CATALOG PAGE NO 6 00 - 75 j) 1

INJECTION PUMP
SPECIFICATION
631- - VGB
CUSTOMER PART NO. 4028125
EDITION ND. 5 DATED P-24:71 CUSTOMER’S NAME I. ADDRESS:
ENGINE 3500 Allis Chalmers
APPLICATION 645 LOADER Engine Department
FULL LOAD RPM 2200 P. 0. Box 563
GOV. REGULATION 10 “,& ISSUED Bti .I. McMahon Harvey, Illinois
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESiS OTHERWISE NOTED x-r
TEST STAND
1. iNJECTION LINES.. 8. CHECK POINT ............................. .I600

I
.._ .K” I.D. BY 20” LONG
2. TEST OIL TEMPERATURE llo-115. F. 9. CHECK POINT.. ...................... .................
3. NOZZLE OPENING PRESSURE 2500 PSI.... .12SD12 NOZZLES. 10. CHECK POINT.. ........ .........................
4. USE ROOSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW ..2200
PUMP OPERATING SPEED.. !.!‘I!“. ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT) 2400
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF (‘/2 H&IDLE DEL.).2450
1.5. LOW IDLE

61-8-
.._............... 650

:::I.
1. Delivery Valve
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)...
3. Accumulators (M.V.) 17. TRANSFER PUMP PRESSURE (WOT)...
4. Push-Pull Trimmer 18. MINIMUM CRANKING SPEED DELIVERY.. 150 XN.
PUMP SETTINGS (t . ..ITEMS APPLY TO SERVICE ONLY) 1
1. ROLLER TO ROLLER DlMENS10N....!:.9645. ~.oOOS"[Y.)
2. GOVERNOR LINKAGE GAP .._125”
TO .165” 19. NAME PLATE..BI.Ctix .._.SIDE VIEWING END PLATE II
t(USE GAGE NO, 18914 20. TIMED. RTGH.T SIDE VIEWING END PLATE
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROllLE) FOR 21. TIMED TO...C~...(Far..BeBi~inB...o.f .Xnjection)
10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR
22. GOVERNOR CONTROL COVER TO BE STAMPED.. ,., VOLTS.

AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE) .,..,,,...... llll
24. SPECIAL NOTES: gr>
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM
a.Torque all fasteners per ~~-713 or S.B.106
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE
b. Pump to be tested with Fitting No. 15830 installed
5. ADJUST TRANSFER PUMP PRESSURE (WOT)
c.Throttle Shaft to be assembled on the RIGHT side viewing
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP 18)
End Plate. l
7. AUTO ADVANCE SPEED RESPONSIVE
d. Drive Shaft Key No. 10274 to he shipped separately.
a. ADVANCE MOVEMENT 6”
e. Set Throttle Stop Screw at Low Idle Speed and Deliveq then back
o"t 1 full turn.

(x) k&age of the two pairs of Rollers

: Maximum diff;;;;ze between pairs
25. SEALING WIRES: PART NO. 10408 5.. REQUIRED
of Rollers (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
Maximumeccentricity .004" NOTE: SEAL HIGH IDLE SCREWTO LEVER
- -
g srm no.
g
URT NO.
- DEsCRwnOH

NUT,low idle adj. 8.uxv i 12174

WASHER.low idle adj. sc 1 12337
SCREW,low idle adjustin 1 12334 1
13550 SlSAL, low idle screw
SCREW, cover hold down 3 2202
. LOCKWASHER, cover screw 3 1x32
GASKET. Rovernor cover 1 2054 L5830 1 CONNECTOR ASSY., return line
SAL, $0, tube 1 0519 13521 3 WASHER, co"er hold down screw
SEAL, drive shaft 2 0453 12153 1 COVER, governor control
SHAFTASSY., drive 1 6064 L6412 1 STOP, high idle screw
SEAL. drive 1 2406 L1332 2 SCREW,head locking

NUT, drive shaft * 1 0529 11611 1 CAP, torque screw

KEY, drive shaft 1 0274 13807 1 NUT, torque screw
BUTTON,THRUST 1 6144 12040 L SEAL, torque screw
SPRING, thrust 1 0541 14675 1 SCREW, torque
WASHER,drive shaft 1 0534
WASHER,torq. screw hole 1 0464
SCREW,torq. scr, hole plu 1 2259
SCREW.name plate 2 0401 15749 1 HOUSINGASSEMBLY
PLATE, name 1 0394 15093 2 BUSHING, throttle shaft
GASKET, timing line cover 2 0574 15398 1 TUBE, pilot

_
SCREW,timing line cover 4 0584
COVER, timing line 2 0567
= =

1
L7792 1 IfYD. HEAD & ROTORASSY. *
4rLNDENTEDITEMS INcLumD
ROLLER, cam 4 11141 L1066 2 PLD?JGER,rotor (basic)
SHOE, cam roller 4 15833 ”se11067 thru11070 (Standard)
SPRING, leaf 2 15724 0= 11072thru11075 (Oversize)
SCREW,leaf spring adj. 1 15869 as indicated on rotor

-_.
CAM RING 1 17793 16538 2 PLUNGER,rotor (basic)
”se16539 thruL6542 (Standard)
0r 15546 thrul6549 (Oversize)
sBAL, hydraulic head 1 11304 as indicated on t-otor
11212 2 RETAINER, rotor
PIN, timing 1 15345 L1208 1 RING, rotor retainer
13837 1 SCREW, delivery valve ret.
SCREW, leaf spring adj. 1 15614 16440 1 STOP, delivery valve
L6441 1 SPRING, delivery valve
SCREW, fuel line connect. 6 1134t 13831 1 VALVE, delivery S.B.143R
0 r13832 (Oversize) as required
11437 1 WIRE, vent
11438 2 SCREW, hydraulichead plug
11439 1 WIRE-vent wire rer.
12216 I SCREW.hvdraulit
I .
head ~lun
17049 2 PISTON, accumulator
17050 2 SCBEW, act. piston retaining
17188 2 SPRING, act. piston
 !z
- ClnY Eiz
!3
DCGFC631-76X
r 15228 1 PLUGASSY.. end plate adj.

1 SLEEVE, end plate

12406 1 SEAL, end plate sleeve

15225 1 ELEMENT,filter
15627 1 SEAL, element
ROLLPIN, end plate lot. 11525 11507 1 RING, sleeve seal
SPRING, trans. pump blade 15699 15701 1 SPRING, regulating
BLADE, transfer pump 18137 PISTON, regulating
: SEAL, regulating piston
LINER, transfer pump 16753
16222 15871 1 PLATE, end
SEAL. transfer Pump 11329 13521 4 WASHER, end plate screw
PLATE. fhrusc 15875 11532 SCREW,end plate
Pl.CC, end plate pipe 15821 11582 : LOCKWASHER, end plate screw

SPRING, governor control 1 11994 12210 1 RETAINER, spring

11966 1 SPRING, idling
ARM, governor 1 L4482 11969 1 XIIDE, idling spring
SHAFT, gov. arm pivot 1 12214 14680 1 &RMASSEMBLY,metering valve
SEAL, pivot shaft 2 11588 13556 1 nlASHER,guide stud
NUT, pivot shaft ret. 2 L2288 12208 1 STUD, guide
SPACER, go". spring 1 L5284 11610 1 SHIM, metering valve
18808 1 IrALVE, metering
SLEEVE, governor thrust 1 14483 11604 1 SPRING, metering valve
19710 1 CETAINERASSEMBLY,go”. weight
WEIGHT, governor 6 11658 19541 1 RET.ASS'Y.,gov.wt.(Basic)
19527 1 RETAINER, gov. weight
WASHER,go". thrust sleeve 1 11620 19536 1 HUB ASSY., gov. weight
'RING, gov. cage retaining 1 15835 17513 1 RING. flexible ret.
t =

1 LEVERASSY., throttle
1 SPRING, throttle lever
13010 1 RETAINER, throttle lever spr.
NUT* throttle lever stop scret 1 12174 12879 1 SCREW,throttle lever spring
SCREW, throttle lever stop 1 12972

LEVER, throttle shaft 1 12221

CAM, shut-off 1 12253

8" ",EAL, throttle shaft 2 12040 12972 1 SCREW,high idle

12174 1 NUT, high idle screw
dASHER, throttle shaft seal 2 1440E
15024 1 SHAFTASSEMBLY,throttle
SHAFT, shut-off 1 12235 12249 1 CAM, shut-off

1 HOOKASSEMBLY,go". linkage
1 SCREW,gov. link. hook adj.
1 WASHER,go". link. hook ad
(+ Fi! 1 HOOK, governor linkage
. LINK ASSY., go". link adj.
: SPRING, governor linkage
= = -
AUTOMATICADVANCEGROUP
11611 1 CAP, advance adj. screw
SEAL, adv. adj. scow 1 1204( 1 NUT, trimmer screw
1 SCREW,advance adjusting

18972 1 PLUG, piston hole (power)

WASHER,advance spring 1 17631 17634 1 RING, advance spring retain.

1269C 1 SPRING, advance trimmer

PISTON. advance 1 17794 18967 1 RING, advance power piston
1575c 1 SEAL, adv. piston ring
11501 2 SEAL, head locating screw
18547 1 SCREWASSY., head locat:lnS

SEAL, piston hole plug 4 12761

PLUG, piston hole (SPRING) 1 1575: 1574c 1 PIN, advance

12766 1 SEAL, adv. screw hole plug -
15735 1 PLUG, adv. screw hole
= z=z
FOR SERVICE USE ONLY FOR ENGINEERINGUSE ONLY
APPLICABLESERVICEASSEMBLIES w CHG NO.
A EDITION
GASKETKIT 1116369 10-8-69 1
PILOT TUBE REPLACEMENT 115398 l-30-70 10757 2
4-l-70 10818 3
1-6-71 11156 4
9-24-71 11360 5