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MODELDCGFC 629-Z AP
INJECTION PUMP 2289 SUPERSEDES hvvrr.
“\ SPECIFICATION CUSTOMER PART NO. 4026084
CUSTOMER’S NAME L ADElRESS:
\ EDITION NO_ 11 DATED g-3040 b7,i.z Phalmerc
‘.,.II11
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ENGINE 3400
Engine Division
wwxn0N
Full LOADRPM 1800 P. 0. Box 563
Go". REGVL0X,N 3-5 % ISSUED By: J. McMahon Harvey, Illinois

NOTE: ALL SPEEDS ARE lN ENGINE RPM UNLE! IS OTHERWISE NOTED 5% :

TEST STAND
8. CHECK POINT ..,............... 1200
1. INJECTION LINES .,.... .._..... ..__......... ..X,- I.D. BY 20” LONC
9. CHECK POINT.. ,_ ,. 1750 86-91
2. TEST OIL TEMPERATURE .._...... _. llo-115’ F.
10. CHECK POINT...
3. NOZZE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES.
11. SET TORQUE SCREW
4. CALIBRATIONOIL (S&01)
12. CRECK SHUT-OFF(WOT) .. . .. ..lSOO 3MN(
PUMP OPERATING SPEED .._ ,,.. _....... ENGINE SPEED
13. HIGH IDLE (WOT) ,.,... _....., 1854 13-17
ENGINE FUEL CONSUMPTION. ,.._ _. 14. GOVERNOR CUT.DFF (% HlIDLE DEL.) I900
PUMP ACCESSORIES
15. CHECK POINT 1800 bk-%?
1. Delivery Valve
16. TRANSFER PUMP PRESSURE (WOT)
2. Speed Droop

I
17. CHECKSHUT-OFF (WOT)..... 400 3 MAX
3. Electric Shut-off (12%'. E.T.R.) 18. MINIMUM CRANKING SPEED DELIVERY.. 150 47
4.
PUMP SETTINGS (t . ..ITEMS APPLY TO SERVICE ONLY) NOTE: Return oil to be :!OO-500cc/min. @ Rated =
1. ROLLER TO ROLLER DIMENSION.. %?.?B! . ..t.0005” (X)
19. NAME PLATE...RIGBT... SIDE VIEWING END PLATE
2. GOVERNOR LlNKAGE GAP 125” TO ,165”
20. TIMED _ RIGlET. SIDE VIEWING END PLATE
t (USE GAGENO. 23079 OR 23080 AS REQ'D) XL862
21. TIMED TO..CAM...(F~~ .Beginning. of Injection)
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) FOF
22. GOVERNOR CONTROL COVER TO BE S7AMPED. 12 .VOI.TS.
10 MlNUTES TO BRlNG TO OPERATING TEMPERATURE AND CLEAF
23. NUMBER ONE CYLINDER (FROM END PLATE)...
AIR FROM SYSTEM.
24. SPECIAL NOTES:
4. CHECK FOR MINIMUM 1B” HG TRANSFER PUMP LIFT AT 400 RPL1
a. Toraue all fasteners per XL784 or S.B.106
IF EQUlPPED WITH THE BY PASS SYSTEM, PlNCH BY PASS HOSI
b. Pump must be tested with Part No. 15830 Return Line Connector
5. ADJUST TRANSFER PUMP PRESSURE (WOT)
Assembly installed.
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP 18) c. Electric Shut-off to be tested and adjusted per S.B.lO8R'
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT d. Speed Droop to be set to XL273 or S.B.97R

d. -
(x) Average of the two pairs of Rollers.
NOTE: Maximum difference between pairs 25. SEALING WIRES: PART NO, 10408 4 REQUIRED
of Rollers .003" (REFERENCE DRAWtNG XL545 OR SERYlCE BULLETIN 134R)
Maximumeccentricity .004" NOTE: SEAL HIGH IDLE SCREWTO LEVER
\
"O"SlPlO&
DWVLOROUP PAnno. $: , DESCII*TIcm
I I
- 12202 1 SCREW, cover hold down
SCREW,cover hold down
LDCKWASHER, cover screw 11582
12054 - 15830 1 CObVECTOR ASSY., return line
GASKET,governor cover 10519 WASHER,cover hold down screw
- 13521 3
SF&, pilot tube 10453 COYER, governor control
- 12106 1
SEAL, drive shaft
SHAFTASSY., drive 16064
12406 -11331 2 SCREW, head locking
SEAL. drive

,‘ 11611 1 CAP, torque screw

NUT, drive shaft 10529
LO274 NUT, torqide SCKeW
KEY, drive shaft
22066 SEAL, torque screw
BUTTON,THRUST
10541 SCREW,torque
SPRING, thrust
WASHER,drive shaft 10534 STOP, high idle screw
WASHER,torq. screw hole 10464
SCREW,torq. ser. hole ~11 12259
10401 HOUSINGASSEMBLY
SCREW.name plate
PLATE; name - 10394
GASKET, timing line CO"e= 10574
SCREW,timing line cover 10584
WASHER,cam locatiug screw
COVER, timing line 10567 I---+
SEAL, head locating screw
SCREW,head locating
SCREW,cam locatini3

I
HEAD AND ROTORGROUP
ROLLER, cam SYD. HEAD 6 ROTORASSY. *
4 11141
SHOE, cam roller
or 20120(-.015)
I 4 20118
as req'd.
*INDENTED ITEMS INCLUDED
PLUNGER, rotor (basic)
use 11057thru 11060 (STD.)
or 11062 thru 11070 (O'SIZE)
SCREW, leaf spring adj. 15869 as indicated on rotor
CAM RING 10374 PLUNGER, rotor (basic)
use 16045thru 16048 (STD.)
or 16067 thru 16070 (O'SIZE)
SEAL, hydraulic head 11304 as ind,cated on rotor
SPRING, leaf 15724 RETAINER, roto‘c

PIB, timing 15345 RING, rotor retainer

SCREW, delivery valve ret.
SCREW. leaf spring adj. 15619 STOP, delivery valve
SPRING, delivery valve
VALVE, delivery SB143R
or 13826(0versize) as req'd.
11437 1 WIRE, vent or 14565 .
11438 2 SCREW, hydraulic head plug
11439 1 WIRE, Yent wire ret.
12216 1 SCREW, hydraulic head plug
 Ez
m
DCGFC629-2AP
15228 1 ?LUGASSY., end plate adj.

17058 1 SLEEVE, end plate

L2406 1 SEAL, end plate sleeve

15225 1 ELEMENT, filter

L5627 1 SEAL, element
ROLLPIN. end plate 10~. 1 11525 =c-----L__- L1507 1 RING, sleeve seal
SPRING, trans. pump blade 2 15699 -GREEN-RED-- ;5701 1 SPRING, regulating
BLADE, transfer pump (Basi 4 18137 X508 1 PISTON, regulating
Use 20511 or 20512 as req'm 17056 1 SEAL, regulating piston
LINER, transfer p&p 16753
15877 PLATE, end
SEAL, trnnsfer pump 11329 13521 z WASHER,end plate screw
PLATE, thrust 15875 17506 4 SCREW, end plate
11582 4 LOCKWASHER, end plate Screw
SEAL, end piate plug
17451 1 PLUG, end plare
=

SPRING, control .8275 1 RODASSY;, control

ARn, *overnor 13554 1 PIN, control npring
SHAFT, goveraor arm pivot L3550 SF&, control rod guide..
L3572 : WASHER,control rod gu+
SRAL, pivot shaft 12966 1 SEAL, adjusting cap .:'j
NUT, pivot shaft retainer C3567 1 CAP ASSY., adjusting ".
. L control rod
GiZDE 11610 1 SHIM, metering valve
ARMASSY., metering valve .1563 1 VALVE, meteringor 22101 SB336
SLEEVE, governor thrust
L9719 1 RE&INER ASSY., gov. weight
WEIGHT, governor L95Q 1 RET. ASSY.,gov. wt.(basic)
L9521 1 RETAINER, gov. weight
WASHER, gov. thrust sleeve L9536 1 HUB ASSY., go". weight
RING, go". cage retaining 15835 I tp& 1 RIgG, flexible ret-~ _'
=
'.‘ . LINKAGE GROUP n
I
*

LEVER, th&le shaft 1 1627! 1 SHAFT, shut-off

SEAL, throttle
WASHER, throttle
shaft
shaft seal
2
2 .
SHAFT ASSEMBLY, throttle
NUT, low idle adj.
-.3
SCREW, low idle .adj. 12253 1 CLIP, shaft retkiner

LEVER ASSEMBLY, throttle 1

SPRING, throttle lever 1

1760: 1 HOOKASSEMBLY, go". linkage,

SCREW,throttle spring 1236C 1 SCREW, go". link. hook adj.
RETAINER, throttle lever 12361 1 WASHER, gov. link. hook ad+;
17601 1 HOOK, governor linkage
NUT, high idle adj. 1235E 1 LINK ASSY.. go". link. adj.
I
11915 1 SPPNG, gov+rnor linkage" ’ .

ELECIRIC SHUT-OFF GROUP(E.T.R.)

LOCKNur, term. contact 2 14760

: NUT, term. contact 1 12519
1250( 2 IASHER, term. insulating
WASHER, terminal contact i 18501

SOLENOIDFRAME6 ARM ASSY. I 21805 218Of 1 ;OLENOIDFRAMII 6 ARM ASSY.

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FOR SERVICE USE ONLY FOR ENGINEERINGUSE ONLY
APPLICABLE SERVICE ASSEMBLIES w CHG. NO. EDITION

GASKETKIT f16369 10-22-75 12373 6

PILOT TUBE REPLACEMENT 616320
THROTILE S&Q-I BUSHING REPLACEMENT 117776 b-29-77
3-23-78 12687
12973 :
SOLENOIDAND FRAMEASSEMBLY 122146 6-22-79 13402 9
COVERAND SOLENOIDASSEMLBY 818524 9-21-79 13496 10
q-30-80 13911 11