TOPOLOGIES BASED ON
THE FLYBOOST PFC CELL
(2)
Like other PFC cells such as boost, SEPIC, buck-boost, and
From the above equations, we can see that the dual power Cuk [1], the flyboost PFC cell in Fig. 2 can be used to replace
processing approach means lower conversion efficiency since it existing PFC cells in the family of S topologies and thus a new
is the product of the efficiency of each power conversion. family of topologies can be derived from the general functional
Some new power transfer approaches have been proposed in structure shown in Fig. 1(b). A similar derivation using the fly-
[5]–[9] that allow a part of the input power to be processed boost cell can be applied into other existing two-stage topolo-
only once and let the remaining input power to be processed gies. As a result, a new family of two-stage topologies can be
twice while still achieving both high power factor and tight achieved through a general structure diagram shown in Fig. 1(a).
output regulation. Those power transfer approaches provide a The research in this paper is concentrated on only S converters.
new way to achieve more efficient and higher power rating PFC Fig. 5 gives some sample topologies obtained through mod-
converters than the conventional double power processing ap- ifying existing S converter topologies. For clarity and sim-
proach. A block diagram of the proposed power transfer ap- plicity, the input EMI filter, the reset and clamp circuits of the
proach with the DPT concept is expressed in Fig. 4(b). single-switch flyback and forward converter cells are not de-
In Fig. 4(b), k portion of the power from the PFC cell is di- picted. Flyboost PFC cell combines the characteristics of con-
rectly transferred to the output, and the remaining power ventional flyback and boost functional cells. Therefore, com-
from PFC cell is stored in the intermediate bus capacitor and pared to other known S converters, the derived converters in
then processed by the dc/dc cell. Based on this concept, we have Fig. 5 have the following potential merits:
1) high power factor due to inherent characteristics resulting
(3) from both the flyback and boost converters;
LUO et al.: FLYBOOST POWER FACTOR CORRECTION CELL 29
Turns number of transformer at primary and secondary sides where V V : ratio of intermediate dc bus voltage to
can be determined by output voltage, represent load resistor, and T line cycle
(here also holdup time).
(7) Output filter inductor and capacitor can be designed by fol-
and lowing typical forward converter design procedures. In gen-
eral, output capacitor at secondary side is mainly determined by
(8) output voltage ripple and max ripple current level at high line
and heavy load conditions. Output inductor is determined by
max ripple current as well as its operating mode in either CCM
where and represents turns numbers of primary-side and
or DCM.
secondary-side, respectively, and is the designated max-
6) High Efficiency Design Consideration: In order to
imum flux density, usually taking , and is the mag-
achieve high efficiency while meeting holdup time and tight
netic core across-section area.
regulation, and the more input power must be allowed to
4) Design of Flyboost Transformer: In a flyboost converter
reach the output through flyboost with the DPT method and
the most challenging design is for the transformer. The trans-
duty-cycle should be designed as large as possible.
former performs both the flyback and boost types of power
7) Operation Over a Wide Line Voltage Range: The voltage
transfer, with most of the power transferred by the flyback
across the bulk capacitor is a proportional function of the
mode with DPT concept. Therefore, it can be concluded that
line voltage. Several simulation results show that although
flyback operation dominates the activity of flyboost PFC cell.
maximum dc bus voltage is controllable, the voltage still varies
For purpose of analysis it can be considered that all of the
over two times when the line voltage varies between 85 and
power is transferred by an equivalent flyback transformer. The
265 V . It is difficult to design the power supply to accom-
following are the simplified design procedure.
modate that variation and to keep high efficiency in the whole
a) First, for a DCM operating flyback transformer (inductor), input voltage range. So the optimum point has to be considered
to protect from flux walking, magnetic reset must be taken at nominal line voltage.
into account, and volt-second balance must be followed More practical design considerations and steady-state anal-
by ysis with MathCAD can be found in previously published pa-
pers [13]–[15].
(9)
The topology with the flyboost PFC cell achieves the highest [6] Y. Jiang, F. C. Lee, G. Hua, and W. Tang, “A novel single-phase power
efficiency, and the second is Russian. Fig. 10(c) shows experi- factor correction scheme,” in Proc. IEEE APEC’93 Conf., 1993, pp.
287–292.
mental intermediate dc bus voltage comparison at full load. The [7] O. Garcia, J. A. Cobos, P. Alou, R. Preito, J. Uceda, and S. Ollero, “A
simplified topology in Fig. 6(b) has the lowest dc bus voltage, new family of single stage ac/dc power factor correction converters with
but its variation range is comparable to the topology with fast output voltage regulation,” in Proc. IEEE PESC’97 Conf., 1997, pp.
536–542.
flyboost PFC cell, about 130 . The Russian topology has [8] J. Sebastian, P. J. Villegas, F. Nuno, O. Garcia, and J. Arau, “Improving
excessive bus voltage when the input exceeds 150 thereby dynamic response of power-factor preregulators by using two-input
making it impractical for universal input applications. high-efficient postregulators,” IEEE Trans. Power Electron., vol. 12,
no. 6, pp. 1007–1016, Nov. 1997.
Another application example based on a simple bi-flyback [9] C. K. Tse, M. H. L. Chow, and M. K. H. Cheng, “A family of PFC
topology has been reported in [16]. Detailed simulation work voltage regulator configurations with reduced redundant power pro-
was also completed in [13]. cessing,” IEEE Trans. Power Electron., vol. 16, no. 6, pp. 794–802,
Nov. 1998.
[10] R. Watson, G. C. Hua, and F. C. Lee, “Characterization of an active
VII. CONCLUSION clamp flyback topology for power factor correction applications,” in
Proc. IEEE APEC’94 Conf., 1994, pp. 412–418.
A novel PFC cell, called flyboost, has been proposed in this [11] R. Erickson, M. Madigan, and S. Singer, “Design of a simple high power
factor rectiffer based on the flyback converter,” in Proc. IEEE APEC’90
paper, from which a new family of S PFC topologies can be de- Conf., 1990, pp. 792–801.
rived. The proposed flyboost PFC cell allows a portion of input [12] H. Wei and I. Bartarseh et al., “A single-switch ac/dc converter with
power transferred to the output directly, resulting in improved power factor correction,” IEEE Trans. Power Electron., vol. 15, no. 3,
pp. 421–430, May 2000.
efficiency. In addition, the derived PFC converters based on the [13] S. Luo, “Front-end converter design and system integration techniques
flyboost PFC cell have been characterized with the unique ad- in distributed power systems,” Ph.D. dissertation, School Elect. Eng.
vantages of controllable dc bus voltage, inherently high power Comput. Sci., Univ. Central Florida, Orlando, 2001.
[14] S. Luo, W. Qiu, W. Wu, and I. Batarseh, “Flyboost power factor correc-
factor, low component stress, and simple circuit structure. These tion cell and its applications in single-stage ac/dc converters,” in Proc.
unique merits allow newly derived PFC converters to operate IEEE PESC’02 Conf., 2002, pp. 1375–1380.
under DCM CCM for universal input applications with sub- [15] W. Qiu, W. Wu, S. Luo, and I. Batarseh, “Practical design considera-
tion of a single-stage single-switch parallel PFC converter for universal
stantially improved efficiency. Therefore, good tradeoff can be voltage applications,” in Proc. IEEE IAS’02 Conf., 2002, pp. 2133–2140.
obtained in terms of cost, efficiency, size, bulk capacitor voltage [16] W. Qiu, S. Luo, W. Wu, and I. Batarseh, “A Bi-flyback PFC converter
level and component stress. with low intermediate bus voltage and tight output voltage regulation for
universal input applications,” in Proc. IEEE APEC’02 Conf., 2002, pp.
Based on a 150 W at 28 V experimental prototype, the ex- 256–262.
periments for a specific example converter were carried out to [17] R. Redl, “Power factor correction in single-phase switching-mode power
verify the operation of the converter under both DCM CCM supplies—an overview,” Int. J. Electron., vol. 77, no. 5, pp. 555–582,
1994.
and DCM CCM modes. Experimental results demonstrate that
while obtaining high power factor, the flyboost cell substantially
improves the efficiency of the converter over conventional PFC
ac/dc converters without the flyboost PFC cell. Shiguo Luo received the B.S. degree in industrial
The newly proposed flyboost PFC cell is a generalized one automation from the Southwest Institute of Tech-
that can be used in any existing PFC converters, either two-stage nology, Sichuan, China, in 1985, the Ph.D. degree in
electrical engineering from Chongqing University,
or S configurations, and particularly suitable for those where Chongqing, China, in 1993, and the Ph.D. degree in
the boost converter is being used as a PFC cell. electrical engineering from the University of Central
Florida (UCF), Orlando, in 2001.
Starting in 1985, he was an Assistant Lecturer
ACKNOWLEDGMENT and later an Associate Professor at Chongqing En-
gineering Institute, Chongqing. From 1993 to 1995,
The authors wish to thank Dr. P. Kernetzky for providing the he was with the School of Electrical Engineering,
help in conducting the experimental work and R. J. Maley for Southwest Jiaotong University, Sichuan, as a Post-Doctoral Fellow. From 1997
to 1998, he was a Visiting Professor in the Virginia Power Electronics Center
his time used in helping to refine the technical writing. (now CPES), Virginia Polytechnic Institute and State University, Blacksburg.
In more than 15 years of professional experience, he also worked for Huawei
Technology Ltd., Shenzhen, China, Lucent Technologies Power Systems, Inc.,
REFERENCES Mesquite, TX, and Artesyn Technologies, Inc., Framingham, MA. He is now
[1] R. Redle, L. Balogh, and N. O. Sokal, “A new family of single-stage iso- a Senior Consultant Engineer at Dell Computer, Inc. His current research
lated power-factor correctors with fast regulation of the output voltage,” interests are computing system-oriented power analysis and design techniques.
in Proc. IEEE PESC’94 Conf., 1994, pp. 1137–1144.
[2] C. Qian and K. Smedley, “A topology survey of single-stage power
factor corrector with a boost type input-current-shaper,” in Proc. IEEE
APEC’00 Conf., vol. 1, 2000, pp. 460–467.
[3] J. Qian, Q. Zhao, and F. C. Lee, “Single-stage single-switch power Weihong Qiu (S’02) received the B.S. degree from
factor-correction ac/dc converters with dc-bus voltage feedback for Xiangtan University, Xiangtan, China, in 1991, the
universal line applications,” IEEE Trans. Power Electron., vol. 13, pp. M.S. degree from Nanjing University of Aeronautics
1079–1088, Nov. 1998. and Astronautics, Nanjing, China, in 1994, and the
[4] M. M. Jovanovic, D. M. Tsang, and F. C. Lee, “Reduction of voltage Ph.D. degree from the University of Central Florida,
stress in integrated high-quality rectifier-regulators by variable-fre- Orlando, in 2003.
quency control,” in Proc. IEEE APEC’94 Conf., 1994, pp. 569–575. He joined Intersil Corporation, Palm Bay, FL, in
[5] Y. Jiang and F. C. Lee, “Single-stage single-phase parallel power 2003. His research interests include modeling and
factor correction scheme,” in Proc. IEEE PESC’94 Conf., 1994, pp. control design of switching power converter, PFC,
1145–1151. and VRM techniques.
34 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 20, NO. 1, JANUARY 2005
Wenkai Wu received the B.S. degree from Jiao Tong Issa Batarseh (S’84–M’85–SM’92) received the
University, Xi’an, China, in 1986, the M.S. and Ph.D. B.S. degree in computer engineering, and the M.S.
degrees from Tsinghua University, Beijing, China, in and Ph.D. degrees in electrical engineering from the
1993 and 2000, respectively, and the Ph.D. degree in University of Illinois at Chicago, in 1983, 1985, and
electrical engineering from the University of Central 1990, respectively.
Florida, Orlando, in 2003. He is a Professor and Chair of the Electrical and
His interests include ac/dc converters with active Computer Engineering Department, University of
power factor correction, maximum power tracking ar- Central Florida (UCF), Orlando. He was a Visiting
chitectures, high power electronic ballast, and low Assistant Professor of Electrical Engineering at
voltage dc/dc converters. He is a Principal Engineer Purdue University, Calumet, IN, from 1989 to 1990
with Osram Sylvania, Beverly, MA. before joining the Department of Electrical and
Computer Engineering, UCF, in 1991. His major research interest is power
electronics, focusing on high frequency dc-dc conversion, soft-switching and
dynamic modeling of dc-to-dc converters, harmonic analysis, and power factor
correction. He has more than 11 U.S. patents, and more than 50 refereed journal
and 200 conference publications. His research work has been sponsored by
federal agencies and private sector. He authored Power Electronic Circuits
(New York: Wiley, 2003).
Dr. Batarseh received many national and international teaching, research, and
service awards. He served as Session Chairs and Committee Member for APEC
and PESC Conferences. He will be the General Chair for the PESC’07 Con-
ference, Orlando. He has served as a Chairman of the IEEE Orlando Power
Engineering Chapter, Chairman of the IEEE Orlando Section, and as Faculty
Advisor for the IEEE Student Branch and Eta Kappa Nu. He is a Registered
Professional Engineer in Florida.