CATALOG 5 ()tj - 1 3 7 2

PAGENO:
INJECTION PUMP ODELDBG'VCC43i-2DV
SUPERSEDES MODEL
SPEClFlCATlON 0857
CUSTOMER PART NO. 266503
DAM 11-21-66 CUSTOMERS NAME I ADDRESi:~
-ND. lj
Hercules EnSine Dim,
nupp wrpor*tion
UmmE II-2300 cull LOAD aPN 1800
Canton 2. Ohio
=m GENERATOR GOV. REGULATION 3 % ISSUED 81: Jo HcMahon

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NOTE: ALL SPEEDS ARE IN ENGINE RPWl UNLCSj OT HERWISE NOTED RPM ,“,“. PER ilAX. “LR.- TRA1(S. PUMP
TEST STAND f 10 ITRc.w.F r,z3-
I--..--.
PRLPI..PSI

1. INJECTION LINES ii.,” 1.0 BY 20” iON<. 8. CtltCK POiNT 1200 58-61 4
+ 40-45
2. TEST OIL TEMPERATURE I‘O--1IS’F 9. CtIECK POlh I 1650 59-62 51-56
3. NOZZLE OPENING PRESSURE 2500 PS, 12SD12 NOZZLtS PO. CIIECK POINT 1800’ 59-62 55-60
4. USE H.M.S. CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT OFF
1. Delivery Valve 15. LOW IDLE
2. Speed Droop 16. TRANSfkK PIIMt’ PRtSSURE (WOT)
18-25
3. Electric Shut-Off (12V. E.T.R.) 17. CHECK SHUT-OFF (WGT)
4. Ball Check Rotor 18. MINIMUM CRANKING SPEED DELIVkRY
PUMP SETTINGS (t . ITEMS APPLY TO SERVICE ONLY) 10 Min.
1. ROLLER TO ROLLER DIMENSION 1.965 + .0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLAFE LEFT SIDE VIEWING E P. w
t(USE GAGE NO. 13389) 20. TIMED LEFT SIDE VIEWING L.P
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPtN THROTILt) 21. TIMFD 10 CAM (Far relative End of Infection)
FOR IO MINUTFS TO BRING TO OPERATING TEMPkRATURF ANC 22. GOVERNOR CONTROL COVER TO BE STAMPED 12 VOLTS.
CLEAR AIR FROM SYSTEM 23. NUMBER ONE CYI INDER (FROM END PLATE) m
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP L IF1 AT 400 RPM 24. SPECIAL. NOTES
IF EOUIPPED WITH THE BY PASS SYSTtM. PINCH BY PASS W”SF a. Electric Shut-Off to be tested and adjusted per XL-274 -
5. ADJ;ST TRANSFER PUMP PRESSlJRE (WbT) S. 8. 108
t6. CHECK FOR MINIMUM CRANKING SPCtD Dtl.lViHY (SEt STkkIB) I. Speed Droop to be set to XL-273 - S./B. 97A
7. AUTO ADVANCE SPEED RESPONSIVE c. Assemble Adj. S. 0. Lever in K2-L position per XL-400 - S.B.164
a. ADVANCE MOVEMENT

25. SEALING WIRES: PART HO. ID408 5 REQUIRED

(REFERENCE DRAWING XL545 OR SEHVICE BULLETIN 134R)

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$7
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‘ RT NO. I’OLiSING L DiilYE iiiD”P
--
ART NO.
5:
-

2998 1 CREd, low idle hole plug

.3L59 1 ULSTER, low i.dle hole plug
-3550 1 ZAL, low idle screw

SCREW, cover hold down 3 2202

LOCRNASHER , cover screw 3 1582 ~._.___ I__c 0

13521 3 IASHBR, cover bold down Scre”

12108 1 :wEE, governor control

GASK!JT, @wernor COVeF 1

1 11331 2 CREW, head locking
SEAL, pilot tube
SEAL, drive shaft 2 .0453
SHAPT, drive 1 .624B
11611 1 xAp, torque acrew
13807 1 wr, torque acre*
12040 1 iWL, torque acre*
SpBIffi, thrust button 1 5208 14675 1 ICREW. torque

UASHSF., torq. screw bole 1 !0464 10446 1 tING, drive shaft ret.

1
ScaSw, torq. *cr. hole pl ” 1 .2259
scRE!4, nam.3 plate 2 .0401 15569 1 HOUSINZ ASSENBLT
PIATE, name 1 .0394 15093 2 BUSHING, throttle shaft
GASRET, timing line CoYer 2 .0574 10429 1 TUBE. pilot
SCRRW, timitlR line cover 4 .0584
8ovPa. timing line 2 .0567 11354 1 JASHER, cam ?.OCating SCrcT
11507 1 SEAL, head 1watinS screw
11363 1 SCREW, head locating
10393 1 SCREW, cam locating
.
=5 =:

I
17257 1 “ID. HEAD 6. RDTOK ASSY: S/B 228
11066 2 PLUNGER, rotor (basic)
use11067 thrullo7o(Standard)
or11072 thrullG75(0vetsibe)
indicated on rotor S-B. 6DR
ROLLER, cam 2
11437 1 WIRE, vent
SHOE, corn roller 2
11438 2 SCREW, hydraulic head Pl’%
llL39 WIRE. vent vire ret.
(;AM RING 1
12216 : SCREW, hydraulic head Pl’JR
15580 1 SCREW, ball check stop
15035 1 SCREW, ball check stop lockir
SFAL. hydraulic head 1
15818 1 BALL CHECK
SKlING, leaf 1
12968 1 SCREW, plug
SCREW, leaf spring adj. 1
11035 1 WASHER, plug
11208 1 KING, rotor retainer
CONNECTOR, fuel line 4
2 RETAIN-%. rotor
WASHER. fuel line connector B ::s2:: 1 SCREW, d;livery valve ret.
SCREW. fuel line Co”necfor 4 1 STOP. delivery valve
16440
13839 1 SPRIiG, dell”&y valve
I---- VALVE, delivery S.B. 143R
13821 1.
 m
z9
,--\
stAL,md plate r&eve 2
9rRDs3, mgulating 1 1152h or 1551rL M required
~,~s--s 1
CAPAm ?mER HmEHT Ass 1
SEAL, illtor oap SLEEVE, end plate
SuL, tnnrror pump :
RDIuM,mnd plate loo. 1
lll486 SPRING, plunger mtainer

PI.&& end
LIXER, truufer pump
BIADE, truufer pwlp 21 11532 SCREW, end plate
PLuQ.mnd plJta pip 1

SPRING, control 1 3D ASSY., control

ARM, governor 1 IN, control spring
SHAPT, governor drm pivot 1 EAL, control rod guide
RSHRR, control rod guide
SEAL, pivot shaft 2 EAL, adJustin cap
NUT, pivot shaft retainer 2 AP ASSY., adJustin
GUIDE, control rod 1 HIM, metering valve
ARM ASSY., metering valve 1 ALVE, metering
SLEEVE, governor thrust 1
ETAINER ASSY..-go”. “eight
WEIGHT, Sovernor 6 RET. ASSY.,gov. wt.(basic)
RETAINER, go”. weight
WASHER, go”. thrust sleeve 1 HUB ASSY.. Ro”. weight
RING, go”. ceBe retaining 1 RING, flexible ret.
__
=

1 :REU. adJ. shut-off pas.

rrcrl, S.O. am edj. .crew 1 1217; 1 ZRW, ad). shut-off ret.
XPEY, Shut-off .TP sdj. 1 1297; 1 GWER, adj.r,o. ret. ,crev
1 rSttER, ad). 1.0. ~0%. screw
pm, throttle shaft 1 12221
1 IH ASSY. ad). shut-off ,-
’ :ER, throttle shaft lever 1’ 12312
1 ZREU, stop lever fittint

1 cRw, shut-oft erm aaj.

SE.AL, throttle shaft 2 12Q4C
t44oe 1 lITI s.0. .rm l dJ. screw
WASHER, throttle shrft seal 2
1 HAP-~ ASSflUILY, rhutsff
SIlAlrl ASSY., throttle 1 12013
Nlr, 1s Idls zdJ. .i~eil : 12173
SCZZU, la Idle sdj. 1 12972 1 AH, shut-off

LEVER ASSY.,throttle 1 12935

1 cm AzsafBII.Y., gov. .l.iNka$e
S1* INC, throtc le lever 1 13003 SCREN, gov. link. hook adj.’
1
1 WASHER, gov. I-Ink. hook adj.
1 ECKX, governor l&&age
SCREW, throttle lever sprlna I 12879 1 L+lXK ASSY., gov. link adj.
XI?TAINER, throttle lever spr. 1 13010 1 PRTNS, gomrnor link+?

NIIP, hi& idle edj. 1 12173

SCRRfv, high idle adj. 1 12972
i=i

LOCKNUT,t BITS. contact

PUT, tsm. COnteCt
WASNER, term. insulating

TUBE, term* inSuhtin8

FRAME ASSYI, solenoid
SPRlffi, shut-down am
ARM ASSY., shut-don, coil

4
FOR ENCINEE PING USE ONLY
em SBRVICL USE ONLY
CHG. NO. EDITION REMARKS
APPLICABLI! SBRVICE ASSEKSLIES: -MTB

10.5-62 1 First Edit:Lon

*c. GASKET KIT #136Bl .

9-18-63 7471 2 Refer to E.C.N. 17471

SOLENOID AND ABM ASSEMBLY 116376

3-24-64 7aB 1 3 Refer to E.C.N. #7881

COVER AND SOLENOID ASSEMBLY 616360

l-11-65 8344 4 Refer to E.C.N. 68344

l-26-66 8815 5 Refer to E.C.N. #ES15
U-21-66 9329 6 Refer to E.C.N. f/9329