CATALOG

PAGENO: 500850.

INJECTION PUMP MODELDBGFC3'3.3 -lDB

SPECIFICATIFN @?) sUPERsmLsmoDEL
CUSTOMER PART NO. 261581
CUSTOMERS NAME A AGGRESS:
M-66
1Ie&x1lcr Engine Divn.
nupp uwp”ret1on
UlQlNE D-1500 FULL LDAG RPM 2400
AFPIJCATIGN BURkIEISTER VAIN Canton 2, Ohio
GOV. REGULATIGN 8-10 % ISSUED IV: J. Mcklahon
-
NOTE: AL.,. SPEEDS ARE IN ENGINE RPM UNLESS 0, H
‘ ERWISE NOTED IIPnl I*. PLR *Ax. “1I). TII1WS. PUMP
TEST STAtiD ’ 10 STR”I(L BLT. GIL. PRESS:PSI
1. INIICTION iIN,, f D BY 20” LONCi 8. CHECK POINT 1800 60.72 4 60-6s
2. TLST 011 ii ?/PI RATiJRf 110 115-F. 9. CHECK POINT 1200 66-70 6
3. NOLZtt OPfNING Pf’fSSIIRC 75or) PSI 12SD12 NOZZLES. 10. CHECK POINT 2400 66-70 6 76-79 HOLD
4. USC H fA 5 (,A! IHHATING Of, 11. SET TORQUE SCREW
PUMP OPERATING SPEED MLp ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR C”T.OFF
1. Dellvery Valve 15. LOW IDLE (IN COVER)
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)
3. Bell Check Rotor 17. CHECK SYUT-OFF (war)
4. 18. MINIMUM CRANKING SPEED DtLlVERY
PUMP SETTINGS ( ITEMS APPLY TO SERVICE ONLY)
1. ROLLfh TO kOtttH I)lMfN3lUN 1.968 .0005
2. GDVt HNOH LINKAbf (IA&= 125 TO 165 19. NAME PLATE LEFT SIDE VIEWING E.P.
,(IJSt GA(,t NO I 1 id’~) 20. TIMED LEFT SIDE VIEWING EP
3. OPf HAlt PIJNP AT 1000 kPM WDT (WlDt OPtN THROTTLE)
21. TIMED TO w(~or relative end of injection)
t(JH IO MINIIlf i IO BRING 10 OPERATING TEMPERATURE ANC 22. GOVERNOR CONTROL COVER TO BE STAMPED
CL1 AH AIR IHOLI SYSTt M 23. NUMBER ONE CYLINDER (FROM END PLATE) (See Seep 24)’
4. Ctif (.K fOh f8lNlr.llJM 1X HG TRANSFCR PUMP LIFT AT 400 RPM 24. SPECIAL NOTES
It fQlllPf~fU WITIt IHt tlY PASS SYSTEM. PINCH BY PASS HOSE S. Assemble Fuel Line Connector, Screw C Washer (2 Req’d.) in
5. A,I,I,ST TRAN>tf R PIiMP PRfSSIIRE ,WOT, locations marked .
b. Assemble Head By-Pass Screw 6 Washer (1 Req’d.) in location
-6. CHf LK IDP III!NIMl,fn CRANKING SPEED DELlVERY (SEE STEPlB: ,
7. AUTO AUVANCt SPf Ef> Rf SPONSlVt tr %&%?Ad,ustable Levers in Ll-L position per XL-400
a. ADVANCf UIIVI Mt NT 69 (0’ Ai,,,.ncc to 6. Advance) S./B. 164
CAM
VIPY
/ *OYE*LNT

b. 1100-1300 1 start
c. 2100-2300 / Finish 25. SEALING WIRES: PART NO. 10408 5 REQUIRED
d. - (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

;:m I
IMT.
REO.

I
-

1 -l 13550 1

SCREW, cover hold do,,” 3

L~~~SHW) cover !&cl-e”

I3 1;521 3 IIASHRR, cover bold down screw

12153 1 COVER, governor conrro1
GASKET, governor cover 12054
SEAL, pilot tube 16519 11331 2 SCREW, head locking
SEAL, drfve shaft 10453
SHAFT, drive 10213

KEY, drive shaft 12259 1 iCREW, torq. screw hole plug

10274
BUKDN, thrust 10464 1 USHER, torq. screw hole plug
10536
SPRIffi, thrust button
10541

WASNPR, tarq. screw hole 1 10464

SCREW, torq. ser. hale Pl! 18 1 12259
SCREW, “ame plate i 10401 14846 1 HDIJSIWG ASSEMBLY
PlATE. name 1
10394 1 M93 2 BUSHING, throttle shaft
CASKET, timing line cover 1 10574
SGREW, timing line cover 4 10584
, COVER, timing line 2 LO567

17256 1 HYD.HEAD h RVTOR ASP;- iSIB228

11076 2 PLUNGER. rotor (Ibasic)
use11077 thrull08O(Standard)
or11082 thru 1108!~(oversirc)
ROLLER, call! as indicated on rotor S.B.6OilZ
SHOE, cam I-O 1 ler ii437 1 WIKE. vent
11438 2 SCREW, hydraulic head plug
11439 1 WIRE. vent wire ret.
CAN RING
12216 1 SCKEb, hydraulic head plug
1558C 1 SCREW. ball check stop
/----
15035 1 SCREW; ball check stop locking
SEAL, hydraulic head
SPRING. leaf 1581s 1 BALL CHECK

SCREW. leaf spring adj.. 1296E 1 SCREW, plug

1103: 1 WASHEX, plug
112oe 1 RING. rotor retainer
CONNECTOR, fuel line
RETAIIZR, rotor
WASHER, fuel line connector
SCREW. fuel line connector
::82:: : SCREW. deliverv valve ret.
16440 1 STOP,-dellvery’valve
YASHEE, bcAd by-prsr screw 13835 1 SA(ING, delivery v&lvs
SCREW, herd by-pass 1 VALVE, delivery S.pI. 109
15821
or 13822 (0~rsizd *s Req’d*
*INDENTED IT!?&5 INCLUDED
 B -
r I PLUG, end plate
-
%AL,end sleeve
plate
1

I
SPRIW, mgulating
1152h or 155hl an required
PXSTOH,m@ilatlJg 1
Z
‘ AP AND FILTER ELEZENTASS 1
SE&F+ifltcr cap 1 SLEEVE, end plate
ilE.kL, truiafer pump 1
ImLIZIN,end pl&e lot. 1
SPFuN5,plunger retainer

PLATE, end
l.mER, tramrer pump 1
IlLADE, transfer pwnp 2
SCREW, end plate
t’LUG,end plate pipe 1
=

1
SPRXNC. gover~r control 1199( 1221( 3 1 RETAINER, sprlna
1196( j 1 SPRING, idling
ARM, governor 1448 1196’ 9 1 GUIDE, idling spring
SHAFT, go”. arm pivot 1221’ 146a( l 1 ARM ASSY., metering valve ,
SEAL, pivot shaft 11581 13551 j 1 WASHER, guide stud
NUT, pivot shaft ret. 12281 122Of 3 1 STUD, guide
L161( l 1 SHIM, metering valve
1156C 1 1 VALVE, metering
SLEEVE, governor thrust I 1448: 11606 1 SPRING, metering valve

1658
Jl 16861 ; 1 RETAINER ASSY., go”. weight
6 L644E1 1 RET. ASSY.,gov. wt.(bas:lc)

WASHER, go”. thrust sleeve 1 I

I.4264 1 I 1 RETAINER, go”. weight

L
1162( .4266 1 HUB ASSY., go”. weight
PXNC, go”. cage retaining 1 12281 .644i? ’ 1 RING. flexible ret.
= = L -=
l-
f
1 2051 1 CHEW, adj. shut-off pas.
NUT, s.oa arm adj. screw 1 ~2173
SOIEW, shut-off drm adJ. 1 1 2990 1 CREW, adJ. shut-off ret.
1297
1 1582 1 RSHEW, adj.s>o. ret. screw
LEKH, throttle shaft 1 122.21 1 2049 1 RSHER, adj. S.O. pas. scr(!v
2 293 1 ilH ASSY. adj. shut-off
Sml., throttle shaft 2 I204( ‘: 2957 1 CREh’, stop lever fitting
WASHER, throttle shaft seal 2 I UOl 112972 1 c!tEh’, shut-off arm adj.
SHAPT ASSY. t throttle 1 2173 1 UT, ..o. am l dj. screw
2018 : 2234 1 IiAPT ASSBHBLY, shut.off r---.
,-
1 2249 1 Ul, shut-pff

LEVER, adJ* throttle 1 2979

u 1901 1 00X ASSEXBLY.,gov. linkage
USHW, adJ. throttle pas. 1 2049 1: U60 1 SCREW, @IV. link. hook mdj.
SCBEV, adJ. throttle pas. 1 2051 1: !362 1 UASlilZR, gap. link. book adj.
ll L9cJo 1 HCOK, governor linkage
1: 858 1 LI!IK ASST., gov. link’adlj.
SCREW, sdj. throttle ret. 1 .2990 ll 1919 1 PRING. governor linkage
UASHI’R, adj. throttle ret. 1 1582

NLT, high idle adj. 1 2173

1 2972
. I
SCREW. hiah idle adJ. i -:=
__._____~_ L=
= -

7 1 ‘LOG, piston hole (power)

1 2641

SFAL, plscon ring 1 5750 1 543 5 1 :IE;G, piston

Assemble with Part No.
YISTM, power 1 .6241
towards piston hole plug
UASHFR, slide 1 7622

[ ;EAL, head lot. screw

I 2627 1 1507 2
JASHFX,
‘ slide
PISTtiN, spring 1 2755
1 5478 1 jCkliV ASP., head 10~s
SPHIR,?, outer anvnnce 1 2690
.1 5438 1 jCHEI.‘, cam advance

GUIDE, adv. adJ. sprl”g I 4940

G 2764 -1 2766 1 SEAL, adv. screw hale Plug;
SFAL, piscnn hJle p1Ui:
-1 2765 1 PLUG, adv. screw hole

I 4941
1 4544
-1 2040 1 SEAL, adv. adj. screw
1 3807
/ I lb11 = 1
C.AP, adv. adj. scr’cv
e
FOR ENGINEERING USE ONLY
POR SERVICE USE ONLY REMARKS
DATE CHG. NO. EDITION
APPLICABLE -- -- --
__- ___ SERVICE ASSENBLIES:
7929 5 ~yfer to E.C.N. U 7929
I 16103 4-10-64
tiAbc;tT KIT
h 10.9- 64
8219 6 Befer to E&N. #82i9 /--.,
Y 16320
PILOI T”Bt KEPLACEELENI 7 Refer to E.C.N. #B341
l-5-65 8341

3-26-65 Refer EO E.C.N. 68440

a440 a
2-l-66 6833 9 kkfer t0 1t.c.8. +a833